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Investor Presentation
25th Sep 2012
1
Cautionary Statement and Disclaimer
This presentation may contain information derived from publicly available sources that have not been
independently verified. No representation or warranty is made as to the accuracy, completeness, reasonableness
or reliability of this information.
Any forward looking information in this presentation including, without limitation, any tables, charts and/or
graphs, has been prepared on the basis of a number of assumptions which may prove to be incorrect. This
presentation should not be relied upon as a recommendation or forecast by Vedanta Resources plc ("Vedanta").
Past performance of Vedanta should not be relied upon as a guide to future performance.
This presentation contains 'forward-looking statements' – that is, statements related to future, not past, events.
In this context, forward-looking statements often address our expected future business and financial
performance, and often contain words such as 'expects,' 'anticipates,' 'intends,' 'plans,' 'believes,' 'seeks,' or
'will.' Forward–looking statements by their nature address matters that are, to different degrees, uncertain. For
us, uncertainties arise from the behaviour of financial and metals markets including the London Metal Exchange,
fluctuations in interest and or exchange rates and metal prices; from future integration of acquired businesses;
and from numerous other matters of national, regional and global scale, including those of an environmental,
climatic, natural, political, economic, business, competitive or regulatory nature. These uncertainties may cause
our actual future results to be materially different than those expressed in our forward-looking statements. We
do not undertake to update our forward-looking statements.
This presentation is not intended, and does not, constitute or form part of any offer, invitation, inducement or
solicitation of an offer to purchase, engage in investment activities relating to, or otherwise acquire, subscribe
for, sell or dispose of, any securities in Vedanta or any of its subsidiary undertakings, nor shall this presentation
(or any part of it) or the fact of its distribution form the basis of, or be relied upon in connection with, any
contract or investment decision relating to any securities in Vedanta or any of its subsidiary undertakings.
2
India’s Mining Potential
Global Ranking of India’s Natural Resources1
Bauxite
(3.3 Billion tonnes)
6
Coal
(284 Billion tonnes)
4
2012E Aluminium Production (mt)
1 Based on reserves
Source: Investment Commission of India
Vedanta well positioned to develop and benefit from India’s resource potential
3
21.7
4.9
4.0 4.1
1.9 1.7 1.6 1.5 1.1 0.8
* Source Wood Mackenzie
Orissa has huge, high quality Bauxite Deposits
4
 Orissa has vast reserves of high quality
bauxite
 1,442 mt of recoverable deposits
 56.5% of India’s bauxite reserves
 900+mt bauxite deposits located within
60km radius of Lanjigarh
 Predominantly gibbsitic, amenable to
low temperature/ low pressure digestion
 Low reactive silica content, which
results in low cost alumina production
 Very little overburden, which keeps cost
of production low
 Orissa also has abundant coal reserves
 62 billion tonnes
 Low cost of power generations
15
11
6
Coal Reserves
 India has the 4th largest reserves of coal across the world which is approximately 284.37
billion tonnes out of which 69.15 billion tonnes reserves are located in Orissa (Source:
coal.gov.in).
 India is also the third largest producer of coal across the world of approximately 585 Mt
per Annum (Source: worldcoal.org).
 Mahanadi Coal Fields (MCL) in Orissa and Southern Eastern Coal Fields (SECL) in
Chhattisgarh are the major coal producers.
 MCL & SECL Annual Production during the year 2011-12 was 218.16 Mt.
 Ministry of Coal has issued directives dated 17th February 2012 to Coal India Limited for
signing of FSA with 80% allocation of LOA quantity for Power Plants having long term
PPAs.
 Ad hoc quantity allocation by CIL at Linkage rate for power producers, out of historical
stock built-up. SEL has been offered 3mt coal for FY2012-13.
 Reduction in custom duty on imported coal (from 5 % to 1 %).
 E auction prices lower in response to lower global coal costs.
5
Global Alumina Cost Curve
6* Source : Harbor Intelligence
Global Aluminium Cost Curve
7
0
1,000
2,000
3,000
AlCompositecost-c1cashcost($/t)
Cumulative Production (Percentile)
Aluminium Smelter Costs (C1 Cash Cost Curve)
VAL
($ 1,845/t)1
25% 50% 75%
BALCO
($ 1,910/t)1
8
Alumina
-
-
5 MT
-
Metal
0.57 MT
1.75 MT
-
-
Power
2010
MW
3615
MW
300
MW
1980
MW
VAL &
SEL JSG
BALCO
VAL LAN
METAL & POWER
Vedanta Aluminium & Power Business
TSPL
Premium Benchmarking – Premium over LME (Primary Metal)
Source : Marketing Intelligence / Company Reports / Reuters
9
Q2 CY12 over Q2 CY11 Comparison
Product Mix Benchmarking
Ingots,
63%Wire
Rods, 8%
Billets,
10%
Slabs,
11%
Properzi
Ingots /
Foundry,
8%
RUSAL
Liquid
Metal,
21%
Ingots,
21%Billets,
35%
Slabs,
16%
Properzi
Ingots /
Foundry,
7%
ALBA
Ingots,
24%
Wire
Rods,
20%
Billets,
36%
Slabs,
20%
HYDRO
Source : Marketing Intelligence / Company Reports
Ingot/
Hot
Metal
40%Wire
Rod
40%
Billet
10%
Rolled
Product
10%
VEDANTA (VAL + BALCO)
Ingot
41%
Wire Rod
17%
Rolled
Product
37%
Extrusti
ons
5%
HINDALCO
Ingot
72%
Wire Rod
18%
Billet
5%
Rolled
Product
5%
NALCO
10
Project Cost Benchmarking
1. PROJECTS CAPACITY PROJECT COST
Aluminium 1.75 mtpa $ 4370 Mn USD
Captive Power 1215 MW $ 950 Mn USD
Alumina 5.0 mtpa $ 2585 Mn USD
2. TECHNOLOGY & EQUIPMENTS:
Comparable to all best global plants.
