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Opportunities in Resource
                  Management Industries
                  in Tees Valley




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Contents

To use this interactive         02 Towards Zero-Waste      10 major north sea Port     21 Low Grade
pdf simply click on the         03 resource                                               Heat to energy
                                                           12 Workforce of engineers
links or content list              management                                          22 Gasification
to be directed to the                                      15 municipal Waste             and Pyrolysis
                                04 overview of
relevant pages or use the          Tees Valley             17 Food Waste to energy     24 Waste to Bioethanol
navigation arrows below.                                   20 Wood to energy           25 Weee recycling
                                06 centres of excellence
                                                                                          and asset recovery




                                26 ship and structure      28 choice of sites          32 Help for your
                                   recycling                  and Premises                next move
                                27 effluent and            29 Local support
                                   Waste Treatment
                                                           30 Tees Valley
                                                              Lifestyle




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                                                                                                                        Page 01
Towards a Zero-Waste economy
CONTeNTS                                Government’s review of Waste strategy published in June 2011 restated
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
                                        Government’s commitment to move towards a “zero waste” economy, recognising
    management advantages               waste as a source of renewable energy and gave commitments to encourage and
04 overview of Tees Valley
06 centres of excellence
                                        support both energy from waste and anerobic digestion projects.
10 major north sea Port
    and Logisitics Hub                  the strategy states “energy from waste      ensure this opportunity can be realised    A key element of the zero-waste economy      Global energy players like Air Products,
12 Workforce of engineers               continues to be a rapidly developing        either indirectly through facilitating     is the role of new ‘waste to energy’         sitA and sembcorp have all recently
                                        area, the need to reduce waste going into   the development of infrastructure and      projects that recycle resources into new     announced major investments in
15   municipal Waste                    landfill and develop renewable energy       continued growth in the market for         sources of heat and power. the north east    tees Valley which, combined with the
17   Food Waste to energy               sources as well as innovation in the        outputs, eg heat and solid recovered       of england and tees Valley in particular     area’s proven research capability in
20   Waste Wood to energy               sector provide a significant opportunity    fuel; or directly by avoiding unintended   is becoming a national hub for ‘waste        anaerobic digestion, biotechnology and
                                        for growth. the government’s role is to     regulatory burdens.”                       to energy’, with a string of multi-million   bioremediation, reinforces the tees Valley
21   Low Grade Heat to energy
                                                                                                                               pound projects underway and world-class      credentials as a leading low and zero-
22   Gasification and Pyrolysis                                                                                                research, innovation and facilities.         waste hotspot .
24   Waste to Bioethanol                                                                                                       tees Valley has expertise and potential      This guide aims to provide an overview
25   Weee recycling and                                                                                                        across all elements of the emerging          of the projects and opportunities for
     asset recovery                                                                                                            low carbon economy from anaerobic            the recycling, waste management and
26   ship and structure recycling                                                                                              digestion (AD), heat waste and               new energy industries in Tees Valley,
                                                                                                                               gasification to bioethanol, Weee and the     making it the perfect location to base
27   effluent and Waste Treatment
                                                                                                                               decommissioning of large structures.         your business.
28   choice of sites and Premises
29   Local support
30   Tees Valley Lifestyle
32   Help for your next move




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                                                                                                                                                                                                                     Page 02
Tees Valley’s Resource
CONTeNTS
02 Towards a Zero-Waste economy
                                        Management advantages
03 Tees Valley’s resource
    management advantages               There are substantial business opportunities for Tees Valley to become a leader
04 overview of Tees Valley
06 centres of excellence
                                        in the development of technology and the creation of new businesses based
10 major north sea Port                 on recycling, waste management and the generation of new energy sources.
    and Logisitics Hub
                                        tees Valley is home to many of the major         A host of cutting-edge research facilities are     large companies investing in new bio
12 Workforce of engineers
                                        players that are active in creating a resource   in place around the tees Valley area, which        and waste based technologies
15   municipal Waste                    management industry and independent              are supporting the new processes and
                                                                                                                                            sMes developing new technology and
17   Food Waste to energy               reports have indicated that tees Valley has      practices around industrial biotechnology
                                                                                                                                            investing in production plant
20   Waste Wood to energy               all the ingredients required to meet the         and the high temperature technologies
                                        needs of this new sector.                        required by the ‘waste to energy’ industry.        engineering consulting businesses that
21   Low Grade Heat to energy                                                            these assets include the Centre for Process        design and build facilities here and
                                        there are opportunities to develop and
22   Gasification and Pyrolysis                                                          innovation’s sustainable Processing                abroad
                                        support existing chemical producers
24   Waste to Bioethanol                                                                 business unit which operates the national
                                        in the area as they migrate to a hybrid                                                             internationally significant innovation
                                                                                         industrial Biotechnology Facility; Anaerobic
25   Weee recycling and                 industry that uses a combination of fossil,                                                         facilities for new waste-related processes
                                                                                         Digestion Development Centre; and the
     asset recovery                     bio and waste-based raw materials.
                                                                                         High temperature innovation Centre.                strong university research base.
                                        this transformation brings with it the
26   ship and structure recycling
                                        opportunity to develop a new energy              the region has a strong position in all            First class infrastructure to allow for the
27   effluent and Waste Treatment       infrastructure to support the indigenous         phases of the supply chain through                 easy movement of product
28   choice of sites and Premises       chemical sector. tees Valley has a clear         invention, innovation, development,
                                        critical mass, hosting the second largest        engineering and operations. Key assets           these factors are supported by an
29   Local support                                                                                                                        extremely strong and well-established
                                        petrochemical complex in europe and              include:
30   Tees Valley Lifestyle              major players such as sABiC, ineos,                                                               skills and training base, that together
32   Help for your next move                                                               established process industry businesses        make the tees Valley a key location for
                                        Huntsman and lotte Chemicals.
                                                                                           that are continuously improving their          all aspects of the development of a
                                                                                           operations                                     lower carbon economy and the creation
                                                                                                                                          of new opportunities around resource
                                                                                                                                          management.



