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Cat Simulators Overview
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    catsimulators.com




                                  ®

                        CAT SIMULATORS
                                 Solutions Overview




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OPERATOR TRAINING...EFFECTIVE. EFFICIENT. EASY.
Cat Simulators Overview
Caterpillar Confidential Green




                                      About Caterpillar
                                      For more than 80 years, Caterpillar Inc. has
                                      been making progress possible and driving positive and
                                      sustainable change on every continent. Caterpillar is the
                                      world's leading manufacturer of construction and mining
                                      equipment, diesel and natural gas engines and industrial
                                      gas turbines. Caterpillar commits to excellence and
                                      leadership in building the world's infrastructure, and in
                                      enabling progress for millions of people around the
                                      globe.

                                      Focus On Value
                                      Caterpillar has built a reputation for excellence by
                                      listening to our clients, understanding their needs, and
                                      delivering products and services to help them succeed.
                                      Our clients expect the best from Caterpillar, and we
                                      ensure that our decisions and actions contribute to our
                                      clients' satisfaction. We intend to deliver the highest
                                      possible value in the products and services we offer to
                                      our clients and to deliver that value with a sense of
                                      urgency. Our commitment to continuous improvement
                                      in all we do makes that possible.




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Cat Simulators Overview
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                      Why Simulator Training?
                      Simulators combine the finest in technology
                      and operator instruction to create cutting edge training
                      for heavy equipment operators. Realistic controls ensure
                      that the operator gains familiarization and muscle
                      memory using the same hardware as in the actual
                      machine. Rich graphics create a virtual world for the
                      operator to experience training exercises native to the
                      machines. Each training exercise measures and records
                      the operator’s simulation sessions so instructors,
                      administrators and the student can see the results.
                      Instructors can identify inefficiencies or weaknesses so
                      the operator can focus on training to correct or
                      strengthen the areas.
                      Cat® Simulators provides an easy-to-use, cost-effective
                      and reliable training method. Before training operators on
                      valuable equipment and running the risk of a mishap,
                      begin their training in the always safe environment of a
                      simulator. By pre-training operators before letting them
                      on an actual machine, you’ll better ensure the safety of
                      all personnel and actual equipment.
                      Other benefits include:
                      Skill Mastery. Allows new operators to develop skills
                      in a controlled and safe environment. Allows
                      experienced operators to enhance or refine skills.
                      On the Record. Retain performance records as part of
                      employee’s training file. Assess skills for new hires.
                      Break bad habits and address progress for experienced
                      operators.
                      Retain & Produce. Pre-trained operators retain more
                      information and are generally more productive when
                      they begin operating actual machines.




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                                 CAT SIMULATORS...
                                 because training impacts safety,
                                 production, profits & personnel
                                 Safety First
                                 Cat Simulators offer a unique method of training operators safely. In
                                 the virtual world, an operator can gain practical knowledge and skills
                                 before training on the actual machines. The simulator’s controls are
                                 representative of those in an actual machine allowing the operator to
                                 gain muscle memory that translates to the real world. Operators can
                                 repeat exercises in the simulated environment and make mistakes
                                 without harm to himself, other personnel or the jobsite.
                                 Cost Savings
                                 Organizations that use simulators for part of their training can
                                 experience cost savings immediately. They avoid the costs of fuel
                                 and engine maintenance while using simulators for training.
                                 Machines can stay in use for production at the jobsite while students
                                 train on simulators; and the potential of misuse caused by untrained
                                 or undertrained operators is also avoided. Plus, one instructor can
                                 train multiple operators at one time.
                                 Production Building
                                 Simulator training allows new operators to cut their teeth in the
                                 virtual environment and won’t slow down the production circuits.
                                 The actual machines aren’t taken away from production work nor
                                 subjected to misuse by an untrained operator. The number of hours
                                 and days actual machines stay in production with experienced
                                 operators at the controls vs. slowing the circuits down with new
                                 and inexperienced operators directly increases an organization’s
                                 bottom line.
                                 Operator Screening
                                 Utilizing a simulator, along with SimU Campus training records
                                 management software is a great way to screen operators. Human
                                 Resources personnel can set important benchmarks to determine
                                 aptitude of potential employees, then test and evaluate in a
                                 simulated environment to find the most qualified people.


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Cat Simulators Overview
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                           Simulator Models
                           Cat Simulators are designed to train and orient new operators on
                           machine operation, skills and application knowledge; while allowing experienced
                           operators to refine skills. This PC-based equipment is founded on general machine
                           families rather than specific machine models. The system uses controls
                           representative of actual machines in order to provide a more realistic learning
                           opportunity. Currently there are eight Cat Simulator models available for training,
                           with more in development:

                           •     M-Series Motor Grader
                           •     Medium Off-Highway Truck
                           •     Mining Truck
                           •     Hydraulic Excavator
                           •     Small Wheel Loader                                                   Controls representative
                           •     Large Wheel Loader                                                   of actual machines.
                           •     Wheel Tractor-Scraper
                           •     Track Type Tractor
                                                    View environments
                                                  such as construction
                                                     and mining on a
                                                      large screen.

                                         Floor plate features fully functioning,
                                             actual machine pedals mounted
                                                          to sturdy steel plate.

                                           Left control pod houses keyboard.
                                           Lid/arm rest flips open for access.

                                                          Adjustable seat included (forward, back & recline).
                                                                      Component housing resides under seat.




                      Increase Productivity
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                                      Versatility
                                      Virtual Reality, Real Results
                                      The simulated environment allows operators to gain skills
                                      and master proper techniques. The simulator exercises are
                                      designed to address each of the component skills
                                      associated with operating actual machines. Simulator
                                      session results are measured and recorded so instructors
                                      can assess students’ training progress. Plus, fuel costs are
                                      alleviated for the simulator training portion of the
                                      program. Training on a simulator allows students the
                                      opportunity to perform and repeat exercises as often as
                                      needed to learn proper techniques. The simulator also
                                      allows experienced operators to refine their skills to
                                      increase productivity. It’s a fact that well-trained operators
                                      save their organizations costs from wear-and-tear as well
                                      as misuse. In addition, organizations can experience an
                                      increase in productivity and safety awareness.



                                      Flexibility
                                      Using Cat Simulators allows multiple students to train at
                                      one time, anytime day or night without regard to the
                                      weather, and with one instructor supervising several
                                      students at once.



                                      Mobility
                                      Cat Simulators are designed to be installed in a classroom
                                      setting or travel trailer. They are compact and easily
                                      portable to job sites, customer sites or marketing events.
                                      Once installed they are easy to maintain.




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                          Technical Support Services
                          Upon purchase of a Cat Simulator,
                          technical support is included free (in English) 24/7/365
                          for the first year. The client may renew technical
                          support after the first year at a subscription rate.
                          The simulator Technical Support staff will answer any
                          questions, trouble-shooting needs, warranty requests
                          or relicense and transfer needs. The Cat Simulators
                          Technical Support staff has an outstanding record of
                          managing Caterpillar support projects including
                          systems and processes, software, and products,
                          among others.
                          The Support package features:
                          •      Live analysts (no menus or prompts)
                          •      Global Support
                          •      Translation services in most languages ($2 to $3
                                 per minute. Billed by credit card at time of call.)
                          •      99.9% service desk uptime
                          •      Member Help Desk Institute & itSMF-USA
                          •      Proven worldwide client satisfaction
                          Special services are also available (fee based):
                          • On-site set up and installation of your
                             simulator.
                          • Instruction by a trained simulator
                             operator on-site or over the Internet.
                          Discuss these special services with your
                          account manager.