3. PROJECT COST COMPARISON OF GLOBAL PROJECTS WITH OUR PROJECTS:
a) Aluminium:
Sohar Aluminium, Oman 2.07 times
Alcan, Kitimat Canada 3.15 times
EMAL, Abu-Dabi 2.20 times
Maaden, Al Jubail 2.44 times
b) Alumina:
Alunorte, Brazil 1.42 times
Alcan, Gove (Australia) 2.62 times
Utkal, Tikri (India) 2.16 times
c) Captive Power:
Jindal Power, Raigad 1.28 times
KSK, Wardha 1.16 times
Reliance, Rosa 1.50 times
India Bull, Amravati 1.58 times
11# In the Current Scenario these prices have gone up by more than 20%
BALCO - KORBA
12
BALCO : Pot Line
13
14
Operational Highlights
Production
 Hot metal production from Pre bake smelter at its rated capacity
 Continuous enrichment in product mix (Value added Product - Aluminum Rods and Rolled
Products)
 2010-11 - 89 %
 2011-12 - 96 %
 Hot Metal Production cost of $1,910/t in Q1 FY2013.
 Net effective premium over LME :
 FY 2010-11 - $ 306 / MT
 FY 2011-12 - $ 312 / MT
15
Way Forward towards enhanced cost
competitiveness
Key drivers for COP reduction:-
 Current increase and further Improvement in Current Efficiency.
 Mining from captive coal block.
 Continuous improvement in Logistics.
 Manpower rationalization initiatives to continue in order to reach global benchmarks.
 Achieved 30 % reduction in manpower as compared to April’09 through IT enablement,
deployment of technology and work flow optimization.
Recent Accolades
 Winner of International Green Apple Award, UK , for Innovation (2012, 2010 and 2009)
 IMC Ramakrishna Bajaj National Quality Award- (2011, 2010)
 Indian Manufacturing Excellence Award- (2011, 2010, 2009)
 CII- environmental Best Practices award – (2011)
 Best Prax Management Governance Award- First prize for Risk Mitigation – (2011)
 Shrishti Good Green Governance Commendation Award- (2011, 2010)
 Qimpro Six Sigma Convention- First prize – (2011)
 CIDC Viswakarma Award for commendable work in CSR – (2010)
16
Innovations Applied For Patent
 Aluminium Reduction Cell Fuse Technology (India as well as US Patent)
-BALCO developed a fuse, with which it is possible to power on pots at full load without
reducing the line amperage to 0 KA. This innovation was critical to reduce the
production losses during the power outages, disturbances to the operating pots and for
stable power plant operation. US Patent Received.
 Aluminium Reduction Cell Online cut out of pot (US Patent Pending)
-With the innovation of this technology it was possible to cut out pots at full load
thereby eliminating pot abnormality in terms of operating conditions due to power
outage taken for pot cutout and no production losses due to any reduction in line
amperage during cut out of pots
17
Aluminium Smelter 325 ktpa &
1200 MW Power Plant - BALCO
18
Smelter & Power Expansion Project
SMELTER:
Capacity – 325 ktpa
Pot Room
 No. of pots – 336
 Pot amperage – 340 kA
Cast House
 Ingot Casting – 150 kt
 Wire Rod – 200 kt
POWER:
Capacity – 1200 MW (4x300 MW)
Synchronization Schedule
 Unit # 1 – Q 3 FY 2012-13
 Connectivity to National Grid through 400 KV
transmission line completed
19
Captive Coal Block
 211mt reserves at Durgapur II Taraimar Block, 70 km from Korba
Major Mile Stones Achieved :-
 TOR approval by MOEF
 Mining plan approved by Ministry of Coal
 In-principle mining lease approval by state government
 Administrative approval of mining lease by central govt.
 Environment clearance granted by MOEF.
 Stage-I Forest Clearance obtained.
Next Steps
 Stage-II forest clearance
 Mining lease execution
 Commencement of mining operations
20
Alumina Refinery - Lanjigarh
21
Lanjigarh Project
 1.0MTPA Alumina Refinery consisting of two streams
 Government of Orissa committed to provide 150 Million T of bauxite
 90MW (3x30MW) coal fired co-generation power plant
 Associated infrastructure
Railway link
Port infrastructure
Water supply
Power Link for black start up
Township
Township
22
PLANT SITE
Location Map: Refinery
23
Present Status
 Plant fully commissioned & stabilized.
