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2015The
ElomaticCatalogue
The
ElomaticCatalogue
Services and Products
We have divided our catalogue into four
parts to ease your browsing. If you need
general information about Elomatic you
will find that in part one. Part two sheds
light on our areas of industrial expertise
and related references. In part three we
highlight our services. Part four introduc-
es our products and concepts.
At Elomatic we continuously strive to
provide our customers with the very
best and latest innovations that the
engineering world has to offer. Keep
a watch out for online updates to your
Elomatic Catalogue and don’t hesitate
to contact us for more information.
We look forward to offering you technical
expertise that can drive your busi-
ness!
Olli Manner
CEO
Welcome to the Elomatic Catalogue!
4      The Elomatic Catalogue
Contents
1	 Elomatic in Brief
Engineering the future with devoted people .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8
Environmental Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The Elomatic Management Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Elomatic Offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2	 Industrial Expertise Areas
Machinery and Equipment Manufacturing Industry. .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16
Biotech and Pharmaceutical Industries.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 24
Process Industry.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 28
Starch and Potato Processing Industry. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 32
Energy. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 36
Marine Industry .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 42
Marine Design and Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Marine Life Cycle Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Marine Life Cycle Solutions – Environmental Retrofits . . . . . . . . . . . . . . . 48
Marine Life Cycle Solutions – Information Management Solutions. . . 50
Offshore Industry. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 58
Oil & Gas Industry .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 64
3	 Elomatic Services
Design and Engineering Disciplines.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 68
Aerospace and Lightweight Structures Engineering . . . . . . . . . . . . . . . . . 70
Electrical, Instrumentation, Automation & IT. . . . . . . . . . . . . . . . . . . . . . . . 72
HVAC Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Mechanical Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Plant and Process Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Product and Service Development.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 84
Application Development. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Human Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Innovation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Industrial Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Visualisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Virtual Reality Studio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Panoramic Imaging – 360° Imaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Laser Scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Machine Vision System Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Industrial Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Contents     5
Contents
Production Engineering and Development Services.  .  .  .  .  .  .  .  .  .  .  .  .  . 110
Information Management Tools .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 114
EloWise – MES Application Platform Solution. . . . . . . . . . . . . . . . . . . . . . 116
360°tools – clear maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Consumption Management Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Document Management – EloDoc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Project Services. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 124
EPCM Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Health, Safety and Environment .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 128
Occupational Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Machine Safety and CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Risk Analyses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Pressure Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Validation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Energy Audit Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Technical Analysis.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 140
Application areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
4	 Elomatic Products & Concepts
Cadmatic. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 148
Cadmatic 3D Plant Design Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
eBrowser project review tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Cadmatic eShare – information management solution . . . . . . . . . . . . 153
Nupas-Cadmatic 3D Ship Design Software. . . . . . . . . . . . . . . . . . . . . . . . . 154
Cadmatic offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Caligo – patented flue gas treatment and process waste
heat recovery system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Wellquip Production Systems – FloWQ™. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 162
Wheat Starch Technology.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 166
Sterile Liquid Plants. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 168
Copyright Information.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 170
The Elomatic Catalogue 2015
Publisher: 	 Elomatic, Itäinen Rantakatu 72, 20810Turku, Finland, www.elomatic.com
Copyright:	 © 2015 Elomatic
Editor-in-Chief: 	Martin Brink, martin.brink elomatic.com
Art Director: 	 OlliTuomola, olli.tuomola elomatic.com
Disclaimer: 	 The publisher believes that information provided in this publication is correct at the time of publishing.
	 The publisher is not responsible for any inadvertent errors.
1
Elomatic
in Brief
8      The Elomatic Catalogue
Elomatic is a globally operating consulting
and engineering company and a leader in its
field in Europe. We provide a comprehensive
range of plant, ship and mechanical consult-
ing, engineering and project management
services that cover the initial investment,
product development phase and the entire
life cycle of technical products and invest-
ments. We have an international partner
network at our disposal and clients in over
80 countries around the world. We are a pio-
neering design method developer and have
achieved international success with our soft-
ware for 3D plant and ship design.
Know-how leaders
Our technical experts have a thorough understand-
ing of our customers’working methods, processes and
products and provide solutions that consistently add
value throughout investment life cycles. Elomatic con-
sultants are highly qualified and experienced profes-
sionals and know-how leaders in their respective fields.
They place their expertise effectively at our customers’
disposal to assist them in their decision making and
management of demanding technical investments.
We have a genuine ability to invent new ideas and
ways of working that bring added value for our clients.
The desire to develop and continuously improve our
own performance and our customers’ results is an in-
tegral part of our corporate culture.
Engineering the future
with devoted people
1  Elomatic in Brief     9
Comprehensive range of services
Professionalism
Through continuous development of our skills and
targeted recruitment we ensure the highest levels of
professionalism. Skill levels are maintained with con-
tinuous training, job circulation and interactive work-
ing environments.
In all projects we strive for zero defect levels and have
an extensive quality assurance system that assists us
in consistently delivering the highest quality services
possible. Project confidentiality and information secu-
rity are always of the highest priority.
Partnership-driven
We understand that long-term customer partnerships
and strict confidentiality are vital in creating lasting
product and service value. We measure our success
through our customers’ results and satisfaction. We
have an enthusiastic, independent and innovative ap-
proach to solve our customers’problems and a desire
to apply and take the best practices into use in our or-
ganisation.
Elomaticinbrief
Elomatic has been ISO-9001
quality certified since 1991
10      The Elomatic Catalogue
Green thinking and environmental aspects
have become natural considerations in engi-
neering like any other design parameter. In-
creasingly stringent and complex environ-
mental legislation requires consultants with
special expertise. At Elomatic we have inte-
grated environmental thinking into our core
competences. This holds true regardless of the
industrial area or product and service offering.
We do not view the environment as a separate activity
or business, but something that is to be considered in
all designs from small components to large units such
as ships and paper machines. Our goal is to identify
and implement sustainable and efficient technologies
that provide our customers with added value through-
out the life cycles of their technical investments.
Environmental know-how
Through our extensive experience in various engineer-
ing segments we have gained wide-ranging environ-
mental knowledge and competence:
■■ Full scope of environmental consultancy and de-
sign services for maritime activities
■■ Energy consultation and engineering including
biofuels and energy efficiency
■■ Water technology consultation and engineering
■■ Emissions and exhaust gas cleaning consultation
and engineering
■■ Selected products such as environmentally
friendly flue gas scrubbers
Environmental Orientation
1  Elomatic in Brief     11
Comprehensive range of services
Keeping abreast
of technology developments
Technology develops rapidly and technologies that to-
day are in their infancies will be the solutions of tomor-
row. Through innovative thinking, continuous monitor-
ing of technology developments and by implementing
emerging technologies into visionary projects we want
to be part of the engineering of a greener future and
contribute to enhancing the sustainability of our cus-
tomers’products and services.
We started by reducing
our own footprint
In order to be able to bring added value to our cus-
tomers we realised that we needed to start by looking
at ourselves first. We have evaluated our own carbon
footprint in order to improve our environmental per-
formance. We bring this level of commitment to every
customer project regardless of its size or direct envi-
ronmental impact.
ÎÎ Watch the visualisation on our ElomaticYouTube channel:
	www.youtube.com/watch?v=f7lpb-lvBE0
Elomaticinbrief
The Super ECO Ship 2030 concept vessel was created by
Elomatic and our partners in cooperation with the end
customer. The futuristic container vessel will, among
others, make use of wind power, solar panels and LNG
fuel cells to reduce CO₂ emissions by up to 70%.
12      The Elomatic Catalogue
Marja Salenius-Ranki
Senior Vice President
Human Resources
Tel.	 +358 2 412 4407
Mob.	 +358 50 308 9145
marja.salenius-ranki@elomatic.com
Headquarters
Itäinen Rantakatu 72, 20810 Turku, Finland
Tel. +358 2 412 411
info@elomatic.com
www.elomatic.com
Helsinki
Vernissakatu 1, 01300 Vantaa, Finland
Tel. +358 10 395 7600
Jyväskylä
Kangasvuorentie 10, 40320 Jyväskylä, Finland
Tel. +358 14 446 7111
Oulu
Kiilakiventie 1, 90250 Oulu, Finland
Tel. +358 10 395 7522
Pori
Valtakatu 6, 28100 Pori, Finland
Tel. +358 2 631 8700
Tampere
Hatanpäänkatu 1 A, 33900 Tampere, Finland
Tel. +358 2 412 411
Mumbai
Elomatic-Pharmalab Consulting & Engineering Pvt. Ltd
‘Metropolitan’, Plot – A/140,
Road No. 23, Wagle Indl Estate
Thane – 400 604, India
Tel. +91 22 2583 6146
Shanghai
Elomatic Co., Ltd
Room 1246, Floor 12, Nanzheng Building
No. 580, West Nanjing Road, Jingan District
Shanghai 200041, P.R. China
Tel. +86 21 6991 0869 / 6032 2021
Gdańsk
Elomatic sp. z o.o.
ul. Partyzantów 76, III Floor, 80-254 Gdańsk, Poland
Tel. +48 58 554 6655
Łódź
Elomatic sp. z o.o.
ul. Piotrkowska 270, 8th floor, 90-361 Łódź, Poland
Tel. +48 42 230 25 42
Tero-Seppo Tuomela
Chief Financial Officer
Tel. 	 +358 2 412 4605
Mob.	 +358 40 516 5285
tero-seppo.tuomela@elomatic.com
Patrik Rautaheimo
Senior Vice President
Marine and Offshore
Engineering Resources
Tel.	 +358 2 412 4357
Mob.	 +358 40 518 5806
patrik.rautaheimo@elomatic.com
Olli Manner
President, CEO
Tel. 	 +358 2 412 4438
Mob.	 +358 40 052 4843
olli.manner@elomatic.com
The Elomatic Management Board
Elomatic Offices
1  Elomatic in Brief     13
Elomaticinbrief
Contact info
St. Petersburg
OOO Elomatic (OOO Arctic Rig Service)
Uralskaya ul. 13 K, office 29
199155 St Petersburg, Russia
Tel. +7 812 448 36 73
Belgrade
Elomatic d.o.o.
Jurija Gagarina 28a/24, 11070 Belgrade, Serbia
Tel./Fax +381 11 2280 645, mob. +381 63 775 1053
Dubai
Cadmatic Middle East
P.O. Box 33109, Building No. 14, Office 218
Dubai Internet City, Dubai, United Arab Emirates
Tel. +971 4 430 8171
Rome
Cadmatic Italy
via Biagio Petrocelli 228, 00173, Roma, Italy
Tel. +39 06 8339 4455
ÎÎ Elomatic offices web page:
	www.elomatic.com/en/contacts/offices/
ÎÎ Cadmatic offices, p. 156
ÎÎ Caligo Industria offices, p. 161
¹	 Industries: Bio & Pharma, Process, Energy
and Starch and Potato Technology
²	 Industries: Machinery and Equipment
Manufacturing, Production Technology
³	 Design, Engineering and Data Management
Solutions
Kari Toivonen
Senior Vice President
Process1
Tel.	 +358 2 412 4398
Mob.	 +358 40 771 1715
kari.toivonen@elomatic.com
Timo Martikainen
Senior Vice President
Mechanical2
Tel.	 +358 14 446 7200
Mob.	 +358 50 466 0303
timo.martikainen@elomatic.com
Jukka Rantala
President
Cadmatic3
Tel.	 +358 2 412 4446
Mob.	 +358 40 528 7130
jukka.rantala@cadmatic.com
2
Industrial
Expertise Areas
16      The Elomatic Catalogue
Elomatic provides a wide range of design,
consulting and other services for manufac-
turers of machinery and equipment. We are
involved in our customers’ R&D projects, in
product design and in production develop-
ment.
Our design services are often aimed at our
customers’ demanding investment projects
with co-operation that has evolved over a
long period of time. This has enabled us to
develop our operations very efficiently in rela-
tion to product expertise, personal skills, op-
erating processes and tools.
Creativity and innovation in R&D
In our customers’R&D projects the nature of the work is
very innovative, creative and customer-centred. Prod-
uct expertise is important, but special skills in different
fields such as structural analyses, flow calculations, ma-
terial know-how and production technology all play
key roles.
We are involved all the way from concept design and
idea generation to the detailed planning of R&D pro-
jects and, if necessary, we seek suitable manufacturing
subcontractors for products. Our services extend to
surveys of end-users and usability analyses to ensure
the success of a new product in the marketplace.
Machinery and Equipment
Manufacturing Industry
2  Industrial Expertise Areas     17
Comprehensive range of services
Getting the most
out of production systems
Our production analysis service covers production
planning and production-centred R&D of either new
or existing products. We use different simulation mod-
els to identify the best solutions for our customers in
order to boost the competitiveness of their products.
We have experts in such fields as production flows and
masters of robotics. Our specialists are constantly seek-
ing new ideas and learning about different technolo-
gies to keep our expertise at the highest level for the
benefit of our customers.
Optimizing production technologies
and product design
Our industrial designers get involved in projects at the
earliest design phases. They seek optimal solutions
with regards production technology in order to ensure
the competitiveness of our customers’products.
At the same time, the visual appearance of the prod-
ucts is also improved. In order to ensure product us-
ability and a good user experience many people spe-
cially trained in this field are involved in our service. The
service covers not only usability training, but also com-
prehensive user-centred design, which aims to achieve
the optimal end-result through evaluation, simulation
and testing.
The physical and mental limitations of people should
increasingly be taken into account in product design.
Through visualisation we can illustrate how a device or
machine functions. Visualisation is also used to assist in
training and marketing. To this end, we also have first-
class tools at our disposal.
MachineryandEquipment
18      The Elomatic Catalogue
Paper machines
For more than 20 years we have been engaged in me-
chanical, plant and process design for companies spe-
cialised in paper, board and pulp technologies.
In paper machines we are specialised in handling the
paper and board industry’s demanding upgrade and
modernisation projects. Our design services are fo-
cused on the mechanical design of different assembly
groups and components for paper and board machin-
ery, including all phases from conceptual and product
development to implementation and installation su-
pervision.
Paper machine expertise areas
■■ Headboxes
■■ Forming sections
■■ Press sections
■■ Dryer sections
■■ Component engineering
■■ Paper and board machines
Cranes
Elomatic has been engaged in crane design since
1976 when we received our first commissions
from Kone Oy. The co-operation that began at
that time is ongoing and at present our main
customer is Konecranes Finland Oy.
In addition to traditional steel structure and
outfitting design, Elomatic’s part in crane pro-
jects includes installation and transport plan-
ning, strength calculations, electrical plan-
ning and production control for domestic
and international projects.
Crane expertise areas
Elomatic’s experience mainly comprises
four types of cranes, of which 80–90 units
in total have been produced:
■■ Container gantry cranes
■■ Grab unloaders
■■ Shipbuilding gantry cranes
■■ Shipboard gantry cranes
ÎÎ Electrical, Instrumentation, Automation & IT, p. 72
ÎÎ Technical Analysis, p. 140
2  Industrial Expertise Areas     19
Comprehensive range of services
Vehicles
Elomatic’s know-how covers more than 30 years of de-
manding design work for different vehicles and their
applications.
Our vehicle projects often include not only the prepa-
ration of traditional drawings, but also structural cal-
culations, modelling, usability, electrical engineering,
visualisation and the preparation of operating and
maintenance instructions.
Our customers include Valtra, Sandvik Mining and Con-
struction, Transtech, Vapo, Kesla and RCM Harveri. With
many of our customers we have developed long-term
product development relationships, some of which
have been ongoing for more than two decades.
Vehicle expertise areas
■■ Tractors
■■ Mining vehicles
■■ Trailers
■■ Harvesters
Machines and production devices
Elomatic has extensive experience in delivering design
and implementation services for different production
machines and devices. We have specialised know-how
for tailor-made production machines, test benches,
material handling machines as well as welding jigs,
machining jigs and assembly jigs for different indus-
trial application areas.
In the preliminary design phase modern visual design
systems allow us to create virtual assembly areas where
different solutions can be studied instead of building
expensive prototypes. In addition to normal design de-
liveries our projects typically include, among others, the
necessary investment calculations, structural analyses,
visualisations and electrical and automation solutions.
Machine and production device expertise areas
■■ Test benches
■■ Special production machines
■■ Material handling equipment and tools
■■ Assembly jigs
■■ Welding jigs
■■ Accessory tools
■■ Aerospace tools
MachineryandEquipment
Paper machines
Paper, board and pulp drying machines,
Valmet Technologies, Inc
■■ Mechanical engineering since 1985 throughout
the whole process from headbox to winder
■■ New lines and rebuilds
■■ Component engineering: rolls, doctors, tail
threading, etc.
■■ From pre-engineering and sales layouts to
erection supervision and start-ups
■■ R&D projects and pilot machines
Selected References
20      The Elomatic Catalogue
2  Industrial Expertise Areas     21
Selected References
Cranes
Shipbuilding cranes
■■ Different shipbuilding crane projects since 1976
■■ Lifting capacity 300–1,800 tonnes
■■ Effective span up to 200 m
■■ Lifting height up to 114 m
Container gantry cranes
■■ Different container crane projects since 1976
■■ Lifting capacity 40–65 tonnes
Gantry grab cranes
■■ Different grab crane projects since 1976
■■ Lifting capacity 22–80 tonnes
Shipboard gantry cranes
■■ Different shipboard gantry crane
projects since 1997
■■ Lifting capacity 40–68 tonnes
Vehicles
Tractors
Valtra Ltd
■■ Cabin, chassis solutions, equipment
■■ Test benches, production line jigs, accessory tools
■■ Animations
■■ Transmission assembly machines, accessory tools
■■ Design Catia 3D
Foresting machines
Kesla Ltd
■■ Increasing carrying capacity
■■ Structural optimisation
■■ Structural analysis, chopper, structural changes,
Design Inventor 3D
Mining vehicles
Normet, Sandvik
MachineryandEquipment
22      The Elomatic Catalogue
Machines and production devices
Production development
Diverse projects in a range of industrial areas that in-
clude:
■■ New factories
■■ Developing existing factories
■■ Series production
■■ Material handling
Automotive industry jigs and tools
■■ Welding jigs
■■ Assembly jigs
■■ Accessory tools for assembly
Engineering works jigs
■■ Welding jigs
■■ Machining jigs
■■ Assembly jigs
Aerospace industry
■■ Lamination and trimming jigs
■■ Assembly jigs
■■ Drill guides and machining brackets
2  Industrial Expertise Areas     23
Related services
ÎÎ ComputationalFluidDynamics(CFD),seeTechnicalAnalysis,p.140
ÎÎ Electrical, Instrumentation, Automation & IT, p. 72
ÎÎ Health, Safety and Environment, p. 128
ÎÎ Machine Safety and CE Marking, p. 131
ÎÎ Mechanical Engineering, p. 80
ÎÎ Product and Service Development, p. 84
ÎÎ Production Engineering and Development, p. 110
ÎÎ Project Services, p. 124
ÎÎ Technical Analysis, p. 140
ÎÎ Visualisation, p. 98
Selected References
Timo Martikainen
Senior Vice President
Tel.	 +358 14 446 7200
Mob.	 +358 50 466 0303
timo.martikainen@elomatic.com
Tapio Martikainen
Senior Design Manager
Tel.	 +358 10 395 7701
Mob.	 +358 40 431 4313
tapio.martikainen@elomatic.com
Helsinki
Turku
Oulu
Hannu Lähdeniemi
Senior Design Manager
Tel.	 +358 2 412 4316
Mob.	 +358 40 034 2442
hannu.lahdeniemi@elomatic.com
Teemu Launis
Vice President
Technical Analysis and R&D Services
Tel.	 +358 2 412 411
Mob.	 +358 400 190 113
teemu.launis@elomatic.com
Mikko Kajatsalo
Oulu Office Manager
Tel.	 +358 10 395 7524
Mob.	 +358 50 445 5963
mikko.kajatsalo@elomatic.com
Yrjö Kautto
Vice President
Paper and Board Machines
Tel.	 +358 14 446 7205
Mob.	 +358 40 550 2564
yrjo.kautto@elomatic.com
Contact Information
MachineryandEquipment
Arto Sampo
Vice President
Mechanical
Tel.	 +358 14 338 8370
Mob.	 +358 50 530 8370
arto.sampo@elomatic.com
Timo Piirainen
Vice President
R&D Services
Tel.	 +358 14 338 8401
Mob.	 +358 40 716 1896
timo.piirainen@elomatic.com
Jari Naumanen
Senior Design Manager
Tel.	 +358 10 395 7633
Mob.	 +358 50 431 5131
jari.naumanen@elomatic.comJari Åberg
Vice President
Automation and Electrification
Tel.	 +358 2 412 4487
Mob.	 +358 50 401 5559
jari.aberg@elomatic.com
24      The Elomatic Catalogue
We have worked for more than two decades
with both international and domestic com-
panies within the pharmaceutical and bio-
tech industry. In the past ten years a great
number of our assignments have been in the
area of biopharmaceuticals.