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                                                                                                                                                                                                  Page 03
Overview of Tees Valley
CONTeNTS                                Tees Valley is located in north east england, ideally
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
                                        positioned between manchester, Leeds and newcastle.
    management advantages               It includes the towns of Darlington, Hartlepool,
04 overview of Tees Valley
06 centres of excellence
                                        middlesbrough, redcar and stockton, but has a                                                  Edinburgh
10 major north sea Port                 wider sphere of influence extending to the entire                               Glasgow
    and Logisitics Hub                  north east and yorkshire.
12 Workforce of engineers                                                                                                                               Newcastle
15
17
     municipal Waste
     Food Waste to energy
                                                                                                                                                               Tees Valley
20   Waste Wood to energy
21   Low Grade Heat to energy                                                                                                                  Leeds
22   Gasification and Pyrolysis
24   Waste to Bioethanol                                                                                                           Liverpool
                                                                               Hartlepool                                                              Manchester
25   Weee recycling and
     asset recovery
26   ship and structure recycling                                           Billingham                                                                       Birmingham
27   effluent and Waste Treatment                                                                         Redcar
28   choice of sites and Premises
                                                           Stockton-on-Tees                      Middlesbrough
29   Local support
                                              Darlington
                                                                                     Thornaby-            Guisborough             Cardiff
30   Tees Valley Lifestyle
                                                                                      on-Tees
                                                                                                                                                   Bristol                London
                                                                      Eaglescliffe
32   Help for your next move                                                 Yarm




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                                                                                                                                                                                           Page 04
Overview of Tees Valley
CONTeNTS                                the population of the sub-region has
02 Towards a Zero-Waste economy         been increasing steadily in recent years    Population within 30 minutes and one hour drive time of Tees Valley - 2010
                                        and in mid-2010 reached over 660,000,
03 Tees Valley’s resource
                                        making up about one quarter of that of                                   total population   Working population   total population   Working population
    management advantages
                                        the north east region. the catchment                                      within 30 mins     within 30 mins       within 1 hour       within 1 hour
04 overview of Tees Valley              area population of the sub-region,
06 centres of excellence                however, is significantly higher, with      Darlington                       854,000             524,100            2,745,000           1,700,200
10 major north sea Port                 up to one million people within thirty
    and Logisitics Hub                  minutes drive time from its main centres    Hartlepool                      1,076,200            668,300            2,619,700            1,625,000
                                        and 2.7 million within an hours drive.
12 Workforce of engineers
                                        the local road network is excellent and     Middlesbrough                    906,300             553,500            2,766,100            1,718,600
15   municipal Waste
                                        uncongested with the fastest flowing
17   Food Waste to energy                                                           stockton                        1,009,400            615,700            2,776,100            1,718,600
                                        traffic in the country, something which
20   Waste Wood to energy               enables average commuting times
21   Low Grade Heat to energy           of just 22 minutes.                         Redcar                           588,200             361,700            1,633,100            1,007,000
22   Gasification and Pyrolysis         Darlington’s railway station is part of                                                                                                   source: tVu, 2010
24   Waste to Bioethanol                the main east coast rail network and
                                        provides rapid connections southwards
25   Weee recycling and                 to london and northwards to Glasgow
     asset recovery                     and edinburgh in a little over two hours.
26   ship and structure recycling
                                        Durham tees Valley Airport offers flights
27   effluent and Waste Treatment       to a wide variety of major destinations                   Tees Valley
28   choice of sites and Premises       across the uK and europe including
29   Local support                      Amsterdam and Aberdeen.                                     has the
30   Tees Valley Lifestyle                                                                     fastest-flowing
32   Help for your next move                                                                     urban traffic
                                                                                               speeds in the UK



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                                                                                                                                                                                                 Page 05
Centres of excellence
CONTeNTS                                Tees Valley is an emerging hub of expertise for research and development into
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
                                        renewable energy with the area’s education providers and industry research
    management advantages               establishments working together to support the development of new skills and
04 overview of Tees Valley              technologies for the sector.
06 centres of excellence
10 major north sea Port
    and Logisitics Hub                  CaSe STUDY
12 Workforce of engineers
                                        The Centre for Process Innovation
15   municipal Waste
17   Food Waste to energy
20   Waste Wood to energy               the Centre for Process innovation          region and the uK as a whole. CPi’s           reconfigurable technology units that
                                        (CPi) is a leader in the uK’s              team has extensive experience within          include feedstock processing, digestion,
21   Low Grade Heat to energy                                                      the conventional chemical processing          fermentation, chemical processing
22   Gasification and Pyrolysis
                                        processing technology development
                                                                                   industry.                                     and separation technologies such
                                        sector and is nationally and                                                             as homogenisation, filtration and
24   Waste to Bioethanol                                                           the susPRoC (sustainable Processing)
                                        internationally recognised for its                                                       centrifugation. it has developed and
25   Weee recycling and                                                            Business unit includes the uK’s national
                                        successful model of market led                                                           proved batch to continuous processes
     asset recovery                                                                industrial Biotechnology Facility and
                                        innovation.                                                                              and created a number of highly resource
                                                                                   the Anaerobic Digestion Development
26   ship and structure recycling                                                                                                efficient commercial processes for
                                        it focuses on the commercialisation        Facility. it focuses on creating low impact
27   effluent and Waste Treatment                                                                                                it partners.
                                        of new products and making new             high efficiency processes from bio and
28   choice of sites and Premises       technologies ready for the marketplace,    waste feedstocks to separated product
29   Local support                      the centre is championing key technology   for a range of markets including high
                                        areas that offer the most sustainable      value chemicals, sustainable fuels, and
30   Tees Valley Lifestyle
                                        growth potential for the north east        bio energy products using an open
32   Help for your next move                                                       access asset that includes a range of         continued...