 Achieved 95% Plant availability.
 Alumina quality as per best International norms achieved.
 Zero discharge system implemented.
 100% material transportation by Rail.
 ISO-9001,14001, OSHAS-18001 & En 50001 accreditation obtained.
 Zero Waste Projects are being implemented.
24
Lanjigarh Plant- At a glance
25
Lanjigarh Plant- At a glance
26
Lanjigarh Township- At a glance
27
 National Award for Excellent Energy Efficient Unit in 2011 and 2012
 National Award for Excellent Water Management unit-2011
 St. John Ambulance Annual Award 2007-08
 FE –EVI, Green Business Leadership award 2009-10
Awards & Recognition
28
Aluminium Smelter - Jharsuguda
29
Jharsuguda – Bird’s Eye View
30
Aluminium: Jharsuguda
 Locational advantage
 Proximity to coal mines for cost efficient power generation
 Well connected by road and rail
 Close to eastern ports
 Proximity to Lanjigarh Alumina source
 Capacity
 2 lines of 250 kt each, adding to 500kt and 1215 MW CPP
 4 lines of 312.5kt each, adding to 1,250kt
31
 Pot Room:
 No. of lines – 2
 No. of pots in each line – 304
 Pot amperage – 330 kA
 Metal production – 500kt PA
 State of Art GP -330 kA Potline technology
 1215 MW Captive Power Plant
 135 MW* 9 units
 Coal based
 KPS as maintenance partner
Aluminium smelter – 500kt & CPP - 1215 MW
32
 Pot Room:
 No. of lines – 4
 No. of pots in each line – 336
 Pot amperage – 340 kA
 Metal production – 1250kt PA
 Project 90%+ completed
Aluminium smelter expansion – 1250kt
33
Alumina Sourcing
 For VAL 500kt PA – Alumina requirement of 1061kt PA
 480kt PA Domestic Alumina is sourced from Lanjigarh Refinery through BTAP transportation
 Balance through Import via Vizag & Kakinada ports
 To manage future volumes and effective handling of Alumina highly mechanized port facility
is commissioned.
34
Jharsuguda-Township at a glance
35
Commercial Energy
36
Snapshot – Jharsuguda Project
Fuel Sourcing
Water Allocation
EPC
Gross Capacity
Technology
Achieved
Milestones
Key highlights
 2,400 MW (4 units x 600)
 Thermal, Sub-critical
 Coal linkages for the entire 2,400MW achieved
 112 million tons coal block allocated (~ Equivalent
to Coal Consumption of 17 years for 1000 MW)
 In place
 Contract with SEPCO
 3 units Synchronized, 1 under trial run.
37
O & M Contract
 Entered in to the O & M contract with Steag
Energy Services (India) Pvt. Ltd, A wholly owned
subsidiary of Steag Germany, GmbH.
Off Take
arrangements
 First unit to Gridco
 Balance in Merchant Market - 80% under
Short term sales agreement, 20% spot
Snapshot – Jharsuguda Project
Evacuation
capacity
Railways
Projects
Key highlights
 220kV interconnecting Transmission Line between
CPP and IPP is completed and line is charged &
capable to evacuate 450 MW to State Grid.
 LILO 1 & LILO 2 connectivity of 400kV IPP switch
yard to PGCIL 400kv Transmission Line is
completed . These Lines are capable of evacuating
1400 + MW to PGCIL National grid
 IB-Meramandli Restructuring of OPTCL line (+ 600
MW) – By completion of transmission line entire
SEL Project shall be connected to 400 kV lines.
Target Completion by March 2013
 CPP & Smelter #1 railway line is completed.
 CPP & IPP interconnection is completed
 Y Connection from Brundamal Station & lines for
Wagon tippler for BOXN wagons unloading is also
completed
 Railway connectivity from Dhutra is in progress
and will be completed by September 2013.
 Captive railway siding from Basundra Mines will be
completed by December 2015
38
Snapshot – TSPL Project
Fuel Sourcing
Water Allocation
Gross Capacity
Technology
Key highlights
 1,980 MW (3 units x 660)
 Thermal, Super-critical
 Coal linkages is in place
 Allocation in place. Conveyance system completed
39
Land  Completed
Evacuation
Capacity
 Out of 400 KV 3 lines with double circuit, one
double circuit line is complete and balance two are
at advance stage. One line completed
Railway Siding  Siding & rail network development are in advance
stage of completion
Off Take
Arrangement  All power to PSPCL
Snapshot – TSPL Project
EPC
Construction
Status
Key highlights
 Engineering completed
 83% material received
 23 out of 28 shipments dispatched from China
 94% excavation completed
 75% concreting completed
 34% Erection completed
 Boiler Hydro Test expected by Nov’12
 Generator Stator lifting completed
 400 KV Switchyard is ready for Priority Bay
energization
40
Education Manpower
Graduate 2041
Engineer 1939
CA/ICWA 85
MBA 228
Others 200
Total 4493
Unit Manpower
Jharsuguda 2630
BALCO 1320
Lanjigarh 543
Total 4493
0
500
1000
1500
2000
2500
3000
Manpower
Jharsuguda
BALCO
Lanjigarh
45%
43%
2%
5% 5%
Qualification Distribution
Graduate Engineer CA/ICWA MBA Others
Manpower Distribution-Aluminium & Power
41
# TSPL Manpower not included
Key Value Drivers
42
Optimization of assets to achieve higher PLF & metal volume to get
reduction in unit fixed cost.
