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Chiara S. Dobrovolny, Ph.D.
Roadside Safety & Physical Security Division
Texas A&M Transportation Institute
Ph.:979-845-8971
c-silvestri@tti.tamu.edu
June 7th 2016
2016 Traffic Safety Conference
College Station, Texas
Manual for Assessing Safety Hardware (MASH)
– Version 2016
 Limited research to address riders safety when impacting
roadside safety hardware
 No US testing standards for motorcycle riders safety when
impacting roadside safety devices
 No world testing standards when impacting in upright
position
◦ Real world crash data showing approximately 50% of motorcycle crashes
into barriers occur with the rider in the upright position.
 In US, per 100,000 registered motorcycles, 59 bikers are involved in
fatal road accidents (compared to 10 vehicle fatal accidents)
◦ In EU: 11 fatal road accidents for motorcyclists and 5 fatal vehicle occupant accidents
 Over years passenger vehicle deaths have been reduced while
motorcyclists deaths have remained constant.
 1998: LIER-INRETS (France)
 Since then, all motorcyclist protection systems must be tested according to this procedure before
being approved for use on French roads.
 1998: LIER-INRETS (France)
 Since then, all motorcyclist protection systems must be tested according to this procedure before
being approved for use on French roads.
 2003: AENOR (Spain)
 Further developed same French test
configuration resulting in Spanish
national standard UNE-135900 in 2005.
 2008: AENOR (Spain)
 Further revision of UNE-135900 standard
included additional test speed of 70
km/h (43 mi/h).
 1998: LIER-INRETS (France)
 Since then, all motorcyclist protection systems must be tested according to this procedure before
being approved for use on French roads.
 2003: AENOR (Spain)
 Further developed same French test configuration resulting in Spanish national standard UNE-
135900 in 2005.
 2008: AENOR (Spain)
 Further revision of UNE-135900 standard included additional test speed of 70 km/h (43 mi/h).
 2011: Technical Specification (EU)
 EN 1317-8: “Motorcycle road restraint systems which reduce the impact severity of motorcyclist
collisions with safety barriers” (motorcyclist protection systems added to barriers)
 2011: Technical Specification (EU)
 EN 1317-8: “Motorcycle road restraint systems which reduce the impact severity of motorcyclist
collisions with safety barriers” (motorcyclist protection systems added to barriers)
 TRL Ltd. (Transport Research Laboratory) (UK)
 “TRL have not, and will not be testing to this standard (EN 1317-8) due to the costs involved (…)”
(Gavin Williams, Technical Specialist)
 2005 International Standard
 ISO 13232 “Motorcycles - Test and Analysis Procedures for Research Evaluation of Rider Crash
Protective Devices Fitted to Motorcycles” (8 parts) (Motorcycle vs. car)
 DEKRA Crash Test Center (Germany)
 Motorcycle crash tests (ISO 13232)
 BASt (Federal Highway Research Institute) (Germany)
 Has defined an homologation procedure for impact protector
 2 designs to reduce aggressiveness of beam guardrail: (a) added lower beam & upper
beam, (b) removed upper beam & reduced lower beam stiffness
51% of cases: impacted barrier in upright position;
45% of cases: motorcycle slid on its side before
striking barrier
Kawasaki ER 5 Twister (180kg + 272kg ATD)
ATD: Hybrid III dummy : loads measured for head
(HIC, a3ms), chest (a3ms), pelvis (a3ms) and femur (Fleft,
Fright) corresponding to moment of first “primary”
impact into guard rail and “secondary” impact onto
road surface
Steel Barrier was modified injury risk lower w/
modified system. Underrun protection board
eliminated risk of snagging for ATD and absorbed
kinetic energy due to deformation after impact
Further improvements needed since motorcycle was
not redirected away from protection system
Questioned biofidelity of Hybrid III to sufficiently
predict injury risks
 17 staged motorcycle crash tests were conducted at World
Reconstruction Exposition 2000 (WREX2000) held at College Station.
 Objective: evaluate characteristics of heavy motorcycle involved in
collisions w/ two stationary targets: rigid heavy concrete block (7), and
an automobile (10).
Hybrid II 50th (Humanetics) Hybrid III 50th (Humanetics)
 Meets SAE J211 and ISO 13232-4
 Sit/stand pelvis; gripping hands;
 28 ISO standardized biofidelity
enhancements
 Arm: NO frangible
 Limb amputation: NO (leg cables)
Hybrid III 50th (Humanetics)
MODIFIED
 Computer simulations are quick and inexpensive
compared to full-scale crash tests
 Several different motorcycle crash scenarios can be
simulated to observe motorcycle rider behavior and injury
risk
 Impact speed: 30 mph
◦ Based on ISO 13232-7 standards
 Simulation run time of 0.04 seconds
◦ Time when motorcycle began to rebound from wall
 Validate motorcycle model components
 Validate motorcycle against full-scale crash test
 Include ATD to determine motorcycle crash
scenarios with severe injury probability
 Robert Wunderlich (Director, Center for Transportation Safety, TTI)
 Dr. Dean Alberson (Roadside Safety & Physical Security Division, TTI)
 Dr. Mike Manser (Human Factors Program Manager, TTI)
Chiara S. Dobrovolny, Ph.D.
