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Purification of Single-Walled Carbon Nanotubes and the Production
                                                                                            of Nanotube/Elastin composite
                                                                                    B. Zhao, A. A. Puretzky, D. Styers-Barnett, H. Hu, I. Ivanov, C. M. Rouleau, and D. B. Geohegan
                                                                                                    the Center for Nanophase Materials Sciences and Material Science & Technology Division
                                                                                                                        Oak Ridge National Laboratory, Oak Ridge, TN



                                       Abstract                                                                Characterization of as-prepared SWNTs and Purified SWNTs                                                                                                                                                                                                                                                                                               Production of SWNT/Elastin Composite Material
   Single-walled carbon nanotubes (SWNTs) have great potentials in many applications                   SEM and TEM images of Raw SWNTs                                                                                                                                                                                                                                                                                             Elastin
 because of their unique structure and properties. We report a scalable purification of                                                                                                                                                                                                                                                                                                                                            - elastic fiber                                                                                insoluble
 SWNTs synthesized by high-power laser vaporization, and the production of SWNT/elastin            Synthesized with Different Amount of Catalysts                                                                                                                   Nitric Acid Effects to SWNTs
 composites. Such material would be promise for new generalization of biocomposites.
                                                                                                                          0.5% Ni-Co
    SWNTs were synthesized by high-power (600 W) laser ablation facility of carbon targets                                                                                                                                                     Purity         Yield                       Met. Residue                      Purification                     0.7                                                                                                                                                                                             controlled by pH
 with Ni and Co as catalysts at 20 gram scale. The purification carries out at 10 gram per run                                                                                                        Condition                                 (%)            (%)                           (wt%)                            Effect*                        0.6
                                                                                                                                                                                                                                                                                                                                                                                                          0.58        0.58
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 stretch   relax                                             and temperature
                                                                                                                                                                                                                                                                                                                                                             0.5
 by using nitric acid refluxing, controlled-pH water-extraction, and hydrogen peroxide                                                                                                                    12M/4h                                51             52                                        1.7                      0.26
                                                                                                                                                                                                                                                                                                                                                             0.4
                                                                                                                                                                                                                                                                                                                                                                                  0.37
                                                                                                                                                                                                                                                                                                                                                                                               0.39                                                                         elastin molecule
 treatment. The purification efficiency of each step was monitored by SEM, TEM, TGA, and                                                                                                                  7M/18h                                88             42                                            2                    0.37                       0.3        0.26


 solution phase NIR spectroscopy. The purified SWNTs contain metal residue less than 1%                                                                                                                   3M/48h                                74             53                                            2                    0.39                       0.2

                                                                                                                                                                                                                                                                                                                                                             0.1
 and carbonaceous purity among the highest ever reported.                                                                                                                                                 3M/18h                                83             70                                        2.2                      0.58
                                                                                                                                                                                                                                                                                                                                                              0                                                                                                                                                                   soluble
                                                                                                                                                                                                          7M/6h                                 80             73                                        2.4                      0.58                              12M /4h       7M /18h     3M /48h     3M /18h     7M /6h
                                                                                                                          1.0% Ni-Co
    Purified SWNTs are used to make nanotube/elastin composites. SWNT/elastin composite                                                                                                                                                                                                                                                                                                                                                                                            cross-link
                                                                                                                                                                                                                                                                                         * Purification Effect = Purity X Yield
 is produced at controlled temperature and pH conditions. The electrical and mechanical
 properties of SWNT/elastin composite thin film are studied.                                                                                                                                                                                                                                                                                                                                                                                                                   Amphiphilic fibrous proteins (contains proline, glycine, lycine, etc.).
                                                                                                                                                                                                                                                                                                                                                                                                                                                                               Cross-linked polypeptide chains to form rubberlike, elastic fibers.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                               Reversible uncoiling/recoiling forms based on pH and temperature.