                                            WWW.uK-CPi.CoM




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Centres of excellence
CONTeNTS                                ...continued
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
    management advantages               CaSe STUDY
04 overview of Tees Valley
                                        The Centre for Process Innovation
06 centres of excellence
10 major north sea Port
    and Logisitics Hub                  in June 2011 CPi was named as a key part      strengths through the development and       with our partners in the new Centre.
12 Workforce of engineers               of the Government’s first elite technology    deployment of novel technologies into       this announcement heralds sustained
                                        innovation centre. Deputy Prime Minister      sectors such as aerospace, automotive       investment into manufacturing and CPi’s
15   municipal Waste                    nick Clegg announced the formation            and pharmaceuticals”.                       proven ability to help companies create
17   Food Waste to energy               of the centre to focus on high value                                                      their next generation of products and
                                                                                      CPi Chief executive nigel Perry said:
20   Waste Wood to energy               manufacturing, providing businesses                                                       processes will grow as a result. this is
                                                                                      “this is fantastic news for CPi and great
                                        with access to technical expertise,                                                       great news for the uK, for the north-east
21   Low Grade Heat to energy                                                         recognition for the CPi team and the
                                        infrastructure, skills and equipment that                                                 and for the Process industry.”
22   Gasification and Pyrolysis                                                       excellent work we have done since we
                                        would otherwise be outside the reach of
                                                                                      began in 2004.
24   Waste to Bioethanol                individual businesses.
                                                                                      “We are delighted to be part of the High
25   Weee recycling and                 Mr Clegg said: “this first elite technology
                                                                                      Value Manufacturing technology and
     asset recovery                     and innovation centre in high value
                                                                                      innovation Centre and the Government’s
26   ship and structure recycling       manufacturing will support our
                                                                                      initiative to grow manufacturing in the
                                        objective to rebalance the economy by
27   effluent and Waste Treatment                                                     uK, and are looking forward to working
                                        underpinning current uK manufacturing
28   choice of sites and Premises
29   Local support                          WWW.uK-CPi.CoM
30   Tees Valley Lifestyle
32   Help for your next move




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                                                                                                                                                                                      Page 07
Centres of excellence
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource               TWI
    management advantages
04 overview of Tees Valley
06 centres of excellence                tWi’s mission is to deliver world
10 major north sea Port                 class services in joining materials,
    and Logisitics Hub                  engineering and allied technologies
12 Workforce of engineers               to meet the needs of a global
15   municipal Waste                    membership and its associated
17   Food Waste to energy               community.
20   Waste Wood to energy               tWi technology Centre (north east) is an
21   Low Grade Heat to energy           extension of the resources at company
22   Gasification and Pyrolysis         headquarters in Cambridge. tWi, with its
                                        60 years of experience and innovation in
24   Waste to Bioethanol                manufacture, asset integrity management
25   Weee recycling and                 and materials, is working with oeMs, utility
     asset recovery                     companies, research organisations and
26   ship and structure recycling       service companies.
27   effluent and Waste Treatment       tWi focuses its new technologies for the
28   choice of sites and Premises       energy sector, from its low Carbon energy
                                        - Manufacturing technology Centre in
29   Local support                      Middlesbrough. this site provides a base
30   Tees Valley Lifestyle              for supporting regional and international
32   Help for your next move            manufacturing industries and helps to
                                        improve competitiveness in existing and
                                        emerging low carbon energy markets.

                                                                                       WWW.tWi.Co.uK




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                                                                                                               Page 08
Centres of excellence
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        Teesside University
04 overview of Tees Valley
06 centres of excellence                the teesside university is working with key businesses in support of ‘waste to energy’ initiatives. the Clean
10 major north sea Port                 environment Management Centre – CleMAnCe - challenges the idea that environmental protection is a financial
    and Logisitics Hub                  burden on industry by providing clean technology solutions to environmental problems.
12 Workforce of engineers
                                        the Centre uses a dedicated molecular
15   municipal Waste                    biology research laboratory equipped
17   Food Waste to energy               for anaerobic digestion, bioremediation
20   Waste Wood to energy               studies, enrichment, isolation,
                                        identification and cultivation of microbial
21   Low Grade Heat to energy           associations and monocultures, and
22   Gasification and Pyrolysis         bioreactor facilities including multi-
24   Waste to Bioethanol                stage configurations. A range of
                                        microecophysiological facilities for the
25   Weee recycling and                 study of soils, sediments and domestic
     asset recovery                     and industrial wastewaters are also
26   ship and structure recycling       available.
27   effluent and Waste Treatment                                                     recognising that waste is a useful raw    companies. the funding we have
                                        north east industrial symbiosis Project       material and a resource to be utilised.   received will help us with our work
28   choice of sites and Premises       Manager Christine Parry, who is based at      there are numerous opportunities          in that area.”
29   Local support                      CleMAnCe, said:                               for collaborative networking, sharing
                                                                                                                                CleMAnCe also has expertise across
30   Tees Valley Lifestyle              “We need to increase the capacity             resources and access to technical
                                                                                                                                carbon and energy management,
32   Help for your next move            and will of sMes and their workforces         information, research and support
                                                                                                                                industrial symbiosis, waste minimisation
                                        to improve business performance by            for virgin material savings between
                                                                                                                                and landfill biotechnology.