In industrial biotech our know-how covers all process
phases from upstream processing to cultivation and
downstream purification with a variety of strategies
for purification processes. We also have experience of
engineering work for BSL3 (biosafety level 3) facilities.
Our customers
Our customers include both big international compa-
nies and smaller local companies in Europe, India, Asia,
Middle-East and Africa. We can offer our customers as-
signments of any size from consulting and conceptual
design up to EPCM and turnkey solutions.
Biotech and Pharmaceutical
Industries
2  Industrial Expertise Areas     25
Comprehensive range of services
Good Engineering Practices
– our promise to you
Elomatic’s way of working complies with Good Engi-
neering Practises that ensure time and cost savings in
design, commissioning, qualification and validation of
completely new or modified facilities. We are able to
establish and maintain project documentation that
is both technically of a high standard and that is valid
throughout the whole project. This project documen-
tation forms the backbone of the successful life cycle
management of the process plant and has an effect
beyond the time when the project is completed. The
proof of our know-how and experience in Biotech and
Pharma are the numerous facilities we have worked on
that have passed inspections by EMEA or FDA.
Deep domain knowledge
■■ Biotechnical manufacturing processes
■■ Biopharmaceuticals
■■ All pharmaceutical dosage forms
■■ Highly potent compounds in manufacturing
■■ Diagnostics production
■■ Clean utility systems
■■ Clean rooms
■■ Automation (according to GAMP)
■■ Commissioning, qualifications and validation
■■ Regulatory and quality issues
Broad in-house engineering scope
■■ Process engineering
■■ Plant engineering
■■ Mechanical engineering
■■ Construction engineering
■■ HVAC engineering
■■ Electrical engineering and Instrumentation
■■ Automation system engineering
■■ Information system engineering
BiotechandPharmaceutical
26      The Elomatic Catalogue
Ministry of Health and Medical Industry
of Turkmenistan
Turnkey delivery of a new infusion solution factory
■■ Process equipment
■■ Laboratory equipment and furniture
■■ Clean utility equipment
■■ Clean rooms and clean room HVAC
■■ Piping and electrical installations
■■ Automation
■■ Commissioning, start-up and validations
Cytomed Oy
Rebuilding of existing workshop
■■ In the first phase 440 m² clean room area, grade
D areas (EU GMP) for capsules, dry syrups, creams,
ointments and suppositories
■■ Space for future expansion for sterile ampoule fill-
ing facility
■■ Basic and detail design, all official applications,
equipment specifications, construction supervision
and validation of process, HVAC and clean rooms
Q-Med
A new, complete production facility for aesthetics in-
jections
■■ All utilities produced in-house
■■ 624 m² clean room area, class 7 and 8 areas (ISO
14644-1)
■■ Conceptual, basic and detail design, project coor-
dination, specifications, construction supervision,
commissioning and validation
■■ European authorities approved factory for pro-
duction spring 2005 and FDA autumn 2005
Biovitrum Ab Stockholm
Biotech pilot plant including cell culture fermentation,
purification, clean utility and other utility systems
■■ All utilities produced in-house
■■ 380 m² clean room area, class 7 and 8 (ISO 14644-1)
■■ Basic and detail design, process and clean room
design
Selected References
New infusion solution factory
Turkmenistan
Q-Med
Cytomed
Turkmenistan
2  Industrial Expertise Areas     27
Selected References
Medipolis
A GMP-biopharmaceutical pilot plant
■■ 400 m²,class A/B, C, D (ISO 5 – ISO 8)
■■ Basic design, detailed engineering, automation,
procurement, installation supervision, commis-
sioning and validation IQ/OQ
Pfizer Health
Production Facility for Tumor Therapeutic Antibodies
(TTMA)
■■ All utilities produced in-house
■■ 260 m² clean room area, grade C and D areas (EU
GMP)
■■ Basic and detail design, project coordination,
specifications, construction supervision, commis-
sioning and validation
Related services
ÎÎ Electrical, Instrumentation, Automation & IT, p. 72
ÎÎ Machine Safety and CE Marking, p. 131
ÎÎ Plant and Process Engineering, p. 82
ÎÎ Project Services, p. 124
ÎÎ Validations Services, p. 136
Contact Information
Kari Toivonen
Senior Vice President
Tel.	 +358 2 412 4398
Mob.	 +358 40 771 1715
kari.toivonen@elomatic.com
Bio & Pharma Industry
Aulis Rajala
Vice President
Tel.	 +358 2 412 4311
Mob.	 +358 400 522 532
aulis.rajala@elomatic.com
Abhay Ranjan
Director, Elomatic-Pharmalab
Consulting & Engineering
Tel.	 +91 22 6622 9900
Mob.	 +91 9833 191 162
abhay.ranjan@epce.co.in
Mumbai
Russia and CIS
Heikki Niskanen
Senior Consulting Engineer
Tel.	 +358 2 412 4336
Mob.	 +358 40 514 7015
heikki.niskanen@elomatic.com
Stefan Åkerman
Project Manager
Tel.	 +358 2 412 4329
Mob.	 +358 400 829 658
stefan.akerman@elomatic.com
BiotechandPharmaceutical
Medipolis
Pfizer Health
Biovitrum
Дмитрий Новиков
(Dmitry Novikov)
моб:	 +358 50 363 7670
dimitri.novikov@kolumbus.fi
skype: dknovikov
Manne Savioja
Product Manager
Pharmaceutical Technology
Tel.	 +358 2 412 4349
Mob.	 +358 40 718 8581
manne.savioja@elomatic.com
28      The Elomatic Catalogue
Elomatic has extensive knowledge of and ex-
perience in projects for various sectors of the
process industry related to production plant
expansions, modernisations, maintenance
services and completely new greenfield pro-
jects. Beyond technical expertise our knowl-
edge and experience also cover production
logistics from inbound to outbound logistics
with automatic data collection, management
and reporting and applications like traceabil-
ity and quality control.
Responsibility for the environment and sustainability
together with safety are always top priorities for our
project teams. Risk evaluations, process reliability stud-
ies and profound knowledge of practices and regula-
tions related to e.g. ATEX environments are utilised in
an ever increasing number of projects.
Flexible service delivery
Our services can be flexibly structured and combined
according to the needs of each project. In some pro-
jects the best option may be a one-stop full EPCM
service package covering all areas of project manage-
ment, engineering in multiple disciplines, procure-
ment, construction management and commissioning,
while another project may require only engineering in
a niche area. In the area of electrification, automation
and IT systems we operate also as a turnkey supplier.
Our customers
Our customers include both big international com-
panies and smaller local companies operating in the
food, fine chemicals, construction chemicals, pulp and
paper and petrochemical industries. In addition to our
engineering professionals in Finland, we can serve our
customers by complementing our engineering teams
with engineers from our engineering unit in Poland.
Process Industry
2  Industrial Expertise Areas     29
Comprehensive range of services
Deep domain knowledge
■■ Food industry: milk, vegetable oil and grain prod-
uct processing and convenience food production
■■ Chemical and agrochemical industry: heavy
chemicals, petrochemicals and fine chemicals,
adhesives, polymers and active ingredients, con-
struction chemicals and products
■■ Pulp and paper industry: chemical systems and
recovery systems
■■ Biomass processing: grain, lignocellulose and
waste processing into chemicals, bio-chemicals
or liquid and gaseous fuels
■■ HVAC design services for industrial and public
buildings
■■ EPCM integrated service concept including pro-
ject management, engineering, procurement and
construction site supervision services
■■ Siemens automation systems as turnkey deliveries
Broad in-house engineering scope
■■ Process engineering
■■ Plant engineering
■■ Mechanical engineering
■■ Construction engineering
■■ HVAC engineering
■■ Electrical engineering and Instrumentation
■■ Automation system engineering
■■ Information system engineering
Related services
ÎÎ 360°tools – clear maintenance, p. 118
ÎÎ EloWise – Information Management Solutions, p. 116
ÎÎ EPCM Services, p. 126
ÎÎ Laser scanning, p. 104
ÎÎ Plant and Process Engineering, p. 82
ÎÎ Production Development, p. 110
Process
30      The Elomatic Catalogue
Finnprotein
Construction of Europe’s largest soya processing plant
in Uusikaupunki, Finland
■■ Design of the soya processing plant covering
wide range of disciplines
■■ Procurement and supervision during the con-
struction phase
■■ Project management
■■ Installation supervision
Raisio Group / Benecol
A new, complete production facility for cholesterol
lowering food ingredient
■■ All utilities produced in-house
■■ EPCM services
■■ 3,160 m² production area, Atex classified areas
■■ Conceptual, basic and detail design, project coor-
dination, specifications, construction supervision,
commissioning and automation system supplies
■■ Process based on Raisio’s patented know-how
and technology
Selected References
Raisio Group
Finnprotein
CP Kelco Ltd
Nordkalk Ltd
Kiilto Ltd
2  Industrial Expertise Areas     31
Process
Selected References
Nordkalk Ltd
A new, complete production facility for crushed lime
stone products
■■ Engineering and procurement services
■■ 670 m² production area (11 400 m³), steel con-
structions design and strength calculations for
process tower, process and plant design
■■ Basic and detail design, project coordination and
engineering services, plant and steel construction
design
■■ Laser scanning of existing process and facilities
CP Kelco Ltd
Process and utility systems for CMC chemicals produc-
tion plant
■■ Engineering services for production plant expansion
■■ Basic and detail design, project engineering ser-
vices, plant, electrification, instrumentation and
automation design. Site services with construc-
tion supervision, commissioning and start-up.
Kiilto Ltd
Production facility for polymerised adhesives products
■■ EPCM services
■■ 530 m² production area floor
■■ Basic and detail design, project coordination and
engineering services, process, plant, piping, elec-
trification, instrumentation and automation de-
sign
■■ Site services with construction supervision, com-
missioning and start-up.
■■ Laser Scanning of existing process and facilities
■■ Siemens PCS7 automation system delivery
Contact Information
Kari Toivonen
Senior Vice President
Tel.	 +358 2 412 4398
Mob.	 +358 40 771 1715
kari.toivonen@elomatic.com
Hannu Heikkilä
Vice President
Process industry
Tel.	 +358 2 412 4422
Mob.	 +358 40 500 0427
hannu.heikkila@elomatic.com
Martin Stjernberg
Design Manager
Tel.	 +358 2 412 4738
Mob.	 +358 50 331 2808
martin.stjernberg@elomatic.com
Riina Brade
Sales and Development Manager
Tel.	 +358 10 395 7629
Mob.	 +358 50 302 3178
riina.brade@elomatic.com
Olli Schemeikka
Vice President
Energy
Tel.	 +358 14 446 7145
Mob.	 +358 40 740 6750
olli.schemeikka@elomatic.com
Ossi Kauranen
Senior Design Engineer
Tel. 	 +358 14 338 8310
Mob. 	 +358 50 530 8310
ossi.kauranen@elomatic.com
Jani Kujanpää
Design Manager
Process and Plant Design
Mob.	 +358 40 865 7810
jani.kujanpaa@elomatic.com
Tampere
Jyväskylä
Turku
Helsinki
Markku S. Lehtinen
Vice President
Process and Plant
Tel.	 +358 2 412 4319
Mob.	 +358 40 833 8959
markku.s.lehtinen@elomatic.com
32      The Elomatic Catalogue
Elomatic offers a unique combination of ex-
perience and know-how regarding the pro-
cesses, technologies and optimal operation of
starch and food potato processing plants.
We provide our own proprietary technologies
and turnkey solutions all over the world to
customers that process wheat and potatoes
into higher value products.
Market leader in wheat starch
processing technology
Elomatic is the owner of the internationally renowned
Raisio Process technology for wheat starch process-
ing. The Raisio Process produces the highest quality
A-starch and gluten possible at high yields with mini-
mum fresh water consumption.
Elomatic’s core process technology in starch technol-
ogy covers (i) wheat processing into gluten, A-starch
and by-products and (ii) potato processing into starch,
pulp and fruit juice and (iii) barley processing into
starch and animal feed.
We also have expertise in further processing or modi-
fying starch for food and technical applications and in
producing B-syrups.
Starch and Potato Processing
Industry
2  Industrial Expertise Areas     33
StarchandPotatoProcessing
Comprehensive range of services
Benefits of Elomatic
starch technology
■■ Allows large variation in incoming flour quality –
e.g. falling number can be as low as 100
■■ Results in the highest possible gluten and A-starch
yield and quality
■■ Almost fully closed process water circulation,
meaning less fresh water and less waste water:
fresh water consumption is less than 2 m³ per
tonne of wheat flour
■■ Comprehensive support, including management
and operational support to run production with
more than 30 years’experience in management
and operating starch plants
■■ Strong experience in start-up, commissioning
and staff training
■■ Production time up to 8,200 hours per year as
maintenance and CIP cycle is only necessary eve-
ry 6–7 weeks.
■■ Fully independent from equipment manufacturers
■■ 3D plant design
Turnkey solutions
Our process technology and turnkey solutions cover
the entire life cycle of the plant:
■■ Early investment and feasibility studies
■■ Basic engineering
■■ Detailed engineering
■■ Start-up and commissioning
■■ Operation and maintenance
■■ Plant modifications
Related services
ÎÎ 360°tools – clear maintenance, p. 118
ÎÎ EloWise – Information Management Solutions, p. 116
ÎÎ EPCM Services, p. 126
ÎÎ Plant and Process Engineering, p. 82
34      The Elomatic Catalogue
AB Amilina, Lithuania
■■ Wheat starch plant
■■ 2 Agglomerators for gluten separation
Wheat starch projects in Russia
■■ Project design phase P (Proyekt P) – design and
documentation according to the Russian Federa-
tion guidelines N87
■■ Capacities from 50 000 tonnes of wheat per year
to 200 000 tonnes of wheat per year into vital
wheat gluten, native wheat starch and by-prod-
ucts into biofuel and animal feed
■■ The plants are located in Omsk, Altai and Novosi-
birsk region
Wheat starch plants in Germany and Kazakhstan
■■ Consultancy in process problems
Altia Oyj, Finland
■■ Barley starch dry modification plant
■■ Feasibility study
AB Amilina, Lithuania
Wheat starch plant with a capacity of 20 tonnes of
wheat flour per hour into:
■■ Vital wheat gluten 2.24 t/h, ds 93%
■■ Native A-starch 12.7 t/h, ds 88%
■■ By-product 6.1 t/h, ds 88%
■■ Preliminary, basic and detail design, procurement,
project management, equipment delivery for ag-
glomeration and process automation and report-
ing system with Siemens PCS7, supervision of in-
stallation, start-up and training of personnel
Younian Golden Dragon Group, ZhangYe, China
■■ Production line for potato flake and granule
■■ Capacities: 800 kg/h of flake or 900 kg/h of granule
■■ Engineering, equipment delivery, supervision of
installation, start-up and training of personnel
Selected References
2  Industrial Expertise Areas     35
StarchandPotatoProcessing
Shanxi Xuguang Investment Co. Ltd, China
Food potato processing plant
■■ Potato storage with a capacity of 70 000 tonnes
of potato
■■ French fries production line 3,000 kg/h
■■ Flake line 800 kg/h
■■ Granule line 1,000 kg/h
■■ Engineering, equipment delivery, supervision
of installation, start-up and training of personnel
for granule line
East Ocean Oils & Grains Industries,
Zhangjiagang, China
Wheat starch plant with a capacity of 8 tonnes of
wheat flour per hour into:
■■ Vital wheat gluten 0.9 t/h, ds 93%
■■ A-starch 6 t/h, ds 60%
■■ B-starch slurry 3.3 t/h, ds 32.7%
■■ Feed slurry ds 7%
■■ Engineering, equipment delivery, supervision of
installation, start-up and training of personnel for
the wet process and gluten dryer
Henan Lianhua Gourmet Powder Co. Ltd, China
■■ Wheat starch plant with a capacity of 16 tonnes
of wheat flour per hour into
■■ Vital wheat gluten 1.9 t/h, ds 93%
■■ A-starch slurry 21 t/h, ds 39%
■■ B-starch slurry 7.6 t/h, ds 32.7%
■■ Engineering, equipment delivery, supervision
of installation, start-up and training of personnel
for the wet process and gluten dryer
Contact Information
Kari Toivonen
Senior Vice President
Tel.	 +358 2 412 4398
Mob.	 +358 40 771 1715
kari.toivonen@elomatic.com
Heikki Pirilä
Vice President
Tel.	 +358 2 412 4436
Mob.	 +358 50 593 2677
heikki.pirila@elomatic.com
skype: elomatic-hpi
Matti Reivonen
Project Manager
Tel.	 +358 2 412 4340
Mob.	 +358 40 509 1850
matti.reivonen@elomatic.com
skype: mattireivonen
Raisio Group Finland
Donghai China
Henan Lianhua China
AB Amilina Lithuania
Selected References
Russia and CIS
Дмитрий Новиков
(Dmitry Novikov)
моб:	 +358 50 363 7670
dimitri.novikov@kolumbus.fi
skype: dknovikov
36      The Elomatic Catalogue
Elomatic provides consulting and engineer-
ing services both for industrial and public sec-
tor customers throughout the energy value
chain, from fuel refining and energy produc-
tion up to efficient distribution use and of en-
ergy at the end use point.
Our experience covers both fossil fuel based
energy production as well as renewable, bio-
mass based energy production.
Biofuel refining
Based on our heritage in biotechnology, biomass pro-
cessing and chemical engineering we have a strong
knowledge base in converting biomass to bio-fuels,
either to liquids (such as wheat-to-starch-to-bioetha-
nol), gases (such as agricultural waste-to-biomethane
or gasification of biomass into syngas) or solids (such
as biomaterial-to-pellets).
Energy
2  Industrial Expertise Areas     37
Comprehensive range of services
Energy production and distribution
In energy production we are familiar with forest in-
dustry energy systems, recovery boilers, convention-
al steam power plants, CHP plants and diesel power
stations as well as novel energy generation technolo-
gies such as gasification, micro turbines, ORC and heat
pump applications.
In energy distribution we have extensive know-how
that covers various types of heating and cooling net-
works, including district heating and district cooling
networks and various steam, hot water or hot oil net-
works
We offer our customers a wide range of services from
project concept design to detailed design and imple-
mentation.
Deep domain knowledge
■■ Energy consulting
■■ Biofuels
■■ Energy generation
■■ Energy distribution
■■ Energy efficiency
■■ Heat recovery systems
Broad in-house engineering scope
■■ Process engineering
■■ Plant engineering
■■ Mechanical engineering
■■ Construction engineering
■■ HVAC engineering
■■ Electrical engineering and Instrumentation
■■ Automation system engineering
■■ Information system engineering
Process Heat
Liquid fuels
biogas
solid biomass
District Heating
Electricity
Energy Production
MUNICIPAL
waste
Energy
38      The Elomatic Catalogue
Savon Voima Oy
Heating plant renewal 8 MW, new plant to be connect-
ed to old plant
■■ Boiler: grate boiler technology. Fuel: chips, milled
and sod peat. New biomass storage, sieve and
conveyors. Electrostatic precipitator (old and new
boiler). New chimney and scale. Oil boiler and
tanks to be removed
■■ Elomatic scope
Owner’s engineering, conceptual and basic engi-
neering for plant investments, investment appli-
cation preparation, scheduling, public tendering,
procurement services, contract negotiations and
contract preparation
Toholammin Energia Oy
ORC plant
■■ Boiler: 8.2 MWth, BFB hot oil boiler (Filter AS). Co-
generated heat: 5.4 MWth for district heating.
