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From traditional roofing manufacturing to
ecological & energy solution for building


                09/11/2011
               Eric Bertrand
               DERBIGUM
Derbigum	
  -­‐	
  	
  a	
  few	
  facts	
  	
  


–  Belgium	
  Cy.	
  
–  Family	
  Owned	
  Business	
  	
  
–  77	
  years	
  old	
  
–  Ac=ve	
  mainly	
  in	
  Europe	
  –	
  USA	
  
–  400	
  employees	
  
–  ISO	
  14000	
  and	
  EMAS	
  since	
  1998	
  
	
  
Financial	
  Results	
  	
  	
  

	

                 	

     	

                  	

          	

         	

000 € 	

            2010 2009 2008	

                	

     	

                    2007	

      2006  	

   2005  	

                                                               	

                                                                          	

	

                                               	

            126,432	

 115,953	

 108,543	

   102,592	

   95,151	

   88,613	

Sales	

                                                  	

Ebit	

     8,963	

   8,910	

   8,520	

     8,184	

     6,604	

    5,230
PRODUCT	
  RANGE	
  
2000-2007 : Energy Management
                    CO2 emissions (T)
7000                                                                            11,500,000



6500
                                                                                11,000,000


6000


                                                                                10,500,000
5500



5000                                                                            10,000,000



4500
                                                                                9,500,000


4000

                            Evolution Emission CO2(T/an)                        9,000,000
3500                        m2 produit



3000                                                                            8,500,000
       2000   2001   2002    2003            2004          2005   2006   2007
2006	
  :	
  Greenova=on	
  Strategy
                                   	
  
2007	
  :	
  Derbibrite	
  




   DERBIBRITE®
7 years of research
  Passive cooler
2007	
  :	
  PV	
  on	
  roof	
  	
  
2008	
  :	
  Derbisolar	
  




                              5
2008	
  :	
  Derbibond	
  NT	
  


                    First Non VOC
                    based bitumen
                    adhesive
2009	
  :	
  DERBIGUM	
  NT	
  




50 % of Bitumen replaced by Old roofing material
2009-­‐2013	
  :	
  DERBISOLAR	
  FLEX	
  
Photovoltaïc	
  roofing	
  membrane	
  
	
  


Waterproofing	
  +	
  Flexible	
  PV	
  module	
   = PV GUM
	
  




                              =

       +
                                                             9
2009-­‐2013	
  :	
  DERBISOLAR	
  FLEX	
  
•      Issu	
  du	
  projet	
  PV-­‐GUM	
  
•      Date	
  de	
  Début	
  :	
  Novembre	
  2010	
  
•      Durée	
  :	
  3	
  ans	
  
•      Grant	
  Agreement	
  ENER/FP7/249791/PV-­‐GUM	
  
	
  




                                                            10
2010	
  :	
  Derbipure	
  
How	
  did	
  we	
  achieve	
  this	
  ?	
  
1.	
  Direc=on	
  &	
  Goal	
  Secngs	
  

    -­‐	
  From	
  Manufacturing	
  to	
  
            Valuefacturing	
  
    –  Greenova:on	
  Strategy	
  
	
  
	
  
Involvment	
  of	
  all	
  the	
  «	
  Change	
  agents	
  »	
  

         	
  
         	
  
2.	
  Opera=onal	
  Process
                                   	
  
•      Ideas	
  Genera=on	
  session	
  
•      Innova=on	
  mailbox	
  
•      Yearly	
  Innova=on	
  awards	
  
•      Lateral	
  thinking	
  training	
  session	
  
•      Market	
  intelligence	
  
•      Customer	
  implica=on	
  
	
  
2.	
  Opera=onal	
  process
                                                                                                              	
  
                                              •  Commercial	
  Process	
  –	
  	
  New	
  Matrix	
  structure	
  
                                              	
  
                                              CITO                                                                                   European Sales Director (P. Lathouwers)

                                                                                                                                            Country Sales Managers
                                                                                                                            Belux      France    the Netherlands     Italy     Export
Product Management Comitee (E. Bertrand/ E.




                                                                                   CORE (P Lathouwers)
                                                                                   R&D : P Cogneau
                                                                                   CITO : E. Naulearts
                                                                                   ECO MEMBRANES : S Theunis
Schomus/ P. Lathouwers/ E. Trio)




                                                                                   R&D : M Getlichermann
                                                     Commercial Product Managers




                                                                                   CITO : NIM

                                                                                   LIQUIDS & ECO-PRODUCTS F Fierens
                                                                                   R&D : H Aerts
                                                                                   CITO : Y. Schoonseter
                                                                                   PHOTOVOLTAICS
                                                                                   R&D : ARI/RVE
                                                                                   CITO : Y Schoonseter


                                                                                   TPO (New)




                                                                                                      R&D project management commitee (HAE/PCO/MIG/EBE)
3.	
  Evalua=on	
  &	
  Control	
  process
                                              	
