Bangladesh's Textile Industry: A Global Leader in Growth

Bangladesh on World Map

10/20/2012 Faisal Najeeb- Delta Socks Ltd.

Geography
 Area:143,998 sq km

 Area –comparative: slightly smaller than
Iowa

 Population:161,083,804 (July 2011 est.)


Government
 Independence:26 March 1971

 Capital: Dhaka

 Provinces: 07


Economy
 GDP:$282.5 billion (2011 est.)

 GDP GROWTH:6.3% (2011 est.)

 INDUSTRIAL PRODUCTION GROWTH:
7.4% (2011 est.)


Comparison with India/China/Pakistan
Bangladesh Pakistan India China

Area 143,998 sq km 803,940 sq km 3,287,590 sq km 9,596,960 sq km

Population 161,083,804 176,242,949 1,116,079,217 1,338,612,968

Provinces 07 04 35 28

GDP $282.5 billion $488.7 Billion $4.463 Trillion $ 11.29 Trillion

Textile Exports $20 Billion $18 Billion $90.5 Billion $169 Billion

Export Rankings 69 68 21 01


Transportation Route


Textile Industry
 40% Industrial Value Addition Comes From Textile
 Provide Over 5.0 Million Jobs of which 80% are woman
 Over 81% of the export earning comes from Textile & Textile
related product
 The Value Addition in woven RMG is now around 35% to 40% and
KNIT RMG is around 70%
 Around 40% of the total demand of Woven Fabrics for Export
oriented RMG is supplied by the local weaving mills
 90% of the domestic fabrics and 100% yarn requirements of Knit
Garments are met by Primary Textile Sector (PTS)
 Provide 0.2 Million jobs in Waste Recycle Industry related to RMG
 Contributes 13% to GDP


Exports

 Exports:$23.86 billion (2011 est.)

 Commodities: garments, knitwear,
agricultural products, frozen food (fish and
seafood), jute and jute goods, leather


Major Exports

 Textile
 Garments
 Jute
 Frozen Food


Textile Export Growth in
Bangladesh
 In 2004-05, which was the last year of global textile quota regime, Bangladesh’s
textiles and clothing exports stood at $6.42 billion that increased in 2010-11 to
$20.221 billion.
 China was exporting textiles worth $95.13 billion in 2004-05, which surged to
$206.53 billion in 2010-11.

 During the same period, textiles and clothing exports from India increased from
13.51 billion dollars to $23.31 billion.
 Meanwhile, Pakistan’s exports of the same items went up from $8.82 billion to a
mere $13.80 billion.
 Bangladesh led the textile trade growth, posting an increase of
215 per cent between 2004-05 and 2010-11.


Textile Export Growth in
Bangladesh
25.00

20.00

15.00

$ Billion

10.00

5.00

0.00
2004-2005 2010-2011


Fashion Industry


Art & Culture


Mountains / Valleys


Ports of Bangladesh

 Chittagong Port


What does Bangladesh ’s
Textile industry have to offer?
 Excellent quality cotton
 Short and long staple fibers
 Medium – range yarn with excellent dyeing
capability
 High count yarns for light fabrics
 Blended and synthetic fabrics
 Large spinning sector with manpower qualified
from the Textile University
 State of the art dyeing and printing machinery

WHY US?

 We offer the best prices in the entire region
 We have a track record of excellent performance
 We are quality conscious
 We are not likely to out price ourselves in at least the next two
decades
 Enhanced market access to the EU , North America and USA .
 China is in transition stage from a manufacturing towards a
consumer economy, hence becoming expensive.
 Labor is quite cheap in Bangladesh as compared to our
competitors.
 Trade agreements with SAARC (SAFTA), ECO and OIC
countries
 FTAs and PTAs with almost all countries of Asia and Africa

DELTA GROUP
 Origins of the Delta Group dates back to early fifties of
the 20th century with diversified interests in;
 Shipping
 Dockyards
 Ceramics
 Cement
 Entertainment,
 Banking & Investment.


DELTA SOCKS LTD.
 As part of diversification and expansion
policy, group ventured into Socks in Year 2011
and thus the Delta Socks Ltd. emerged.
 Hosiery Division was established with a mission to
lead in this field of textile as an independent entity
to manufacture socks in all varieties with the latest
state of the art technology in order to work with
and meet the requirements of global blue chip
labels.


QUALITY POLICY
Production of best quality socks at economical costs and customer
satisfaction is job one either internal or external through measurable
objective oriented and continuous:

 Process improvement to acquire overall business agility & perfection
 Systems and procedures for adequate checks on all processes
 Effective and elaborate identification & traceability (within 5 seconds)
 Team work ,training & re-orientation
 Communication (internal & external)
 Periodic audits for self assessment of organizational performance
 Due consideration for environment & work place quality of life

Organizational effectiveness and efficiency is the lynch pin of our policy.


RESEARCH & DEVELOPMENT
 Company has an elaborate research and development
setup capable of developing socks in all varieties.
 We believe that successful Research & Development is
the main ingredient of success in any business and
hence we have a firm resolution implementing it.


MERCHANDISING
 Our Merchandisers are constantly in touch with the
customers and serve as bridge between the buyers and
production management in the mills. Taking care of
buyers’ interest and constantly looking for new
prospects are their main job responsibilities.


PPC Department
 It is here that on time delivery is ensured to the
customer. Upon receipt of every order it is evaluated for
availability of knitting, linking, processing, boarding, &
packing selection & purchase of yarn with
brand, accessories and packing materials so that all
gaps are covered before hand without any delays.


MIS Departments
The whole system is fully computerized by state of the art ORACLE database and the
following data is available on line available to all the production Departments in the
company:
 Order sheet is issued by Marketing narrating style, color, description, size
weight/grams & quantity/dozens.
 Specification/Composition Card is developed narrating knitting & finish dimensions
as well as knitting & finish size and stretch along with knitting machine courses.
 Material Summary Report & Packing Instructions
 Accessory Sheet
 Knitting Program
 Batch/Processing Program
 Boarding Program
 Packing Program
 Work in progress status
 Purchase Order is issued for each purchase
 Accessory status priority wise
 Material consumption & yarn demand


YARN
We use wide variety of natural and man made fibers e.g.
 100% Cotton
 Poly cotton
 Mélange
 Dyed Yarn
 Coolmax, Bamboo Yarn, Modal,
 Acrylic,
 Elastic (Polyester & Nylon cover),
 Lycra (140 & 20 Denial)
 BCF.


KNITTING DEPARTMENT
Delta Socks Ltd. has the latest state of the art
technology approximately;
 46 Single Cylinder, Lonati,Soosan.
 Knitting Machines having 108, 144, 156 & 168
needles with single 4 & 6 feeds and produces
over 35,000 dozens pairs of socks per month.
It is here that skills and dexterity of operators &
technicians for setting necessary parameters are
put to the test


DYEING & PROCESSING
Currently we don’t have this facility as we use finished yarns, but
going forward we have a plan to set up a facility compliant to 2 tons
capacity per day.


Toe Closing, Pressing and Packing
All the operations are under one roof and mostly done by the latest
machines. Detail of the machines are as following.

 Linking Machines  Conti Complett  232 mod  Qty 02
 Boarding Machines  01 with capacity of 2400 dzns per day
 Needle Detector  Qty 1 (on demand)


COMPLIANCES
 WRAP UNDER PROCESS
 SEDEX  PLANNED
 CT-PAT  PLANNED
 SA 8000  PLANNED


THANK YOU


Bangladesh's Textile Industry: A Global Leader in Growth

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Bangladesh's Textile Industry: A Global Leader in Growth