Electricity production: 1.3 MWe, (Turboden). Fuel:
peat and wood chips. Multi-fuel receiving station
with 3 pockets, conveying and receiving station
(Saimatec Oy). Automation System: Siemens
■■ Elomatic scope
Owner’s, basic and pre-engineering, inquiry and
contract documentation, administrative and au-
thorisation documentation, plant connection en-
gineering
Selected References
Toholammin Energia Oy
Savon Voima Oy
2  Industrial Expertise Areas     39
Selected References
Jyväskylän Voima Oy
Engineering for CHP plant
■■ Boiler: CFB Foster Wheeler 480 MWth, 160 bar(a)
560°C. Electricity production: 210 MWe. Cogen-
erated heat: 250 MW. Fuels: biomass, wood chips,
forest residue and peat
■■ Elomatic scope
Boiler area: P&I Diagrams. Turbine area: turbine
internal piping systems, low and high pressure
piping systems in bop area, working platforms
steel constructions, auxiliary piping connections,
piping sizing and final construction drawings, im-
plementation supervision. Auxiliary systems: flue
gas duck, all internal steel structure parts in stack,
process simulations to heavy oil systems, existing
heavy oil receiving station relocation, office and
maintenance building HVAC engineering
Kanteleen Voima Oy
Power plant maintenance engineering
■■ Boiler: Tampella (Benson boiler) 390 MW. Steam
parameter: 125 kg/s, 180 bar, 530°C. Fuel: milled
peat and biomass. Turbine: Siemens/KWU, 200
KVA/170 MW
■■ Elomatic scope
Sludge treatment for flue gas scrubber and plant
area: sludge collection, additional flue gas scrub-
ber water recycling, reservoir subdivision, pre-
treatment, storage, drying. Exhaust gas duct
renewal: pressure loss reduction, easing duct
cleaning. Boiler room air conditioning: calculation
of total balance, added new cooling air machines,
enhanced roof fan activity. Modernisation of aux-
iliary boilers: automation renewal, risk evaluation
(HAZOP)
Kanteleen Voima Oy
Jyväskylän Voima Oy
Energy
40      The Elomatic Catalogue
Vapo Oy
100,000 t/a wood pellet factory, fuel refining
■■ Dryer: 1 low temperature belt dryer (Metso/
Swiss Combi Kuvo). Pellet press machines: 4 pcs
(Andritz Sprout). Dryer heat source: hot water
from power plant flue gas scrubber. Raw material:
wood dust and chips from sawmill. Multi receiv-
ing station with 2 pockets, conveying and receiv-
ing station (VKK and Kutepa). Automation System:
Siemens S7/WinCC
■■ Elomatic scope
Main engineering contractor, basic design, plant
site and building layout design administrative
and legal documents, equipment layout design,
civil construction scope of supply, tender docu-
ments, steel structure, piping and HVAC system
design, site supervision
Filter AS
BFBWater-tube boiler construction engineering 20 MWth
■■ Elomatic scope: Boiler engineering and pressure
vessel calculation, grate, boiler furnace, steam
drum, downcomers, superheaters, second pass
structure, economizer, air pre-heater, air ducts, ther-
mal insulation, brickwork and casing engineering
Turun Energia Oy
Heat pump plant
■■ Heat pumps: Friotherm AS, heat source: clean
municipal waste water +10°C – +18°C, cold water
accumulator: 17,000 m³
■■ Phase 1: energy production – 19.5 MW heat and
13.0 MW cold, electricity consumption 6.5 MW
■■ Phase 2: energy production – 18.2 MW heat and
12.0 MW cold, electricity consumption: 6.2 MW
■■ Elomatic scope
Plant engineering, project management and site
supervision services, process equipment layout
and piping design, architectural, building and
HVAC engineering, EIA engineering
KPA Unicon Oy
Over 70 thermal biomass plants in Finland, Russia and
Sweden ranging from 2.5 MWth to 2x17 MWth.
■■ Elomatic scope
Preliminary design and tender document prepara-
tion, process design, equipment and power plant
layout design, power plant and civil construction
steel structure design, pressure vessel and piping
sizing, biomass feed-system, process piping de-
sign, civil construction design
Vapo Oy
KPA Unicon Oy
Foster Wheeler Energia Oy
2  Industrial Expertise Areas     41
We have completed
over 130 diesel power plant projects
in over 40 countries around the world.
Selected References
Foster Wheeler Energia Oy
CHP power plant CFB boiler, piping design
■■ Boiler: CFB 149 kg/s, 114 bar(a), 552°C.
Plant: 385 MWth, 125 MWe.
Fuel: bark, chips, forest residue
■■ Elomatic scope
PDMS 3D piping design, boiler house piping de-
sign, high pressure piping design
Sarlin Oy
Biogas engine plant 4xTCG2032
■■ Electricity production: 4x2 MWe (MWM)
■■ Elomatic scope in plant engineering
Process design, P&I Diagram, process equipment
layout and piping design, piping (sizing and fi-
nal construction drawings), exhaust gas duct and
stack design
Related services
ÎÎ Caligo – patented flue gas treatment and process waste heat
recovery system, p. 158
ÎÎ Electrical, Instrumentation, Automation & IT, p. 72
ÎÎ eMap360°NetworkManagementTool,
see 360°tools – clear maintenance, p. 118
ÎÎ Energy Audit Services, p. 138
ÎÎ EPCM Services, p. 126
ÎÎ ePlant360°MaintenanceTool,
see 360°tools – clear maintenance, p. 118
ÎÎ Process Industry, p. 28
Contact Information
Hannu Lamberg
Vice President
Energy Technology
Tel.	 +358 14 446 7132
Mob.	 +358 40 716 1578
hannu.lamberg@elomatic.com
Sebastian Kankkonen
Leading Expert
Energy Technology
Tel.	 +358 10 395 7614
Mob.	 +358 40 849 4996
sebastian.kankkonen@elomatic.com
Helsinki
Tampere
Jyväskylä
Jani Kujanpää
Design Manager
Energy and Plant Design
Mob.	 +358 40 865 7810
jani.kujanpaa@elomatic.com
Jukka Summanen
Design Manager
Energy Consulting
Tel. 	 +358 14 338 8338
Mob.	 +358 40 747 0223
jukka.summanen@elomatic.com
Kari Toivonen
Senior Vice President
Tel.	 +358 2 412 4398
Mob.	 +358 40 771 1715
kari.toivonen@elomatic.com
Olli Schemeikka
Vice President
Energy
Tel.	 +358 14 446 7145
Mob.	 +358 40 740 6750
olli.schemeikka@elomatic.com
Timo Maaskola
Design Manager
Tel.	 +358 14 446 7134
Mob.	 +358 50 583 1779
timo.maaskola@elomatic.com
Energy
42      The Elomatic Catalogue
With our network of offices and partners Elo-
matic is capable of serving the Marine indus-
try on a global basis.
We have the resources and skills required to
successfully complete a wide range of design,
engineering and project management tasks
for customers in the Marine industry.
All disciplines – full product life cycle
Our services cover all disciplines and the full life cycle
of the products from feasibility studies and pre-design
to detail design, production support, site supervision
and lifecycle support.
■■ Project and concept design
■■ Marine design and engineering
■■ Newbuilding support
■■ Environmental retrofit support
■■ Information management solutions
Marine Industry
2  Industrial Expertise Areas     43
Comprehensive range of services
Marine
Way of working
We have successfully completed a variety of different
consulting, design and engineering projects, among
them projects that have involved up to 200 of our en-
gineers. For each large project we form a project group
carefully managed and manned with experts from the
various teams within our office network, and if required
from partner companies.
We have the unique possibility to combine design and
software development resources under the global Elo-
matic control and management to guarantee excellent
quality products and services at a competitive price.
With our sophisticated engineering and communi-
cation tools we can distribute the design and review
work between our offices. Using the same technol-
ogy, our customers may follow up project progress in
real time.
International network of offices
Elomatic serves the marine industry from four offices
each specialised in different engineering and consult-
ing areas related to shipbuilding and ship operation.
Two of the offices are located in Finland (Turku and
Helsinki), one in Poland (Gdańsk) and one in Serbia
(Belgrade).
44      The Elomatic Catalogue
Our expert teams are capable of carrying out
any assignment related to basic or detailed
engineering of any type of seagoing ves-
sel. We have accumulated experience from a
wide range of different assignments for ship-
yards as well as turnkey and equipment sup-
pliers. Our skills cover all design disciplines
including ship theory, hull and structures, ma-
chinery, HVAC, deck, interior and cabin design
as well as electrical systems.
Basic design
We take care of the complete pre-design and classifica-
tion package required for the successful continuation
of ship design and production. In addition to our teams
focused on ship design we utilise Elomatic’s specialist
skills for FEA and structural analyses, flow calculations
and visualisations.
■■ Strength analysis, FEM and CFD calculations
■■ Classification calculations for steel structures
■■ Structural classification drawings
■■ Layouts for machinery and other technical areas
■■ Diagrams for machinery and auxiliary systems
■■ Propulsion arrangements and calculations
■■ Machinery automation
■■ Architectural design, material specifications
■■ Layouts of accommodation, public and crew areas
■■ Cabin layouts and modular cabin mock-ups
■■ Catering systems and arrangements
■■ Staircase arrangements
■■ Escape calculations, plans, and analysis
■■ Arrangements of lifeboat and mooring decks
■■ Structural fire protection and insulation plans
■■ Diagrams for HVAC systems
■■ Power generation and distribution
■■ Lighting, communication, and alarm systems
■■ System calculations
■■ 3D modelling, routing and visualisations
■■ Procurement support
Marine Design and Engineering
Comprehensive range of services
Marine
2  Industrial Expertise Areas     45
Detail design
Most of the work is performed utilising sophisticat-
ed 3D software such as Nupas-Cadmatic and AVEVA
Marine. By using 3D design we generate a compre-
hensive and accurate model to integrate machinery,
equipment, piping, ducting and cable trays with the
steel structures. Based on the model we produce the
necessary drawings, part lists and CNC data. With our
eBrowser software we use the virtual model for visuali-
sation in the design process and also during construc-
tion at the shipyard.
■■ Detailed layouts of machinery, technical spaces,
public, crew, and accommodation areas
■■ Detailed arrangements of lifeboat and mooring
decks
■■ Complete 3D product models
■■ Prefabrication drawings for e.g. machinery and in-
terior modules
■■ Pipe packages, isometrics, and spools
■■ Electrical cabling, connection, and circuit diagrams
■■ Material and part lists, assembly drawings
■■ Nesting of plates and profiles
■■ Cutting and bending data for steel structures and
pipes
■■ Detailed weight calculation with COG
Prefabrication and modularisation
Elomatic has a long and successful track record of de-
livering innovative ideas for modularisation, prefabrica-
tion technology and its applications.
The most significant benefits of prefabrication technol-
ogy are gained from moving a major part of the work
from the ship into workshops. The benefits gained in-
crease exponentially with the complexity of the pre-
fabricated modules introduced. Elomatic has experi-
ence of designing big pre-fabricated modules such as
engine casings and AC Rooms.
We have designed modular crew and passenger cab-
ins since 1984 for more than 100 different vessels and
we have also carried out the design of public spaces
for cruise ships based on 100% prefabricated modules.
46      The Elomatic Catalogue
Elomatic provides a wide range of services for
Shipowners. The assignments may be spe-
cific one-off studies or comprehensive design
and engineering projects and may cover any
phase of the vessel’s lifecycle. Our goal to cre-
ate quality products and services is achieved
by combining creativity with technical exper-
tise.
Elomatic offers experienced staff in all disciplines of na-
val architecture, marine engineering and project man-
agement to assist in both newbuilding projects and
conversions.
We also supply special services such as laser scanning,
3D modelling, exterior design, architectural design and
coordination as well as various visualisation tasks
Concept and project design
We identify the Shipowner’s needs and develop the
ideas into feasible concepts and solutions. Our excel-
lent naval architectural skills and advanced design
tools combined with our profound knowledge of the
required rules and regulations ensure the good perfor-
mance of the vessel. All project materials needed for a
shipbuilding contract can be produced by Elomatic.
We also provide services related to bid evaluation and
contract negotiations.
Naval architecture
■■ General arrangement
■■ Machinery arrangement
■■ Building specifications
■■ Conversion specifications
■■ Line development
■■ Resistance and propulsion
■■ Coordination of model tests
■■ Sea keeping and load analysis
■■ Noise and vibration studies
■■ Rules and legislation follow-up
Marine Life Cycle Solutions
Delivery
OperationBuilding
Concept
Recycling
Contract
Upgrades
Maintenance
Newbuilding
support
Information management
support
Project, concept and
architectural design
Basic and
detail design
Environmental retrofit
support
Comprehensive range of services
Marine
Hydrostatics and stability
■■ Hull form and hydrostatics
■■ Intact stability calculations
■■ Damage stability calculations
■■ Ship weight control
■■ Inclining tests and stability material updates
■■ On board NAPA support
Safety
■■ Safety studies and evaluations
■■ Safe return to port
■■ Structural fire protection
■■ Fire safety
ÎÎ Environmental Retrofits, p. 48
ÎÎ Health, Safety and Environment, p. 126
ÎÎ Information Management Solutions, p. 50
R&D studies and analyses
We carry out R&D studies in various stages of a project
to support the decision making process and help in
selection of the appropriate technology and solution.
Feasibility studies including technical, logistic, and fi-
nancial analyses are carried out to find out the suit-
ability of a ship for a certain transportation task or to
compare several alternatives in order to find an optimal
solution for the operation.
Newbuilding support
Elomatic provides support for the selection of building
yards and related negotiations. When a newbuilding
contract has been signed we can form or take part in
an on-site inspection team that takes care of plan ap-
proval and on-site supervision. We assist the shipowner
with project management and coordination and after
delivery we provide guarantee support and perform
troubleshooting on board.
2  Industrial Expertise Areas     47
48      The Elomatic Catalogue
New and expected environmental regulations
will have a significant impact on the world
merchant fleet and require retrofitting of ex-
isting ships. Elomatic has the expertise, spe-
cial competence, experience and resources to
provide the key services required for the suc-
cessful implementation of retrofit projects.
We focus on ballast water management, sul-
phur scrubbers and other exhaust gas clean-
ing solutions, alternative fuels such as LNG as
well as energy savings in general. Our system-
atic retrofit approach ensures the selection of
the most suitable technology, which can be
integrated with existing systems and struc-
tures and installed in a cost efficient way.
The IMO ship pollution rules set limits for sulphur oxide
and nitrogen oxide emissions from ship exhausts. Eve-
ry ship is unique and requires a comprehensive evalu-
ation when selecting and planning for the optimal so-
lution for the reduction of SOx with scrubbers and NOx
with selective catalytic reduction (SCR) plants.
Ballast water
Impending regulations require treatment plants to
be installed on most existing ships around the globe.
There are several technical, operational and cost con-
siderations that have to be taken into account when
choosing the right ballast water management solution.
Alternative fuels
Exhaust gas emissions can be reduced by using alter-
native fuels to heavy fuel oil such as marine diesel oil
or LNG. Dual fuel operation may also be an alternative.
phase 1The most cost efficient solution
As an independent consultancy service provider we
ensure that the most cost efficient and effective so-
lution is proposed and that the most suitable sup-
plier is selected. Through ship inspections, feasibil-
ity studies and technology evaluations we compare
alternative solutions and their consequences, taking
all technical, operational and economical aspects
into account.
phase 2Successful project execution
The key to a successful retrofit project is custom-
made integration design. Our experienced naval ar-
chitects and engineers tailor the design and handle
classification approvals thereby ensuring efficient
installation and avoiding costly surprises. If neces-
sary, we use laser scanning to verify the exact input
measures from the existing ship.
Marine Life Cycle Solutions
– Environmental Retrofits
Four phases to success
2  Industrial Expertise Areas     49
Comprehensive range of services
Marine
Efficiency
Saving energy means reducing both costs and emis-
sions. There is a wide range of technical and operation-
al measures that can be introduced on existing ships in
order to achieve these goals.
Environmental services and solutions
■■ Environmental maritime consultancy
■■ Green ship design
■■ Environmental technology evaluations
■■ Energy efficiency and optimisation
■■ Environmental impact assessments
■■ Emissions and carbon footprint calculations
■■ Environmental legislation follow up
■■ Technology retrofit projects
Technology retrofits
■■ Feasibility studies and ship inspections
■■ Technology evaluations and cost estimations
■■ As built verification using laser scanning
■■ Integration design and classification documenta-
tion
■■ Detail design and workshop drawings
■■ Project management and supervision
phase 3Securing optimised installation
Minimising off-hire time is of utmost importance in
a retrofit project. This can be achieved with prov-
en detail solutions and choice of materials. Regard-
less whether the installation is done by an experi-
enced shipyard or a contractor, workshop drawings
are needed on a case by case basis.
phase 4Minimised off-hire
The vessels return to service as scheduled and the
implementation of plans is ensured through the
management and site supervision services carried
out by our experienced personnel.
The most
cost efficient
solution
Successful
 project
  execution
Securing
optimised
installation
Minimised
 off-hire
50      The Elomatic Catalogue
To improve your ships’ operational perfor-
mance Elomatic offers solutions to generate,
organise and integrate technical information.
We have developed a concept that combines
operational management e.g. maintenance
functions with document and equipment
management, supported by an easy-to-use
3D model user interface. Additional benefits
are gained through improved communica-
tion and training. As part of the concept we
offer qualified support for implementation
and updating.
EloWise software, customisation and
implementation
We build our services on purpose-built state-of-the-
art software that we customise based on the particular
needs of our customers. We have developed a software
family to cover all the various information manage-
ment requirements. The modules relevant to the ap-
plication are fully integrated to form the core of our
EloWise concept.
Current status audits and
information management consultation
Starting with a status audit of our customer’s current in-
formation management procedures and available data
we propose the optimal application of our EloWise
concept including data content principles and imple-
mentation steps.
Marine Life Cycle Solutions
– Information Management Solutions
Search
Browse in 3D
Explore
Maintenance
Documents Equipment
Ship
Deck
DL
Engine
  Certificate
  Diagram
  Layout
with Qualified Support
All items in the database are interlinkedOneTool
2  Industrial Expertise Areas     51
Comprehensive range of services
Marine
Information structure set-up
and data entry services
Based on the agreed specification we create document
and equipment hierarchies and databases and when
possible also link the data to a computer model, pan-
oramic 360° photos or laser scanned images. Mainte-
nance specifications as well as spares and storage data
are defined and all necessary references are generated.
This data entry is made in close co-operation with the
shipowner.
Data updating services
The information is easily updated and instantly avail-
able throughout the vessel’s life cycle for all relevant
parties both on board and ashore. This is valuable both
during daily operations and especially in emergency
situations when finding the right information quickly is
crucial for decision making. Our technical information
updating service ensures that technical and statutory
documents, equipment data, and 3D models are kept
up to date. Utilising our marine design services we can
take care of the engineering of retrofits and conver-
sions and in the meantime ensure that the data in your
EloWise system is kept up to date.
Training
Safe and efficient operation requires a well-trained
crew. Elomatic’s EloWise concept provides excellent
possibilities to improve crew training. We also provide
support in developing training programs and can con-
duct actual training if required.
Easy access to information
Improved trainingTrouble free retrofits
Reliable maintenance
Elomatic Life Cycle Solutions
52      The Elomatic Catalogue
Cruise and ferry
Aida Prima
124,500 GT cruise ship built by Mitsubishi Heavy In-
dustries, Japan for AIDA Cruises, scheduled for deliv-
ery in 2015.
■■ Coordination design of several main fire zones us-
ing Nupas-Cadmatic and MHI Mates software
■■ Coordination design specialist work and produc-
tion coordination and supervision at yard in Na-
gasaki
■■ Interior design for SPA area for turnkey company
Mein Schiff 3
99,000 GT cruise ship built by STX Finland for TUI Cruis-
es. The ship was delivered in 2014.
■■ Basic design and diagrams for hull structures,
HVAC, interior, machinery, deck outfitting and
electrical systems
■■ Interior and HVAC detail design for several areas
■■ Detail design for cabin modules, all disciplines
Oasis and Allure of the Seas
225,000 GT Cruise vessels built by STX Finland, Turku for
Royal Caribbean Cruises.
■■ Basic design for one third of the vessel including
all disciplines
■■ Detailed design for extensive part of hull, machin-
ery, AC rooms and passenger outer decks, in total
over 450,000 design hours
Freedom of the Seas
Three 160,000 GT cruise ships delivered by Aker Finn-
yards, Finland to Royal Caribbean Cruises.
■■ Basic design for hull, machinery, interior and out-
fitting and detailed design for hull and technical
machinery areas
■■ Participation in electrical basic design on site
■■ Detailed design for machinery areas
■■ Check of reference standard for interior com-
plexity
Selected References
Viking Grace
Photo © Gasum Oy
Aida Prima
Freedom of the Seas
Oasis of the Seas
2  Industrial Expertise Areas     53
Marine
Selected References
Crystal Serenity
68,870 GT cruise ship built by Aker Yards, France for
NYK Line / Crystal Cruises.
■■ Hull modelling, workshop drawings and produc-
tion information for an extensive part of the vessel
■■ HVAC pre-coordination and coordination design
for one fire zone
■■ For NYK-Line: Site assistance for hull, outfitting,
electrical, accommodation as well as technical as-
sistance to the project manager
Viking Grace
57,500 GT LNG operated cruise ferry built by STX Fin-
land for Viking Line.