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                                      Hydraulic Excavator
                                      Training Exercises
                                      Hydraulic excavator training covers the following topics:
                                      Controls Familiarization. Learn and understand the
                                      hydraulic excavator operator controls.
                                      Bucket Placement. Position the excavator bucket in space.
                                      Raking the Green. Position the excavator bucket to
                                      follow a trajectory in a straight line.
                                      Over the Moon 1. Position the excavator bucket to
                                      follow a trajectory in an arc.
                                      Over the Moon 2. Position the excavator bucket to
                                      follow a trajectory in an "oblique" arc.
                                      Carrier Positioning. Position the excavator tracks by
                                      driving the machine in the forward direction.
                                      Carrier Positioning Reverse. Position the excavator tracks
                                      by driving in a reverse direction.
                                      Truck Loading. Scoop dirt into the bucket and dump its
                                      contents into an articulated truck.
                                      Trench Dumping. Scoop a full bucket of dirt and place the
                                      spoil to the side of a trench.
                                      Single Pass Digging. Fill the bucket by digging just once.
                                      Trenching. Use the bucket to excavate a small trench.
                                      Trench & Load. Combines different tasks from the Carrier
                                      Positioning, Trenching and Truck Loading modules.




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                          Training Measurements
                          The Hydraulic Excavator measures results in the
                          following areas:
                          •      Execution Time
                          •      Positioning Error
                          •      Alignment
                          •      Attack Angle
                          •      Target Trajectory Length
                          •      Bucket Travel
                          •      Maximum Horizontal Deviation
                          •      Maximum Vertical Deviation
                          •      Number of Collisions
                          •      Number of Bucket Slams
                          •      Alignment Error
                          •      Volume Transferred to Dumping
                          •      Material Average Falling Distance
                          •      Initial Attack Angle
                          •      Initial Stick Angle
                          •      Volume Removed from Digging Target
                          •      Trench Depth Variability
                          •      Trench Floor Inclination Angle
                          •      Average Trench Over-Digging




                Learn Proper Techniques

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                                       Off-Highway Truck
                                       Training Exercises
                                       Off-highway truck training covers the following topics:
                                       Controls Familiarization. Learn and
                                       understand the off-highway truck operator controls.
                                       Corridor Driving. Learn the proper braking methods and
                                       how to follow site-specific traffic patterns.
                                       Quarry Driving. Learn to drive an off– highway truck for
                                       ward in a quarry under no-load conditions, while avoiding
                                       contact with obstacles including berms and rocks that
                                       define the haul roads.
                                       Dumping. Learn to position the truck under full-load
                                       conditions for dumping, and to master the use of the
                                       hoist control for dumping. Learn the three different kinds
                                       of dumping zones: (for "high wall" or "waste" dumping), at
                                       the crusher and at the bays on two different sides, and
                                       on the ground near the crusher (for "stockpile dumping").
                                       Loading. Learn to position the truck for loading, with the
                                       truck body empty and in the down position. Interact with
                                       the simulated Wheel Loader.
                                       Complete Haul Cycle. Begin at the dumping zone with
                                       the truck body empty and in the down position; drive to
                                       the loading zone, wait while being loaded, then drive
                                       back to the same dumping zone (completing a round trip).
                                       This exercise combines the functionality of Quarry
                                       Driving, Loading and Dumping.




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                          Training Measurements

                          The Off-Highway Truck measures results in the
                          following areas:
                          • Execution Time
                          • Maximum Speed
                          • Maximum Speed When Service Brake Applied
                          • Maximum Speed When Secondary Brake
                               Applied
                          • Total Time Spent In Reverse Gear
                          • Total Time Spent Driving With Parking Brake
                               Applied
                          • Total Time Spent Using Retarder
                          • Total Time Spent Stopped
                          • Peak Brake Temperature
                          • Average Brake Temperature
                          • Number of Collisions Between Truck & Berms
                          • Number of Non-Fatal Collisions
                          • Positioning Time for Loading
                          • Loading Position Orientation Error
                          • Loading Position Depth Error
                          • Loading Position Lateral Error
                          • Positioning Time for Dumping
                          • Dumping Position Orientation Error
                          • Dumping Position Depth Error
                          • Dumping Position Lateral Error
                          • Number of Hoist Activation Errors
                          • Maximum Forward Speed When Reverse Gear
                               Engaged
                          • Complete Haul Cycle




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                                       Mining Truck
                                       Training Exercises
                                       Mining Truck training covers the following topics:
                                       Controls Familiarization. Learn and understand the mining
                                       truck operator controls.
                                       Corridor Driving 1. Learn to drive the truck forward on flat
                                       ground in a quarry under no load conditions, while avoiding
                                       contact with obstacles including berms and rocks that define
                                       haul roads.
                                       Corridor Driving 2. Drive forward on flat ground in a quarry
                                       under no load conditions in a narrower corridor, while
                                       avoiding contact with obstacles.
                                       Mine Site Driving 1. Drive truck forward in short distances
                                       at mine site under no load conditions, while avoiding contact
                                       with obstacles.
                                       Mine Site Driving 2. Drive forward on flat ground at the
                                       mine site under no-load conditions in longer distances and
                                       specific traffic patterns, while avoiding contact with
                                       obstacles along the road.
                                       Dumping. Learn to position the truck under full-load
                                       conditions for dumping. Master the use of the hoist control.
                                       Learn to position against a berm and perform other
                                       exercises.
                                       Loading. Learn to position the truck for loading, with the
                                       truck body empty and in the down position.
                                       Complete Haul Cycle 1. The operator must drive the empty
                                       truck from the dumping zone to the waiting rope shovel, then
                                       wait until loading is complete. The truck must return to same
                                       the dumping zone and dump the load, completing one haul
                                       cycle.
                                       Complete Haul Cycle 2. This exercise is similar to Cycle 1,
                                       but the operator must drive longer distances.




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                        Training Measurements

                        The Mining Truck measures results in the following
                        areas:
                        • Execution Time
                        • Maximum Speed
                        • Maximum Speed When Service Brake Applied
                        • Maximum Speed When Secondary Brake
                            Applied
                        • Total Time Spent Using Retarder
                        • Total Time Spent In Reverse Gear
                        • Total Time Spent Driving With Parking Brake
                           Applied
                        • Total Time Spent Stopped
                        • Peak Brake Temperature
                        • Average Brake Temperature
                        • Number of Collisions Between Truck & Berms
                        • Number of Non-Fatal Collisions
                        • Positioning Time for Loading
                        • Loading Position Orientation Error
                        • Loading Position Depth Error
                        • Loading Position Lateral Error
                        • Positioning Time for Dumping
                        • Dumping Position Orientation Error
                        • Dumping Position Depth Error
                        • Dumping Position Lateral Error
                        • Number of Hoist Activation Errors
                        • Maximum Forward Speed When Reverse Gear
                           Engaged




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                                       Motor Grader
                                       Training Exercises
                                       Motor grader training covers the following topics:
                                       Controls Familiarization. Learn and understand the
                                       operator controls including the left and right hand
                                       joysticks. The inching, braking and accelerating pedals are
                                       also covered.
                                       Square Track Roading. Learn to master the operator
                                       controls by navigating a square corridor, beginning with
                                       the 33’ trial and moving to the 26’ and 19’ versions.
                                       Figure 8 Rodeo. Learn to master the operator controls by
                                       navigating a figure 8 corridor (33’ wide).
                                       In both the Square Track Roading and Figure 8 Rodeo
                                       driving exercises operators will train on execution times,
                                       blade/ground, number of times in reverse, speeds,
                                       collisions, blade/tire contacts and more.