                                                                                                                                                                                                                                           Raman Spectroscopy                                                                                                                    TGA data
  Synthesis of Single-Wall Carbon Nanotubes                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              100 nm
                                                                                                                          1.5% Ni-Co                                                                                                                                                                                                                                                                                               Method
           by Laser Ablation Method                                                                                                                                                                                                    20000
                                                                                                                                                                                                                                                As-prepared SWNTs
                                                                                                                                                                                                                                                D/G = 0.11
                                                                                                                                                                                                                                                                                                                                                      100
                                                                                                                                                                                                                                                                                                                                                                                              586
                                                                                                                                                                                                                                                                                                                                                                                                                             1.0                                                                  SWNTs
                                                                                                                                                                                                                                                                                                                                                      80




                                                                                                                                                                                                              Raman Intensity (a.u.)
                                                                                                                                                                                                                                                                                                                                                      60                                                                     0.5
                                                         Co-Ni/Dylon target                                                                                                                                                            10000                                                                                                                                                                                                                                         elastin                       SWNT/elastin
                                                                                                                                                                                                                                                                                                                                                      40
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    solution     sonication          solution




                                                                                                                                                                                                                                                                                                                                         Weight (%)
                                                                                                                                                                                                                                                                                                                                                      20 AP-SWNT                                            residue: 10%
                                                                   carbon                                                                                                                                                                                                                                                                                                                                                    0.0
                                                                                                                                                                                                                                           0                                                                                                            0                                                                    2
                                                                  nanotube                                                                                                                                                                     Ultra-purified SWNTs                                                                                   100
                                                                                                                                                                                                                                                                                                                                                                                                    655
                                                                  deposition                                                                                                                                                           40000
                                                                                                                                                                                                                                               D/G = 0.03                                                                                             80                                                                                                                                                                                          SWNT/elastin composite
laser                                                                                                                                                                                                                                                                                                                                                 60                                                                     1
                                                                                                                                                                                                                                                                                                                                                      40
  Ar
                                                                                                                                                                                                                                       20000
                                                                                                                                                                                                                                                                                                                                                      20 Purified SWNT                                                                                                1.2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           TEM image of SWNT/elastin thin film
                                                                                                                                                                                                                                                                                                                                                                                                              residue: 1%
  1000 sccm                                              quartz tube                                           Images of Purified SWNTs                                                                                                    0
                                                                                                                                                                                                                                                        500             1000                                      1500       2000
                                                                                                                                                                                                                                                                                                                                                       0
                                                                                                                                                                                                                                                                                                                                                                                                                             0
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  SWNT/elastin
                                 Furnace:   1150oC                                                                                                                                                                                                                                                                                                          100 200 300 400 500 600 700 800 900 1000




                                                                                                                                                                                                                                                                                                                                                                                                                                        Absorption Intensity (a.u.)
                                                         Pressure: 500 Torr                                                                                                                                                                                           Frequency (cm )
                                                                                                                                                                                                                                                                                                                 -1
                                                                                                                                                                                                                                                                                                                                                                                  Temperature ( C)
                                                                                                                                                                                                                                                                                                                                                                                                      o                                                                           elastin                                                                      20 nm
                                                                                                                                                                                                                                                                                                                                                                                                                                                                      1.0


         10 gram scale production                                                                                                                                                                                                                                                                                                                                                                                                                                    0.8
         carbon materials with different forms
                                                                                        carbon                                                                                                                                                                                                                                                                                                                                                                        0.6
                                                                                       nanotubes
                                                                                                                                                                                                                                                                                                                                                                                                                                                                      0.4
                                         1J/500Hz/1ms                                                                                                                                                                                                                    Solution Phase NIR Spectroscopy
                                                                                                                                                                                                                                                                                                                                                                                                                                                                      0.2

                                                           catalyst                                                                                                                                                                                                                                                                                                                                                                                                   0.0
                                        100J/5Hz/20ms                                    carbon
                                                             free                      nanohorns                                                                                                                                                                                                       1.0
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            500    1000 1500 2000                                                           SWNT network
                                                                                                                                                                                                                                                                                                                                    raw SWNTs            purity: 30%                                                                                                        Wavelength (nm)                                                               embedded in elastin
                                                                                                                                                                                                                                                                                                                                    acid treated SWNTs          40%