■■ Basic design for LNG piping including calculations
■■ Architectural design of passenger cabins
■■ Detail design for hull, main engine rooms, deck
outfitting including LNG tank and bunkering ar-
eas, cabins and cabin areas
■■ Preparation of workshop drawings, prefabrication
drawings, material lists
Stena Hollandica and Stena Britannica
64,000 GT RoPax ferries built by Wadan Yards for Stena.
■■ Modular cabin design for STX Finland Cabins
Color SuperSpeed I & II
33,500 GT RoPax ferries built by Aker Yards, Rauma for
Color Line.
■■ Basic design for hull, machinery, safety and elec-
trical systems. Participation in basic design for in-
terior, deck outfitting and HVAC
■■ Detailed design for electrical systems, forward
half of the hull and part of the machinery areas
Spirit of Britain
47,600 GT Ropax built by Ferry STX Cruise Finland /
Rauma for P&O.
■■ Electrical design of main switchboards
Color Fantasy and Color Magic
72,000 GT cruise ferries built by Aker Yards, Turku for
Color Line.
■■ Basic design for AC ducting and participation in
other areas of basic design
■■ Class calculations
■■ Architect and detailed design for crew areas
■■ Detailed design and production information for
passenger cabin areas
■■ Detailed design: hull, machinery, technical rooms
■■ Car deck outfitting design
Mein Schiff 3
Crystal Serenity
Color Superspeed
54      The Elomatic Catalogue
Special vessels
Gullmaren
80 cars / 297 pax road ferry built by Uusikaupunki
Workboat for Färjerederiet Sweden.
■■ Ship theory calculations, hull classification design
■■ FEM analyses for ramps
■■ ME layout and machinery/ piping detail design
with 3D Nupas-Cadmatic
MCMV 2010 Katanpää, Purunpää and Vahterpää
MCMV 2010 class mine countermeasure vessels built at
Intermarine, Italy for the Finnish Navy.
■■ Detail design of machinery and HVAC systems us-
ing Nupas-Cadmatic
■■ Technology transfer and on-site design support
Louhi
Multipurpose icebreaking oil recovery vessel built by
Uki Workboat, Finland for the Finnish Environmental
Institute SYKE.
■■ Updating of basic design
■■ Detail design for all design disciplines covering
the entire vessel using Nupas-Cadmatic, Tribon
M3 and AutoCad
Mikhail Ulyanov and Kirill Lavrov
72,700 DWT double acting arctic shuttle tankers de-
signed by Aker Arctic Technology for Admiralty Ship-
yards.
■■ Basic design for machinery, HVAC, interior, electri-
cal and cargo systems
Norilskiy Nickel
14,500 DWT diesel electric double acting icebreaking
container/cargo vessel built at Aker Yards Helsinki for
OJSC MMC Norilsk Nickel.
■■ Basic design for hull, machinery and HVAC
■■ FEM calculations
■■ Detail design for hull, machinery and deck outfit-
ting
Kindral Kurvits
64 m offshore oil collecting patrol vessel built by UKI
Workboat Ltd for Estonian government.
■■ Basic design
■■ Detail design of all design disciplines using
Nupas-Cadmatic
Norilskiy Nickel
Mikhail Ulyanov
Kindral Kurvits
Louhi
2  Industrial Expertise Areas     55
Marine
Selected References
Conversions and retrofits
Bit Viking, LNG retrofit
LNG Pack retrofit design for chemical tanker Bit Viking.
The work was done for Wärtsilä.
■■ Laser scanning
■■ Exhaust stack gas flow calculations in emergency
case and burst disc solution
■■ LNG pipe, strength calculations, flow calculations
■■ 3D modelling and detail design
■■ Site assistance
Color SuperSpeed 2, scrubber retrofit
Exhaust gas scrubber retrofit design for Color Line
vessel Color SuperSpeed 2.
■■ Basic design including 3D modelling
■■ Detail design
BWT study
Ballast Water treatment system study for Neste oil
tankers: Mastera, Tempera, Futura, Jurmo, Purha, Neste,
Suula and Kiisla.
■■ Tanker fleet BWT technology evaluation and inte-
gration design
Conversion of Prathiba Narmada
Conversion from tanker to bulk carrier. The work was
done for Polarkonsult, Norway.
■■ Concept design
■■ Stability calculations, strength analysis
■■ Class documentation
■■ Conversion specifications
■■ Material orders
■■ Visualisations and inspections on board
Crystal Symphony, refurbishment of spa area
■■ Concept and detailed engineering for the interior
refurbishment work
■■ Complete modular design of spa area
Lengthening of Enchantment of the Seas
Enchantment of the Seas was lengthened with a
22.2 m midbody section.
■■ Project engineer on site
■■ Participation in the basic design for machinery, in-
terior and HVAC systems
Prathiba Narmada
Mastera
Bit Viking
Enchantment of the Seas
56      The Elomatic Catalogue
Marine concepts
NYK Super Eco Ship 2030
Innovative concept design of a futuristic, environmen-
tally friendly and low emission container ship for MTI
/ NYK Line, Japan. Elomatic cooperated with MTI, NYK
Line’s research institute and Garroni Progatti to develop
the 8,000 TEU container ship that boasts a 70% reduc-
tion in CO₂ emissions.
Utopia
105,000 GT residential ship concept developed for Uto-
pia Residences. The ship is intended for worldwide
cruising with 190 ultra-luxurious estates.
■■ Concept development
■■ Stability analyses
■■ Full building specification
Attila
Backhoe dredger Attila for Wasa Dredging.
■■ Project development jointly with Wasa
■■ Hydrostatics and stability calculations
■■ Hull classification
■■ Basic design and outfitting design
Turva, UVL 10
Concept development of multipurpose offshore patrol
vessel with functions for prevention of environmental
damage, search and rescue, and different underwater
assignments.
■■ Complete concept design for LNG application de-
velopment, machinery arrangement, machinery
system calculations and specification
Information management
Turva
EloWise was selected by the Finnish Border Guard as
the maintenance and technical data administration
tool for the new offshore patrol vessel TURVA built by
STX Finland in Rauma.
■■ The system was customised and the data struc-
ture was defined by Elomatic to fulfil the opera-
tor’s requirements
■■ The data entry was made in close co-operation
between the operator, the yard and Elomatic
Attila
Utopia
2  Industrial Expertise Areas     57
Marine
Selected References
Related services
ÎÎ Automation,seeElectrical,Instrumentation,Automation&IT,p.72
ÎÎ ComputationalFluidDynamics(CFD),seeTechnicalAnalysis,p.140
ÎÎ Electrification,seeElectrical,Instrumentation,Automation&IT,p.72
ÎÎ Health, Safety and Environment, p. 128
ÎÎ StrengthCalculations(FEM), seeTechnical Analysis, p. 140
ÎÎ Visualisation, p. 98
Patrik Rautaheimo
Senior Vice President
Marine and Offshore
Engineering Resources
Tel.	 +358 2 412 4357
Mob.	 +358 40 518 5806
patrik.rautaheimo@elomatic.com
Peter Albrecht
Vice President
Shipowners, Marine Marketing
Tel.	 +358 2 412 4675
Mob.	 +358 400 201 348
peter.albrecht@elomatic.com
Juha Husu
Vice President
Shipbuilding, Marine Sales
Tel.	 +358 2 412 4312
Mob.	 +358 40 544 1859
juha.husu@elomatic.com
Ivan Maksić
Managing Director
Elomatic d.o.o.
Tel.	 +381 113 837 427
Mob.	 +381 637 751 053
ivan.maksic@elomatic.com
Ray Essén
Senior Vice President
Shipowners, Life Cycle Solutions
Tel.	 +358 2 412 4667
Mob.	 +358 400 784 025
ray.essen@elomatic.com
Contact Information
Henrik Bachér
Vice President
Ship and Offshore
Tel.	 +358 10 395 7626
Mob.	 +358 400 444 004
henrik.bacher@elomatic.com
Antti Yrjänäinen
Senior Design Manager
Tel.	 +358 10 395 7601
Mob.	 +358 40 501 1414
antti.yrjanainen@elomatic.com
Veikko Jussila
Managing Director
Elomatic Sp. z.o.o.
Mob.	 +48 728 487 324
Mob.	 +358 40 551 4185 (FI)
veikko.jussila@elomatic.com
Helsinki
Belgrade
Gdańsk
Turva
58      The Elomatic Catalogue
Our offshore services include conceptual de-
sign, engineering, procurement, project man-
agement and EPC turnkey deliveries for off-
shore hydrocarbon production.
We specialize in arctic offshore with an em-
phasis on the Russian Federation and the
Caspian Sea region. We have developed a
unique fixed-ice resistant offshore platform
for arctic and Caspian Sea shallow water de-
velopments.
We combine traditional offshore EPC services
and our shallow water arctic platform con-
cept with hydrocarbon production and well
service applications for new or mature off-
shore fields.
Key service areas
■■ Front end engineering studies
■■ Concept design and engineering
■■ Modernizations and winterizations
■■ Lifecycle support and solutions
■■ Project management and consulting
■■ Equipment and products: drilling, production
facilities and newbuildings
■■ Construction and commissioning – mid-size
to EPC
■■ Offshore production systems – horizontal and
multi-well offshore applications
■■ Electrical, Instrumentation & IT
■■ Offshore safety expertise and analyses
■■ Environmental considerations
■■ Process technology expertise
■■ Offshore energy generation
ÎÎ Laser Scanning, p. 104
Offshore Industry
Gazprom
SPAR-type Oil Rigs
SX 130 – Platform Supply Vessel
2  Industrial Expertise Areas     59
Offshore
Comprehensive range of services
Full range of offshore
design disciplines
Elomatic is a leading designer of ship and platform
structures and systems. We are strong in the area of
HVAC, electrical, deck outfitting and interior design of
accommodation areas (LQ), and we also have vast ex-
perience in hull structure design as well as machinery
and piping system and workshop design.
■■ Structural design and engineering
■■ Architectural and interior design
■■ Machinery and piping
■■ Deck outfitting
■■ Electrical and automation
■■ HVAC
■■ Transportation analysis
ÎÎ Design and Engineering Disciplines, p. 68
ÎÎ HVAC Engineering, p. 78
ÎÎ Mechanical Engineering, p. 80
ÎÎ Plant and Process Engineering, p. 82
Specialised
EIA & IT know-how
Elomatic’s EIA & IT know-how covers all the electrical,
instrumentation and automation requirements of de-
manding offshore projects. This is complemented by
our expert IT know-how, which enables us to provide
our customers with comprehensive offshore EIA & IT
solutions.
■■ ATEX-classified areas
■■ Risk analysis and safety integrity specifications
■■ Engineering supervising and coordination ser-
vices
■■ Design, commission and start–up services of au-
tomation (DCS) and programmable logic control-
ler (PLC) systems
ÎÎ Electrical, Instrumentation, Automation & IT, p. 72
Prirazlomnaya
Anchor Handling Support Vessel
60      The Elomatic Catalogue
Offshore safety expertise
and analyses
We have a solid understanding of the safety issues in
the offshore business and produce safety plans, fire
control plans, emergency exit plans for our offshore
industry customers.
Our technical analysis experts use simulations to inves-
tigate possible explosions and fires. This significantly
improves personnel safety by reducing accident risk
and minimises injuries sustained in accidents. If a de-
vice malfunctions the damage to other devices is min-
imised.
■■ Rescue plan services
■■ Validation services
ÎÎ Health, Safety and Environment, p. 128
Environmental
considerations
Offshore projects are by nature exposed to environ-
mental risks. Elomatic has extensive expertise in ana-
lysing these risks and providing contingency plans.
Our core goal is to take care of environmental issues
while at the same time producing significant savings
for our customers.
Our emissions experts analyse emissions in accidents
with computational fluid dynamics (CFD) technolo-
gies that allow the dispersion of harmful materials to
be predicted accurately and the treatment thereof op-
timised.
ÎÎ Environmental Orientation, p. 10
ÎÎ Technical Analysis, p. 140
Technical Analysis (FEM, CFD, CEM)
Laser Scanning
2  Industrial Expertise Areas     61
Offshore
Comprehensive range of services
Process technology
expertise
Elomatic has gained extensive experience over the
years in both offshore and onshore processes and we
are able to cover the full range of process services re-
quired on offshore vessels and installations as well as
for oil and gas industry investments. We identify, select
and install the best alternatives without bias towards
particular technology providers.
■■ Process simulations, energy and mass balances
and dimensioning
■■ Equipment/unit operation dimensioning and ma-
terial selections
■■ Process flow sheets and P&I Diagrams
■■ Utility requirements and systems
■■ Risk evaluations, Hazop analyses
ÎÎ EloWise – Information Management Solutions, p. 116
ÎÎ 360°tools – clear maintenance, p. 118
ÎÎ Plant and Process Engineering, p. 82
ÎÎ Risk Analyses, p. 132
Offshore energy
generation
Elomatic’s know-how covers various types of energy
generation. We have completed over 130 diesel power
plant projects in over 40 countries around the world in
the past 30 years. Our energy and machinery related
design references include the following:
■■ New buildings; basic design, diagrams, calcula-
tions, 3D modelling, workshop-drawings, spools
■■ Conversions from feasibility studies to shop draw-
ings: LNG retrofits, scrubber conversions
■■ Energy efficiency audits
ÎÎ Energy, p. 36
ÎÎ Energy Audit Services, p. 138
ÎÎ Marine Life Cycle Solutions – Environmental Retrofits, p. 48
Diesel Power Plant
Projects
Oil Drilling Rigs
FPSOs
62      The Elomatic Catalogue
Europlan Engineering Oy
Oil drilling rig, Cosco Platform Labin
■■ Accommodation plans
■■ Ceiling plans, floor covering and window scheme
■■ Fire protection plan, emergency exit plan
■■ HVAC diagrams, HVAC coordination drawings
■■ AC room layouts
Gazprom
SSFDR Polar Lights and SSFDR Polar Star. Client Techni-
cal Representative for newbuilds.
■■ Conceptual and detailed engineering review and
approval
■■ Vendor coordination
■■ Quality assurance support
■■ Project monitoring support
■■ Work inspection support
Jack-Up Amazone
■■ Various modernisation turnkey supplies
■■ E.g. 2007 mast & drilling package
Lukoil, BKE Shelf
Jack-Up Astra
■■ Various modernization turnkey supplies
ArktikmorNeftegazRazvedka
Project design for modernization of BOP systems for
drillship ”Deep Venture”
■■ Conceptual engineering
■■ Specification, sourcing and evaluation of 15k BOP
system both new and second hand alternatives
■■ Refurbishment specifications for turnkey mod-
ernization
Technip Offshore Finland Oy
SPAR-type Oil Rigs
■■ Steel structural design
■■ Outfitting design
Pipe laying vessel conversion
■■ Detailed hull design
Selected References
Lukoil, Amazone
Elomatic Concept Design
Technip Offshore Finland
2  Industrial Expertise Areas     63
Offshore
Selected References and Contact Information
Elomatic concept design vessel
Offshore construction Vessel ELO WM 120
■■ Multi-task capabilities with varying mixes of heavy
lift, ROV deployment, pipe laying and diving
■■ Shallow water ice-class PSV
STX Vietnam Offshore, Vietnam
AH08 Anchor Handling Support vessel
■■ Extensive design update including basic
and detail design using Nupas-Cadmatic
Ulstein Engineering
SX130 – Platform Supply Vessel
■■ 3D piping coordination
■■ Piping system and ISO drawings
■■ Hull workshop documentation
Azerbaijan International Operating Company
(AIOC), Kvaerner Masa-Yards, Norway
Israfil Guseinov – pipe laying barge in Baku, Azerbaijan
■■ Supervising of refurbishment work
■■ Supervision and commissioning of machinery ar-
eas, safety plans and instructions for safety equip-
ment on board.
Kvaerner Oil & Gas / Esso
Jotun Field FPSO hull
■■ Hull classification, interior layouts, schemes and
workshop drawings, detail design of service hatches
Offshore R&D
Conceptual design of shallow water ice resistant fixed
platform for Arctic shelf areas (Patent applied)
Aker Offshore Oy
Offshore installation barge in Krasnye Barrikady ship-
yard in Astrakhan, Russia
■■ Hull detail design, piping design of ballast and
sounding piping and instrumentation design
■■ Mechanical design of anchor windlass, stairs, plat-
forms and hand-rails, installation supervising and
commissioning of piping systems and ventilation
■■ Commissioning of diesel generators, documenta-
tion of operation manuals and testing procedures
COS
Volgograd Wipimorneft
■■ Filanowski LQP-2 platform, helideck and connect-
ing bridge
Patrik Rautaheimo
Senior Vice President
Marine and Offshore
Tel.	 +358 2 412 4357
Mob.	 +358 40 518 5806
patrik.rautaheimo@elomatic.com
Veikko Jussila
Managing Director
Elomatic Sp. z.o.o.
Mob.	 +48 728 487 324
Mob.	 +358 40 551 4185 (FI)
veikko.jussila@elomatic.comJoonas Miettinen
Vice President
Mob.	 +358 40 531 0429
joonas.miettinen@elomatic.com
Henrik Bachér
Vice President
Ship and Offshore
Tel.	 +358 10 395 7626
Mob.	 +358 40 044 4004
henrik.bacher@elomatic.com
Contact Information
Antti Yrjänäinen
Senior Design Manager
Tel.	 +358 10 395 7601
Mob.	 +358 40 501 1414
antti.yrjanainen@elomatic.com
Helsinki
Gdańsk
Pipe Laying Vessel Conversion
64      The Elomatic Catalogue
We provide oil and gas asset equipment and
services ranging from field concept design,
hydrocarbon production modernizations,
operational efficiency optimization, field de-
velopment and enhanced hydrocarbon pro-
duction, to long-term operation and life cycle
maintenance services.
Production systems
Our production systems (FloWQ™) are based on hy-
draulic jet pump technology, which is ideal for produc-
tion modernizations, enhanced oil recovery, dewater-
ing gas wells, well testing and early production, as well
as flow backs after fracture treatment and chemical
treatment.
The FloWQ™ production systems offer the optimal so-
lution for heavy oil recovery and for improving hydro-
carbon production in challenging well conditions.
The FloWQ™ artificial lift solutions are particularly suit-
ed to the remote subarctic and desert climates.
ÎÎ Watch our video onYouTube
http://www.youtube.com/watch?v=HZHdQH9h8p4
Oil & Gas Industry
2  Industrial Expertise Areas     65
Oil&Gas
Oil and gas equipment and services
Field services
Our field services range from basic support to con-
struction, operation and maintenance contracts.
We do complete installations, hook-up and commis-
sioning of FloWQ™ systems, optimize operational effi-
ciency, and provide mature oilfield modernizations and
enhanced hydrocarbon production solutions.
■■ Construction and Start-Up
■■ Maintenance and Technical Support
■■ Production and Field Management
■■ Training
■■ Field Equipment, Tools and Spares
Related services
ÎÎ ComputationalFluidDynamics(CFD),seeTechnicalAnalysis,p.140
ÎÎ Energy, p. 36
ÎÎ Energy Audit Services, p. 138
Contact Information
Pekka Kaunisto
Director, Production Systems
Oil and Gas
Tel. 	 +358 2 631 8700
Mob. 	 +358 400 240 707
pekka.kaunisto@wellquip.fi
3
Elomatic
Services
68      The Elomatic Catalogue
Elomatic offers its customers engineering
know-how that spans all the required disci-
plines, thereby allowing us to operate as a
one-stop consulting and engineering office.
Our services cover the full life cycle of the en-
gineered targets from feasibility studies and
concept design to detail design, production
support, site supervision and product life cy-
cle support.
Way of working
All projects at Elomatic are carefully managed by a pro-
ject team manned by experts from the various know-
how centres within our office network. We have honed
our way of working for 45 years to ensure seamless
communication between the teams, accurate sched-
uling, coordination and project management. In every
project our goal is to deliver the highest quality engi-
neering with zero defects.
Each project is scheduled, manned and controlled uti-
lising our in-house tailor made software. For document
management we use the EloDoc system, which we can
integrate with 3D product models and equipment da-
tabases to form a base for our lifecycle services.
Design and Engineering
Disciplines
Aerospace
EIA & IT
3 Elomatic Services     69
Comprehensive range of design and engineering disciplines
Disciplines
Full range of disciplines
■■ Aerospace and lightweight structures
engineering
■■ Architectural and building construction design
■■ Automation engineering
■■ Electrical and instrumentation engineering
■■ HVAC engineering
■■ Information systems engineering
■■ Marine design and engineering
■■ Naval architecture
■■ Classification
■■ Structural design
■■ Interior design
■■ HVAC design
■■ Machinery and piping design
■■ Deck outfitting design
■■ Electrical and automation design
■■ Mechanical engineering
■■ Plant and process engineering
■■ Production engineering
ÎÎ Marine Design and Engineering, p. 44
ÎÎ Production Engineering and Development Services, p. 110
HVAC
Plant & Process
Mechanical
Marine
70      The Elomatic Catalogue
Elomatic’s aerospace engineers are able to
provide comprehensive aerospace solutions
from concept design all the way to produc-
tion and implementation. Our knowledge
spans the full range of disciplines required
with particular competence in tooling and
manufacturing systems, product engineering
and comprehensive project deliveries.