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                        Training Measurements

                        The Motor Grader measures results in the
                        following areas:
                        • Controls Familiarization
                                -Circle Turn
                                -Blade Lift
                                -Moldboard Side Shift
                                -Drawbar Center Shift
                                -Articulation
                                -Neutral Articulation
                                -Steering
                                -Blade Tip
                                -Wheel Lean
                                -Gear Selection
                        • Number of Blade-Ground Contacts
                        • Total Blade-Ground Contact Time
                        • Number of Times in Reverse Gear
                        • Total Time Spent in Reverse
                        • Top Speed Achieved
                        • Average Speed
                        • Highest Gear Used
                        • Number of Collisions
                        • Number of Blade-Tire Contacts




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                                       Large Wheel Loader
                                       Training Exercises
                                       Large wheel loader training covers the following topics:
                                       Controls Familiarization. Learn and understand the
                                       operator controls.
                                       Corridor Driving, Wide. Learn to drive an 11-meter (36’ )
                                       wide corridor. Develop articulated steering and bucket
                                       placement skills.
                                       Corridor Driving, Narrow. Drive a narrower 9 meter
                                       (29’) wide corridor, while also developing steering and
                                       bucket placement skills.
                                       Bucket Placement. Learn to use the driving, lift arm and
                                       bucket controls of the wheel loader to position bucket.
                                       Stockpiling. Learn to use the operator controls of the
                                       wheel loader to fill the bucket at the digging zone,
                                       execute a "three point trajectory," then dump the
                                       contents of the bucket in a nearby dumping zone.
                                       Truck Loading. Fully load the off-highway truck already
                                       properly positioned near the digging zone.
                                       Load & Carry. Extend the functionality of the single-
                                       pass stockpiling by using the digging and dumping zones
                                       separated by larger distances.
                                       Truck Loading with Spotting. In this exercise the truck
                                       must be "called" to back up under the wheel loader
                                       bucket for proper positioning before loading.




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                        Training Measurements

                        The Large Wheel Loader measures results in
                        the following areas:
                        • Execution Time                             •   Average Articulation Angle When
                        • Time Spent in Reverse                          Entering Dumping Zone
                        • Time Spent Stopped                         •   Average Bucket Height When
                        • Maximum Forward Speed (mph)                    Entering Dumping Zone
                        • Average Forward Speed                      •   Mass of Material Dumped into
                        • Maximum Bucket Height                          Dumping Zone
                        • Average Bucket Height                      •   Time Spent Between Digging &
                                                                         Dumping Zones
                        • Bucket Collisions with Ground
                                                                     •   Maximum Bucket Height Between
                        • Bucket Collisions with Truck
                                                                         Digging & Dumping Zones
                        • Other Collisions
                                                                     •   Average Bucket Height Between
                        • Slams of Lift Arm Hydraulics
                                                                          Digging & Dumping Zones
                        • Slams of Bucket Hydraulics
                                                                     •   Time to Spot Truck
                        • Slams of Articulation Hydraulics
                                                                     •   Time After Loading Until Truck-Full
                        • Positioning Error                              Horn Signal
                        • Bucket Attack Angle Error                  •   Other Wheel Loader Collisions
                        • Bucket Orientation Error                       with Truck
                        • Lift Arm Collisions with Truck
                        • Time Spent with Wheels Slipping
                        • Bucket Curl Engagements Before
                            Raising Lift Arm
                        • Productivity
                        • Articulation Angle When First
                            Entering Digging Zone
                        • Bucket Orientation When First Entering
                            Digging Zone
                        • Bucket Attack Angle When First Entering
                            Digging Zone
                        • Bucket Height When First Entering
                            Digging Zone
                        • Time Spent with Bucket in Dumping Zone


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                                       Wheel Tractor-Scraper
                                       Training Exercises
                                       Wheel tractor-scraper training covers the following
                                       topics:
                                       Machine Walkaround. Learn pre-operation machine
                                       inspection procedures to ensure proper operating
                                       condition.
                                       Controls Familiarization. Learn and understand the
                                       operator controls. Learn proper sequence of operation.
                                       Receive tips for best operation.
                                       Corridor Driving. Perform a complete haul cycle on the
                                       job site with an empty bowl. Instructor can
                                       set from 1 to 10 laps (cycles).
                                       Hauling. Haul a load of material around the site, become
                                       familiar with additional weight of machine. Instructor can
                                       set from 1 to 10 laps (cycles).
                                       Unloading. Gain expertise with dumping a load of
                                       material while maintaining a smooth and even pour.
                                       Loading. Fill the bowl with material as efficiently as
                                       possible, while keeping the cut depth as even as
                                       possible.
                                       Production Cycle. Complete a full production cycle
                                       combining all previous exercises: Start up procedures,
                                       Driving, Loading, Unloading and Parking. Instructor can
                                       set from 1 to 10 laps (cycles).
                                       Open Training. Student and instructor can work on
                                       specific curriculum and training for student. Allows
                                       instructor to expand functionality of simulator to
                                       customize training for each student according to
                                       individual needs. Train beginner, intermediate or
                                       advanced sessions.




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                           Training Measurements
                           The wheel tractor-scraper measures results in
                           many areas. For example, the Walk Around
                           Inspections module tests knowledge in 105
                           inspection points. Here is a sampling of areas of
                           measurement:
                           •     Smooth Transition Entering/Exiting Loading &
                                 Unloading Zones
                           •     Proper Operation of Machine Components
                           •     Depth of Cut
                           •     Ejector Positioning Loading/Unloading/
                                 Carrying Fill
                           •     Use of Cushion Hitch, Differential Lock
                           •     Maintain Level Cut; Level Work Area
                           •     Efficient Loading Over Length of Cut
                           •     Dump Patterns
                           •     Controlling Lift Thickness when Spreading
                                 Material
                           •     Follow Traffic Patterns Correctly, Avoid
                                 Slowing Production Down While Operating
                           •     Proper Control of Cutting Edge Height for
                                 Loading & Unloading
                           •     Distance Driven
                           •     Average Speed
                           •     Wheel Spin
                           •     Fuel Consumption