Asset
Optimization
High performing organization. Attract, retain and reward talent.People
Improvement in current efficiency ,metal purity, power & other
consumption to the global best.
Stabilization and improvement in efficiency parameters such as coal
consumption, PLF etc. to reduce generation cost.
Operational
Efficiency
Maximisation of production of value added products such as Billet,
Wire Rods, Rolled Product etc.
Focus on realization of benchmark premium to maximize the margin.
Product Mix
Maximisation of power NSR in open access to improve the overall
power margin.
Power Sales
Corporate Social Responsibility
Focus
Area
Health
Education
LivelihoodPlantation
Community
Asset
43
Our Vision: To enhance the quality of life
& economic well-being of communities
Our Approach
 Embedded in our business philosophy with well
defined governing structure & policy.
 Continuous Stakeholder engagement and
Consultation.
 Holistic, long term, integrated and sustainable
 Planned & result-oriented approach with base line
study, monitoring, impact measurement & social
audits.
 3-5 year perspective with annual business plans for
each geography.
 Partner with like minded associates,
government,volunteer organizations & communities .
 Dedicated CSR team.
Our Focus
 Social Investment – Health, Education &
Livelihood
 Bio Investment – Water Harvesting,
Agriculture &Social Forestry.
 Integrated Village Development
44
Empowering Communities
Impact & Outcome : 2011-12
Education
 40,000 children provided with hygienic and nutritious food in 351 schools
through Mid Day Meal (MDM) Kitchen
 50,000 children covered under Vedanta Bal Chetna Anganwadi Centers
 651 school children provided with scholarship support to study in DAV
Vedanta International School
 429 school children of vernacular medium provided with special input in 10
schools resulting 72% passing rate in class 10th exam.
Health
 Vedanta Rural Health Post caters services to 62 villages covering 66,000
people in interior villages.
 69,000 population targeted under Reproductive and Child health project in
90 villages.
 Reaching to communities through hospitals and outreach programs covering
more than 70,000 individuals
 Vedanta Medical Research Foundation under progress at Raipur
45
Sustainable Development -
Impact & Outcome : 2011-12
Livelihood
 Enhanced livelihood opportunities by Water shed development
initiatives developing 1499 hectares Land.
 Generated employment opportunities of 1750 youths annually
by Skill upgradation training.
 Created sustainable livelihood avenue for 750 tribal families by
developing orchard on barren and waste land.
 Promotion of on farm and off farm activities among 3100
families for sustainable livelihood.
Community Plantation
 Plantation of 88,750 fast growing plants in 822 acres of land.
46
CSR Awards & Recognition
 International Green Apple Silver Award for best Environmental Practices & Sustainable
Development – BALCO
 2008- HIV /AIDS award by TERI- GTZ – BALCO
 2008 – Corporate with best CSR Practice by TEFLAS – VAL
 2009 – Golden Peacock CSR Award. – BALCO
 2009- HIV /AIDS award by TERI- GTZ – BALCO
 2009 – Best corporate recognition for HIV/AIDs Control by CG Society of AIDs Control
Chhattisgarh.
 2010 – Asian HRD Congress award for Special Education initiative. – VAL
 2011 – CIDC ViswaKarma award for CSR – BALCO
 2011 - Best CSR Practice Award for Child Development & Employment Generation
47
Environment Initiatives
Energy Conservation
 Continuous energy conservation initiatives undertaken to drop specific energy consumption.
 Introduction of Fuse technology, slotted anodes, online welding, regular energy audits has
reduced energy consumption.
Water Conservation
 Due to continuous water conservation initiatives and regular audits, specific water
consumption has reduced in 2011-12 as compared to 2010-11 further its in reducing trend in
YTD 2012-13.
 All our units zero water discharge plant.
Clean Technology
 CDM Projects undertaken for emission reduction and energy efficiency improvement are under
registration process.
 Audit by Cross functional team on 5-S & reports are being reviewed by Plant Heads
 Greenbelt development in the Mines, tree plantation around the plant premises, township as
well as in nearby areas.