We keep abreast of the latest technological innova-
tions and are ready to apply them for the benefit of
our customers. Our aerospace engineers are support-
ed, among others, by our technical analysis experts,
product, automation, production engineering and de-
velopment as well as our mechanical engineering pro-
fessionals.
Tooling and manufacturing
process engineering
■■ Assembly jigs and fixtures
■■ Lay-up tools and moulds, both metallic and
composite
■■ Drilling and routing jigs and fixtures
■■ Automated production cells
■■ Composite materials and manufacturing process
consultation, simulation and development
Product engineering
■■ All areas of demanding mechanical engineering
where low weight, high stiffness, corrosion
resistance, fatigue life or life cycle costs are crucial
for the final product performance
■■ Co-located engineering team services
■■ Catia V5 CPD and Fibersim capability
Aerospace and Lightweight Structures
Engineering
3 Elomatic Services     71
Comprehensive range of services
AerospaceEngineering
Project deliveries
■■ Complete project deliveries through Elomatic
EPCM concept including project management,
engineering, manufacturing, quality control and
commissioning
■■ All manufacturing outsourced to extensive
domestic and global supply network
Technical analysis for aerospace
■■ Structural analyses for composite and metallic
structures (strength, vibration, stability and
fatigue)
■■ CFD and thermodynamics
■■ Simulation of mechanics (MBD)
■■ Explicit analyses (collisions, ROPS, FOPS)
ÎÎ Technical Analysis, p. 140
AerospaceEngineering
Risto Kallinen
Design Manager
Mob.	 +358 50 410 6994
risto.kallinen@elomatic.com
Contact Information
Elomatic Catalogue 2015
Elomatic Catalogue 2015
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Elomatic Catalogue 2015

  • 2.
  • 4.
  • 5. We have divided our catalogue into four parts to ease your browsing. If you need general information about Elomatic you will find that in part one. Part two sheds light on our areas of industrial expertise and related references. In part three we highlight our services. Part four introduc- es our products and concepts. At Elomatic we continuously strive to provide our customers with the very best and latest innovations that the engineering world has to offer. Keep a watch out for online updates to your Elomatic Catalogue and don’t hesitate to contact us for more information. We look forward to offering you technical expertise that can drive your busi- ness! Olli Manner CEO Welcome to the Elomatic Catalogue!
  • 6. 4      The Elomatic Catalogue Contents 1 Elomatic in Brief Engineering the future with devoted people . . . . . . . . . . . . . . . . . . . . . . . 8 Environmental Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 The Elomatic Management Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Elomatic Offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2 Industrial Expertise Areas Machinery and Equipment Manufacturing Industry. . . . . . . . . . . . . . . . 16 Biotech and Pharmaceutical Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Process Industry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Starch and Potato Processing Industry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Energy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Marine Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Marine Design and Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Marine Life Cycle Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Marine Life Cycle Solutions – Environmental Retrofits . . . . . . . . . . . . . . . 48 Marine Life Cycle Solutions – Information Management Solutions. . . 50 Offshore Industry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Oil & Gas Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 3 Elomatic Services Design and Engineering Disciplines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Aerospace and Lightweight Structures Engineering . . . . . . . . . . . . . . . . . 70 Electrical, Instrumentation, Automation & IT. . . . . . . . . . . . . . . . . . . . . . . . 72 HVAC Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Mechanical Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Plant and Process Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Product and Service Development. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Application Development. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Human Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Innovation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Industrial Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Visualisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Virtual Reality Studio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Panoramic Imaging – 360° Imaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Laser Scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Machine Vision System Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Industrial Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
  • 7. Contents     5 Contents Production Engineering and Development Services. . . . . . . . . . . . . . 110 Information Management Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 EloWise – MES Application Platform Solution. . . . . . . . . . . . . . . . . . . . . . 116 360°tools – clear maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Consumption Management Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Document Management – EloDoc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Project Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 EPCM Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Health, Safety and Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Occupational Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Machine Safety and CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Risk Analyses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Pressure Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Validation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Energy Audit Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Technical Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Application areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 4 Elomatic Products & Concepts Cadmatic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Cadmatic 3D Plant Design Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 eBrowser project review tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Cadmatic eShare – information management solution . . . . . . . . . . . . 153 Nupas-Cadmatic 3D Ship Design Software. . . . . . . . . . . . . . . . . . . . . . . . . 154 Cadmatic offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Caligo – patented flue gas treatment and process waste heat recovery system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Wellquip Production Systems – FloWQ™. . . . . . . . . . . . . . . . . . . . . . . . . . 162 Wheat Starch Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Sterile Liquid Plants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Copyright Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 The Elomatic Catalogue 2015 Publisher: Elomatic, Itäinen Rantakatu 72, 20810Turku, Finland, www.elomatic.com Copyright: © 2015 Elomatic Editor-in-Chief: Martin Brink, martin.brink elomatic.com Art Director: OlliTuomola, olli.tuomola elomatic.com Disclaimer: The publisher believes that information provided in this publication is correct at the time of publishing. The publisher is not responsible for any inadvertent errors.
  • 8.
  • 10. 8      The Elomatic Catalogue Elomatic is a globally operating consulting and engineering company and a leader in its field in Europe. We provide a comprehensive range of plant, ship and mechanical consult- ing, engineering and project management services that cover the initial investment, product development phase and the entire life cycle of technical products and invest- ments. We have an international partner network at our disposal and clients in over 80 countries around the world. We are a pio- neering design method developer and have achieved international success with our soft- ware for 3D plant and ship design. Know-how leaders Our technical experts have a thorough understand- ing of our customers’working methods, processes and products and provide solutions that consistently add value throughout investment life cycles. Elomatic con- sultants are highly qualified and experienced profes- sionals and know-how leaders in their respective fields. They place their expertise effectively at our customers’ disposal to assist them in their decision making and management of demanding technical investments. We have a genuine ability to invent new ideas and ways of working that bring added value for our clients. The desire to develop and continuously improve our own performance and our customers’ results is an in- tegral part of our corporate culture. Engineering the future with devoted people
  • 11. 1  Elomatic in Brief     9 Comprehensive range of services Professionalism Through continuous development of our skills and targeted recruitment we ensure the highest levels of professionalism. Skill levels are maintained with con- tinuous training, job circulation and interactive work- ing environments. In all projects we strive for zero defect levels and have an extensive quality assurance system that assists us in consistently delivering the highest quality services possible. Project confidentiality and information secu- rity are always of the highest priority. Partnership-driven We understand that long-term customer partnerships and strict confidentiality are vital in creating lasting product and service value. We measure our success through our customers’ results and satisfaction. We have an enthusiastic, independent and innovative ap- proach to solve our customers’problems and a desire to apply and take the best practices into use in our or- ganisation. Elomaticinbrief Elomatic has been ISO-9001 quality certified since 1991
  • 12. 10      The Elomatic Catalogue Green thinking and environmental aspects have become natural considerations in engi- neering like any other design parameter. In- creasingly stringent and complex environ- mental legislation requires consultants with special expertise. At Elomatic we have inte- grated environmental thinking into our core competences. This holds true regardless of the industrial area or product and service offering. We do not view the environment as a separate activity or business, but something that is to be considered in all designs from small components to large units such as ships and paper machines. Our goal is to identify and implement sustainable and efficient technologies that provide our customers with added value through- out the life cycles of their technical investments. Environmental know-how Through our extensive experience in various engineer- ing segments we have gained wide-ranging environ- mental knowledge and competence: ■■ Full scope of environmental consultancy and de- sign services for maritime activities ■■ Energy consultation and engineering including biofuels and energy efficiency ■■ Water technology consultation and engineering ■■ Emissions and exhaust gas cleaning consultation and engineering ■■ Selected products such as environmentally friendly flue gas scrubbers Environmental Orientation
  • 13. 1  Elomatic in Brief     11 Comprehensive range of services Keeping abreast of technology developments Technology develops rapidly and technologies that to- day are in their infancies will be the solutions of tomor- row. Through innovative thinking, continuous monitor- ing of technology developments and by implementing emerging technologies into visionary projects we want to be part of the engineering of a greener future and contribute to enhancing the sustainability of our cus- tomers’products and services. We started by reducing our own footprint In order to be able to bring added value to our cus- tomers we realised that we needed to start by looking at ourselves first. We have evaluated our own carbon footprint in order to improve our environmental per- formance. We bring this level of commitment to every customer project regardless of its size or direct envi- ronmental impact. ÎÎ Watch the visualisation on our ElomaticYouTube channel: www.youtube.com/watch?v=f7lpb-lvBE0 Elomaticinbrief The Super ECO Ship 2030 concept vessel was created by Elomatic and our partners in cooperation with the end customer. The futuristic container vessel will, among others, make use of wind power, solar panels and LNG fuel cells to reduce CO₂ emissions by up to 70%.
  • 14. 12      The Elomatic Catalogue Marja Salenius-Ranki Senior Vice President Human Resources Tel. +358 2 412 4407 Mob. +358 50 308 9145 marja.salenius-ranki@elomatic.com Headquarters Itäinen Rantakatu 72, 20810 Turku, Finland Tel. +358 2 412 411 info@elomatic.com www.elomatic.com Helsinki Vernissakatu 1, 01300 Vantaa, Finland Tel. +358 10 395 7600 Jyväskylä Kangasvuorentie 10, 40320 Jyväskylä, Finland Tel. +358 14 446 7111 Oulu Kiilakiventie 1, 90250 Oulu, Finland Tel. +358 10 395 7522 Pori Valtakatu 6, 28100 Pori, Finland Tel. +358 2 631 8700 Tampere Hatanpäänkatu 1 A, 33900 Tampere, Finland Tel. +358 2 412 411 Mumbai Elomatic-Pharmalab Consulting & Engineering Pvt. Ltd ‘Metropolitan’, Plot – A/140, Road No. 23, Wagle Indl Estate Thane – 400 604, India Tel. +91 22 2583 6146 Shanghai Elomatic Co., Ltd Room 1246, Floor 12, Nanzheng Building No. 580, West Nanjing Road, Jingan District Shanghai 200041, P.R. China Tel. +86 21 6991 0869 / 6032 2021 Gdańsk Elomatic sp. z o.o. ul. Partyzantów 76, III Floor, 80-254 Gdańsk, Poland Tel. +48 58 554 6655 Łódź Elomatic sp. z o.o. ul. Piotrkowska 270, 8th floor, 90-361 Łódź, Poland Tel. +48 42 230 25 42 Tero-Seppo Tuomela Chief Financial Officer Tel. +358 2 412 4605 Mob. +358 40 516 5285 tero-seppo.tuomela@elomatic.com Patrik Rautaheimo Senior Vice President Marine and Offshore Engineering Resources Tel. +358 2 412 4357 Mob. +358 40 518 5806 patrik.rautaheimo@elomatic.com Olli Manner President, CEO Tel. +358 2 412 4438 Mob. +358 40 052 4843 olli.manner@elomatic.com The Elomatic Management Board Elomatic Offices
  • 15. 1  Elomatic in Brief     13 Elomaticinbrief Contact info St. Petersburg OOO Elomatic (OOO Arctic Rig Service) Uralskaya ul. 13 K, office 29 199155 St Petersburg, Russia Tel. +7 812 448 36 73 Belgrade Elomatic d.o.o. Jurija Gagarina 28a/24, 11070 Belgrade, Serbia Tel./Fax +381 11 2280 645, mob. +381 63 775 1053 Dubai Cadmatic Middle East P.O. Box 33109, Building No. 14, Office 218 Dubai Internet City, Dubai, United Arab Emirates Tel. +971 4 430 8171 Rome Cadmatic Italy via Biagio Petrocelli 228, 00173, Roma, Italy Tel. +39 06 8339 4455 ÎÎ Elomatic offices web page: www.elomatic.com/en/contacts/offices/ ÎÎ Cadmatic offices, p. 156 ÎÎ Caligo Industria offices, p. 161 ¹ Industries: Bio & Pharma, Process, Energy and Starch and Potato Technology ² Industries: Machinery and Equipment Manufacturing, Production Technology ³ Design, Engineering and Data Management Solutions Kari Toivonen Senior Vice President Process1 Tel. +358 2 412 4398 Mob. +358 40 771 1715 kari.toivonen@elomatic.com Timo Martikainen Senior Vice President Mechanical2 Tel. +358 14 446 7200 Mob. +358 50 466 0303 timo.martikainen@elomatic.com Jukka Rantala President Cadmatic3 Tel. +358 2 412 4446 Mob. +358 40 528 7130 jukka.rantala@cadmatic.com
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  • 18. 16      The Elomatic Catalogue Elomatic provides a wide range of design, consulting and other services for manufac- turers of machinery and equipment. We are involved in our customers’ R&D projects, in product design and in production develop- ment. Our design services are often aimed at our customers’ demanding investment projects with co-operation that has evolved over a long period of time. This has enabled us to develop our operations very efficiently in rela- tion to product expertise, personal skills, op- erating processes and tools. Creativity and innovation in R&D In our customers’R&D projects the nature of the work is very innovative, creative and customer-centred. Prod- uct expertise is important, but special skills in different fields such as structural analyses, flow calculations, ma- terial know-how and production technology all play key roles. We are involved all the way from concept design and idea generation to the detailed planning of R&D pro- jects and, if necessary, we seek suitable manufacturing subcontractors for products. Our services extend to surveys of end-users and usability analyses to ensure the success of a new product in the marketplace. Machinery and Equipment Manufacturing Industry
  • 19. 2  Industrial Expertise Areas     17 Comprehensive range of services Getting the most out of production systems Our production analysis service covers production planning and production-centred R&D of either new or existing products. We use different simulation mod- els to identify the best solutions for our customers in order to boost the competitiveness of their products. We have experts in such fields as production flows and masters of robotics. Our specialists are constantly seek- ing new ideas and learning about different technolo- gies to keep our expertise at the highest level for the benefit of our customers. Optimizing production technologies and product design Our industrial designers get involved in projects at the earliest design phases. They seek optimal solutions with regards production technology in order to ensure the competitiveness of our customers’products. At the same time, the visual appearance of the prod- ucts is also improved. In order to ensure product us- ability and a good user experience many people spe- cially trained in this field are involved in our service. The service covers not only usability training, but also com- prehensive user-centred design, which aims to achieve the optimal end-result through evaluation, simulation and testing. The physical and mental limitations of people should increasingly be taken into account in product design. Through visualisation we can illustrate how a device or machine functions. Visualisation is also used to assist in training and marketing. To this end, we also have first- class tools at our disposal. MachineryandEquipment
  • 20. 18      The Elomatic Catalogue Paper machines For more than 20 years we have been engaged in me- chanical, plant and process design for companies spe- cialised in paper, board and pulp technologies. In paper machines we are specialised in handling the paper and board industry’s demanding upgrade and modernisation projects. Our design services are fo- cused on the mechanical design of different assembly groups and components for paper and board machin- ery, including all phases from conceptual and product development to implementation and installation su- pervision. Paper machine expertise areas ■■ Headboxes ■■ Forming sections ■■ Press sections ■■ Dryer sections ■■ Component engineering ■■ Paper and board machines Cranes Elomatic has been engaged in crane design since 1976 when we received our first commissions from Kone Oy. The co-operation that began at that time is ongoing and at present our main customer is Konecranes Finland Oy. In addition to traditional steel structure and outfitting design, Elomatic’s part in crane pro- jects includes installation and transport plan- ning, strength calculations, electrical plan- ning and production control for domestic and international projects. Crane expertise areas Elomatic’s experience mainly comprises four types of cranes, of which 80–90 units in total have been produced: ■■ Container gantry cranes ■■ Grab unloaders ■■ Shipbuilding gantry cranes ■■ Shipboard gantry cranes ÎÎ Electrical, Instrumentation, Automation & IT, p. 72 ÎÎ Technical Analysis, p. 140
  • 21. 2  Industrial Expertise Areas     19 Comprehensive range of services Vehicles Elomatic’s know-how covers more than 30 years of de- manding design work for different vehicles and their applications. Our vehicle projects often include not only the prepa- ration of traditional drawings, but also structural cal- culations, modelling, usability, electrical engineering, visualisation and the preparation of operating and maintenance instructions. Our customers include Valtra, Sandvik Mining and Con- struction, Transtech, Vapo, Kesla and RCM Harveri. With many of our customers we have developed long-term product development relationships, some of which have been ongoing for more than two decades. Vehicle expertise areas ■■ Tractors ■■ Mining vehicles ■■ Trailers ■■ Harvesters Machines and production devices Elomatic has extensive experience in delivering design and implementation services for different production machines and devices. We have specialised know-how for tailor-made production machines, test benches, material handling machines as well as welding jigs, machining jigs and assembly jigs for different indus- trial application areas. In the preliminary design phase modern visual design systems allow us to create virtual assembly areas where different solutions can be studied instead of building expensive prototypes. In addition to normal design de- liveries our projects typically include, among others, the necessary investment calculations, structural analyses, visualisations and electrical and automation solutions. Machine and production device expertise areas ■■ Test benches ■■ Special production machines ■■ Material handling equipment and tools ■■ Assembly jigs ■■ Welding jigs ■■ Accessory tools ■■ Aerospace tools MachineryandEquipment
  • 22. Paper machines Paper, board and pulp drying machines, Valmet Technologies, Inc ■■ Mechanical engineering since 1985 throughout the whole process from headbox to winder ■■ New lines and rebuilds ■■ Component engineering: rolls, doctors, tail threading, etc. ■■ From pre-engineering and sales layouts to erection supervision and start-ups ■■ R&D projects and pilot machines Selected References 20      The Elomatic Catalogue
  • 23. 2  Industrial Expertise Areas     21 Selected References Cranes Shipbuilding cranes ■■ Different shipbuilding crane projects since 1976 ■■ Lifting capacity 300–1,800 tonnes ■■ Effective span up to 200 m ■■ Lifting height up to 114 m Container gantry cranes ■■ Different container crane projects since 1976 ■■ Lifting capacity 40–65 tonnes Gantry grab cranes ■■ Different grab crane projects since 1976 ■■ Lifting capacity 22–80 tonnes Shipboard gantry cranes ■■ Different shipboard gantry crane projects since 1997 ■■ Lifting capacity 40–68 tonnes Vehicles Tractors Valtra Ltd ■■ Cabin, chassis solutions, equipment ■■ Test benches, production line jigs, accessory tools ■■ Animations ■■ Transmission assembly machines, accessory tools ■■ Design Catia 3D Foresting machines Kesla Ltd ■■ Increasing carrying capacity ■■ Structural optimisation ■■ Structural analysis, chopper, structural changes, Design Inventor 3D Mining vehicles Normet, Sandvik MachineryandEquipment