                                            WWW.tees.AC.uK/CleMAnCe




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                                                                                                                                                                                   Page 09
Major North Sea Port and Logistics Hub
CONTeNTS                                Crucial to the future of the ‘waste to
02 Towards a Zero-Waste economy         energy’ industry is proximity to a major      CaSe STUDY
                                        port capable of handling bulk materials,
03 Tees Valley’s resource
    management advantages
                                        liquids and other materials. tees Valley is   PD Ports and Teesport
                                        perfectly positioned in this respect having
04 overview of Tees Valley              one of the uK’s largest ports with first-
06 centres of excellence                class infrastructure.                         PD Ports is a leading uK ports business offering end to end
10 major north sea Port                 tees Valley’s coastal waters and rivers       supply-chain solutions.
    and Logisitics Hub                  offer:
12 Workforce of engineers
                                          Cost effective alternative to road
15   municipal Waste                      transport for the movement of freight
17   Food Waste to energy
                                          Access to shipping freight consolidation
20   Waste Wood to energy                 and management experts, giving
21   Low Grade Heat to energy             you additional support for your
                                          warehousing and stock control needs
22   Gasification and Pyrolysis
24   Waste to Bioethanol                  Fourth largest port in the uK capable
                                          of taking vessels up to 150,000 tonnes,
25   Weee recycling and                   with direct access to sea in 30 minutes
     asset recovery                                                                   PD Ports owns and operates the Ports of      the sea. teesport handles over 6,000
26   ship and structure recycling         the opportunity to use teesport as
                                                                                      tees and Hartlepool (known as teesport),     ships a year and is strongly associated
                                          a distribution hub (joining the likes
27   effluent and Waste Treatment                                                     a major deep sea complex at the heart        with petrochemicals, manufacturing and
                                          of Asda and tesco who already have
                                                                                      of the industrial tees Valley. the port is   engineering. the estate is rail-connected
28   choice of sites and Premises         distribution centres at the port)
                                                                                      the uK’s fourth largest port by tonnage      and close to the A66 trans-Pennine route,
29   Local support                        Regular container and goods services,       and covers an area of 200 hectares (490      and to other major trunk roads. Facilities
30   Tees Valley Lifestyle                giving access to europe, Asia and the       acres) of land along the southern bank of    include two container quays and ‘roll-on
32   Help for your next move              Mediterranean.                              the River tees. At its heart is tees Dock,   roll off’ facilities.
                                                                                      a deep-water facility some 5 miles from

                                                                                          WWW.PDPoRts.Co.uK




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Major North Sea Port and Logistics Hub
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        aV Dawson
04 overview of Tees Valley
06 centres of excellence                AV Dawson owns the major multimodal distribution hub on the River tees                     storage for up to 1200 containers. the
                                        with its own quayside for port operations, rail freight terminals, warehousing             terminal will be served by all the leading
10 major north sea Port
                                                                                                                                   train operating companies and has a
    and Logisitics Hub                  and road transport fleet.
                                                                                                                                   direct link to the east Coast Mainline.
12 Workforce of engineers                                                                                                          An additional 9000 square meters of
                                        the company offers flexible and efficient   litres of bioethanol and 400 thousand          bulk warehousing will complement a
15   municipal Waste
                                        freight solutions within feedstock and      tonnes of animal feed at Wilton, and           200m rail connected quayside extension
17   Food Waste to energy               end product supply chains through a         takes in up to 5000 tonnes of wheat            with 8.5m of water alongside capable
20   Waste Wood to energy               diverse range of integrated transport       every day. AV Dawson discharges and            of receiving 10,000 tonne deadweight
21   Low Grade Heat to energy           modes, mechanical handling and              loads shipments of wheat and animal            shipments.
                                        storage options.                            feed at its quaysides, it offers intermodal
22   Gasification and Pyrolysis                                                     rail transport solutions which also help       Also within the AV Dawson group
                                        AV Dawson’s traditional market sectors                                                     is the longstanding teesside ships
24   Waste to Bioethanol                                                            enhance ensus’ green credentials, it
                                        of automotive, construction, dry                                                           agency Cockfield Knight & Co. which
25   Weee recycling and                                                             carries out buffer storage in its extensive
                                        bulk chemicals, and oil and gas, are                                                       offers port agency, customs clearances,
     asset recovery                                                                 purpose built dry bulk warehouses, and
                                        now paralleled by process industry                                                         ships chartering and international
                                                                                    does the final leg delivery with its own
26   ship and structure recycling       developments in waste to energy, and                                                       freight forwarding.
                                                                                    tAsCC assured bulk transport.
27   effluent and Waste Treatment       renewable transport fuels, as well as
                                        projects related to offshore wind energy    the company is currently investing
28   choice of sites and Premises       and related sub-sea activities.             £10m in an expansion of its tees facilities,
29   Local support                                                                  a 3 stage project completing in 2014.
                                        the AV Dawson facilities also service
30   Tees Valley Lifestyle                                                          the tees intermodal terminal to be
                                        ensus. europe’s largest cereal grain
                                                                                    operational in early 2012 will receive full
32   Help for your next move            biorefinery produces more than 400m
                                                                                    trains of containerised freight and offer


                                            WWW.AV-DAWson.CoM




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                                                                                                                                                                                        Page 11
Workforce of engineers
CONTeNTS                                around a million and a half people of working age can be found within 30 miles of
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
                                        Tees Valley. Whilst the local workforce is undoubtedly hardworking, putting in more
    management advantages               overtime than any other part of the UK, and very loyal (one of the lowest turnover
04 overview of Tees Valley
06 centres of excellence
                                        rates in the country), it’s the skills that keep companies coming to the area.
10 major north sea Port                 Further education
    and Logisitics Hub
12 Workforce of engineers                 tees Valley has more trade               over 7,000 students enrol in                the five tees Valley further education
                                          apprenticeships and employees            engineering courses in the tees Valley      colleges (Darlington College, Hartlepool
15   municipal Waste                      undertaking training than the uK         each year and engineering features          College, Middlesbrough College, Redcar
17   Food Waste to energy                 average, while the north east as a       prominently in the minds of Fe              & Cleveland College and stockton
20   Waste Wood to energy                 whole has over 3 times the number of     colleges across the sub-region.             Riverside College) offer a range of
                                          new apprentices per worker compared                                                  flexible engineering courses as well
21   Low Grade Heat to energy                                                      engineering Design is offered at
                                          to london.                                                                           as Foundation Degrees in the likes
22   Gasification and Pyrolysis                                                    all the major colleges and training
                                                                                                                               of Renewable energy engineering,
                                          the tees Valley, through our network     providers in tees Valley (for example,
24   Waste to Bioethanol                                                                                                       electrical and electronic engineering,
                                          of industry-recognised providers,        Hartlepool College is a specialist Centre
                                                                                                                               Mechanical and Manufacturing
25   Weee recycling and                   offers the widest possible range of      in technical and Design engineering),
                                                                                                                               engineering and Fabrication and
     asset recovery                       apprenticeships (at both level 2 and     with many such courses offered as
                                                                                                                               Welding.
26   ship and structure recycling         level 3) for the engineering industry,   Foundation Degrees in partnership
                                          as well as work-based learning and       with teesside university.
27   effluent and Waste Treatment         bespoke training packages.
28   choice of sites and Premises
29   Local support
30   Tees Valley Lifestyle
32   Help for your next move