48
Site Visit
JHARSUGUDA
IPP (2400 MW)
NEW SMELTER (1250Kt PA)
PLANT I (500Kt PA & 1215 MW)
49
Your Safety is Important to us
Requested to follow the guided path & do not enter in to restricted areas
PPEs shall be provided to you, kindly use it
Helmet, Gloves, Glasses and Shoes are basic minimum safety requirement for all
areas of the plant
You are requested to follow the Leader who guides you during the site visit
Magnetic Field in Pot Rooms
No analog watches
No magnetic cards (e.g. Credit cards)
Persons having pace makers are not allowed
Noise - Use ear plugs in noisy areas like turbine floor
50
Have a Safe Visit
51
Thank You
52

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Vedantaindiaoperationssitevisit aluminiumandpowerpresentation-25sep2012 final

  • 2. Cautionary Statement and Disclaimer This presentation may contain information derived from publicly available sources that have not been independently verified. No representation or warranty is made as to the accuracy, completeness, reasonableness or reliability of this information. Any forward looking information in this presentation including, without limitation, any tables, charts and/or graphs, has been prepared on the basis of a number of assumptions which may prove to be incorrect. This presentation should not be relied upon as a recommendation or forecast by Vedanta Resources plc ("Vedanta"). Past performance of Vedanta should not be relied upon as a guide to future performance. This presentation contains 'forward-looking statements' – that is, statements related to future, not past, events. In this context, forward-looking statements often address our expected future business and financial performance, and often contain words such as 'expects,' 'anticipates,' 'intends,' 'plans,' 'believes,' 'seeks,' or 'will.' Forward–looking statements by their nature address matters that are, to different degrees, uncertain. For us, uncertainties arise from the behaviour of financial and metals markets including the London Metal Exchange, fluctuations in interest and or exchange rates and metal prices; from future integration of acquired businesses; and from numerous other matters of national, regional and global scale, including those of an environmental, climatic, natural, political, economic, business, competitive or regulatory nature. These uncertainties may cause our actual future results to be materially different than those expressed in our forward-looking statements. We do not undertake to update our forward-looking statements. This presentation is not intended, and does not, constitute or form part of any offer, invitation, inducement or solicitation of an offer to purchase, engage in investment activities relating to, or otherwise acquire, subscribe for, sell or dispose of, any securities in Vedanta or any of its subsidiary undertakings, nor shall this presentation (or any part of it) or the fact of its distribution form the basis of, or be relied upon in connection with, any contract or investment decision relating to any securities in Vedanta or any of its subsidiary undertakings. 2
  • 3. India’s Mining Potential Global Ranking of India’s Natural Resources1 Bauxite (3.3 Billion tonnes) 6 Coal (284 Billion tonnes) 4 2012E Aluminium Production (mt) 1 Based on reserves Source: Investment Commission of India Vedanta well positioned to develop and benefit from India’s resource potential 3 21.7 4.9 4.0 4.1 1.9 1.7 1.6 1.5 1.1 0.8 * Source Wood Mackenzie
  • 4. Orissa has huge, high quality Bauxite Deposits 4  Orissa has vast reserves of high quality bauxite  1,442 mt of recoverable deposits  56.5% of India’s bauxite reserves  900+mt bauxite deposits located within 60km radius of Lanjigarh  Predominantly gibbsitic, amenable to low temperature/ low pressure digestion  Low reactive silica content, which results in low cost alumina production  Very little overburden, which keeps cost of production low  Orissa also has abundant coal reserves  62 billion tonnes  Low cost of power generations
  • 5. 15 11 6 Coal Reserves  India has the 4th largest reserves of coal across the world which is approximately 284.37 billion tonnes out of which 69.15 billion tonnes reserves are located in Orissa (Source: coal.gov.in).  India is also the third largest producer of coal across the world of approximately 585 Mt per Annum (Source: worldcoal.org).  Mahanadi Coal Fields (MCL) in Orissa and Southern Eastern Coal Fields (SECL) in Chhattisgarh are the major coal producers.  MCL & SECL Annual Production during the year 2011-12 was 218.16 Mt.  Ministry of Coal has issued directives dated 17th February 2012 to Coal India Limited for signing of FSA with 80% allocation of LOA quantity for Power Plants having long term PPAs.  Ad hoc quantity allocation by CIL at Linkage rate for power producers, out of historical stock built-up. SEL has been offered 3mt coal for FY2012-13.  Reduction in custom duty on imported coal (from 5 % to 1 %).  E auction prices lower in response to lower global coal costs. 5