                                                                                                                                                                                                                                                                         Absorption Intensity (a.u.)
                                                                                                                                                                                                                                                                                                       0.8                          washed SWNTs               112%
                                                                                                                                                                                                                                                                                                                                    purified SWNTs             214%
                                                                                                                                                                                                                                                                                                                                    ultra-purified SWNTs       232%
                                                                                                                                                                                                                                                                                                       0.6
            Carbon Nanotube Purification Method                                                              Purity Evaluation of SWNTs
                                                                                                                                                                                                                                                                                                       0.4
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              Conclusion
                                                                                                       Tools to assess SWNT purity:
                                      Raw SWNTs                                Purity: 30~50%                                                                                                                                                                                                                                                                                                                                        SWNTs can be synthesized by high power laser ablation at 20 gram scale.
   • remove metal catalyst                                                     Metal: 10~15wt%          SEM and TEM – amorphous carbon and defect sites                                                                                                                                               0.2
                                                                                                                                                                                                                                                                                                                                                                                                                                     A multi-step purification method, including nitric acid oxidation, thermal annealing, H2O2
   • remove amorphous carbon                                                                            TGA – metal content
                                                  1) HNO3 12M/4h                                                                                                                                                                                                                                                                                                                                                                      oxidation, and surfactant washing, have applied to purify SWNTs. The highest purity of
   • exfoliate SWNT bundle
                                                  2) centrifuge/decantation                             NIR spectroscopy – interband transition                                                                                                                                                       0.0                                                                                                                            purified SWNTs reaches 232% against reference sample.
   • introduce functionalities                                                                                                                                                                                                                                                                                        400   600           800                1000              1200         1400
                                                                                                        Raman spectroscopy – D/G ratio                                                                                                                                                                                           Frequency (cm )
                                                                                                                                                                                                                                                                                                                                                                   -1                                                                SWNT/elastin composite material is produced at controlled pH and temp. conditions, which
                                                                                                                                                                                                                                                                                                                                                                                                                                      is a potential material in biological application.
                                  Acid treated SWNTs                           Purity: 80~120%             Purity evaluation by solution phase NIR method
                                                                               Metal: 2~3wt%
                                                                               Yield: 40~60%                                                       0.1
                                                                                                                                                         R                            X
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           Future Work
                                                                                                                                                                AA(S,R)                         AA(S,X)
   • remove amorphous carbon                      30% H2O2 treatment
                                                                                                                                      Absorbance




                                                                                                                                                   0.0


                                                                                                                                                   0.4                                                                                                                                                                                                                                                                               Continue on optimizing purification method of SWNTs.
                                                                                                                                                                                      AA(T,X)                                                                    Results:                                                                                                                                                            Study the biocompatibility and conductivity of SWNT/elastin composite material.
                                                                                                                                                                                                                                                                                                                                                                                                                                     Application of SWNT/elastin composite material in artificial skin.
                                                                                                                                                          AA(T,R)
                                                                               Purity: 160~200%                                                    0.2
                                                                                                                                                                                             SWNTs: 67%
                                    Purified SWNTs                             Metal: 3~5wt%
                                                                               Yield: 8~10%                                                        0.0
                                                                                                                                                             REFERENCE (R)

                                                                                                                                                                                     8000
                                                                                                                                                                                            CARBONACEOUS
                                                                                                                                                                                            IMPURITIES: 33%
                                                                                                                                                                                                 10000         12000
                                                                                                                                                                                                                                                                 • NIR: very high purity 232%!
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Acknowledgement
                                                                                                                                                         8000       10000    12000