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Workforce of engineers
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        TTe Technical Training
04 overview of Tees Valley
06 centres of excellence                the tte technical training Group is one of the uK’s leading technical training provider to the oil and gas, process,
10 major north sea Port                 manufacturing and engineering sectors.
    and Logisitics Hub
12 Workforce of engineers               tte works closely with industry to deliver   of electricity. the site reduces the amount     attractive to businesses. sitA is a good
                                        skilled personnel for the future workforce   of waste sent to landfill each week to          example of a 21st Century energy business
15   municipal Waste                    and from its base in Middlesbrough, has      only 11.5% and produces enough green            that is utilising the skills base on teesside
17   Food Waste to energy               more than 600 young people at various        electricity to power 36,000 homes.              for its operations and is investing in the
20   Waste Wood to energy               stages of apprenticeship training. Many of                                                   future through apprenticeships to maintain
                                                                                     tte apprentices like Matthew and sam
                                        these apprentices are sponsored during                                                       the creation of talented, competent and
21   Low Grade Heat to energy                                                        are able to gain valuable skills and
                                        their training by employers from across a                                                    skilled employees.”
22   Gasification and Pyrolysis                                                      industry-relevant industry experience.
                                        range of sectors including emerging new
                                                                                     With the support of sponsoring
24   Waste to Bioethanol                energy industries.
                                                                                     companies, apprentices spend a further
25   Weee recycling and                 Among them are Matthew Finn and              two years as part of an employer’s
     asset recovery                     sam Derbyshire, who are sponsored by         workforce to complete their training
26   ship and structure recycling       sitA. Maidenhead-based sitA delivers         as Advanced Apprentices.
                                        environmentally responsible waste
27   effluent and Waste Treatment                                                    Keith leslie, tte’s Apprenticeship Director,
                                        solutions throughout the uK and operates
28   choice of sites and Premises                                                    said: “skilled people act as a magnet for
                                        the only energy-from-waste facility in the
                                                                                     investment for future industries looking to
29   Local support                      north east. the facility, at Haverton Hill
                                                                                     for suitable locations to operate. Having a
30   Tees Valley Lifestyle              in tees Valley, deals with almost 400,000
                                                                                     cohort of skilled workers in a region is very
                                        tonnes of waste a year to create 30MW
32   Help for your next move



                                            WWW.tte.Co.uK




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Workforce of engineers
CONTeNTS                                Higher education
02 Towards a Zero-Waste economy         tees Valley is within an hours drive of                       CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        6 top class universities, with over 9,000
                                        students taking engineering each year.         Over 7,000     TFI (Technology Futures Institute,
04 overview of Tees Valley              north east universities have a reputation   students study    Teesside University)
06 centres of excellence                for engineering excellence, with a higher
                                        proportion of students in the region
                                                                                     engineering in   tFi (technology Futures institute, teesside university) members develop new
10 major north sea Port
    and Logisitics Hub                  studying engineering and technology         the Tees Valley   knowledge and technologies to support local, national and international
12 Workforce of engineers
                                        than the national average. the subject
                                        has experienced the greatest increase in
                                                                                       Each year      business activities. one of the main areas of expertise is energy.
15   municipal Waste                    student numbers of any subject in the                         tFi is an international leader in a number   in virtual reality application to project
17   Food Waste to energy               north east over the past 3 years, growth                      of areas of research and innovation (R&i)    management, 5D modeling (3D+time+cost),
20   Waste Wood to energy               much higher than the national average.                        such as virtual planning and control         iCt for energy efficient buildings and
                                                                                                      (5D planning), the application of BiM        infrastructures, and BiM (Building
21   Low Grade Heat to energy
                                                                                                      technology in processes and heavy civil      information Modeling) adoption.
22   Gasification and Pyrolysis                                                                       engineering projects, advanced materials
                                                                                                                                                   Teesside Manufacturing Centre offers
24   Waste to Bioethanol                  Teesside University enrolments 2010/11 at all levels        processing and nano-technology. tFi
                                                                                                                                                   a total enterprise integration service in
                                                                                                      incorporates a number of active business
25   Weee recycling and                                                                                                                            design, manufacturing and business
                                          Mechanical engineering                          398         orientated research centres, including:
     asset recovery                                                                                                                                process improvements for businesses
26   ship and structure recycling                                                                     Teesside Manufacturing Centre offers         involved in the manufacturing, mechanics,
                                          electrical and electronic engineering           336         a total organisational development           materials, process technology and
27   effluent and Waste Treatment                                                                     service through enterprise integration,      chemical engineering sectors. they have
28   choice of sites and Premises         instrumentation and Control engineering         163         improvement service in design, business      worked with the likes of Wellstream,
29   Local support                                                                                    and manufacturing processes with a remit     siemens energy, Babcock engineering,
                                          other                                           886         of bringing people, processes and systems    Gl noble Denton and iHC Merwede.
30   Tees Valley Lifestyle
                                                                                                      together.
32   Help for your next move              Total                                           1783
                                                                                                      Centre for Construction Innovation
                                                                                                      & Research is internally leading in R&i

