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70-23
Rear door trim
Component locations, overview
1 - Door trim
Removing installing page 70-25
2 - Clip locator
3 - Outer connecting piece
4 - Outer filler piece
5 - Rear door trim insulation
page 70-37
6 - Foam seal
7 - Inner filler piece
8 - Inner connecting piece
9 - Guide for locking knob
10 - Interior door handle
Removing page 70-27
11 - Trim panel
Removing page 70-36
12 - Window crank handle
Page 1 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-24
13 - Speaker (woofer)
Removing page 70-16
14 - Door warning and footwell lights
Removing page 70-33
Page 2 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-25
Rear door trim, removing and installing
Vehicles with manual window crank page 70-28 .
- Remove bolt -1-.
Tightening torque: 1.5 Nm (13 in. lb)
- Pull handle shell -2- downward out of door trim -4-.
- Remove nut -3- (1x).
Tightening torque: 2.5 Nm (22 in. lb)
Note:
The Bowden cable for the inside door mechanism and the electrical
harness connectors are not disconnected until after removing door trim -3-
.
- Remove bolts -1- (2x).
Tightening torque: 1.5 Nm (13 in. lb)
- Lift door trim -3- up and out of door shell.
- To install, bases -4- for detent notches -2- (7x) must be fully installed.
Page 3 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-26
Note:
When installing, make sure that hook -3- faces upward.
- Pull Bowden cable -1- out of guide -2- and remove.
- Disconnect electrical harness connectors.
Page 4 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-27
Interior door handle, removing
- Remove door trim page 70-25 .
- Press spring -2- in direction of arrow -A- and remove interior door
handle -1- toward front.
Page 5 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-28
Rear manual window crank, removing
and installing
- Press in flat side of flat-head screwdriver in direction of arrow -1-.
- Rotate flat-head screwdriver in direction of arrow -2-.
- Pull off cover in direction of arrow -3-.
- Remove bolt -1-.
Tightening torque: 2.5 Nm (22 in. lb)
- Remove manual window crank -2- and base -3-.
Page 6 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-29
Rear door manual window crank installation
position
Illustration shows left manual window crank (right-side is mirror of left).
A - Driving direction
a - Installation position with window closed, at 40 20 angle toward
rear.
Page 7 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-30
Release button, adjusting
- When locked, release lever must not project more than dimension -a-.
Dimension -a-: 0-2 mm countersunk
Page 8 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-31
Power window switch, removing and
installing
- Remove door trim page 70-25 .
- Remove insulation page 70-37 .
- Use screwdriver to remove retaining tabs -1-.
- Remove power window switches -2-.
Page 9 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-32
Bass speaker, removing
- Remove door trim page 70-25 .
- Remove insulation page 70-37 .
- Remove bolts -1- (3x).
Tightening torque: 1.5 Nm (13 in. lb)
- Remove bass speaker -2-.
Page 10 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-33
Door warning light and footwell lights,
removing and installing
- Detach door warning light -1- from below using screwdriver and
remove toward outside together with cable.
- Disconnect door warning light -1-.
- Detach footwell lights -2- from front using screwdriver and remove
toward outside together with cable.
- Disconnect footwell lights -2-.
Page 11 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-34
Grip handle cover with power window
switch unit, removing and installing
- Remove door trim page 70-25 .
- Remove insulation page 70-37 .
- Pull vapor barrier -3- down in area of trim.
- Remove bolts -1- (2x).
Tightening torque: 1.5 Nm (13 in. lb)
- Press both sides of spring -4- in direction of arrow -A-, and remove grip
handle cover -2-.
Page 12 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-35
Vapor barrier, removing
- Remove door trim page 70-25 .
- Remove insulation page 70-37 .
- To install, press in vapor barrier -1- in area of adhesive bead -2-.
- Push power window electrical harness connectors through vapor
barrier.
Page 13 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-36
Tim panel in door trim, removing
- Remove door trim page 70-25 .
- Remove insulation page 70-37 .
- Pull vapor barrier -3- down in area of trim.
- Carefully open clips -2- of clips -1-.
- Remove trim panel.
Page 14 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-37
Rear door trim insulation, removing and
installing
- Insulation -1- must be inserted into door trim -2- all around.
- When removing or installing insulation -1-, ensure insulation is not
damaged when installing it over retaining tabs or electrical harness
connectors.
Page 15 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-38
Door trim replacement panel for
speaker, cutting out
- Cut out trim at marking -1- using available tools.
- Drill trim at -2- (7x) using 5 mm drill bit.
Page 16 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
70-39
Speaker trim, installing
- Insert speaker trim from front and secure speaker trim with clips -1-
(7x).