           Increase Safety Awareness
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                                       Small Wheel Loader
                                       Training Exercises
                                       Small wheel loader training covers the following topics:
                                       Machine Walkaround. Learn pre-operation machine
                                       inspection procedures to ensure proper operating condition.
                                       Controls Familiarization. Learn and understand
                                       operator controls, including joystick use.
                                       Bucket Placement. Learn to use the lift arm and bucket
                                       controls to position the bucket.
                                       Corridor Driving Wide. Learn to drive the wheel loader
                                       forward on flat ground with empty bucket, while
                                       avoiding contact with the barriers that define an
                                       11–meter wide corridor.
                                       Corridor Driving Narrow. Learn to drive wheel loader
                                       forward on flat ground with empty bucket, while avoiding
                                       contact with barriers that define a more challenging
                                       9–meter wide corridor.
                                       Stockpiling. Use operator controls to a fill bucket at the
                                       digging zone and dump contents of the bucket in a
                                       designated dumping zone to prepare a stockpile.
                                       Load & Carry. Learn to load material using digging and
                                       dumping zones separated by a larger distance than in
                                       the Stockpiling exercise.
                                       Truck Loading. Learn to fully load a truck positioned for
                                       loading near digging zone.
                                       Truck Loading with Spotting. Expands truck loading lesson
                                       by adding truck spotting.
                                       Backfilling. Learn to use the loader to backfill a slot ditch
                                       with spoil material and level to existing grade.
                                       Move objects with the Clamshell. Learn to maneuver the
                                       clamshell using the controls mounted on the simulator.
                                       Open Training. Student and instructor can work on specific
                                       curriculum and training. Allows instructor to expand
                                       functionality of simulator.
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                        Training Measurements

                        The following are some of the results measured in the
                        Small Wheel Loader:
                        •        Total incorrect control familiarization actions
                                 attempted
                        •        Average positioning error
                        •        Average bucket attack angle error
                        •        Average bucket orientation error
                        •        Execution time
                        •        Time driving without bucket in carry position
                        •        Distance driven with parking brake engaged
                        •        Number of bucket collisions with ground while
                                 driving
                        •        Number of other collisions
                        •        Time spent turning with differential lock on
                        •        Time spent in forward
                        •        Time spent in reverse
                        •        Distance driven in reverse
                        •        Amount of material spilled between zones
                        •        Number of spill warnings issued
                        •        Time spent with wheels slipping
                        •        Productivity (material moved/time to move material)
                        •        Maximum bucket height when entering digging zone
                        •        Average bucket fill factor
                        •        Volume of material dumped into truck
                        •        Number of passes to load truck
                        •        Bucket collisions with truck
                        •        Lift arm collisions with truck
                        •        Other Small Wheel Loader collisions with truck
                        •        Use of horn when spotting truck
                        •        Maximum variation of final grade
                        •        Number of drops between pick up point and release
                                 point
                        •        Number of object collisions


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                                       Track Type Tractor
                                       Training Exercises
                                       Track Type Tractor training covers the following topics:
                                       Machine Walkaround. Learn pre-operation machine
                                       inspection procedures to ensure proper operating and
                                       safety conditions.
                                       Controls Familiarization. Learn and understand operator
                                       controls and proper sequences for machine operations
                                       including start-up and shut-down procedures.
                                       Steering & Maneuvering (Wide Open & Easy). Learn
                                       proper techniques to safely maneuver machine around job
                                       site. Avoid unnecessary ground disturbance utilizing three
                                       point turns and counter rotation.
                                       Steering & Maneuvering (Tight & Difficult). Learn proper
                                       techniques to safely maneuver machine around a
                                       maintenance yard, including backup procedures for
                                       parking machine.
                                       Blade Steering. Learn proper techniques to utilize
                                       machine’s blade steering capabilities in order to increase
                                       undercarriage life and reduce wear-and-tear on steering
                                       components.
                                       Level and straight dozing. Learn to use machine blade
                                       to push material straight over a large area safely and
                                       efficiently.
                                       Slot Dozing. Learn slot dozing technique for efficient
                                       operations.
                                       Ripping. Learn to plan ripping patterns based on grain of
                                       material. Learn proper techniques to safely and efficiently
                                       perform ripping operations.
                                       Backfilling. Learn to safely and efficiently backfill a trench.
                                       Dozing Over High Wall. Learn proper techniques for
                                       pushing material over a high wall. Learn to maintain a
                                       proper slope in the dumping area to ensure site stability.
                                       Learn to maintain proper safety berms along the high wall
                                       edge in accordance with MSHA requirements.
                                       Open Training. Student and instructor can work on
              22 / catsimulators.com   specific curriculum and training.
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                          Training Measurements

                         The following are some of the results measured in
                         the Track Type Tractor:
                         •       Execution Time
                         •       Number of Times Off Course
                         •       Times Failed To Start Engine
                         •       Times Failed To Shut Down Engine
                         •       Times Failed To Raise Ripper
                         •       Times Failed To Lower Ripper
                         •       Time Spent in Forward
                         •       Time Spent in Reverse
                         •       Time Spent in Neutral
                         •       Distance Maneuvered
                         •       Distance Maneuvered in Reverse
                         •       Maximum Forward Speed
                         •       Maximum Blade Height
                         •       Average Blade Height
                         •       Average Blade Height While Maneuvering
                                                                                 Extend the operator training
                         •       Maximum Ripper Height
                                                                                 experience on the Track Type Tractor
                         •       Average Ripper Height                           Simulator System with our companion
                         •       Number of Blade Collisions with Ground While    e-Book! The material contains step-by-
                                 Maneuvering and Stopped                         step methods and many interactive
                         •       Number of Ripper Collisions with Ground While   capabilities for use on a tablet PC. A
                                 Maneuvering and Stopped                         wealth of topics are covered in the
                         •       Number of Other Collisions                      book that work in tandem with the
                                                                                 simulator training to extend the overall
                         •       Blade Tilt angle while Maneuvering              operator learning experience:
                         •       Blade Pitch angle while Maneuvering             • Machine Introduction
                         •       Ripper shank angle while Maneuvering            • Simulator System Use
                         •       Number of Engine Overspeed Warnings Issued      • Objectives
                         •       Times Service Brake Used                        • Step-by-Step Training Methods
                         •       Number of times machine stalled                 • Video Examples
                         •       Time spent with tracks slipping                 • Calculators
                                                                                 • Operation Tips
                                                                                 • Helpful Images
                                                                                 • Safety Information
              23 / catsimulators.com                                             • Definitions and Explanations of
                                                                                    Results Measured
Cat Simulators Overview
Caterpillar Confidential Green




                                       Records Management
                                         Powered by SimU Campus™
                                       Heavy equipment simulator training provides
                                       a way for operators to gain familiarization of controls and
                                       practice training exercises designed to address many of
                                       the component skills associated with operating actual
                                       machines. This practical pre-training makes a great
                                       addition to any overall training program. Find out how
                                       operators perform on the simulators by using SimU
                                       Campus™ records management software. This program
                                       provides a method to record and report user performance
                                       in each simulator training module. SimU Campus
                                       management software can be used with all models of
                                       Cat Simulators. It runs on the same computer as the
                                       simulator software, making it easy to get user results.
                                       SimU Campus management software allows instructors
                                       to customize the curriculum to best fit their training
                                       program. The software includes benchmarks based on
                                       expert data compiled from experienced Cat heavy
                                       machine operators and allows instructors the option to
                                       change or use these default measurements as their user
                                       benchmarks. Test operators, choose reports and find out
                                       whether they pass or fail immediately. Then customize
                                       training curriculums for new or experienced operators
                                       based on their individual training needs.