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Municipal Waste
CONTeNTS                                The issue of waste management and recycling is a
02 Towards a Zero-Waste economy                                                                  CaSe STUDY
                                        key priority area for Tees Valley and with the number of
03 Tees Valley’s resource                                                                        SITa
    management advantages               households predicted to rise from 280,000 to 311,000 by
04 overview of Tees Valley
06 centres of excellence
                                        2021, the sub-region is addressing ways to reduce the Recycling and resource management company sitA is a major player in
10 major north sea Port                 local carbon footprint and create a more sustainable     the uK waste industry and employs more than 5,500 people. sitA works in
    and Logisitics Hub                  local economy.                                           partnership with local councils across tees Valley to provide a wide range of
12 Workforce of engineers                                                                                    industry-leading recycling and waste management services.
15   municipal Waste                    According to government statistics, in                               sitA’s tees Valley site consists of a
17   Food Waste to energy               2009/10 tees Valley produced 376,216                                 three stream ‘waste to energy’ facility,
20   Waste Wood to energy               tonnes of municipal waste of which
                                        302,296 tonnes was from households.
                                                                                       376,216 tonnes        a community recycling centre, green
                                                                                                             waste composting and an ash-recycling
21   Low Grade Heat to energy
                                        Recycling, composting or reuse accounted     of municipal waste      processing plant.
22   Gasification and Pyrolysis
24   Waste to Bioethanol
                                        for 33% of all household waste in tees
                                        Valley, which is below the average rate
                                                                                       was produced in       the ‘waste to energy’ facility was
                                                                                                             extended in 2009 and now has a
25   Weee recycling and
                                        (39.7%) for england.                             Tees Valley         combined processing capacity of 390,000
     asset recovery                     the five local authorities in tees Valley        in 2009/10          tonnes of municipal waste per year.
26   ship and structure recycling       (Darlington, Hartlepool, Middlesbrough,                              the original facility is a joint venture
                                        Redcar and Cleveland and stockton)                                   between sitA uK and the four local
27   effluent and Waste Treatment                                                                            authorities of stockton; Middlesbrough;
                                        work closely on waste management and
28   choice of sites and Premises       recycling issues and together have a Joint                           Hartlepool; Redcar and Cleveland.
29   Local support                      Municipal Waste Management strategy.                                 operational since May 1998, the plant
                                                                                                             processes a combination of municipal
30   Tees Valley Lifestyle
                                                                                                             and confidential waste.
32   Help for your next move

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Municipal Waste
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        Biffa Polymers
04 overview of Tees Valley
06 centres of excellence                the new Biffa Polymers mixed plastics recycling facility, built with support
10 major north sea Port                 from WRAP, on behalf of the Government, is the first integrated washing and
    and Logisitics Hub                  sorting facility in the uK that is specifically designed to recycle rigid mixed
12 Workforce of engineers               plastics packaging.
15   municipal Waste                    the processing unit at Redcar, in tees            suitably high-grade plastic will be
17   Food Waste to energy               Valley is the first in Britain to integrate all   transferred to Biffa’s separate specialist
20   Waste Wood to energy               forms of plastic reuse. this means bags,          food-grade plant at Redcar to be made
                                        yoghurt pots and supermarket packaging            back into milk bottles.
21   Low Grade Heat to energy           no longer need to be sorted separately.
22   Gasification and Pyrolysis                                                           Marcus Gover, Wrap’s director of market
                                        Production started in April 2011, with            development, said: “the Redcar facility
24   Waste to Bioethanol                an initial target of 15,000 tonnes a year,        shows that it is commercially viable to
25   Weee recycling and                 rising to 20,000 by 2012. the system              recycle mixed plastics and that there
     asset recovery                     sorts and washes the jumble of plastic            are real end markets for the high-value,
26   ship and structure recycling       before processing the items according to          quality outputs.
                                        different polymer types and colours.
27   effluent and Waste Treatment                                                         “Recycling mixed plastics adds value
                                        end products from the waste, contributed          to the uK economy by transforming a
28   choice of sites and Premises
                                        by householders, local councils and               waste into a usable, commercial product,
29   Local support                      companies, will include paint trays, plant        retaining the value rather than allowing it
30   Tees Valley Lifestyle              pots, storage boxes, pallets, bottles, car        to end up in landfill.”
32   Help for your next move            parts, office furniture and kitchenware.