  • 6. Global Alumina Cost Curve 6* Source : Harbor Intelligence
  • 7. Global Aluminium Cost Curve 7 0 1,000 2,000 3,000 AlCompositecost-c1cashcost($/t) Cumulative Production (Percentile) Aluminium Smelter Costs (C1 Cash Cost Curve) VAL ($ 1,845/t)1 25% 50% 75% BALCO ($ 1,910/t)1
  • 8. 8 Alumina - - 5 MT - Metal 0.57 MT 1.75 MT - - Power 2010 MW 3615 MW 300 MW 1980 MW VAL & SEL JSG BALCO VAL LAN METAL & POWER Vedanta Aluminium & Power Business TSPL
  • 9. Premium Benchmarking – Premium over LME (Primary Metal) Source : Marketing Intelligence / Company Reports / Reuters 9 Q2 CY12 over Q2 CY11 Comparison
  • 10. Product Mix Benchmarking Ingots, 63%Wire Rods, 8% Billets, 10% Slabs, 11% Properzi Ingots / Foundry, 8% RUSAL Liquid Metal, 21% Ingots, 21%Billets, 35% Slabs, 16% Properzi Ingots / Foundry, 7% ALBA Ingots, 24% Wire Rods, 20% Billets, 36% Slabs, 20% HYDRO Source : Marketing Intelligence / Company Reports Ingot/ Hot Metal 40%Wire Rod 40% Billet 10% Rolled Product 10% VEDANTA (VAL + BALCO) Ingot 41% Wire Rod 17% Rolled Product 37% Extrusti ons 5% HINDALCO Ingot 72% Wire Rod 18% Billet 5% Rolled Product 5% NALCO 10
  • 11. Project Cost Benchmarking 1. PROJECTS CAPACITY PROJECT COST Aluminium 1.75 mtpa $ 4370 Mn USD Captive Power 1215 MW $ 950 Mn USD Alumina 5.0 mtpa $ 2585 Mn USD 2. TECHNOLOGY & EQUIPMENTS: Comparable to all best global plants. 3. PROJECT COST COMPARISON OF GLOBAL PROJECTS WITH OUR PROJECTS: a) Aluminium: Sohar Aluminium, Oman 2.07 times Alcan, Kitimat Canada 3.15 times EMAL, Abu-Dabi 2.20 times Maaden, Al Jubail 2.44 times b) Alumina: Alunorte, Brazil 1.42 times Alcan, Gove (Australia) 2.62 times Utkal, Tikri (India) 2.16 times c) Captive Power: Jindal Power, Raigad 1.28 times KSK, Wardha 1.16 times Reliance, Rosa 1.50 times India Bull, Amravati 1.58 times 11# In the Current Scenario these prices have gone up by more than 20%
  • 13. BALCO : Pot Line 13
  • 14. 14 Operational Highlights Production  Hot metal production from Pre bake smelter at its rated capacity  Continuous enrichment in product mix (Value added Product - Aluminum Rods and Rolled Products)  2010-11 - 89 %  2011-12 - 96 %  Hot Metal Production cost of $1,910/t in Q1 FY2013.  Net effective premium over LME :  FY 2010-11 - $ 306 / MT  FY 2011-12 - $ 312 / MT
  • 15. 15 Way Forward towards enhanced cost competitiveness Key drivers for COP reduction:-  Current increase and further Improvement in Current Efficiency.  Mining from captive coal block.  Continuous improvement in Logistics.  Manpower rationalization initiatives to continue in order to reach global benchmarks.  Achieved 30 % reduction in manpower as compared to April’09 through IT enablement, deployment of technology and work flow optimization.
  • 16. Recent Accolades  Winner of International Green Apple Award, UK , for Innovation (2012, 2010 and 2009)  IMC Ramakrishna Bajaj National Quality Award- (2011, 2010)  Indian Manufacturing Excellence Award- (2011, 2010, 2009)  CII- environmental Best Practices award – (2011)  Best Prax Management Governance Award- First prize for Risk Mitigation – (2011)  Shrishti Good Green Governance Commendation Award- (2011, 2010)  Qimpro Six Sigma Convention- First prize – (2011)  CIDC Viswakarma Award for commendable work in CSR – (2010) 16
  • 17. Innovations Applied For Patent  Aluminium Reduction Cell Fuse Technology (India as well as US Patent) -BALCO developed a fuse, with which it is possible to power on pots at full load without reducing the line amperage to 0 KA. This innovation was critical to reduce the production losses during the power outages, disturbances to the operating pots and for stable power plant operation. US Patent Received.  Aluminium Reduction Cell Online cut out of pot (US Patent Pending) -With the innovation of this technology it was possible to cut out pots at full load thereby eliminating pot abnormality in terms of operating conditions due to power outage taken for pot cutout and no production losses due to any reduction in line amperage during cut out of pots 17
  • 18. Aluminium Smelter 325 ktpa & 1200 MW Power Plant - BALCO 18
  • 19. Smelter & Power Expansion Project SMELTER: Capacity – 325 ktpa Pot Room  No. of pots – 336  Pot amperage – 340 kA Cast House  Ingot Casting – 150 kt  Wire Rod – 200 kt POWER: Capacity – 1200 MW (4x300 MW) Synchronization Schedule  Unit # 1 – Q 3 FY 2012-13  Connectivity to National Grid through 400 KV transmission line completed 19
  • 20. Captive Coal Block  211mt reserves at Durgapur II Taraimar Block, 70 km from Korba Major Mile Stones Achieved :-  TOR approval by MOEF  Mining plan approved by Ministry of Coal  In-principle mining lease approval by state government  Administrative approval of mining lease by central govt.  Environment clearance granted by MOEF.  Stage-I Forest Clearance obtained. Next Steps  Stage-II forest clearance  Mining lease execution  Commencement of mining operations 20
  • 21. Alumina Refinery - Lanjigarh 21