                                                  500oC, air, 30min                                                                                                       Wavenumber (cm )
                                                                                                                                                                                                -1
                                                                                                                                                                                                                                                                 • Raman: D/G ratio decreased from 0.11 to 0.03
    • remove amorphous carbon                     wash with 6M HCl                                                                                       AA(S, R)
                                                                                                                                                                  = 0.141
                                                                                                                                                                                     AA(S, X)
                                                                                                                                                                                                     = 0.095                                                     • TGA: metal residue decreased to 1%
    • remove metal catalyst                       dry under vacuum                                                                                       AA(T, R)                    AA(T, X)                                                                                                                                                                                                                                       This research was conducted in the Functional Nanomaterials Theme at the Center for
                                                                                                                                                                                                                                                                 • Dispersible by DMF, SDS/H2O, etc.                                                                                                                                Nanophase Materials Sciences, which is sponsored at Oak Ridge National Laboratory by the
                                                                                                                              Purity of X against R = (0.095/0.141)*100% =67%
                                                                               Purity: 210~230%
                                                                                                                                        M. E. Itkis, et. al. Nano Lett. 2003, 3, 309.
                                                                                                                                                                                                                                                                                                                                                                                                                                    Division of Scientific User Facilities, U.S. Department of Energy.
                                                                               Metal: ~1wt%
                                  ultra-Purified SWNTs                         Yield: 4~5%
                                                                                                                                                                                                                                                                                                                                                                                                                                    Collaboration: please visit http://www.cnms.ornl.gov for user project information.

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MRS Fall 2006 Bin Zhao Poster