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Food Waste to energy: anaerobic Digestion (aD)
CONTeNTS                                In the “Government review of Waste Policy in england” published in June 2011, the Government recognised
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
                                        anaerobic Digestion as offering a positive solution to food waste and published separately the “anaerobic
    management advantages               Digestion strategy and action Plan” which set out the first steps that will be taken to increase the production
04 overview of Tees Valley
06 centres of excellence
                                        of energy from waste through aD. steps identified include removing barriers, building markets and ensuring
10 major north sea Port                 financial incentives are in place to provide the revenue support that investors need.
    and Logisitics Hub
12 Workforce of engineers               According to the strategy there is clear        produce four million litres of vehicle        facility, with a capacity of approximately       whether biofuel production could use
                                        potential for the AD market to grow             fuel from food waste in tees Valley; the      30,000 tonnes per annum, within the              waste materials, such as domestic refuse
15   municipal Waste
                                        considerably. Given the low levels of           report was undertaken by ReneW, the           Hartlepool, Middlesbrough and stockton           and sewage sludge, instead of energy
17   Food Waste to energy               current provision and “the quantities of        organisation tasked with the facilitation     local authority areas. A new AD facility         crops to generate biogas. the biogas
20   Waste Wood to energy               feedstock likely to be available, there is no   and delivery of commercial energy and         would not only provide a recycling facility      could then be used directly or to
21   Low Grade Heat to energy           doubt that the industry has the capacity to     environmental technology projects across      for food waste (and therefore reducing           produce alternative energy sources
                                        grow substantially.” it is estimated that 7m    north east england.                           waste sent to landfill), but also produce        such as electricity.
22   Gasification and Pyrolysis         tones of waste food is sent to landfill, with                                                 biomethane which could be used to
                                                                                        the study examined the feasibility of                                                          Dr Ralebitso-senior believes that, although
24   Waste to Bioethanol                the potential for 5m tones of this expected                                                   generate electricity, injected into the
                                                                                        using AD to manage organic waste arising                                                       anaerobic digestion is an established
25   Weee recycling and                 to be available for AD, offering clear                                                        gas grid and/or, used to power council
                                                                                        from the Hartlepool, Middlesbrough and                                                         process already being used by some
     asset recovery                     growth in feedstock and a large market                                                        vehicles. such a scheme presents many
                                                                                        stockton local authority areas. the work                                                       waste-to-energy companies, its full
                                        opportunity.                                                                                  options and is a great opportunity for the
26   ship and structure recycling                                                       identified opportunities for the collection                                                    potential has not yet been realised in
                                                                                                                                      Councils involved to work with private
                                        the uK produces around 100 million              of food waste from households and the                                                          solving many of the problems associated
27   effluent and Waste Treatment                                                                                                     sector partners”
                                        tonnes of food, farm and other organic          commercial sector to provide feedstock                                                         with growing biofuel crops.
28   choice of sites and Premises       waste each year, according to the               to support the development of an AD           in addition, scientists at teesside university
29   Local support                      Department for environment, Food                facility in the area that could produce       are investigating the generation of biofuels
30   Tees Valley Lifestyle              and Rural Affairs. this could be used to        Biomethane, a low carbon fuel.                from waste.
                                        generate up to 7 per cent of the renewable
32   Help for your next move                                                            Chris Hayward, Managing Director of           led by Dr Komang Ralebitso-senior, senior
                                        energy required in the uK by 2020.
                                                                                        RenewPlus ltd said:                           lecturer in Molecular Biology at teesside
                                        in February 2011, a study commissioned                                                        university, and a team of six researchers
                                                                                        “this study has revealed that there is a
                                        by AneC and the tees Valley local                                                             based within the university’s technology
                                                                                        good case for the development of an AD
                                        authorities revealed the potential to                                                         Futures institute, the work is looking at



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Food Waste to energy: anaerobic Digestion
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        anaerobic Digestion Development Centre
04 overview of Tees Valley
06 centres of excellence                the Centre for Process innovation (CPi) in Redcar has opened its Anaerobic Digestion Development Centre (ADDC) -
10 major north sea Port                 a facility where companies can test and develop novel feedstock and technology combinations.
    and Logisitics Hub
12 Workforce of engineers                                                      the centre is designed to process            intellectual property in the area
                                                                               a wide range of wastes in single             of AD technology.
15   municipal Waste                                                           or mixed streams. it has a range of
17   Food Waste to energy                                                                                                   the ADDC provides a vital toolbox for
                                                                               pre-treatment, digestion and post-
                                                                                                                            those seeking sustainable low carbon
20   Waste Wood to energy                                                      treatment technologies that are rapidly
                                                                                                                            alternatives to traditional energy
                                                                               reconfigurable to allow the development
21   Low Grade Heat to energy                                                                                               production, while driving the uK’s AD
                                                                               of novel and improved AD processes.
22   Gasification and Pyrolysis                                                                                             advances and attracting wealth and
                                                                               the ADDC is a flexible plug and play plant   opportunities for economic growth.
24   Waste to Bioethanol                                                       that provides support for businesses to
                                                                                                                            CPi director of sustainable processing
25   Weee recycling and                                                        improve and develop AD technologies.
                                                                                                                            and advanced manufacturing, Dr Chris
     asset recovery                                                            the facility is capable of conducting
                                                                                                                            Dowle, says:
26   ship and structure recycling                                              experiments and production runs with
                                                                               the aim of reducing size and cost of         “the ADDC will offer the facilities and
27   effluent and Waste Treatment
                                                                               AD installations; increasing yield; and      expertise to provide advice, guidance,
28   choice of sites and Premises                                              developing treatment technologies.           trials and new technologies, which
29   Local support                                                                                                          will accelerate the development and
                                                                               CPi said it aims to provide the uK with
30   Tees Valley Lifestyle                                                                                                  application of installations turning
                                                                               a base to advance and develop new
                                                                                                                            waste into energy, and other valuable
32   Help for your next move                                                   commercially viable processes and
                                                                                                                            products, naturally.”