              24 / catsimulators.com
Cat Simulators Overview
Caterpillar Confidential Green




                        SimU Campus Benefits

                        •        Create a unique “account” for each simulator
                                 user, with a unique user login name and
                                 password.
                        •        Use the simulator in practice mode until ready
                                 to record in exam mode.
                        •        Print detailed reports for the class, individual
                                 student, specific exercises and more.
                        •        Restrict access to simulation results in the
                                 database according to need. A student can only
                                 review his/her simulation results, but instructors
                                 can review class results. An administrator can
                                 view all accounts.
                        •        Organize users into “classes” to utilize a single
                                 computer for different simulation software
                                 applications.
                        •        Manage simulator usage by authorizing different
                                 classes to use different simulators on the same
                                 training computer.
                        •        Allow simultaneous operation of multiple
                                 simulator training stations.
                        •        Network one instructor or administrator
                                 computer to allow data captured from multiple
                                 simulation stations.
                        •        Aid in management and utilization of simulator-
                                 based learning activities.
                        •        Save simulation results in individual student
                                 files as entries in the SimU database.
                        •        Technical support is included. The support
                                 staff will answer any questions or trouble-
                                 shooting needs.




              25 / catsimulators.com
Cat Simulators Overview
      Caterpillar Confidential Green




                                Contact
                                Jenny Aguilar-Duke
                                Account Manager
                                jduke@catsimulators.com
                                1.309.266.2647
                               Simulator Models
                               Cat Simulators are also available in the following machine models:
                               Hydraulic Excavator, Mining Truck, Off-Highway Truck, M-Series
                               Motor Grader, Small & Large Wheel Loaders, Wheel Tractor-Scraper
                               and Track Type Tractor.
                               Ask for a demo today!
                               www.catsimulators.com
                               Find more information about training simulators on the Cat Simulators
                               website. In addition to all simulator product information, the site offers a
                               variety of educational information such as Case Studies, Safety Briefs,
                               business challenges and solutions, and articles about organizations
                               that utilize Cat Simulators as part of their training program. Plus you can
                               take a short Survey (the topic changes regularly) or sign up for our
                               e-Newsletter, Simformed, which features new product information, video
                               demo links, tips and more. Share your own training simulator experiences
                               or be featured in a video testimonial. It’s all available on our website.




                                                © 2011 Caterpillar All Rights Reserved. Printed in the U.S.A. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow"
                    26 / catsimulators.com the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and
                                         and
                                                may not be used without permission. Third party trademarks are the property of their respective owner.



#CatGen101

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Cat Simulators Sales Overview 2011 Solutions Duke