  • 24. 22      The Elomatic Catalogue Machines and production devices Production development Diverse projects in a range of industrial areas that in- clude: ■■ New factories ■■ Developing existing factories ■■ Series production ■■ Material handling Automotive industry jigs and tools ■■ Welding jigs ■■ Assembly jigs ■■ Accessory tools for assembly Engineering works jigs ■■ Welding jigs ■■ Machining jigs ■■ Assembly jigs Aerospace industry ■■ Lamination and trimming jigs ■■ Assembly jigs ■■ Drill guides and machining brackets
  • 25. 2  Industrial Expertise Areas     23 Related services ÎÎ ComputationalFluidDynamics(CFD),seeTechnicalAnalysis,p.140 ÎÎ Electrical, Instrumentation, Automation & IT, p. 72 ÎÎ Health, Safety and Environment, p. 128 ÎÎ Machine Safety and CE Marking, p. 131 ÎÎ Mechanical Engineering, p. 80 ÎÎ Product and Service Development, p. 84 ÎÎ Production Engineering and Development, p. 110 ÎÎ Project Services, p. 124 ÎÎ Technical Analysis, p. 140 ÎÎ Visualisation, p. 98 Selected References Timo Martikainen Senior Vice President Tel. +358 14 446 7200 Mob. +358 50 466 0303 timo.martikainen@elomatic.com Tapio Martikainen Senior Design Manager Tel. +358 10 395 7701 Mob. +358 40 431 4313 tapio.martikainen@elomatic.com Helsinki Turku Oulu Hannu Lähdeniemi Senior Design Manager Tel. +358 2 412 4316 Mob. +358 40 034 2442 hannu.lahdeniemi@elomatic.com Teemu Launis Vice President Technical Analysis and R&D Services Tel. +358 2 412 411 Mob. +358 400 190 113 teemu.launis@elomatic.com Mikko Kajatsalo Oulu Office Manager Tel. +358 10 395 7524 Mob. +358 50 445 5963 mikko.kajatsalo@elomatic.com Yrjö Kautto Vice President Paper and Board Machines Tel. +358 14 446 7205 Mob. +358 40 550 2564 yrjo.kautto@elomatic.com Contact Information MachineryandEquipment Arto Sampo Vice President Mechanical Tel. +358 14 338 8370 Mob. +358 50 530 8370 arto.sampo@elomatic.com Timo Piirainen Vice President R&D Services Tel. +358 14 338 8401 Mob. +358 40 716 1896 timo.piirainen@elomatic.com Jari Naumanen Senior Design Manager Tel. +358 10 395 7633 Mob. +358 50 431 5131 jari.naumanen@elomatic.comJari Åberg Vice President Automation and Electrification Tel. +358 2 412 4487 Mob. +358 50 401 5559 jari.aberg@elomatic.com
  • 26. 24      The Elomatic Catalogue We have worked for more than two decades with both international and domestic com- panies within the pharmaceutical and bio- tech industry. In the past ten years a great number of our assignments have been in the area of biopharmaceuticals. In industrial biotech our know-how covers all process phases from upstream processing to cultivation and downstream purification with a variety of strategies for purification processes. We also have experience of engineering work for BSL3 (biosafety level 3) facilities. Our customers Our customers include both big international compa- nies and smaller local companies in Europe, India, Asia, Middle-East and Africa. We can offer our customers as- signments of any size from consulting and conceptual design up to EPCM and turnkey solutions. Biotech and Pharmaceutical Industries
  • 27. 2  Industrial Expertise Areas     25 Comprehensive range of services Good Engineering Practices – our promise to you Elomatic’s way of working complies with Good Engi- neering Practises that ensure time and cost savings in design, commissioning, qualification and validation of completely new or modified facilities. We are able to establish and maintain project documentation that is both technically of a high standard and that is valid throughout the whole project. This project documen- tation forms the backbone of the successful life cycle management of the process plant and has an effect beyond the time when the project is completed. The proof of our know-how and experience in Biotech and Pharma are the numerous facilities we have worked on that have passed inspections by EMEA or FDA. Deep domain knowledge ■■ Biotechnical manufacturing processes ■■ Biopharmaceuticals ■■ All pharmaceutical dosage forms ■■ Highly potent compounds in manufacturing ■■ Diagnostics production ■■ Clean utility systems ■■ Clean rooms ■■ Automation (according to GAMP) ■■ Commissioning, qualifications and validation ■■ Regulatory and quality issues Broad in-house engineering scope ■■ Process engineering ■■ Plant engineering ■■ Mechanical engineering ■■ Construction engineering ■■ HVAC engineering ■■ Electrical engineering and Instrumentation ■■ Automation system engineering ■■ Information system engineering BiotechandPharmaceutical
  • 28. 26      The Elomatic Catalogue Ministry of Health and Medical Industry of Turkmenistan Turnkey delivery of a new infusion solution factory ■■ Process equipment ■■ Laboratory equipment and furniture ■■ Clean utility equipment ■■ Clean rooms and clean room HVAC ■■ Piping and electrical installations ■■ Automation ■■ Commissioning, start-up and validations Cytomed Oy Rebuilding of existing workshop ■■ In the first phase 440 m² clean room area, grade D areas (EU GMP) for capsules, dry syrups, creams, ointments and suppositories ■■ Space for future expansion for sterile ampoule fill- ing facility ■■ Basic and detail design, all official applications, equipment specifications, construction supervision and validation of process, HVAC and clean rooms Q-Med A new, complete production facility for aesthetics in- jections ■■ All utilities produced in-house ■■ 624 m² clean room area, class 7 and 8 areas (ISO 14644-1) ■■ Conceptual, basic and detail design, project coor- dination, specifications, construction supervision, commissioning and validation ■■ European authorities approved factory for pro- duction spring 2005 and FDA autumn 2005 Biovitrum Ab Stockholm Biotech pilot plant including cell culture fermentation, purification, clean utility and other utility systems ■■ All utilities produced in-house ■■ 380 m² clean room area, class 7 and 8 (ISO 14644-1) ■■ Basic and detail design, process and clean room design Selected References New infusion solution factory Turkmenistan Q-Med Cytomed Turkmenistan
  • 29. 2  Industrial Expertise Areas     27 Selected References Medipolis A GMP-biopharmaceutical pilot plant ■■ 400 m²,class A/B, C, D (ISO 5 – ISO 8) ■■ Basic design, detailed engineering, automation, procurement, installation supervision, commis- sioning and validation IQ/OQ Pfizer Health Production Facility for Tumor Therapeutic Antibodies (TTMA) ■■ All utilities produced in-house ■■ 260 m² clean room area, grade C and D areas (EU GMP) ■■ Basic and detail design, project coordination, specifications, construction supervision, commis- sioning and validation Related services ÎÎ Electrical, Instrumentation, Automation & IT, p. 72 ÎÎ Machine Safety and CE Marking, p. 131 ÎÎ Plant and Process Engineering, p. 82 ÎÎ Project Services, p. 124 ÎÎ Validations Services, p. 136 Contact Information Kari Toivonen Senior Vice President Tel. +358 2 412 4398 Mob. +358 40 771 1715 kari.toivonen@elomatic.com Bio & Pharma Industry Aulis Rajala Vice President Tel. +358 2 412 4311 Mob. +358 400 522 532 aulis.rajala@elomatic.com Abhay Ranjan Director, Elomatic-Pharmalab Consulting & Engineering Tel. +91 22 6622 9900 Mob. +91 9833 191 162 abhay.ranjan@epce.co.in Mumbai Russia and CIS Heikki Niskanen Senior Consulting Engineer Tel. +358 2 412 4336 Mob. +358 40 514 7015 heikki.niskanen@elomatic.com Stefan Åkerman Project Manager Tel. +358 2 412 4329 Mob. +358 400 829 658 stefan.akerman@elomatic.com BiotechandPharmaceutical Medipolis Pfizer Health Biovitrum Дмитрий Новиков (Dmitry Novikov) моб: +358 50 363 7670 dimitri.novikov@kolumbus.fi skype: dknovikov Manne Savioja Product Manager Pharmaceutical Technology Tel. +358 2 412 4349 Mob. +358 40 718 8581 manne.savioja@elomatic.com
  • 30. 28      The Elomatic Catalogue Elomatic has extensive knowledge of and ex- perience in projects for various sectors of the process industry related to production plant expansions, modernisations, maintenance services and completely new greenfield pro- jects. Beyond technical expertise our knowl- edge and experience also cover production logistics from inbound to outbound logistics with automatic data collection, management and reporting and applications like traceabil- ity and quality control. Responsibility for the environment and sustainability together with safety are always top priorities for our project teams. Risk evaluations, process reliability stud- ies and profound knowledge of practices and regula- tions related to e.g. ATEX environments are utilised in an ever increasing number of projects. Flexible service delivery Our services can be flexibly structured and combined according to the needs of each project. In some pro- jects the best option may be a one-stop full EPCM service package covering all areas of project manage- ment, engineering in multiple disciplines, procure- ment, construction management and commissioning, while another project may require only engineering in a niche area. In the area of electrification, automation and IT systems we operate also as a turnkey supplier. Our customers Our customers include both big international com- panies and smaller local companies operating in the food, fine chemicals, construction chemicals, pulp and paper and petrochemical industries. In addition to our engineering professionals in Finland, we can serve our customers by complementing our engineering teams with engineers from our engineering unit in Poland. Process Industry
  • 31. 2  Industrial Expertise Areas     29 Comprehensive range of services Deep domain knowledge ■■ Food industry: milk, vegetable oil and grain prod- uct processing and convenience food production ■■ Chemical and agrochemical industry: heavy chemicals, petrochemicals and fine chemicals, adhesives, polymers and active ingredients, con- struction chemicals and products ■■ Pulp and paper industry: chemical systems and recovery systems ■■ Biomass processing: grain, lignocellulose and waste processing into chemicals, bio-chemicals or liquid and gaseous fuels ■■ HVAC design services for industrial and public buildings ■■ EPCM integrated service concept including pro- ject management, engineering, procurement and construction site supervision services ■■ Siemens automation systems as turnkey deliveries Broad in-house engineering scope ■■ Process engineering ■■ Plant engineering ■■ Mechanical engineering ■■ Construction engineering ■■ HVAC engineering ■■ Electrical engineering and Instrumentation ■■ Automation system engineering ■■ Information system engineering Related services ÎÎ 360°tools – clear maintenance, p. 118 ÎÎ EloWise – Information Management Solutions, p. 116 ÎÎ EPCM Services, p. 126 ÎÎ Laser scanning, p. 104 ÎÎ Plant and Process Engineering, p. 82 ÎÎ Production Development, p. 110 Process
  • 32. 30      The Elomatic Catalogue Finnprotein Construction of Europe’s largest soya processing plant in Uusikaupunki, Finland ■■ Design of the soya processing plant covering wide range of disciplines ■■ Procurement and supervision during the con- struction phase ■■ Project management ■■ Installation supervision Raisio Group / Benecol A new, complete production facility for cholesterol lowering food ingredient ■■ All utilities produced in-house ■■ EPCM services ■■ 3,160 m² production area, Atex classified areas ■■ Conceptual, basic and detail design, project coor- dination, specifications, construction supervision, commissioning and automation system supplies ■■ Process based on Raisio’s patented know-how and technology Selected References Raisio Group Finnprotein CP Kelco Ltd Nordkalk Ltd Kiilto Ltd
  • 33. 2  Industrial Expertise Areas     31 Process Selected References Nordkalk Ltd A new, complete production facility for crushed lime stone products ■■ Engineering and procurement services ■■ 670 m² production area (11 400 m³), steel con- structions design and strength calculations for process tower, process and plant design ■■ Basic and detail design, project coordination and engineering services, plant and steel construction design ■■ Laser scanning of existing process and facilities CP Kelco Ltd Process and utility systems for CMC chemicals produc- tion plant ■■ Engineering services for production plant expansion ■■ Basic and detail design, project engineering ser- vices, plant, electrification, instrumentation and automation design. Site services with construc- tion supervision, commissioning and start-up. Kiilto Ltd Production facility for polymerised adhesives products ■■ EPCM services ■■ 530 m² production area floor ■■ Basic and detail design, project coordination and engineering services, process, plant, piping, elec- trification, instrumentation and automation de- sign ■■ Site services with construction supervision, com- missioning and start-up. ■■ Laser Scanning of existing process and facilities ■■ Siemens PCS7 automation system delivery Contact Information Kari Toivonen Senior Vice President Tel. +358 2 412 4398 Mob. +358 40 771 1715 kari.toivonen@elomatic.com Hannu Heikkilä Vice President Process industry Tel. +358 2 412 4422 Mob. +358 40 500 0427 hannu.heikkila@elomatic.com Martin Stjernberg Design Manager Tel. +358 2 412 4738 Mob. +358 50 331 2808 martin.stjernberg@elomatic.com Riina Brade Sales and Development Manager Tel. +358 10 395 7629 Mob. +358 50 302 3178 riina.brade@elomatic.com Olli Schemeikka Vice President Energy Tel. +358 14 446 7145 Mob. +358 40 740 6750 olli.schemeikka@elomatic.com Ossi Kauranen Senior Design Engineer Tel. +358 14 338 8310 Mob. +358 50 530 8310 ossi.kauranen@elomatic.com Jani Kujanpää Design Manager Process and Plant Design Mob. +358 40 865 7810 jani.kujanpaa@elomatic.com Tampere Jyväskylä Turku Helsinki Markku S. Lehtinen Vice President Process and Plant Tel. +358 2 412 4319 Mob. +358 40 833 8959 markku.s.lehtinen@elomatic.com
  • 34. 32      The Elomatic Catalogue Elomatic offers a unique combination of ex- perience and know-how regarding the pro- cesses, technologies and optimal operation of starch and food potato processing plants. We provide our own proprietary technologies and turnkey solutions all over the world to customers that process wheat and potatoes into higher value products. Market leader in wheat starch processing technology Elomatic is the owner of the internationally renowned Raisio Process technology for wheat starch process- ing. The Raisio Process produces the highest quality A-starch and gluten possible at high yields with mini- mum fresh water consumption. Elomatic’s core process technology in starch technol- ogy covers (i) wheat processing into gluten, A-starch and by-products and (ii) potato processing into starch, pulp and fruit juice and (iii) barley processing into starch and animal feed. We also have expertise in further processing or modi- fying starch for food and technical applications and in producing B-syrups. Starch and Potato Processing Industry
  • 35. 2  Industrial Expertise Areas     33 StarchandPotatoProcessing Comprehensive range of services Benefits of Elomatic starch technology ■■ Allows large variation in incoming flour quality – e.g. falling number can be as low as 100 ■■ Results in the highest possible gluten and A-starch yield and quality ■■ Almost fully closed process water circulation, meaning less fresh water and less waste water: fresh water consumption is less than 2 m³ per tonne of wheat flour ■■ Comprehensive support, including management and operational support to run production with more than 30 years’experience in management and operating starch plants ■■ Strong experience in start-up, commissioning and staff training ■■ Production time up to 8,200 hours per year as maintenance and CIP cycle is only necessary eve- ry 6–7 weeks. ■■ Fully independent from equipment manufacturers ■■ 3D plant design Turnkey solutions Our process technology and turnkey solutions cover the entire life cycle of the plant: ■■ Early investment and feasibility studies ■■ Basic engineering ■■ Detailed engineering ■■ Start-up and commissioning ■■ Operation and maintenance ■■ Plant modifications Related services ÎÎ 360°tools – clear maintenance, p. 118 ÎÎ EloWise – Information Management Solutions, p. 116 ÎÎ EPCM Services, p. 126 ÎÎ Plant and Process Engineering, p. 82
  • 36. 34      The Elomatic Catalogue AB Amilina, Lithuania ■■ Wheat starch plant ■■ 2 Agglomerators for gluten separation Wheat starch projects in Russia ■■ Project design phase P (Proyekt P) – design and documentation according to the Russian Federa- tion guidelines N87 ■■ Capacities from 50 000 tonnes of wheat per year to 200 000 tonnes of wheat per year into vital wheat gluten, native wheat starch and by-prod- ucts into biofuel and animal feed ■■ The plants are located in Omsk, Altai and Novosi- birsk region Wheat starch plants in Germany and Kazakhstan ■■ Consultancy in process problems Altia Oyj, Finland ■■ Barley starch dry modification plant ■■ Feasibility study AB Amilina, Lithuania Wheat starch plant with a capacity of 20 tonnes of wheat flour per hour into: ■■ Vital wheat gluten 2.24 t/h, ds 93% ■■ Native A-starch 12.7 t/h, ds 88% ■■ By-product 6.1 t/h, ds 88% ■■ Preliminary, basic and detail design, procurement, project management, equipment delivery for ag- glomeration and process automation and report- ing system with Siemens PCS7, supervision of in- stallation, start-up and training of personnel Younian Golden Dragon Group, ZhangYe, China ■■ Production line for potato flake and granule ■■ Capacities: 800 kg/h of flake or 900 kg/h of granule ■■ Engineering, equipment delivery, supervision of installation, start-up and training of personnel Selected References
  • 37. 2  Industrial Expertise Areas     35 StarchandPotatoProcessing Shanxi Xuguang Investment Co. Ltd, China Food potato processing plant ■■ Potato storage with a capacity of 70 000 tonnes of potato ■■ French fries production line 3,000 kg/h ■■ Flake line 800 kg/h ■■ Granule line 1,000 kg/h ■■ Engineering, equipment delivery, supervision of installation, start-up and training of personnel for granule line East Ocean Oils & Grains Industries, Zhangjiagang, China Wheat starch plant with a capacity of 8 tonnes of wheat flour per hour into: ■■ Vital wheat gluten 0.9 t/h, ds 93% ■■ A-starch 6 t/h, ds 60% ■■ B-starch slurry 3.3 t/h, ds 32.7% ■■ Feed slurry ds 7% ■■ Engineering, equipment delivery, supervision of installation, start-up and training of personnel for the wet process and gluten dryer Henan Lianhua Gourmet Powder Co. Ltd, China ■■ Wheat starch plant with a capacity of 16 tonnes of wheat flour per hour into ■■ Vital wheat gluten 1.9 t/h, ds 93% ■■ A-starch slurry 21 t/h, ds 39% ■■ B-starch slurry 7.6 t/h, ds 32.7% ■■ Engineering, equipment delivery, supervision of installation, start-up and training of personnel for the wet process and gluten dryer Contact Information Kari Toivonen Senior Vice President Tel. +358 2 412 4398 Mob. +358 40 771 1715 kari.toivonen@elomatic.com Heikki Pirilä Vice President Tel. +358 2 412 4436 Mob. +358 50 593 2677 heikki.pirila@elomatic.com skype: elomatic-hpi Matti Reivonen Project Manager Tel. +358 2 412 4340 Mob. +358 40 509 1850 matti.reivonen@elomatic.com skype: mattireivonen Raisio Group Finland Donghai China Henan Lianhua China AB Amilina Lithuania Selected References Russia and CIS Дмитрий Новиков (Dmitry Novikov) моб: +358 50 363 7670 dimitri.novikov@kolumbus.fi skype: dknovikov
  • 38. 36      The Elomatic Catalogue Elomatic provides consulting and engineer- ing services both for industrial and public sec- tor customers throughout the energy value chain, from fuel refining and energy produc- tion up to efficient distribution use and of en- ergy at the end use point. Our experience covers both fossil fuel based energy production as well as renewable, bio- mass based energy production. Biofuel refining Based on our heritage in biotechnology, biomass pro- cessing and chemical engineering we have a strong knowledge base in converting biomass to bio-fuels, either to liquids (such as wheat-to-starch-to-bioetha- nol), gases (such as agricultural waste-to-biomethane or gasification of biomass into syngas) or solids (such as biomaterial-to-pellets). Energy
  • 39. 2  Industrial Expertise Areas     37 Comprehensive range of services Energy production and distribution In energy production we are familiar with forest in- dustry energy systems, recovery boilers, convention- al steam power plants, CHP plants and diesel power stations as well as novel energy generation technolo- gies such as gasification, micro turbines, ORC and heat pump applications. In energy distribution we have extensive know-how that covers various types of heating and cooling net- works, including district heating and district cooling networks and various steam, hot water or hot oil net- works We offer our customers a wide range of services from project concept design to detailed design and imple- mentation. Deep domain knowledge ■■ Energy consulting ■■ Biofuels ■■ Energy generation ■■ Energy distribution ■■ Energy efficiency ■■ Heat recovery systems Broad in-house engineering scope ■■ Process engineering ■■ Plant engineering ■■ Mechanical engineering ■■ Construction engineering ■■ HVAC engineering ■■ Electrical engineering and Instrumentation ■■ Automation system engineering ■■ Information system engineering Process Heat Liquid fuels biogas solid biomass District Heating Electricity Energy Production MUNICIPAL waste Energy
  • 40. 38      The Elomatic Catalogue Savon Voima Oy Heating plant renewal 8 MW, new plant to be connect- ed to old plant ■■ Boiler: grate boiler technology. Fuel: chips, milled and sod peat. New biomass storage, sieve and conveyors. Electrostatic precipitator (old and new boiler). New chimney and scale. Oil boiler and tanks to be removed ■■ Elomatic scope Owner’s engineering, conceptual and basic engi- neering for plant investments, investment appli- cation preparation, scheduling, public tendering, procurement services, contract negotiations and contract preparation Toholammin Energia Oy ORC plant ■■ Boiler: 8.2 MWth, BFB hot oil boiler (Filter AS). Co- generated heat: 5.4 MWth for district heating. Electricity production: 1.3 MWe, (Turboden). Fuel: peat and wood chips. Multi-fuel receiving station with 3 pockets, conveying and receiving station (Saimatec Oy). Automation System: Siemens ■■ Elomatic scope Owner’s, basic and pre-engineering, inquiry and contract documentation, administrative and au- thorisation documentation, plant connection en- gineering Selected References Toholammin Energia Oy Savon Voima Oy