  • 22. Lanjigarh Project  1.0MTPA Alumina Refinery consisting of two streams  Government of Orissa committed to provide 150 Million T of bauxite  90MW (3x30MW) coal fired co-generation power plant  Associated infrastructure Railway link Port infrastructure Water supply Power Link for black start up Township Township 22
  • 24. Present Status  Plant fully commissioned & stabilized.  Achieved 95% Plant availability.  Alumina quality as per best International norms achieved.  Zero discharge system implemented.  100% material transportation by Rail.  ISO-9001,14001, OSHAS-18001 & En 50001 accreditation obtained.  Zero Waste Projects are being implemented. 24
  • 25. Lanjigarh Plant- At a glance 25
  • 26. Lanjigarh Plant- At a glance 26
  • 27. Lanjigarh Township- At a glance 27
  • 28.  National Award for Excellent Energy Efficient Unit in 2011 and 2012  National Award for Excellent Water Management unit-2011  St. John Ambulance Annual Award 2007-08  FE –EVI, Green Business Leadership award 2009-10 Awards & Recognition 28
  • 29. Aluminium Smelter - Jharsuguda 29
  • 30. Jharsuguda – Bird’s Eye View 30
  • 31. Aluminium: Jharsuguda  Locational advantage  Proximity to coal mines for cost efficient power generation  Well connected by road and rail  Close to eastern ports  Proximity to Lanjigarh Alumina source  Capacity  2 lines of 250 kt each, adding to 500kt and 1215 MW CPP  4 lines of 312.5kt each, adding to 1,250kt 31
  • 32.  Pot Room:  No. of lines – 2  No. of pots in each line – 304  Pot amperage – 330 kA  Metal production – 500kt PA  State of Art GP -330 kA Potline technology  1215 MW Captive Power Plant  135 MW* 9 units  Coal based  KPS as maintenance partner Aluminium smelter – 500kt & CPP - 1215 MW 32
  • 33.  Pot Room:  No. of lines – 4  No. of pots in each line – 336  Pot amperage – 340 kA  Metal production – 1250kt PA  Project 90%+ completed Aluminium smelter expansion – 1250kt 33
  • 34. Alumina Sourcing  For VAL 500kt PA – Alumina requirement of 1061kt PA  480kt PA Domestic Alumina is sourced from Lanjigarh Refinery through BTAP transportation  Balance through Import via Vizag & Kakinada ports  To manage future volumes and effective handling of Alumina highly mechanized port facility is commissioned. 34
  • 37. Snapshot – Jharsuguda Project Fuel Sourcing Water Allocation EPC Gross Capacity Technology Achieved Milestones Key highlights  2,400 MW (4 units x 600)  Thermal, Sub-critical  Coal linkages for the entire 2,400MW achieved  112 million tons coal block allocated (~ Equivalent to Coal Consumption of 17 years for 1000 MW)  In place  Contract with SEPCO  3 units Synchronized, 1 under trial run. 37 O & M Contract  Entered in to the O & M contract with Steag Energy Services (India) Pvt. Ltd, A wholly owned subsidiary of Steag Germany, GmbH. Off Take arrangements  First unit to Gridco  Balance in Merchant Market - 80% under Short term sales agreement, 20% spot
  • 38. Snapshot – Jharsuguda Project Evacuation capacity Railways Projects Key highlights  220kV interconnecting Transmission Line between CPP and IPP is completed and line is charged & capable to evacuate 450 MW to State Grid.  LILO 1 & LILO 2 connectivity of 400kV IPP switch yard to PGCIL 400kv Transmission Line is completed . These Lines are capable of evacuating 1400 + MW to PGCIL National grid  IB-Meramandli Restructuring of OPTCL line (+ 600 MW) – By completion of transmission line entire SEL Project shall be connected to 400 kV lines. Target Completion by March 2013  CPP & Smelter #1 railway line is completed.  CPP & IPP interconnection is completed  Y Connection from Brundamal Station & lines for Wagon tippler for BOXN wagons unloading is also completed  Railway connectivity from Dhutra is in progress and will be completed by September 2013.  Captive railway siding from Basundra Mines will be completed by December 2015 38
  • 39. Snapshot – TSPL Project Fuel Sourcing Water Allocation Gross Capacity Technology Key highlights  1,980 MW (3 units x 660)  Thermal, Super-critical  Coal linkages is in place  Allocation in place. Conveyance system completed 39 Land  Completed Evacuation Capacity  Out of 400 KV 3 lines with double circuit, one double circuit line is complete and balance two are at advance stage. One line completed Railway Siding  Siding & rail network development are in advance stage of completion Off Take Arrangement  All power to PSPCL
  • 40. Snapshot – TSPL Project EPC Construction Status Key highlights  Engineering completed  83% material received  23 out of 28 shipments dispatched from China  94% excavation completed  75% concreting completed  34% Erection completed  Boiler Hydro Test expected by Nov’12  Generator Stator lifting completed  400 KV Switchyard is ready for Priority Bay energization 40
  • 41. Education Manpower Graduate 2041 Engineer 1939 CA/ICWA 85 MBA 228 Others 200 Total 4493 Unit Manpower Jharsuguda 2630 BALCO 1320 Lanjigarh 543 Total 4493 0 500 1000 1500 2000 2500 3000 Manpower Jharsuguda BALCO Lanjigarh 45% 43% 2% 5% 5% Qualification Distribution Graduate Engineer CA/ICWA MBA Others Manpower Distribution-Aluminium & Power 41 # TSPL Manpower not included