Roadside Safety & Physical Security Division
Texas A&M Transportation Institute
Ph.:979-845-8971
c-silvestri@tti.tamu.edu

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Motorcycle Crash Testing

  • 1. Chiara S. Dobrovolny, Ph.D. Roadside Safety & Physical Security Division Texas A&M Transportation Institute Ph.:979-845-8971 c-silvestri@tti.tamu.edu June 7th 2016 2016 Traffic Safety Conference College Station, Texas
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  • 3. Manual for Assessing Safety Hardware (MASH) – Version 2016
  • 4.  Limited research to address riders safety when impacting roadside safety hardware  No US testing standards for motorcycle riders safety when impacting roadside safety devices  No world testing standards when impacting in upright position ◦ Real world crash data showing approximately 50% of motorcycle crashes into barriers occur with the rider in the upright position.
  • 5.  In US, per 100,000 registered motorcycles, 59 bikers are involved in fatal road accidents (compared to 10 vehicle fatal accidents) ◦ In EU: 11 fatal road accidents for motorcyclists and 5 fatal vehicle occupant accidents  Over years passenger vehicle deaths have been reduced while motorcyclists deaths have remained constant.
  • 6.  1998: LIER-INRETS (France)  Since then, all motorcyclist protection systems must be tested according to this procedure before being approved for use on French roads.
  • 7.  1998: LIER-INRETS (France)  Since then, all motorcyclist protection systems must be tested according to this procedure before being approved for use on French roads.  2003: AENOR (Spain)  Further developed same French test configuration resulting in Spanish national standard UNE-135900 in 2005.  2008: AENOR (Spain)  Further revision of UNE-135900 standard included additional test speed of 70 km/h (43 mi/h).
  • 8.  1998: LIER-INRETS (France)  Since then, all motorcyclist protection systems must be tested according to this procedure before being approved for use on French roads.  2003: AENOR (Spain)  Further developed same French test configuration resulting in Spanish national standard UNE- 135900 in 2005.  2008: AENOR (Spain)  Further revision of UNE-135900 standard included additional test speed of 70 km/h (43 mi/h).  2011: Technical Specification (EU)  EN 1317-8: “Motorcycle road restraint systems which reduce the impact severity of motorcyclist collisions with safety barriers” (motorcyclist protection systems added to barriers)
  • 9.  2011: Technical Specification (EU)  EN 1317-8: “Motorcycle road restraint systems which reduce the impact severity of motorcyclist collisions with safety barriers” (motorcyclist protection systems added to barriers)
  • 10.  TRL Ltd. (Transport Research Laboratory) (UK)  “TRL have not, and will not be testing to this standard (EN 1317-8) due to the costs involved (…)” (Gavin Williams, Technical Specialist)  2005 International Standard  ISO 13232 “Motorcycles - Test and Analysis Procedures for Research Evaluation of Rider Crash Protective Devices Fitted to Motorcycles” (8 parts) (Motorcycle vs. car)  DEKRA Crash Test Center (Germany)  Motorcycle crash tests (ISO 13232)  BASt (Federal Highway Research Institute) (Germany)  Has defined an homologation procedure for impact protector
  • 11.  2 designs to reduce aggressiveness of beam guardrail: (a) added lower beam & upper beam, (b) removed upper beam & reduced lower beam stiffness
  • 12. 51% of cases: impacted barrier in upright position; 45% of cases: motorcycle slid on its side before striking barrier Kawasaki ER 5 Twister (180kg + 272kg ATD) ATD: Hybrid III dummy : loads measured for head (HIC, a3ms), chest (a3ms), pelvis (a3ms) and femur (Fleft, Fright) corresponding to moment of first “primary” impact into guard rail and “secondary” impact onto road surface Steel Barrier was modified injury risk lower w/ modified system. Underrun protection board eliminated risk of snagging for ATD and absorbed kinetic energy due to deformation after impact Further improvements needed since motorcycle was not redirected away from protection system Questioned biofidelity of Hybrid III to sufficiently predict injury risks
  • 13.  17 staged motorcycle crash tests were conducted at World Reconstruction Exposition 2000 (WREX2000) held at College Station.  Objective: evaluate characteristics of heavy motorcycle involved in collisions w/ two stationary targets: rigid heavy concrete block (7), and an automobile (10).
  • 14. Hybrid II 50th (Humanetics) Hybrid III 50th (Humanetics)
  • 15.  Meets SAE J211 and ISO 13232-4  Sit/stand pelvis; gripping hands;  28 ISO standardized biofidelity enhancements  Arm: NO frangible  Limb amputation: NO (leg cables) Hybrid III 50th (Humanetics) MODIFIED
  • 16.  Computer simulations are quick and inexpensive compared to full-scale crash tests  Several different motorcycle crash scenarios can be simulated to observe motorcycle rider behavior and injury risk
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  • 94.  Impact speed: 30 mph ◦ Based on ISO 13232-7 standards  Simulation run time of 0.04 seconds ◦ Time when motorcycle began to rebound from wall
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  • 98.  Validate motorcycle model components  Validate motorcycle against full-scale crash test  Include ATD to determine motorcycle crash scenarios with severe injury probability
  • 99.  Robert Wunderlich (Director, Center for Transportation Safety, TTI)  Dr. Dean Alberson (Roadside Safety & Physical Security Division, TTI)  Dr. Mike Manser (Human Factors Program Manager, TTI)
  • 100. Chiara S. Dobrovolny, Ph.D. Roadside Safety & Physical Security Division Texas A&M Transportation Institute Ph.:979-845-8971 c-silvestri@tti.tamu.edu