  • 1. Cat Simulators Overview Caterpillar Confidential Green catsimulators.com ® CAT SIMULATORS Solutions Overview / catsimulators.com OPERATOR TRAINING...EFFECTIVE. EFFICIENT. EASY.
  • 2. Cat Simulators Overview Caterpillar Confidential Green About Caterpillar For more than 80 years, Caterpillar Inc. has been making progress possible and driving positive and sustainable change on every continent. Caterpillar is the world's leading manufacturer of construction and mining equipment, diesel and natural gas engines and industrial gas turbines. Caterpillar commits to excellence and leadership in building the world's infrastructure, and in enabling progress for millions of people around the globe. Focus On Value Caterpillar has built a reputation for excellence by listening to our clients, understanding their needs, and delivering products and services to help them succeed. Our clients expect the best from Caterpillar, and we ensure that our decisions and actions contribute to our clients' satisfaction. We intend to deliver the highest possible value in the products and services we offer to our clients and to deliver that value with a sense of urgency. Our commitment to continuous improvement in all we do makes that possible. 2 / catsimulators.com
  • 3. Cat Simulators Overview Caterpillar Confidential Green Why Simulator Training? Simulators combine the finest in technology and operator instruction to create cutting edge training for heavy equipment operators. Realistic controls ensure that the operator gains familiarization and muscle memory using the same hardware as in the actual machine. Rich graphics create a virtual world for the operator to experience training exercises native to the machines. Each training exercise measures and records the operator’s simulation sessions so instructors, administrators and the student can see the results. Instructors can identify inefficiencies or weaknesses so the operator can focus on training to correct or strengthen the areas. Cat® Simulators provides an easy-to-use, cost-effective and reliable training method. Before training operators on valuable equipment and running the risk of a mishap, begin their training in the always safe environment of a simulator. By pre-training operators before letting them on an actual machine, you’ll better ensure the safety of all personnel and actual equipment. Other benefits include: Skill Mastery. Allows new operators to develop skills in a controlled and safe environment. Allows experienced operators to enhance or refine skills. On the Record. Retain performance records as part of employee’s training file. Assess skills for new hires. Break bad habits and address progress for experienced operators. Retain & Produce. Pre-trained operators retain more information and are generally more productive when they begin operating actual machines. 3 / catsimulators.com
  • 4. Cat Simulators Overview Caterpillar Confidential Green CAT SIMULATORS... because training impacts safety, production, profits & personnel Safety First Cat Simulators offer a unique method of training operators safely. In the virtual world, an operator can gain practical knowledge and skills before training on the actual machines. The simulator’s controls are representative of those in an actual machine allowing the operator to gain muscle memory that translates to the real world. Operators can repeat exercises in the simulated environment and make mistakes without harm to himself, other personnel or the jobsite. Cost Savings Organizations that use simulators for part of their training can experience cost savings immediately. They avoid the costs of fuel and engine maintenance while using simulators for training. Machines can stay in use for production at the jobsite while students train on simulators; and the potential of misuse caused by untrained or undertrained operators is also avoided. Plus, one instructor can train multiple operators at one time. Production Building Simulator training allows new operators to cut their teeth in the virtual environment and won’t slow down the production circuits. The actual machines aren’t taken away from production work nor subjected to misuse by an untrained operator. The number of hours and days actual machines stay in production with experienced operators at the controls vs. slowing the circuits down with new and inexperienced operators directly increases an organization’s bottom line. Operator Screening Utilizing a simulator, along with SimU Campus training records management software is a great way to screen operators. Human Resources personnel can set important benchmarks to determine aptitude of potential employees, then test and evaluate in a simulated environment to find the most qualified people. 4 / catsimulators.com
  • 5. Cat Simulators Overview Caterpillar Confidential Green Simulator Models Cat Simulators are designed to train and orient new operators on machine operation, skills and application knowledge; while allowing experienced operators to refine skills. This PC-based equipment is founded on general machine families rather than specific machine models. The system uses controls representative of actual machines in order to provide a more realistic learning opportunity. Currently there are eight Cat Simulator models available for training, with more in development: • M-Series Motor Grader • Medium Off-Highway Truck • Mining Truck • Hydraulic Excavator • Small Wheel Loader Controls representative • Large Wheel Loader of actual machines. • Wheel Tractor-Scraper • Track Type Tractor View environments such as construction and mining on a large screen. Floor plate features fully functioning, actual machine pedals mounted to sturdy steel plate. Left control pod houses keyboard. Lid/arm rest flips open for access. Adjustable seat included (forward, back & recline). Component housing resides under seat. Increase Productivity 5 / catsimulators.com
  • 6. Cat Simulators Overview Caterpillar Confidential Green Versatility Virtual Reality, Real Results The simulated environment allows operators to gain skills and master proper techniques. The simulator exercises are designed to address each of the component skills associated with operating actual machines. Simulator session results are measured and recorded so instructors can assess students’ training progress. Plus, fuel costs are alleviated for the simulator training portion of the program. Training on a simulator allows students the opportunity to perform and repeat exercises as often as needed to learn proper techniques. The simulator also allows experienced operators to refine their skills to increase productivity. It’s a fact that well-trained operators save their organizations costs from wear-and-tear as well as misuse. In addition, organizations can experience an increase in productivity and safety awareness. Flexibility Using Cat Simulators allows multiple students to train at one time, anytime day or night without regard to the weather, and with one instructor supervising several students at once. Mobility Cat Simulators are designed to be installed in a classroom setting or travel trailer. They are compact and easily portable to job sites, customer sites or marketing events. Once installed they are easy to maintain. 6 / catsimulators.com
  • 7. Cat Simulators Overview Caterpillar Confidential Green Technical Support Services Upon purchase of a Cat Simulator, technical support is included free (in English) 24/7/365 for the first year. The client may renew technical support after the first year at a subscription rate. The simulator Technical Support staff will answer any questions, trouble-shooting needs, warranty requests or relicense and transfer needs. The Cat Simulators Technical Support staff has an outstanding record of managing Caterpillar support projects including systems and processes, software, and products, among others. The Support package features: • Live analysts (no menus or prompts) • Global Support • Translation services in most languages ($2 to $3 per minute. Billed by credit card at time of call.) • 99.9% service desk uptime • Member Help Desk Institute & itSMF-USA • Proven worldwide client satisfaction Special services are also available (fee based): • On-site set up and installation of your simulator. • Instruction by a trained simulator operator on-site or over the Internet. Discuss these special services with your account manager. 7 / catsimulators.com
  • 8. Cat Simulators Overview Caterpillar Confidential Green Hydraulic Excavator Training Exercises Hydraulic excavator training covers the following topics: Controls Familiarization. Learn and understand the hydraulic excavator operator controls. Bucket Placement. Position the excavator bucket in space. Raking the Green. Position the excavator bucket to follow a trajectory in a straight line. Over the Moon 1. Position the excavator bucket to follow a trajectory in an arc. Over the Moon 2. Position the excavator bucket to follow a trajectory in an "oblique" arc. Carrier Positioning. Position the excavator tracks by driving the machine in the forward direction. Carrier Positioning Reverse. Position the excavator tracks by driving in a reverse direction. Truck Loading. Scoop dirt into the bucket and dump its contents into an articulated truck. Trench Dumping. Scoop a full bucket of dirt and place the spoil to the side of a trench. Single Pass Digging. Fill the bucket by digging just once. Trenching. Use the bucket to excavate a small trench. Trench & Load. Combines different tasks from the Carrier Positioning, Trenching and Truck Loading modules. 8 / catsimulators.com
  • 9. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The Hydraulic Excavator measures results in the following areas: • Execution Time • Positioning Error • Alignment • Attack Angle • Target Trajectory Length • Bucket Travel • Maximum Horizontal Deviation • Maximum Vertical Deviation • Number of Collisions • Number of Bucket Slams • Alignment Error • Volume Transferred to Dumping • Material Average Falling Distance • Initial Attack Angle • Initial Stick Angle • Volume Removed from Digging Target • Trench Depth Variability • Trench Floor Inclination Angle • Average Trench Over-Digging Learn Proper Techniques 9 / catsimulators.com
