What is transfer metal stamping?

A SAMPLE TITLE PRESENTATIONIntroduction to Dixien LLC
Telephone: (404) 366-7427 • www.dixien.com Copyright © 2016-2017 All rights reserved.
Metal Stamping
Process: Transfer

Dixien LLC
Company Profile
Dixien LLC – HQ & Metals Division
5286 Circle Drive
Lake City, GA 30260
Dixien LLC – Plastics Division
200 Industrial Park Blvd.
Warner Robins, GA 31088
Employees: 225 (avg. 9+ years of
service)
Ownership: Private
Copyright © 2015-2016 All rights reserved..

Manufacturing Plants
Metals Division –
Headquarters
Metal Stamping, Welding,
Custom Fabrication and
Tooling.
195,000 Sq. Ft.
Plastics Division
Injection Molding, Blow
Molding, Welding and
Assembly.
140,000 Sq. Ft.

Overview: Metal Stamping
What is metal stamping?
The process consists of placing a cold
sheet of metal into a press to create a
shape. A stationary and moving
mechanism are required to form what’s
considered a part. Both blank and coil
material can be processed using a
stamping press and die.
Metal Stamping Processes
Supported
Progressive, transfer, tandem

What Is the Transfer Process?
Metal Stamping Transfer Process
The transfer approach is an automated
stamping technique in which one single
piece is altered using several operation
modes across multiple stations. A metal
blank is placed at the first station to cut.
Then it is transferred with mechanical
fingers from station to station until the part
is completed.
Why even use it?
A large or small custom, complex part
can be produced with transfer stamping
and less material waste. Process is ideal
for low volume production.
Possible Applications
Frames, structural
components, shells, tube
applications.

Operation Modes Supported
Operation Modes Supported
Trim-Removing excess material from a part.
Pierce-Creates hole in a part.
Form-This operation shapes the part.
Draw-Stretches and bends part in a particular direction to create
grooves or deep impressions.
Mark ID and date-Embeds key part identification information into
the part for tracking.
Restrike-Additional strike performed to same location of initial
hole or dimension to ensure accurate positioning.

How Are Complex Parts Created?
How Are Complex Parts Created?
The transfer process relies on operations, cams,
dies and stations to create complex parts. Changes
performed on parts are staged to better distribute
workload.
Cams enable proper positioning of parts at various
angles to complete operations like trimming.
Stations are developed for each operation and are
organized to accommodate serial changes to parts.
Operations are matched to stations based on
specifications.
A die or multiple dies are positioned on a common
plate.

Dixien Stamping Capabilities
Transfer Stamping
Operations
Supported
• Trimming
• Piercing
• Forming
• Drawing
• Marking
• Restriking
Production Limitations
Dimensions-144 in. x 60 in. for
tooling
Tonnage-up to 660T
With all projects being unique in
requirements, we recommend
scheduling a consultation.

Advantages of the Transfer Process
Why Manufacturers Choose Transfer Stamping
• Ability to form multiple cost-effective parts simultaneously.
• Value-added, complex parts can be produced.
• Greater parts complexity and large part production capabilities.
• Dixien’s transfer stamping approach cuts material waste for parts.
• Greater precision with complete design control over every operation.
The Dixien Advantage
We produce quality parts that add value with zero defects
using our transfer stamping services.
An expert in parts manufacturing, Dixien’s committed to
delivering exceptional stamping services at competitive rates.

Leading Customers

ISO/TS Certifications
ISO/TS 16949 Certificate Metals ISO/TS 16949 Certificate Plastics ISO/TS 14001 Certificate

MBE

What is transfer metal stamping?

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