  • 41. 2  Industrial Expertise Areas     39 Selected References Jyväskylän Voima Oy Engineering for CHP plant ■■ Boiler: CFB Foster Wheeler 480 MWth, 160 bar(a) 560°C. Electricity production: 210 MWe. Cogen- erated heat: 250 MW. Fuels: biomass, wood chips, forest residue and peat ■■ Elomatic scope Boiler area: P&I Diagrams. Turbine area: turbine internal piping systems, low and high pressure piping systems in bop area, working platforms steel constructions, auxiliary piping connections, piping sizing and final construction drawings, im- plementation supervision. Auxiliary systems: flue gas duck, all internal steel structure parts in stack, process simulations to heavy oil systems, existing heavy oil receiving station relocation, office and maintenance building HVAC engineering Kanteleen Voima Oy Power plant maintenance engineering ■■ Boiler: Tampella (Benson boiler) 390 MW. Steam parameter: 125 kg/s, 180 bar, 530°C. Fuel: milled peat and biomass. Turbine: Siemens/KWU, 200 KVA/170 MW ■■ Elomatic scope Sludge treatment for flue gas scrubber and plant area: sludge collection, additional flue gas scrub- ber water recycling, reservoir subdivision, pre- treatment, storage, drying. Exhaust gas duct renewal: pressure loss reduction, easing duct cleaning. Boiler room air conditioning: calculation of total balance, added new cooling air machines, enhanced roof fan activity. Modernisation of aux- iliary boilers: automation renewal, risk evaluation (HAZOP) Kanteleen Voima Oy Jyväskylän Voima Oy Energy
  • 42. 40      The Elomatic Catalogue Vapo Oy 100,000 t/a wood pellet factory, fuel refining ■■ Dryer: 1 low temperature belt dryer (Metso/ Swiss Combi Kuvo). Pellet press machines: 4 pcs (Andritz Sprout). Dryer heat source: hot water from power plant flue gas scrubber. Raw material: wood dust and chips from sawmill. Multi receiv- ing station with 2 pockets, conveying and receiv- ing station (VKK and Kutepa). Automation System: Siemens S7/WinCC ■■ Elomatic scope Main engineering contractor, basic design, plant site and building layout design administrative and legal documents, equipment layout design, civil construction scope of supply, tender docu- ments, steel structure, piping and HVAC system design, site supervision Filter AS BFBWater-tube boiler construction engineering 20 MWth ■■ Elomatic scope: Boiler engineering and pressure vessel calculation, grate, boiler furnace, steam drum, downcomers, superheaters, second pass structure, economizer, air pre-heater, air ducts, ther- mal insulation, brickwork and casing engineering Turun Energia Oy Heat pump plant ■■ Heat pumps: Friotherm AS, heat source: clean municipal waste water +10°C – +18°C, cold water accumulator: 17,000 m³ ■■ Phase 1: energy production – 19.5 MW heat and 13.0 MW cold, electricity consumption 6.5 MW ■■ Phase 2: energy production – 18.2 MW heat and 12.0 MW cold, electricity consumption: 6.2 MW ■■ Elomatic scope Plant engineering, project management and site supervision services, process equipment layout and piping design, architectural, building and HVAC engineering, EIA engineering KPA Unicon Oy Over 70 thermal biomass plants in Finland, Russia and Sweden ranging from 2.5 MWth to 2x17 MWth. ■■ Elomatic scope Preliminary design and tender document prepara- tion, process design, equipment and power plant layout design, power plant and civil construction steel structure design, pressure vessel and piping sizing, biomass feed-system, process piping de- sign, civil construction design Vapo Oy KPA Unicon Oy Foster Wheeler Energia Oy
  • 43. 2  Industrial Expertise Areas     41 We have completed over 130 diesel power plant projects in over 40 countries around the world. Selected References Foster Wheeler Energia Oy CHP power plant CFB boiler, piping design ■■ Boiler: CFB 149 kg/s, 114 bar(a), 552°C. Plant: 385 MWth, 125 MWe. Fuel: bark, chips, forest residue ■■ Elomatic scope PDMS 3D piping design, boiler house piping de- sign, high pressure piping design Sarlin Oy Biogas engine plant 4xTCG2032 ■■ Electricity production: 4x2 MWe (MWM) ■■ Elomatic scope in plant engineering Process design, P&I Diagram, process equipment layout and piping design, piping (sizing and fi- nal construction drawings), exhaust gas duct and stack design Related services ÎÎ Caligo – patented flue gas treatment and process waste heat recovery system, p. 158 ÎÎ Electrical, Instrumentation, Automation & IT, p. 72 ÎÎ eMap360°NetworkManagementTool, see 360°tools – clear maintenance, p. 118 ÎÎ Energy Audit Services, p. 138 ÎÎ EPCM Services, p. 126 ÎÎ ePlant360°MaintenanceTool, see 360°tools – clear maintenance, p. 118 ÎÎ Process Industry, p. 28 Contact Information Hannu Lamberg Vice President Energy Technology Tel. +358 14 446 7132 Mob. +358 40 716 1578 hannu.lamberg@elomatic.com Sebastian Kankkonen Leading Expert Energy Technology Tel. +358 10 395 7614 Mob. +358 40 849 4996 sebastian.kankkonen@elomatic.com Helsinki Tampere Jyväskylä Jani Kujanpää Design Manager Energy and Plant Design Mob. +358 40 865 7810 jani.kujanpaa@elomatic.com Jukka Summanen Design Manager Energy Consulting Tel. +358 14 338 8338 Mob. +358 40 747 0223 jukka.summanen@elomatic.com Kari Toivonen Senior Vice President Tel. +358 2 412 4398 Mob. +358 40 771 1715 kari.toivonen@elomatic.com Olli Schemeikka Vice President Energy Tel. +358 14 446 7145 Mob. +358 40 740 6750 olli.schemeikka@elomatic.com Timo Maaskola Design Manager Tel. +358 14 446 7134 Mob. +358 50 583 1779 timo.maaskola@elomatic.com Energy
  • 44. 42      The Elomatic Catalogue With our network of offices and partners Elo- matic is capable of serving the Marine indus- try on a global basis. We have the resources and skills required to successfully complete a wide range of design, engineering and project management tasks for customers in the Marine industry. All disciplines – full product life cycle Our services cover all disciplines and the full life cycle of the products from feasibility studies and pre-design to detail design, production support, site supervision and lifecycle support. ■■ Project and concept design ■■ Marine design and engineering ■■ Newbuilding support ■■ Environmental retrofit support ■■ Information management solutions Marine Industry
  • 45. 2  Industrial Expertise Areas     43 Comprehensive range of services Marine Way of working We have successfully completed a variety of different consulting, design and engineering projects, among them projects that have involved up to 200 of our en- gineers. For each large project we form a project group carefully managed and manned with experts from the various teams within our office network, and if required from partner companies. We have the unique possibility to combine design and software development resources under the global Elo- matic control and management to guarantee excellent quality products and services at a competitive price. With our sophisticated engineering and communi- cation tools we can distribute the design and review work between our offices. Using the same technol- ogy, our customers may follow up project progress in real time. International network of offices Elomatic serves the marine industry from four offices each specialised in different engineering and consult- ing areas related to shipbuilding and ship operation. Two of the offices are located in Finland (Turku and Helsinki), one in Poland (Gdańsk) and one in Serbia (Belgrade).
  • 46. 44      The Elomatic Catalogue Our expert teams are capable of carrying out any assignment related to basic or detailed engineering of any type of seagoing ves- sel. We have accumulated experience from a wide range of different assignments for ship- yards as well as turnkey and equipment sup- pliers. Our skills cover all design disciplines including ship theory, hull and structures, ma- chinery, HVAC, deck, interior and cabin design as well as electrical systems. Basic design We take care of the complete pre-design and classifica- tion package required for the successful continuation of ship design and production. In addition to our teams focused on ship design we utilise Elomatic’s specialist skills for FEA and structural analyses, flow calculations and visualisations. ■■ Strength analysis, FEM and CFD calculations ■■ Classification calculations for steel structures ■■ Structural classification drawings ■■ Layouts for machinery and other technical areas ■■ Diagrams for machinery and auxiliary systems ■■ Propulsion arrangements and calculations ■■ Machinery automation ■■ Architectural design, material specifications ■■ Layouts of accommodation, public and crew areas ■■ Cabin layouts and modular cabin mock-ups ■■ Catering systems and arrangements ■■ Staircase arrangements ■■ Escape calculations, plans, and analysis ■■ Arrangements of lifeboat and mooring decks ■■ Structural fire protection and insulation plans ■■ Diagrams for HVAC systems ■■ Power generation and distribution ■■ Lighting, communication, and alarm systems ■■ System calculations ■■ 3D modelling, routing and visualisations ■■ Procurement support Marine Design and Engineering
  • 47. Comprehensive range of services Marine 2  Industrial Expertise Areas     45 Detail design Most of the work is performed utilising sophisticat- ed 3D software such as Nupas-Cadmatic and AVEVA Marine. By using 3D design we generate a compre- hensive and accurate model to integrate machinery, equipment, piping, ducting and cable trays with the steel structures. Based on the model we produce the necessary drawings, part lists and CNC data. With our eBrowser software we use the virtual model for visuali- sation in the design process and also during construc- tion at the shipyard. ■■ Detailed layouts of machinery, technical spaces, public, crew, and accommodation areas ■■ Detailed arrangements of lifeboat and mooring decks ■■ Complete 3D product models ■■ Prefabrication drawings for e.g. machinery and in- terior modules ■■ Pipe packages, isometrics, and spools ■■ Electrical cabling, connection, and circuit diagrams ■■ Material and part lists, assembly drawings ■■ Nesting of plates and profiles ■■ Cutting and bending data for steel structures and pipes ■■ Detailed weight calculation with COG Prefabrication and modularisation Elomatic has a long and successful track record of de- livering innovative ideas for modularisation, prefabrica- tion technology and its applications. The most significant benefits of prefabrication technol- ogy are gained from moving a major part of the work from the ship into workshops. The benefits gained in- crease exponentially with the complexity of the pre- fabricated modules introduced. Elomatic has experi- ence of designing big pre-fabricated modules such as engine casings and AC Rooms. We have designed modular crew and passenger cab- ins since 1984 for more than 100 different vessels and we have also carried out the design of public spaces for cruise ships based on 100% prefabricated modules.
  • 48. 46      The Elomatic Catalogue Elomatic provides a wide range of services for Shipowners. The assignments may be spe- cific one-off studies or comprehensive design and engineering projects and may cover any phase of the vessel’s lifecycle. Our goal to cre- ate quality products and services is achieved by combining creativity with technical exper- tise. Elomatic offers experienced staff in all disciplines of na- val architecture, marine engineering and project man- agement to assist in both newbuilding projects and conversions. We also supply special services such as laser scanning, 3D modelling, exterior design, architectural design and coordination as well as various visualisation tasks Concept and project design We identify the Shipowner’s needs and develop the ideas into feasible concepts and solutions. Our excel- lent naval architectural skills and advanced design tools combined with our profound knowledge of the required rules and regulations ensure the good perfor- mance of the vessel. All project materials needed for a shipbuilding contract can be produced by Elomatic. We also provide services related to bid evaluation and contract negotiations. Naval architecture ■■ General arrangement ■■ Machinery arrangement ■■ Building specifications ■■ Conversion specifications ■■ Line development ■■ Resistance and propulsion ■■ Coordination of model tests ■■ Sea keeping and load analysis ■■ Noise and vibration studies ■■ Rules and legislation follow-up Marine Life Cycle Solutions Delivery OperationBuilding Concept Recycling Contract Upgrades Maintenance Newbuilding support Information management support Project, concept and architectural design Basic and detail design Environmental retrofit support
  • 49. Comprehensive range of services Marine Hydrostatics and stability ■■ Hull form and hydrostatics ■■ Intact stability calculations ■■ Damage stability calculations ■■ Ship weight control ■■ Inclining tests and stability material updates ■■ On board NAPA support Safety ■■ Safety studies and evaluations ■■ Safe return to port ■■ Structural fire protection ■■ Fire safety ÎÎ Environmental Retrofits, p. 48 ÎÎ Health, Safety and Environment, p. 126 ÎÎ Information Management Solutions, p. 50 R&D studies and analyses We carry out R&D studies in various stages of a project to support the decision making process and help in selection of the appropriate technology and solution. Feasibility studies including technical, logistic, and fi- nancial analyses are carried out to find out the suit- ability of a ship for a certain transportation task or to compare several alternatives in order to find an optimal solution for the operation. Newbuilding support Elomatic provides support for the selection of building yards and related negotiations. When a newbuilding contract has been signed we can form or take part in an on-site inspection team that takes care of plan ap- proval and on-site supervision. We assist the shipowner with project management and coordination and after delivery we provide guarantee support and perform troubleshooting on board. 2  Industrial Expertise Areas     47
  • 50. 48      The Elomatic Catalogue New and expected environmental regulations will have a significant impact on the world merchant fleet and require retrofitting of ex- isting ships. Elomatic has the expertise, spe- cial competence, experience and resources to provide the key services required for the suc- cessful implementation of retrofit projects. We focus on ballast water management, sul- phur scrubbers and other exhaust gas clean- ing solutions, alternative fuels such as LNG as well as energy savings in general. Our system- atic retrofit approach ensures the selection of the most suitable technology, which can be integrated with existing systems and struc- tures and installed in a cost efficient way. The IMO ship pollution rules set limits for sulphur oxide and nitrogen oxide emissions from ship exhausts. Eve- ry ship is unique and requires a comprehensive evalu- ation when selecting and planning for the optimal so- lution for the reduction of SOx with scrubbers and NOx with selective catalytic reduction (SCR) plants. Ballast water Impending regulations require treatment plants to be installed on most existing ships around the globe. There are several technical, operational and cost con- siderations that have to be taken into account when choosing the right ballast water management solution. Alternative fuels Exhaust gas emissions can be reduced by using alter- native fuels to heavy fuel oil such as marine diesel oil or LNG. Dual fuel operation may also be an alternative. phase 1The most cost efficient solution As an independent consultancy service provider we ensure that the most cost efficient and effective so- lution is proposed and that the most suitable sup- plier is selected. Through ship inspections, feasibil- ity studies and technology evaluations we compare alternative solutions and their consequences, taking all technical, operational and economical aspects into account. phase 2Successful project execution The key to a successful retrofit project is custom- made integration design. Our experienced naval ar- chitects and engineers tailor the design and handle classification approvals thereby ensuring efficient installation and avoiding costly surprises. If neces- sary, we use laser scanning to verify the exact input measures from the existing ship. Marine Life Cycle Solutions – Environmental Retrofits Four phases to success
  • 51. 2  Industrial Expertise Areas     49 Comprehensive range of services Marine Efficiency Saving energy means reducing both costs and emis- sions. There is a wide range of technical and operation- al measures that can be introduced on existing ships in order to achieve these goals. Environmental services and solutions ■■ Environmental maritime consultancy ■■ Green ship design ■■ Environmental technology evaluations ■■ Energy efficiency and optimisation ■■ Environmental impact assessments ■■ Emissions and carbon footprint calculations ■■ Environmental legislation follow up ■■ Technology retrofit projects Technology retrofits ■■ Feasibility studies and ship inspections ■■ Technology evaluations and cost estimations ■■ As built verification using laser scanning ■■ Integration design and classification documenta- tion ■■ Detail design and workshop drawings ■■ Project management and supervision phase 3Securing optimised installation Minimising off-hire time is of utmost importance in a retrofit project. This can be achieved with prov- en detail solutions and choice of materials. Regard- less whether the installation is done by an experi- enced shipyard or a contractor, workshop drawings are needed on a case by case basis. phase 4Minimised off-hire The vessels return to service as scheduled and the implementation of plans is ensured through the management and site supervision services carried out by our experienced personnel. The most cost efficient solution Successful  project   execution Securing optimised installation Minimised  off-hire
  • 52. 50      The Elomatic Catalogue To improve your ships’ operational perfor- mance Elomatic offers solutions to generate, organise and integrate technical information. We have developed a concept that combines operational management e.g. maintenance functions with document and equipment management, supported by an easy-to-use 3D model user interface. Additional benefits are gained through improved communica- tion and training. As part of the concept we offer qualified support for implementation and updating. EloWise software, customisation and implementation We build our services on purpose-built state-of-the- art software that we customise based on the particular needs of our customers. We have developed a software family to cover all the various information manage- ment requirements. The modules relevant to the ap- plication are fully integrated to form the core of our EloWise concept. Current status audits and information management consultation Starting with a status audit of our customer’s current in- formation management procedures and available data we propose the optimal application of our EloWise concept including data content principles and imple- mentation steps. Marine Life Cycle Solutions – Information Management Solutions Search Browse in 3D Explore Maintenance Documents Equipment Ship Deck DL Engine   Certificate   Diagram   Layout with Qualified Support All items in the database are interlinkedOneTool
  • 53. 2  Industrial Expertise Areas     51 Comprehensive range of services Marine Information structure set-up and data entry services Based on the agreed specification we create document and equipment hierarchies and databases and when possible also link the data to a computer model, pan- oramic 360° photos or laser scanned images. Mainte- nance specifications as well as spares and storage data are defined and all necessary references are generated. This data entry is made in close co-operation with the shipowner. Data updating services The information is easily updated and instantly avail- able throughout the vessel’s life cycle for all relevant parties both on board and ashore. This is valuable both during daily operations and especially in emergency situations when finding the right information quickly is crucial for decision making. Our technical information updating service ensures that technical and statutory documents, equipment data, and 3D models are kept up to date. Utilising our marine design services we can take care of the engineering of retrofits and conver- sions and in the meantime ensure that the data in your EloWise system is kept up to date. Training Safe and efficient operation requires a well-trained crew. Elomatic’s EloWise concept provides excellent possibilities to improve crew training. We also provide support in developing training programs and can con- duct actual training if required. Easy access to information Improved trainingTrouble free retrofits Reliable maintenance Elomatic Life Cycle Solutions
  • 54. 52      The Elomatic Catalogue Cruise and ferry Aida Prima 124,500 GT cruise ship built by Mitsubishi Heavy In- dustries, Japan for AIDA Cruises, scheduled for deliv- ery in 2015. ■■ Coordination design of several main fire zones us- ing Nupas-Cadmatic and MHI Mates software ■■ Coordination design specialist work and produc- tion coordination and supervision at yard in Na- gasaki ■■ Interior design for SPA area for turnkey company Mein Schiff 3 99,000 GT cruise ship built by STX Finland for TUI Cruis- es. The ship was delivered in 2014. ■■ Basic design and diagrams for hull structures, HVAC, interior, machinery, deck outfitting and electrical systems ■■ Interior and HVAC detail design for several areas ■■ Detail design for cabin modules, all disciplines Oasis and Allure of the Seas 225,000 GT Cruise vessels built by STX Finland, Turku for Royal Caribbean Cruises. ■■ Basic design for one third of the vessel including all disciplines ■■ Detailed design for extensive part of hull, machin- ery, AC rooms and passenger outer decks, in total over 450,000 design hours Freedom of the Seas Three 160,000 GT cruise ships delivered by Aker Finn- yards, Finland to Royal Caribbean Cruises. ■■ Basic design for hull, machinery, interior and out- fitting and detailed design for hull and technical machinery areas ■■ Participation in electrical basic design on site ■■ Detailed design for machinery areas ■■ Check of reference standard for interior com- plexity Selected References Viking Grace Photo © Gasum Oy Aida Prima Freedom of the Seas Oasis of the Seas