  
Key indicators :
# of new products launched
€ Sales of new product
# of new ideas/year



                                 2007	
   2008	
   2009	
   2010	
  
           New	
  products	
  
                                    2	
      5	
      3	
      4	
  



         New ideas 2009/2010 :
         40 ideas/information received
         1 Product improvement done
         2 Product development started
3.	
  Evalua=on	
  &	
  Control	
  process
                                               	
  
• New	
  products	
  Sales	
  2007-­‐2010	
  (k€)	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  Customer	
  sa=sfac=on	
  to	
  be	
  implemented	
  
Our	
  next	
  steps
                                     	
  

	
  
              Making	
  Building	
  Smart      	
  
–  New	
  energy	
  savings	
  solu=on	
  for	
  low	
  slope	
  
   roofs	
  
–  Con=nue	
  to	
  develop	
  product	
  with	
  less	
  
   environmental	
  impact	
  
Thanks	
  for	
  your	
  aken=on	
  

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Derbigum - Evènement siemens (novembre 2011)

  • 1. From traditional roofing manufacturing to ecological & energy solution for building 09/11/2011 Eric Bertrand DERBIGUM
  • 2. Derbigum  -­‐    a  few  facts     –  Belgium  Cy.   –  Family  Owned  Business     –  77  years  old   –  Ac=ve  mainly  in  Europe  –  USA   –  400  employees   –  ISO  14000  and  EMAS  since  1998    
  • 3. Financial  Results       000 € 2010 2009 2008 2007 2006 2005 126,432 115,953 108,543 102,592 95,151 88,613 Sales Ebit 8,963 8,910 8,520 8,184 6,604 5,230
  • 5. 2000-2007 : Energy Management CO2 emissions (T) 7000 11,500,000 6500 11,000,000 6000 10,500,000 5500 5000 10,000,000 4500 9,500,000 4000 Evolution Emission CO2(T/an) 9,000,000 3500 m2 produit 3000 8,500,000 2000 2001 2002 2003 2004 2005 2006 2007
  • 6. 2006  :  Greenova=on  Strategy  
  • 7. 2007  :  Derbibrite   DERBIBRITE® 7 years of research Passive cooler
  • 8. 2007  :  PV  on  roof    
  • 10. 2008  :  Derbibond  NT   First Non VOC based bitumen adhesive
  • 11. 2009  :  DERBIGUM  NT   50 % of Bitumen replaced by Old roofing material
  • 12. 2009-­‐2013  :  DERBISOLAR  FLEX   Photovoltaïc  roofing  membrane     Waterproofing  +  Flexible  PV  module   = PV GUM   = + 9
  • 13. 2009-­‐2013  :  DERBISOLAR  FLEX   •  Issu  du  projet  PV-­‐GUM   •  Date  de  Début  :  Novembre  2010   •  Durée  :  3  ans   •  Grant  Agreement  ENER/FP7/249791/PV-­‐GUM     10
  • 15. How  did  we  achieve  this  ?  
  • 16. 1.  Direc=on  &  Goal  Secngs   -­‐  From  Manufacturing  to   Valuefacturing   –  Greenova:on  Strategy       Involvment  of  all  the  «  Change  agents  »      
  • 17. 2.  Opera=onal  Process   •  Ideas  Genera=on  session   •  Innova=on  mailbox   •  Yearly  Innova=on  awards   •  Lateral  thinking  training  session   •  Market  intelligence   •  Customer  implica=on    
  • 18. 2.  Opera=onal  process   •  Commercial  Process  –    New  Matrix  structure     CITO European Sales Director (P. Lathouwers) Country Sales Managers Belux France the Netherlands Italy Export Product Management Comitee (E. Bertrand/ E. CORE (P Lathouwers) R&D : P Cogneau CITO : E. Naulearts ECO MEMBRANES : S Theunis Schomus/ P. Lathouwers/ E. Trio) R&D : M Getlichermann Commercial Product Managers CITO : NIM LIQUIDS & ECO-PRODUCTS F Fierens R&D : H Aerts CITO : Y. Schoonseter PHOTOVOLTAICS R&D : ARI/RVE CITO : Y Schoonseter TPO (New) R&D project management commitee (HAE/PCO/MIG/EBE)
  • 19. 3.  Evalua=on  &  Control  process   Key indicators : # of new products launched € Sales of new product # of new ideas/year 2007   2008   2009   2010   New  products   2   5   3   4   New ideas 2009/2010 : 40 ideas/information received 1 Product improvement done 2 Product development started
  • 20. 3.  Evalua=on  &  Control  process   • New  products  Sales  2007-­‐2010  (k€)                        Customer  sa=sfac=on  to  be  implemented  
  • 21. Our  next  steps     Making  Building  Smart   –  New  energy  savings  solu=on  for  low  slope   roofs   –  Con=nue  to  develop  product  with  less   environmental  impact  
  • 22. Thanks  for  your  aken=on