  • 1. Purification of Single-Walled Carbon Nanotubes and the Production of Nanotube/Elastin composite B. Zhao, A. A. Puretzky, D. Styers-Barnett, H. Hu, I. Ivanov, C. M. Rouleau, and D. B. Geohegan the Center for Nanophase Materials Sciences and Material Science & Technology Division Oak Ridge National Laboratory, Oak Ridge, TN Abstract Characterization of as-prepared SWNTs and Purified SWNTs Production of SWNT/Elastin Composite Material Single-walled carbon nanotubes (SWNTs) have great potentials in many applications SEM and TEM images of Raw SWNTs Elastin because of their unique structure and properties. We report a scalable purification of - elastic fiber insoluble SWNTs synthesized by high-power laser vaporization, and the production of SWNT/elastin Synthesized with Different Amount of Catalysts Nitric Acid Effects to SWNTs composites. Such material would be promise for new generalization of biocomposites. 0.5% Ni-Co SWNTs were synthesized by high-power (600 W) laser ablation facility of carbon targets Purity Yield Met. Residue Purification 0.7 controlled by pH with Ni and Co as catalysts at 20 gram scale. The purification carries out at 10 gram per run Condition (%) (%) (wt%) Effect* 0.6 0.58 0.58 stretch relax and temperature 0.5 by using nitric acid refluxing, controlled-pH water-extraction, and hydrogen peroxide 12M/4h 51 52 1.7 0.26 0.4 0.37 0.39 elastin molecule treatment. The purification efficiency of each step was monitored by SEM, TEM, TGA, and 7M/18h 88 42 2 0.37 0.3 0.26 solution phase NIR spectroscopy. The purified SWNTs contain metal residue less than 1% 3M/48h 74 53 2 0.39 0.2 0.1 and carbonaceous purity among the highest ever reported. 3M/18h 83 70 2.2 0.58 0 soluble 7M/6h 80 73 2.4 0.58 12M /4h 7M /18h 3M /48h 3M /18h 7M /6h 1.0% Ni-Co Purified SWNTs are used to make nanotube/elastin composites. SWNT/elastin composite cross-link * Purification Effect = Purity X Yield is produced at controlled temperature and pH conditions. The electrical and mechanical properties of SWNT/elastin composite thin film are studied.  Amphiphilic fibrous proteins (contains proline, glycine, lycine, etc.).  Cross-linked polypeptide chains to form rubberlike, elastic fibers.  Reversible uncoiling/recoiling forms based on pH and temperature. Raman Spectroscopy TGA data Synthesis of Single-Wall Carbon Nanotubes 100 nm 1.5% Ni-Co Method by Laser Ablation Method 20000 As-prepared SWNTs D/G = 0.11 100 586 1.0 SWNTs 80 Raman Intensity (a.u.) 60 0.5 Co-Ni/Dylon target 10000 elastin SWNT/elastin 40 solution sonication solution Weight (%) 20 AP-SWNT residue: 10% carbon 0.0 0 0 2 nanotube Ultra-purified SWNTs 100 655 deposition 40000 D/G = 0.03 80 SWNT/elastin composite laser 60 1 40 Ar 20000 20 Purified SWNT 1.2 TEM image of SWNT/elastin thin film residue: 1% 1000 sccm quartz tube Images of Purified SWNTs 0 500 1000 1500 2000 0 0 SWNT/elastin Furnace: 1150oC 100 200 300 400 500 600 700 800 900 1000 Absorption Intensity (a.u.) Pressure: 500 Torr Frequency (cm ) -1 Temperature ( C) o elastin 20 nm 1.0  10 gram scale production 0.8  carbon materials with different forms carbon 0.6 nanotubes 0.4 1J/500Hz/1ms Solution Phase NIR Spectroscopy 0.2 catalyst 0.0 100J/5Hz/20ms carbon free nanohorns 1.0 500 1000 1500 2000 SWNT network raw SWNTs purity: 30% Wavelength (nm) embedded in elastin acid treated SWNTs 40% Absorption Intensity (a.u.) 0.8 washed SWNTs 112% purified SWNTs 214% ultra-purified SWNTs 232% 0.6 Carbon Nanotube Purification Method Purity Evaluation of SWNTs 0.4 Conclusion Tools to assess SWNT purity: Raw SWNTs Purity: 30~50%  SWNTs can be synthesized by high power laser ablation at 20 gram scale. • remove metal catalyst Metal: 10~15wt%  SEM and TEM – amorphous carbon and defect sites 0.2  A multi-step purification method, including nitric acid oxidation, thermal annealing, H2O2 • remove amorphous carbon  TGA – metal content 1) HNO3 12M/4h oxidation, and surfactant washing, have applied to purify SWNTs. The highest purity of • exfoliate SWNT bundle 2) centrifuge/decantation  NIR spectroscopy – interband transition 0.0 purified SWNTs reaches 232% against reference sample. • introduce functionalities 400 600 800 1000 1200 1400  Raman spectroscopy – D/G ratio Frequency (cm ) -1  SWNT/elastin composite material is produced at controlled pH and temp. conditions, which is a potential material in biological application. Acid treated SWNTs Purity: 80~120% Purity evaluation by solution phase NIR method Metal: 2~3wt% Yield: 40~60% 0.1 R X Future Work AA(S,R) AA(S,X) • remove amorphous carbon 30% H2O2 treatment Absorbance 0.0 0.4  Continue on optimizing purification method of SWNTs. AA(T,X) Results:  Study the biocompatibility and conductivity of SWNT/elastin composite material.  Application of SWNT/elastin composite material in artificial skin. AA(T,R) Purity: 160~200% 0.2 SWNTs: 67% Purified SWNTs Metal: 3~5wt% Yield: 8~10% 0.0 REFERENCE (R) 8000 CARBONACEOUS IMPURITIES: 33% 10000 12000 • NIR: very high purity 232%! Acknowledgement 8000 10000 12000 500oC, air, 30min Wavenumber (cm ) -1 • Raman: D/G ratio decreased from 0.11 to 0.03 • remove amorphous carbon wash with 6M HCl AA(S, R) = 0.141 AA(S, X) = 0.095 • TGA: metal residue decreased to 1% • remove metal catalyst dry under vacuum AA(T, R) AA(T, X) This research was conducted in the Functional Nanomaterials Theme at the Center for • Dispersible by DMF, SDS/H2O, etc. Nanophase Materials Sciences, which is sponsored at Oak Ridge National Laboratory by the Purity of X against R = (0.095/0.141)*100% =67% Purity: 210~230% M. E. Itkis, et. al. Nano Lett. 2003, 3, 309. Division of Scientific User Facilities, U.S. Department of Energy. Metal: ~1wt% ultra-Purified SWNTs Yield: 4~5% Collaboration: please visit http://www.cnms.ornl.gov for user project information.