  • 55. 2  Industrial Expertise Areas     53 Marine Selected References Crystal Serenity 68,870 GT cruise ship built by Aker Yards, France for NYK Line / Crystal Cruises. ■■ Hull modelling, workshop drawings and produc- tion information for an extensive part of the vessel ■■ HVAC pre-coordination and coordination design for one fire zone ■■ For NYK-Line: Site assistance for hull, outfitting, electrical, accommodation as well as technical as- sistance to the project manager Viking Grace 57,500 GT LNG operated cruise ferry built by STX Fin- land for Viking Line. ■■ Basic design for LNG piping including calculations ■■ Architectural design of passenger cabins ■■ Detail design for hull, main engine rooms, deck outfitting including LNG tank and bunkering ar- eas, cabins and cabin areas ■■ Preparation of workshop drawings, prefabrication drawings, material lists Stena Hollandica and Stena Britannica 64,000 GT RoPax ferries built by Wadan Yards for Stena. ■■ Modular cabin design for STX Finland Cabins Color SuperSpeed I & II 33,500 GT RoPax ferries built by Aker Yards, Rauma for Color Line. ■■ Basic design for hull, machinery, safety and elec- trical systems. Participation in basic design for in- terior, deck outfitting and HVAC ■■ Detailed design for electrical systems, forward half of the hull and part of the machinery areas Spirit of Britain 47,600 GT Ropax built by Ferry STX Cruise Finland / Rauma for P&O. ■■ Electrical design of main switchboards Color Fantasy and Color Magic 72,000 GT cruise ferries built by Aker Yards, Turku for Color Line. ■■ Basic design for AC ducting and participation in other areas of basic design ■■ Class calculations ■■ Architect and detailed design for crew areas ■■ Detailed design and production information for passenger cabin areas ■■ Detailed design: hull, machinery, technical rooms ■■ Car deck outfitting design Mein Schiff 3 Crystal Serenity Color Superspeed
  • 56. 54      The Elomatic Catalogue Special vessels Gullmaren 80 cars / 297 pax road ferry built by Uusikaupunki Workboat for Färjerederiet Sweden. ■■ Ship theory calculations, hull classification design ■■ FEM analyses for ramps ■■ ME layout and machinery/ piping detail design with 3D Nupas-Cadmatic MCMV 2010 Katanpää, Purunpää and Vahterpää MCMV 2010 class mine countermeasure vessels built at Intermarine, Italy for the Finnish Navy. ■■ Detail design of machinery and HVAC systems us- ing Nupas-Cadmatic ■■ Technology transfer and on-site design support Louhi Multipurpose icebreaking oil recovery vessel built by Uki Workboat, Finland for the Finnish Environmental Institute SYKE. ■■ Updating of basic design ■■ Detail design for all design disciplines covering the entire vessel using Nupas-Cadmatic, Tribon M3 and AutoCad Mikhail Ulyanov and Kirill Lavrov 72,700 DWT double acting arctic shuttle tankers de- signed by Aker Arctic Technology for Admiralty Ship- yards. ■■ Basic design for machinery, HVAC, interior, electri- cal and cargo systems Norilskiy Nickel 14,500 DWT diesel electric double acting icebreaking container/cargo vessel built at Aker Yards Helsinki for OJSC MMC Norilsk Nickel. ■■ Basic design for hull, machinery and HVAC ■■ FEM calculations ■■ Detail design for hull, machinery and deck outfit- ting Kindral Kurvits 64 m offshore oil collecting patrol vessel built by UKI Workboat Ltd for Estonian government. ■■ Basic design ■■ Detail design of all design disciplines using Nupas-Cadmatic Norilskiy Nickel Mikhail Ulyanov Kindral Kurvits Louhi
  • 57. 2  Industrial Expertise Areas     55 Marine Selected References Conversions and retrofits Bit Viking, LNG retrofit LNG Pack retrofit design for chemical tanker Bit Viking. The work was done for Wärtsilä. ■■ Laser scanning ■■ Exhaust stack gas flow calculations in emergency case and burst disc solution ■■ LNG pipe, strength calculations, flow calculations ■■ 3D modelling and detail design ■■ Site assistance Color SuperSpeed 2, scrubber retrofit Exhaust gas scrubber retrofit design for Color Line vessel Color SuperSpeed 2. ■■ Basic design including 3D modelling ■■ Detail design BWT study Ballast Water treatment system study for Neste oil tankers: Mastera, Tempera, Futura, Jurmo, Purha, Neste, Suula and Kiisla. ■■ Tanker fleet BWT technology evaluation and inte- gration design Conversion of Prathiba Narmada Conversion from tanker to bulk carrier. The work was done for Polarkonsult, Norway. ■■ Concept design ■■ Stability calculations, strength analysis ■■ Class documentation ■■ Conversion specifications ■■ Material orders ■■ Visualisations and inspections on board Crystal Symphony, refurbishment of spa area ■■ Concept and detailed engineering for the interior refurbishment work ■■ Complete modular design of spa area Lengthening of Enchantment of the Seas Enchantment of the Seas was lengthened with a 22.2 m midbody section. ■■ Project engineer on site ■■ Participation in the basic design for machinery, in- terior and HVAC systems Prathiba Narmada Mastera Bit Viking Enchantment of the Seas
  • 58. 56      The Elomatic Catalogue Marine concepts NYK Super Eco Ship 2030 Innovative concept design of a futuristic, environmen- tally friendly and low emission container ship for MTI / NYK Line, Japan. Elomatic cooperated with MTI, NYK Line’s research institute and Garroni Progatti to develop the 8,000 TEU container ship that boasts a 70% reduc- tion in CO₂ emissions. Utopia 105,000 GT residential ship concept developed for Uto- pia Residences. The ship is intended for worldwide cruising with 190 ultra-luxurious estates. ■■ Concept development ■■ Stability analyses ■■ Full building specification Attila Backhoe dredger Attila for Wasa Dredging. ■■ Project development jointly with Wasa ■■ Hydrostatics and stability calculations ■■ Hull classification ■■ Basic design and outfitting design Turva, UVL 10 Concept development of multipurpose offshore patrol vessel with functions for prevention of environmental damage, search and rescue, and different underwater assignments. ■■ Complete concept design for LNG application de- velopment, machinery arrangement, machinery system calculations and specification Information management Turva EloWise was selected by the Finnish Border Guard as the maintenance and technical data administration tool for the new offshore patrol vessel TURVA built by STX Finland in Rauma. ■■ The system was customised and the data struc- ture was defined by Elomatic to fulfil the opera- tor’s requirements ■■ The data entry was made in close co-operation between the operator, the yard and Elomatic Attila Utopia
  • 59. 2  Industrial Expertise Areas     57 Marine Selected References Related services ÎÎ Automation,seeElectrical,Instrumentation,Automation&IT,p.72 ÎÎ ComputationalFluidDynamics(CFD),seeTechnicalAnalysis,p.140 ÎÎ Electrification,seeElectrical,Instrumentation,Automation&IT,p.72 ÎÎ Health, Safety and Environment, p. 128 ÎÎ StrengthCalculations(FEM), seeTechnical Analysis, p. 140 ÎÎ Visualisation, p. 98 Patrik Rautaheimo Senior Vice President Marine and Offshore Engineering Resources Tel. +358 2 412 4357 Mob. +358 40 518 5806 patrik.rautaheimo@elomatic.com Peter Albrecht Vice President Shipowners, Marine Marketing Tel. +358 2 412 4675 Mob. +358 400 201 348 peter.albrecht@elomatic.com Juha Husu Vice President Shipbuilding, Marine Sales Tel. +358 2 412 4312 Mob. +358 40 544 1859 juha.husu@elomatic.com Ivan Maksić Managing Director Elomatic d.o.o. Tel. +381 113 837 427 Mob. +381 637 751 053 ivan.maksic@elomatic.com Ray Essén Senior Vice President Shipowners, Life Cycle Solutions Tel. +358 2 412 4667 Mob. +358 400 784 025 ray.essen@elomatic.com Contact Information Henrik Bachér Vice President Ship and Offshore Tel. +358 10 395 7626 Mob. +358 400 444 004 henrik.bacher@elomatic.com Antti Yrjänäinen Senior Design Manager Tel. +358 10 395 7601 Mob. +358 40 501 1414 antti.yrjanainen@elomatic.com Veikko Jussila Managing Director Elomatic Sp. z.o.o. Mob. +48 728 487 324 Mob. +358 40 551 4185 (FI) veikko.jussila@elomatic.com Helsinki Belgrade Gdańsk Turva
  • 60. 58      The Elomatic Catalogue Our offshore services include conceptual de- sign, engineering, procurement, project man- agement and EPC turnkey deliveries for off- shore hydrocarbon production. We specialize in arctic offshore with an em- phasis on the Russian Federation and the Caspian Sea region. We have developed a unique fixed-ice resistant offshore platform for arctic and Caspian Sea shallow water de- velopments. We combine traditional offshore EPC services and our shallow water arctic platform con- cept with hydrocarbon production and well service applications for new or mature off- shore fields. Key service areas ■■ Front end engineering studies ■■ Concept design and engineering ■■ Modernizations and winterizations ■■ Lifecycle support and solutions ■■ Project management and consulting ■■ Equipment and products: drilling, production facilities and newbuildings ■■ Construction and commissioning – mid-size to EPC ■■ Offshore production systems – horizontal and multi-well offshore applications ■■ Electrical, Instrumentation & IT ■■ Offshore safety expertise and analyses ■■ Environmental considerations ■■ Process technology expertise ■■ Offshore energy generation ÎÎ Laser Scanning, p. 104 Offshore Industry Gazprom SPAR-type Oil Rigs SX 130 – Platform Supply Vessel
  • 61. 2  Industrial Expertise Areas     59 Offshore Comprehensive range of services Full range of offshore design disciplines Elomatic is a leading designer of ship and platform structures and systems. We are strong in the area of HVAC, electrical, deck outfitting and interior design of accommodation areas (LQ), and we also have vast ex- perience in hull structure design as well as machinery and piping system and workshop design. ■■ Structural design and engineering ■■ Architectural and interior design ■■ Machinery and piping ■■ Deck outfitting ■■ Electrical and automation ■■ HVAC ■■ Transportation analysis ÎÎ Design and Engineering Disciplines, p. 68 ÎÎ HVAC Engineering, p. 78 ÎÎ Mechanical Engineering, p. 80 ÎÎ Plant and Process Engineering, p. 82 Specialised EIA & IT know-how Elomatic’s EIA & IT know-how covers all the electrical, instrumentation and automation requirements of de- manding offshore projects. This is complemented by our expert IT know-how, which enables us to provide our customers with comprehensive offshore EIA & IT solutions. ■■ ATEX-classified areas ■■ Risk analysis and safety integrity specifications ■■ Engineering supervising and coordination ser- vices ■■ Design, commission and start–up services of au- tomation (DCS) and programmable logic control- ler (PLC) systems ÎÎ Electrical, Instrumentation, Automation & IT, p. 72 Prirazlomnaya Anchor Handling Support Vessel
  • 62. 60      The Elomatic Catalogue Offshore safety expertise and analyses We have a solid understanding of the safety issues in the offshore business and produce safety plans, fire control plans, emergency exit plans for our offshore industry customers. Our technical analysis experts use simulations to inves- tigate possible explosions and fires. This significantly improves personnel safety by reducing accident risk and minimises injuries sustained in accidents. If a de- vice malfunctions the damage to other devices is min- imised. ■■ Rescue plan services ■■ Validation services ÎÎ Health, Safety and Environment, p. 128 Environmental considerations Offshore projects are by nature exposed to environ- mental risks. Elomatic has extensive expertise in ana- lysing these risks and providing contingency plans. Our core goal is to take care of environmental issues while at the same time producing significant savings for our customers. Our emissions experts analyse emissions in accidents with computational fluid dynamics (CFD) technolo- gies that allow the dispersion of harmful materials to be predicted accurately and the treatment thereof op- timised. ÎÎ Environmental Orientation, p. 10 ÎÎ Technical Analysis, p. 140 Technical Analysis (FEM, CFD, CEM) Laser Scanning
  • 63. 2  Industrial Expertise Areas     61 Offshore Comprehensive range of services Process technology expertise Elomatic has gained extensive experience over the years in both offshore and onshore processes and we are able to cover the full range of process services re- quired on offshore vessels and installations as well as for oil and gas industry investments. We identify, select and install the best alternatives without bias towards particular technology providers. ■■ Process simulations, energy and mass balances and dimensioning ■■ Equipment/unit operation dimensioning and ma- terial selections ■■ Process flow sheets and P&I Diagrams ■■ Utility requirements and systems ■■ Risk evaluations, Hazop analyses ÎÎ EloWise – Information Management Solutions, p. 116 ÎÎ 360°tools – clear maintenance, p. 118 ÎÎ Plant and Process Engineering, p. 82 ÎÎ Risk Analyses, p. 132 Offshore energy generation Elomatic’s know-how covers various types of energy generation. We have completed over 130 diesel power plant projects in over 40 countries around the world in the past 30 years. Our energy and machinery related design references include the following: ■■ New buildings; basic design, diagrams, calcula- tions, 3D modelling, workshop-drawings, spools ■■ Conversions from feasibility studies to shop draw- ings: LNG retrofits, scrubber conversions ■■ Energy efficiency audits ÎÎ Energy, p. 36 ÎÎ Energy Audit Services, p. 138 ÎÎ Marine Life Cycle Solutions – Environmental Retrofits, p. 48 Diesel Power Plant Projects Oil Drilling Rigs FPSOs
  • 64. 62      The Elomatic Catalogue Europlan Engineering Oy Oil drilling rig, Cosco Platform Labin ■■ Accommodation plans ■■ Ceiling plans, floor covering and window scheme ■■ Fire protection plan, emergency exit plan ■■ HVAC diagrams, HVAC coordination drawings ■■ AC room layouts Gazprom SSFDR Polar Lights and SSFDR Polar Star. Client Techni- cal Representative for newbuilds. ■■ Conceptual and detailed engineering review and approval ■■ Vendor coordination ■■ Quality assurance support ■■ Project monitoring support ■■ Work inspection support Jack-Up Amazone ■■ Various modernisation turnkey supplies ■■ E.g. 2007 mast & drilling package Lukoil, BKE Shelf Jack-Up Astra ■■ Various modernization turnkey supplies ArktikmorNeftegazRazvedka Project design for modernization of BOP systems for drillship ”Deep Venture” ■■ Conceptual engineering ■■ Specification, sourcing and evaluation of 15k BOP system both new and second hand alternatives ■■ Refurbishment specifications for turnkey mod- ernization Technip Offshore Finland Oy SPAR-type Oil Rigs ■■ Steel structural design ■■ Outfitting design Pipe laying vessel conversion ■■ Detailed hull design Selected References Lukoil, Amazone Elomatic Concept Design Technip Offshore Finland
  • 65. 2  Industrial Expertise Areas     63 Offshore Selected References and Contact Information Elomatic concept design vessel Offshore construction Vessel ELO WM 120 ■■ Multi-task capabilities with varying mixes of heavy lift, ROV deployment, pipe laying and diving ■■ Shallow water ice-class PSV STX Vietnam Offshore, Vietnam AH08 Anchor Handling Support vessel ■■ Extensive design update including basic and detail design using Nupas-Cadmatic Ulstein Engineering SX130 – Platform Supply Vessel ■■ 3D piping coordination ■■ Piping system and ISO drawings ■■ Hull workshop documentation Azerbaijan International Operating Company (AIOC), Kvaerner Masa-Yards, Norway Israfil Guseinov – pipe laying barge in Baku, Azerbaijan ■■ Supervising of refurbishment work ■■ Supervision and commissioning of machinery ar- eas, safety plans and instructions for safety equip- ment on board. Kvaerner Oil & Gas / Esso Jotun Field FPSO hull ■■ Hull classification, interior layouts, schemes and workshop drawings, detail design of service hatches Offshore R&D Conceptual design of shallow water ice resistant fixed platform for Arctic shelf areas (Patent applied) Aker Offshore Oy Offshore installation barge in Krasnye Barrikady ship- yard in Astrakhan, Russia ■■ Hull detail design, piping design of ballast and sounding piping and instrumentation design ■■ Mechanical design of anchor windlass, stairs, plat- forms and hand-rails, installation supervising and commissioning of piping systems and ventilation ■■ Commissioning of diesel generators, documenta- tion of operation manuals and testing procedures COS Volgograd Wipimorneft ■■ Filanowski LQP-2 platform, helideck and connect- ing bridge Patrik Rautaheimo Senior Vice President Marine and Offshore Tel. +358 2 412 4357 Mob. +358 40 518 5806 patrik.rautaheimo@elomatic.com Veikko Jussila Managing Director Elomatic Sp. z.o.o. Mob. +48 728 487 324 Mob. +358 40 551 4185 (FI) veikko.jussila@elomatic.comJoonas Miettinen Vice President Mob. +358 40 531 0429 joonas.miettinen@elomatic.com Henrik Bachér Vice President Ship and Offshore Tel. +358 10 395 7626 Mob. +358 40 044 4004 henrik.bacher@elomatic.com Contact Information Antti Yrjänäinen Senior Design Manager Tel. +358 10 395 7601 Mob. +358 40 501 1414 antti.yrjanainen@elomatic.com Helsinki Gdańsk Pipe Laying Vessel Conversion
  • 66. 64      The Elomatic Catalogue We provide oil and gas asset equipment and services ranging from field concept design, hydrocarbon production modernizations, operational efficiency optimization, field de- velopment and enhanced hydrocarbon pro- duction, to long-term operation and life cycle maintenance services. Production systems Our production systems (FloWQ™) are based on hy- draulic jet pump technology, which is ideal for produc- tion modernizations, enhanced oil recovery, dewater- ing gas wells, well testing and early production, as well as flow backs after fracture treatment and chemical treatment. The FloWQ™ production systems offer the optimal so- lution for heavy oil recovery and for improving hydro- carbon production in challenging well conditions. The FloWQ™ artificial lift solutions are particularly suit- ed to the remote subarctic and desert climates. ÎÎ Watch our video onYouTube http://www.youtube.com/watch?v=HZHdQH9h8p4 Oil & Gas Industry
  • 67. 2  Industrial Expertise Areas     65 Oil&Gas Oil and gas equipment and services Field services Our field services range from basic support to con- struction, operation and maintenance contracts. We do complete installations, hook-up and commis- sioning of FloWQ™ systems, optimize operational effi- ciency, and provide mature oilfield modernizations and enhanced hydrocarbon production solutions. ■■ Construction and Start-Up ■■ Maintenance and Technical Support ■■ Production and Field Management ■■ Training ■■ Field Equipment, Tools and Spares Related services ÎÎ ComputationalFluidDynamics(CFD),seeTechnicalAnalysis,p.140 ÎÎ Energy, p. 36 ÎÎ Energy Audit Services, p. 138 Contact Information Pekka Kaunisto Director, Production Systems Oil and Gas Tel. +358 2 631 8700 Mob. +358 400 240 707 pekka.kaunisto@wellquip.fi
  • 68.
  • 70. 68      The Elomatic Catalogue Elomatic offers its customers engineering know-how that spans all the required disci- plines, thereby allowing us to operate as a one-stop consulting and engineering office. Our services cover the full life cycle of the en- gineered targets from feasibility studies and concept design to detail design, production support, site supervision and product life cy- cle support. Way of working All projects at Elomatic are carefully managed by a pro- ject team manned by experts from the various know- how centres within our office network. We have honed our way of working for 45 years to ensure seamless communication between the teams, accurate sched- uling, coordination and project management. In every project our goal is to deliver the highest quality engi- neering with zero defects. Each project is scheduled, manned and controlled uti- lising our in-house tailor made software. For document management we use the EloDoc system, which we can integrate with 3D product models and equipment da- tabases to form a base for our lifecycle services. Design and Engineering Disciplines Aerospace EIA & IT
  • 71. 3 Elomatic Services     69 Comprehensive range of design and engineering disciplines Disciplines Full range of disciplines ■■ Aerospace and lightweight structures engineering ■■ Architectural and building construction design ■■ Automation engineering ■■ Electrical and instrumentation engineering ■■ HVAC engineering ■■ Information systems engineering ■■ Marine design and engineering ■■ Naval architecture ■■ Classification ■■ Structural design ■■ Interior design ■■ HVAC design ■■ Machinery and piping design ■■ Deck outfitting design ■■ Electrical and automation design ■■ Mechanical engineering ■■ Plant and process engineering ■■ Production engineering ÎÎ Marine Design and Engineering, p. 44 ÎÎ Production Engineering and Development Services, p. 110 HVAC Plant & Process Mechanical Marine
  • 72. 70      The Elomatic Catalogue Elomatic’s aerospace engineers are able to provide comprehensive aerospace solutions from concept design all the way to produc- tion and implementation. Our knowledge spans the full range of disciplines required with particular competence in tooling and manufacturing systems, product engineering and comprehensive project deliveries. We keep abreast of the latest technological innova- tions and are ready to apply them for the benefit of our customers. Our aerospace engineers are support- ed, among others, by our technical analysis experts, product, automation, production engineering and de- velopment as well as our mechanical engineering pro- fessionals. Tooling and manufacturing process engineering ■■ Assembly jigs and fixtures ■■ Lay-up tools and moulds, both metallic and composite ■■ Drilling and routing jigs and fixtures ■■ Automated production cells ■■ Composite materials and manufacturing process consultation, simulation and development Product engineering ■■ All areas of demanding mechanical engineering where low weight, high stiffness, corrosion resistance, fatigue life or life cycle costs are crucial for the final product performance ■■ Co-located engineering team services ■■ Catia V5 CPD and Fibersim capability Aerospace and Lightweight Structures Engineering
  • 73. 3 Elomatic Services     71 Comprehensive range of services AerospaceEngineering Project deliveries ■■ Complete project deliveries through Elomatic EPCM concept including project management, engineering, manufacturing, quality control and commissioning ■■ All manufacturing outsourced to extensive domestic and global supply network Technical analysis for aerospace ■■ Structural analyses for composite and metallic structures (strength, vibration, stability and fatigue) ■■ CFD and thermodynamics ■■ Simulation of mechanics (MBD) ■■ Explicit analyses (collisions, ROPS, FOPS) ÎÎ Technical Analysis, p. 140 AerospaceEngineering Risto Kallinen Design Manager Mob. +358 50 410 6994 risto.kallinen@elomatic.com Contact Information