  • 10. Cat Simulators Overview Caterpillar Confidential Green Off-Highway Truck Training Exercises Off-highway truck training covers the following topics: Controls Familiarization. Learn and understand the off-highway truck operator controls. Corridor Driving. Learn the proper braking methods and how to follow site-specific traffic patterns. Quarry Driving. Learn to drive an off– highway truck for ward in a quarry under no-load conditions, while avoiding contact with obstacles including berms and rocks that define the haul roads. Dumping. Learn to position the truck under full-load conditions for dumping, and to master the use of the hoist control for dumping. Learn the three different kinds of dumping zones: (for "high wall" or "waste" dumping), at the crusher and at the bays on two different sides, and on the ground near the crusher (for "stockpile dumping"). Loading. Learn to position the truck for loading, with the truck body empty and in the down position. Interact with the simulated Wheel Loader. Complete Haul Cycle. Begin at the dumping zone with the truck body empty and in the down position; drive to the loading zone, wait while being loaded, then drive back to the same dumping zone (completing a round trip). This exercise combines the functionality of Quarry Driving, Loading and Dumping. 10 / catsimulators.com
  • 11. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The Off-Highway Truck measures results in the following areas: • Execution Time • Maximum Speed • Maximum Speed When Service Brake Applied • Maximum Speed When Secondary Brake Applied • Total Time Spent In Reverse Gear • Total Time Spent Driving With Parking Brake Applied • Total Time Spent Using Retarder • Total Time Spent Stopped • Peak Brake Temperature • Average Brake Temperature • Number of Collisions Between Truck & Berms • Number of Non-Fatal Collisions • Positioning Time for Loading • Loading Position Orientation Error • Loading Position Depth Error • Loading Position Lateral Error • Positioning Time for Dumping • Dumping Position Orientation Error • Dumping Position Depth Error • Dumping Position Lateral Error • Number of Hoist Activation Errors • Maximum Forward Speed When Reverse Gear Engaged • Complete Haul Cycle 11 / catsimulators.com
  • 12. Cat Simulators Overview Caterpillar Confidential Green Mining Truck Training Exercises Mining Truck training covers the following topics: Controls Familiarization. Learn and understand the mining truck operator controls. Corridor Driving 1. Learn to drive the truck forward on flat ground in a quarry under no load conditions, while avoiding contact with obstacles including berms and rocks that define haul roads. Corridor Driving 2. Drive forward on flat ground in a quarry under no load conditions in a narrower corridor, while avoiding contact with obstacles. Mine Site Driving 1. Drive truck forward in short distances at mine site under no load conditions, while avoiding contact with obstacles. Mine Site Driving 2. Drive forward on flat ground at the mine site under no-load conditions in longer distances and specific traffic patterns, while avoiding contact with obstacles along the road. Dumping. Learn to position the truck under full-load conditions for dumping. Master the use of the hoist control. Learn to position against a berm and perform other exercises. Loading. Learn to position the truck for loading, with the truck body empty and in the down position. Complete Haul Cycle 1. The operator must drive the empty truck from the dumping zone to the waiting rope shovel, then wait until loading is complete. The truck must return to same the dumping zone and dump the load, completing one haul cycle. Complete Haul Cycle 2. This exercise is similar to Cycle 1, but the operator must drive longer distances. 12 / catsimulators.com
  • 13. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The Mining Truck measures results in the following areas: • Execution Time • Maximum Speed • Maximum Speed When Service Brake Applied • Maximum Speed When Secondary Brake Applied • Total Time Spent Using Retarder • Total Time Spent In Reverse Gear • Total Time Spent Driving With Parking Brake Applied • Total Time Spent Stopped • Peak Brake Temperature • Average Brake Temperature • Number of Collisions Between Truck & Berms • Number of Non-Fatal Collisions • Positioning Time for Loading • Loading Position Orientation Error • Loading Position Depth Error • Loading Position Lateral Error • Positioning Time for Dumping • Dumping Position Orientation Error • Dumping Position Depth Error • Dumping Position Lateral Error • Number of Hoist Activation Errors • Maximum Forward Speed When Reverse Gear Engaged 13 / catsimulators.com
  • 14. Cat Simulators Overview Caterpillar Confidential Green Motor Grader Training Exercises Motor grader training covers the following topics: Controls Familiarization. Learn and understand the operator controls including the left and right hand joysticks. The inching, braking and accelerating pedals are also covered. Square Track Roading. Learn to master the operator controls by navigating a square corridor, beginning with the 33’ trial and moving to the 26’ and 19’ versions. Figure 8 Rodeo. Learn to master the operator controls by navigating a figure 8 corridor (33’ wide). In both the Square Track Roading and Figure 8 Rodeo driving exercises operators will train on execution times, blade/ground, number of times in reverse, speeds, collisions, blade/tire contacts and more. 14 / catsimulators.com
  • 15. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The Motor Grader measures results in the following areas: • Controls Familiarization -Circle Turn -Blade Lift -Moldboard Side Shift -Drawbar Center Shift -Articulation -Neutral Articulation -Steering -Blade Tip -Wheel Lean -Gear Selection • Number of Blade-Ground Contacts • Total Blade-Ground Contact Time • Number of Times in Reverse Gear • Total Time Spent in Reverse • Top Speed Achieved • Average Speed • Highest Gear Used • Number of Collisions • Number of Blade-Tire Contacts 15 / catsimulators.com
  • 16. Cat Simulators Overview Caterpillar Confidential Green Large Wheel Loader Training Exercises Large wheel loader training covers the following topics: Controls Familiarization. Learn and understand the operator controls. Corridor Driving, Wide. Learn to drive an 11-meter (36’ ) wide corridor. Develop articulated steering and bucket placement skills. Corridor Driving, Narrow. Drive a narrower 9 meter (29’) wide corridor, while also developing steering and bucket placement skills. Bucket Placement. Learn to use the driving, lift arm and bucket controls of the wheel loader to position bucket. Stockpiling. Learn to use the operator controls of the wheel loader to fill the bucket at the digging zone, execute a "three point trajectory," then dump the contents of the bucket in a nearby dumping zone. Truck Loading. Fully load the off-highway truck already properly positioned near the digging zone. Load & Carry. Extend the functionality of the single- pass stockpiling by using the digging and dumping zones separated by larger distances. Truck Loading with Spotting. In this exercise the truck must be "called" to back up under the wheel loader bucket for proper positioning before loading. 16 / catsimulators.com
  • 17. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The Large Wheel Loader measures results in the following areas: • Execution Time • Average Articulation Angle When • Time Spent in Reverse Entering Dumping Zone • Time Spent Stopped • Average Bucket Height When • Maximum Forward Speed (mph) Entering Dumping Zone • Average Forward Speed • Mass of Material Dumped into • Maximum Bucket Height Dumping Zone • Average Bucket Height • Time Spent Between Digging & Dumping Zones • Bucket Collisions with Ground • Maximum Bucket Height Between • Bucket Collisions with Truck Digging & Dumping Zones • Other Collisions • Average Bucket Height Between • Slams of Lift Arm Hydraulics Digging & Dumping Zones • Slams of Bucket Hydraulics • Time to Spot Truck • Slams of Articulation Hydraulics • Time After Loading Until Truck-Full • Positioning Error Horn Signal • Bucket Attack Angle Error • Other Wheel Loader Collisions • Bucket Orientation Error with Truck • Lift Arm Collisions with Truck • Time Spent with Wheels Slipping • Bucket Curl Engagements Before Raising Lift Arm • Productivity • Articulation Angle When First Entering Digging Zone • Bucket Orientation When First Entering Digging Zone • Bucket Attack Angle When First Entering Digging Zone • Bucket Height When First Entering Digging Zone • Time Spent with Bucket in Dumping Zone 17 / catsimulators.com
  • 18. Cat Simulators Overview Caterpillar Confidential Green Wheel Tractor-Scraper Training Exercises Wheel tractor-scraper training covers the following topics: Machine Walkaround. Learn pre-operation machine inspection procedures to ensure proper operating condition. Controls Familiarization. Learn and understand the operator controls. Learn proper sequence of operation. Receive tips for best operation. Corridor Driving. Perform a complete haul cycle on the job site with an empty bowl. Instructor can set from 1 to 10 laps (cycles). Hauling. Haul a load of material around the site, become familiar with additional weight of machine. Instructor can set from 1 to 10 laps (cycles). Unloading. Gain expertise with dumping a load of material while maintaining a smooth and even pour. Loading. Fill the bowl with material as efficiently as possible, while keeping the cut depth as even as possible. Production Cycle. Complete a full production cycle combining all previous exercises: Start up procedures, Driving, Loading, Unloading and Parking. Instructor can set from 1 to 10 laps (cycles). Open Training. Student and instructor can work on specific curriculum and training for student. Allows instructor to expand functionality of simulator to customize training for each student according to individual needs. Train beginner, intermediate or advanced sessions. 18 / catsimulators.com
  • 19. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The wheel tractor-scraper measures results in many areas. For example, the Walk Around Inspections module tests knowledge in 105 inspection points. Here is a sampling of areas of measurement: • Smooth Transition Entering/Exiting Loading & Unloading Zones • Proper Operation of Machine Components • Depth of Cut • Ejector Positioning Loading/Unloading/ Carrying Fill • Use of Cushion Hitch, Differential Lock • Maintain Level Cut; Level Work Area • Efficient Loading Over Length of Cut • Dump Patterns • Controlling Lift Thickness when Spreading Material • Follow Traffic Patterns Correctly, Avoid Slowing Production Down While Operating • Proper Control of Cutting Edge Height for Loading & Unloading • Distance Driven • Average Speed • Wheel Spin • Fuel Consumption Increase Safety Awareness 19 / catsimulators.com