  • 42. Key Value Drivers 42 Optimization of assets to achieve higher PLF & metal volume to get reduction in unit fixed cost. Asset Optimization High performing organization. Attract, retain and reward talent.People Improvement in current efficiency ,metal purity, power & other consumption to the global best. Stabilization and improvement in efficiency parameters such as coal consumption, PLF etc. to reduce generation cost. Operational Efficiency Maximisation of production of value added products such as Billet, Wire Rods, Rolled Product etc. Focus on realization of benchmark premium to maximize the margin. Product Mix Maximisation of power NSR in open access to improve the overall power margin. Power Sales
  • 44. Our Vision: To enhance the quality of life & economic well-being of communities Our Approach  Embedded in our business philosophy with well defined governing structure & policy.  Continuous Stakeholder engagement and Consultation.  Holistic, long term, integrated and sustainable  Planned & result-oriented approach with base line study, monitoring, impact measurement & social audits.  3-5 year perspective with annual business plans for each geography.  Partner with like minded associates, government,volunteer organizations & communities .  Dedicated CSR team. Our Focus  Social Investment – Health, Education & Livelihood  Bio Investment – Water Harvesting, Agriculture &Social Forestry.  Integrated Village Development 44
  • 45. Empowering Communities Impact & Outcome : 2011-12 Education  40,000 children provided with hygienic and nutritious food in 351 schools through Mid Day Meal (MDM) Kitchen  50,000 children covered under Vedanta Bal Chetna Anganwadi Centers  651 school children provided with scholarship support to study in DAV Vedanta International School  429 school children of vernacular medium provided with special input in 10 schools resulting 72% passing rate in class 10th exam. Health  Vedanta Rural Health Post caters services to 62 villages covering 66,000 people in interior villages.  69,000 population targeted under Reproductive and Child health project in 90 villages.  Reaching to communities through hospitals and outreach programs covering more than 70,000 individuals  Vedanta Medical Research Foundation under progress at Raipur 45
  • 46. Sustainable Development - Impact & Outcome : 2011-12 Livelihood  Enhanced livelihood opportunities by Water shed development initiatives developing 1499 hectares Land.  Generated employment opportunities of 1750 youths annually by Skill upgradation training.  Created sustainable livelihood avenue for 750 tribal families by developing orchard on barren and waste land.  Promotion of on farm and off farm activities among 3100 families for sustainable livelihood. Community Plantation  Plantation of 88,750 fast growing plants in 822 acres of land. 46
  • 47. CSR Awards & Recognition  International Green Apple Silver Award for best Environmental Practices & Sustainable Development – BALCO  2008- HIV /AIDS award by TERI- GTZ – BALCO  2008 – Corporate with best CSR Practice by TEFLAS – VAL  2009 – Golden Peacock CSR Award. – BALCO  2009- HIV /AIDS award by TERI- GTZ – BALCO  2009 – Best corporate recognition for HIV/AIDs Control by CG Society of AIDs Control Chhattisgarh.  2010 – Asian HRD Congress award for Special Education initiative. – VAL  2011 – CIDC ViswaKarma award for CSR – BALCO  2011 - Best CSR Practice Award for Child Development & Employment Generation 47
  • 48. Environment Initiatives Energy Conservation  Continuous energy conservation initiatives undertaken to drop specific energy consumption.  Introduction of Fuse technology, slotted anodes, online welding, regular energy audits has reduced energy consumption. Water Conservation  Due to continuous water conservation initiatives and regular audits, specific water consumption has reduced in 2011-12 as compared to 2010-11 further its in reducing trend in YTD 2012-13.  All our units zero water discharge plant. Clean Technology  CDM Projects undertaken for emission reduction and energy efficiency improvement are under registration process.  Audit by Cross functional team on 5-S & reports are being reviewed by Plant Heads  Greenbelt development in the Mines, tree plantation around the plant premises, township as well as in nearby areas. 48
  • 49. Site Visit JHARSUGUDA IPP (2400 MW) NEW SMELTER (1250Kt PA) PLANT I (500Kt PA & 1215 MW) 49
  • 50. Your Safety is Important to us Requested to follow the guided path & do not enter in to restricted areas PPEs shall be provided to you, kindly use it Helmet, Gloves, Glasses and Shoes are basic minimum safety requirement for all areas of the plant You are requested to follow the Leader who guides you during the site visit Magnetic Field in Pot Rooms No analog watches No magnetic cards (e.g. Credit cards) Persons having pace makers are not allowed Noise - Use ear plugs in noisy areas like turbine floor 50
  • 51. Have a Safe Visit 51