Page 17 of 17Rear door trim
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2

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AUDI A4 B5 1.8L 1996 BADY INTERIOR 70 23 rear door trim

  • 1. 70-23 Rear door trim Component locations, overview 1 - Door trim Removing installing page 70-25 2 - Clip locator 3 - Outer connecting piece 4 - Outer filler piece 5 - Rear door trim insulation page 70-37 6 - Foam seal 7 - Inner filler piece 8 - Inner connecting piece 9 - Guide for locking knob 10 - Interior door handle Removing page 70-27 11 - Trim panel Removing page 70-36 12 - Window crank handle Page 1 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 2. 70-24 13 - Speaker (woofer) Removing page 70-16 14 - Door warning and footwell lights Removing page 70-33 Page 2 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 3. 70-25 Rear door trim, removing and installing Vehicles with manual window crank page 70-28 . - Remove bolt -1-. Tightening torque: 1.5 Nm (13 in. lb) - Pull handle shell -2- downward out of door trim -4-. - Remove nut -3- (1x). Tightening torque: 2.5 Nm (22 in. lb) Note: The Bowden cable for the inside door mechanism and the electrical harness connectors are not disconnected until after removing door trim -3- . - Remove bolts -1- (2x). Tightening torque: 1.5 Nm (13 in. lb) - Lift door trim -3- up and out of door shell. - To install, bases -4- for detent notches -2- (7x) must be fully installed. Page 3 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 4. 70-26 Note: When installing, make sure that hook -3- faces upward. - Pull Bowden cable -1- out of guide -2- and remove. - Disconnect electrical harness connectors. Page 4 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 5. 70-27 Interior door handle, removing - Remove door trim page 70-25 . - Press spring -2- in direction of arrow -A- and remove interior door handle -1- toward front. Page 5 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 6. 70-28 Rear manual window crank, removing and installing - Press in flat side of flat-head screwdriver in direction of arrow -1-. - Rotate flat-head screwdriver in direction of arrow -2-. - Pull off cover in direction of arrow -3-. - Remove bolt -1-. Tightening torque: 2.5 Nm (22 in. lb) - Remove manual window crank -2- and base -3-. Page 6 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 7. 70-29 Rear door manual window crank installation position Illustration shows left manual window crank (right-side is mirror of left). A - Driving direction a - Installation position with window closed, at 40 20 angle toward rear. Page 7 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 8. 70-30 Release button, adjusting - When locked, release lever must not project more than dimension -a-. Dimension -a-: 0-2 mm countersunk Page 8 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 9. 70-31 Power window switch, removing and installing - Remove door trim page 70-25 . - Remove insulation page 70-37 . - Use screwdriver to remove retaining tabs -1-. - Remove power window switches -2-. Page 9 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 10. 70-32 Bass speaker, removing - Remove door trim page 70-25 . - Remove insulation page 70-37 . - Remove bolts -1- (3x). Tightening torque: 1.5 Nm (13 in. lb) - Remove bass speaker -2-. Page 10 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 11. 70-33 Door warning light and footwell lights, removing and installing - Detach door warning light -1- from below using screwdriver and remove toward outside together with cable. - Disconnect door warning light -1-. - Detach footwell lights -2- from front using screwdriver and remove toward outside together with cable. - Disconnect footwell lights -2-. Page 11 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 12. 70-34 Grip handle cover with power window switch unit, removing and installing - Remove door trim page 70-25 . - Remove insulation page 70-37 . - Pull vapor barrier -3- down in area of trim. - Remove bolts -1- (2x). Tightening torque: 1.5 Nm (13 in. lb) - Press both sides of spring -4- in direction of arrow -A-, and remove grip handle cover -2-. Page 12 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 13. 70-35 Vapor barrier, removing - Remove door trim page 70-25 . - Remove insulation page 70-37 . - To install, press in vapor barrier -1- in area of adhesive bead -2-. - Push power window electrical harness connectors through vapor barrier. Page 13 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 14. 70-36 Tim panel in door trim, removing - Remove door trim page 70-25 . - Remove insulation page 70-37 . - Pull vapor barrier -3- down in area of trim. - Carefully open clips -2- of clips -1-. - Remove trim panel. Page 14 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 15. 70-37 Rear door trim insulation, removing and installing - Insulation -1- must be inserted into door trim -2- all around. - When removing or installing insulation -1-, ensure insulation is not damaged when installing it over retaining tabs or electrical harness connectors. Page 15 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 16. 70-38 Door trim replacement panel for speaker, cutting out - Cut out trim at marking -1- using available tools. - Drill trim at -2- (7x) using 5 mm drill bit. Page 16 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2
  • 17. 70-39 Speaker trim, installing - Insert speaker trim from front and secure speaker trim with clips -1- (7x). Page 17 of 17Rear door trim 11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD03.70.2