  • 20. Cat Simulators Overview Caterpillar Confidential Green Small Wheel Loader Training Exercises Small wheel loader training covers the following topics: Machine Walkaround. Learn pre-operation machine inspection procedures to ensure proper operating condition. Controls Familiarization. Learn and understand operator controls, including joystick use. Bucket Placement. Learn to use the lift arm and bucket controls to position the bucket. Corridor Driving Wide. Learn to drive the wheel loader forward on flat ground with empty bucket, while avoiding contact with the barriers that define an 11–meter wide corridor. Corridor Driving Narrow. Learn to drive wheel loader forward on flat ground with empty bucket, while avoiding contact with barriers that define a more challenging 9–meter wide corridor. Stockpiling. Use operator controls to a fill bucket at the digging zone and dump contents of the bucket in a designated dumping zone to prepare a stockpile. Load & Carry. Learn to load material using digging and dumping zones separated by a larger distance than in the Stockpiling exercise. Truck Loading. Learn to fully load a truck positioned for loading near digging zone. Truck Loading with Spotting. Expands truck loading lesson by adding truck spotting. Backfilling. Learn to use the loader to backfill a slot ditch with spoil material and level to existing grade. Move objects with the Clamshell. Learn to maneuver the clamshell using the controls mounted on the simulator. Open Training. Student and instructor can work on specific curriculum and training. Allows instructor to expand functionality of simulator. 20 / catsimulators.com
  • 21. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The following are some of the results measured in the Small Wheel Loader: • Total incorrect control familiarization actions attempted • Average positioning error • Average bucket attack angle error • Average bucket orientation error • Execution time • Time driving without bucket in carry position • Distance driven with parking brake engaged • Number of bucket collisions with ground while driving • Number of other collisions • Time spent turning with differential lock on • Time spent in forward • Time spent in reverse • Distance driven in reverse • Amount of material spilled between zones • Number of spill warnings issued • Time spent with wheels slipping • Productivity (material moved/time to move material) • Maximum bucket height when entering digging zone • Average bucket fill factor • Volume of material dumped into truck • Number of passes to load truck • Bucket collisions with truck • Lift arm collisions with truck • Other Small Wheel Loader collisions with truck • Use of horn when spotting truck • Maximum variation of final grade • Number of drops between pick up point and release point • Number of object collisions 21 / catsimulators.com
  • 22. Cat Simulators Overview Caterpillar Confidential Green Track Type Tractor Training Exercises Track Type Tractor training covers the following topics: Machine Walkaround. Learn pre-operation machine inspection procedures to ensure proper operating and safety conditions. Controls Familiarization. Learn and understand operator controls and proper sequences for machine operations including start-up and shut-down procedures. Steering & Maneuvering (Wide Open & Easy). Learn proper techniques to safely maneuver machine around job site. Avoid unnecessary ground disturbance utilizing three point turns and counter rotation. Steering & Maneuvering (Tight & Difficult). Learn proper techniques to safely maneuver machine around a maintenance yard, including backup procedures for parking machine. Blade Steering. Learn proper techniques to utilize machine’s blade steering capabilities in order to increase undercarriage life and reduce wear-and-tear on steering components. Level and straight dozing. Learn to use machine blade to push material straight over a large area safely and efficiently. Slot Dozing. Learn slot dozing technique for efficient operations. Ripping. Learn to plan ripping patterns based on grain of material. Learn proper techniques to safely and efficiently perform ripping operations. Backfilling. Learn to safely and efficiently backfill a trench. Dozing Over High Wall. Learn proper techniques for pushing material over a high wall. Learn to maintain a proper slope in the dumping area to ensure site stability. Learn to maintain proper safety berms along the high wall edge in accordance with MSHA requirements. Open Training. Student and instructor can work on 22 / catsimulators.com specific curriculum and training.
  • 23. Cat Simulators Overview Caterpillar Confidential Green Training Measurements The following are some of the results measured in the Track Type Tractor: • Execution Time • Number of Times Off Course • Times Failed To Start Engine • Times Failed To Shut Down Engine • Times Failed To Raise Ripper • Times Failed To Lower Ripper • Time Spent in Forward • Time Spent in Reverse • Time Spent in Neutral • Distance Maneuvered • Distance Maneuvered in Reverse • Maximum Forward Speed • Maximum Blade Height • Average Blade Height • Average Blade Height While Maneuvering Extend the operator training • Maximum Ripper Height experience on the Track Type Tractor • Average Ripper Height Simulator System with our companion • Number of Blade Collisions with Ground While e-Book! The material contains step-by- Maneuvering and Stopped step methods and many interactive • Number of Ripper Collisions with Ground While capabilities for use on a tablet PC. A Maneuvering and Stopped wealth of topics are covered in the • Number of Other Collisions book that work in tandem with the simulator training to extend the overall • Blade Tilt angle while Maneuvering operator learning experience: • Blade Pitch angle while Maneuvering • Machine Introduction • Ripper shank angle while Maneuvering • Simulator System Use • Number of Engine Overspeed Warnings Issued • Objectives • Times Service Brake Used • Step-by-Step Training Methods • Number of times machine stalled • Video Examples • Time spent with tracks slipping • Calculators • Operation Tips • Helpful Images • Safety Information 23 / catsimulators.com • Definitions and Explanations of Results Measured
  • 24. Cat Simulators Overview Caterpillar Confidential Green Records Management Powered by SimU Campus™ Heavy equipment simulator training provides a way for operators to gain familiarization of controls and practice training exercises designed to address many of the component skills associated with operating actual machines. This practical pre-training makes a great addition to any overall training program. Find out how operators perform on the simulators by using SimU Campus™ records management software. This program provides a method to record and report user performance in each simulator training module. SimU Campus management software can be used with all models of Cat Simulators. It runs on the same computer as the simulator software, making it easy to get user results. SimU Campus management software allows instructors to customize the curriculum to best fit their training program. The software includes benchmarks based on expert data compiled from experienced Cat heavy machine operators and allows instructors the option to change or use these default measurements as their user benchmarks. Test operators, choose reports and find out whether they pass or fail immediately. Then customize training curriculums for new or experienced operators based on their individual training needs. 24 / catsimulators.com
  • 25. Cat Simulators Overview Caterpillar Confidential Green SimU Campus Benefits • Create a unique “account” for each simulator user, with a unique user login name and password. • Use the simulator in practice mode until ready to record in exam mode. • Print detailed reports for the class, individual student, specific exercises and more. • Restrict access to simulation results in the database according to need. A student can only review his/her simulation results, but instructors can review class results. An administrator can view all accounts. • Organize users into “classes” to utilize a single computer for different simulation software applications. • Manage simulator usage by authorizing different classes to use different simulators on the same training computer. • Allow simultaneous operation of multiple simulator training stations. • Network one instructor or administrator computer to allow data captured from multiple simulation stations. • Aid in management and utilization of simulator- based learning activities. • Save simulation results in individual student files as entries in the SimU database. • Technical support is included. The support staff will answer any questions or trouble- shooting needs. 25 / catsimulators.com
  • 26. Cat Simulators Overview Caterpillar Confidential Green Contact Jenny Aguilar-Duke Account Manager jduke@catsimulators.com 1.309.266.2647 Simulator Models Cat Simulators are also available in the following machine models: Hydraulic Excavator, Mining Truck, Off-Highway Truck, M-Series Motor Grader, Small & Large Wheel Loaders, Wheel Tractor-Scraper and Track Type Tractor. Ask for a demo today! www.catsimulators.com Find more information about training simulators on the Cat Simulators website. In addition to all simulator product information, the site offers a variety of educational information such as Case Studies, Safety Briefs, business challenges and solutions, and articles about organizations that utilize Cat Simulators as part of their training program. Plus you can take a short Survey (the topic changes regularly) or sign up for our e-Newsletter, Simformed, which features new product information, video demo links, tips and more. Share your own training simulator experiences or be featured in a video testimonial. It’s all available on our website. © 2011 Caterpillar All Rights Reserved. Printed in the U.S.A. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" 26 / catsimulators.com the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and and may not be used without permission. Third party trademarks are the property of their respective owner. #CatGen101