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                                                                                                                                                                              Page 18
Food Waste to energy: anaerobic Digestion
CONTeNTS
02 Towards a Zero-Waste economy         CaSe STUDY
03 Tees Valley’s resource
    management advantages
                                        Solvert
04 overview of Tees Valley
06 centres of excellence                solvert has taken the next step in chemical manufacturing, production and sustainable resource management.
10 major north sea Port                 specialising in Advanced Anaerobic Digestion technology solvert can produce renewable chemicals, advanced
    and Logisitics Hub                  renewable road transport fuel and green energy using sustainable raw materials sourced from domestic,
12 Workforce of engineers               commercial and industrial waste streams.
15   municipal Waste
                                        through pioneering technology                 northstar Ventures provided £100,000          solvert has completed the first phase of
17   Food Waste to energy               development, process design and supply        convertible business loan through its         its three-phase plan, and has achieved
20   Waste Wood to energy               chain management solvert is quickly           Proof of Concept Fund as seed capital         very encouraging results from its process
21   Low Grade Heat to energy           establishing itself as a leader in the uK’s   for the business; Business link has also      development work undertaken at the CPi
                                        renewable industry.                           provided grant support.                       sustainable Processing Centre in Wilton.
22   Gasification and Pyrolysis
                                        the company has drawn up a three-stage        Ceo of solvert ltd, Kris Wadrop said:         solvert uses advanced biological
24   Waste to Bioethanol
                                        plan which would see the first plant          “our aim is to build a number of facilities   fermentation processes to produce
25   Weee recycling and                 operational by 2014.                          throughout the uK close to large              renewable n-butanol and biogas from
     asset recovery                                                                   population centres that generate our          wet biodegradable waste. the biogas is
                                        Founded and based within the tees
26   ship and structure recycling                                                     feedstock.”                                   combusted in gas engines to produce
                                        Valley solvert operates its technical and
27   effluent and Waste Treatment                                                                                                   renewable electricity and steam.
                                        commercial HQ at the Wilton Centre,            “each site has the potential to provide
28   choice of sites and Premises       Redcar. the business is creating a            60 direct jobs, several hundred in-           Kris Wadrop said the company has
                                        distributed supply chain; establishing        direct support and construction jobs          assembled the “best brains available”
29   Local support
                                        multiple facilities around the uK providing   and provide uK customers with                 to get the project going, and is already
30   Tees Valley Lifestyle              renewable chemicals, road transport fuel      renewable raw materials substituting the      engaged with the financial market to
32   Help for your next move            and energy to satisfy domestic demand.        petrochemical alternative.”                   secure a second finance round of £5m.



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                                                                                                                                                                                        Page 19
Waste Wood to energy
CONTeNTS                                The generation of power
02 Towards a Zero-Waste economy                                                       CaSe STUDY
                                        from burning wood is an
03 Tees Valley’s resource                                                             Sembcorp
    management advantages               important element in the
04 overview of Tees Valley
06 centres of excellence
                                        renewable energy mix.
                                                                                                                                                                          facility has created 15 permanent new
10 major north sea Port                 tees Valley has a number of advantages                                                                                            jobs within sembcorp utilities uK, the
    and Logisitics Hub                  for this type of biomass project such                                                                                             Wilton-based utilities and services
12 Workforce of engineers               as the:                                                                                                                           company.
15   municipal Waste                      location of major ports serving                                                                                                 Paul Gavens, sembcorp utilities uK’s
17   Food Waste to energy                 scandinavia, a potential rich source                                                                                            executive Vice President and Managing
                                          of wood                                                                                                                         Director, said:
20   Waste Wood to energy
21   Low Grade Heat to energy             Managed forests around the region                                                                                               “this investment is extremely good news
                                          providing sustainable timber                                                                                                    for sembcorp, the Wilton international
22   Gasification and Pyrolysis                                                                                                                                           manufacturing site and the people of the
24   Waste to Bioethanol                  Advanced logistics network capable                                                                                              tees Valley and the north east in general.
                                          of providing recycled wood                                                                                                      it sustains jobs and plays a part in
25   Weee recycling and
                                        Most importantly, tees Valley has             the sembcorp Biomass Power            Forty per cent of the total energy required   helping the Government meet the uK’s
     asset recovery
                                                                                                                            is derived from recycled timber – much        climate change and greenhouse gas
26   ship and structure recycling       demonstrable expertise in this niche area,    station is a £60 million investment
                                        being the location for the uK’s first large                                         of which was previously sent to landfill,     reduction targets. this investment is
27   effluent and Waste Treatment                                                     in renewable energy at the Wilton                                                   a real demonstration of faith by our
                                        scale ‘wood to energy’ plant in 2007, built                                         with around 20 per cent of the energy
                                                                                      international site in tees Valley.    total coming from wood from managed           parent company in singapore and is
28   choice of sites and Premises       by singaporean company sembcorp.
                                                                                      Completed in 2007, it burns some      forests in the region, sawmills and a         just reward for the hard work and
29   Local support                                                                                                                                                        effort of our employees and
                                                                                      300,000 tonnes of waste wood          specially grown energy crop.
30   Tees Valley Lifestyle                                                                                                                                                contractors since sembcorp took
                                                                                      a year to produce about 30MW          Around 1,000 jobs were sustained during
32   Help for your next move                                                                                                                                              over the business.”
                                                                                      of energy.                            a two year construction period and the

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Low grade Heat to energy
CONTeNTS                                new technology is opening up countless opportunities for the recycling
02 Towards a Zero-Waste economy
03 Tees Valley’s resource
                                        of previously wasted energy and resources. a particular example of this is
    management advantages               ‘Low Grade Heat’ to energy.
04 overview of Tees Valley
06 centres of excellence                the concept, which involves a highly
10 major north sea Port                 innovative approach of capturing and         CaSe STUDY
    and Logisitics Hub                  converting the larger quantities of low
12 Workforce of engineers               temperature heat and converting it to        DRD Power
                                        energy has, until now, has been difficult
15   municipal Waste
                                        with conventional energy recovery
17   Food Waste to energy               schemes. large scale process plants          Redcar-based DRD Power has developed a transportable, modular,
20   Waste Wood to energy               run continuously and if only a few per       demonstration unit that is capable of generating electricity from low grade
21   Low Grade Heat to energy           cent of their waste heat was recovered       waste heat.
                                        and turned into electricity,this would be
22   Gasification and Pyrolysis         equivalent to a number of large power        the unit, which will generate up to          DRD Power director, Roger Mallinson,
24   Waste to Bioethanol                stations.                                    200kW of electricity, is based on an         said:
25   Weee recycling and                                                              organic Rankine Cycle (oRC). the oRC
                                        Due to rises in energy prices the recovery                                                “there’s a massive opportunity on
     asset recovery                                                                  unit uses an organic working fluid that
                                        of low grade heat is seen as one of                                                       teesside because of its heavy industry,
                                                                                     has a lower boiling point than water
26   ship and structure recycling       the most cost effective ways of saving                                                    including steel, power generation and
                                                                                     to extract energy from low-grade heat.
                                        energy and avoiding carbon emissions.                                                     the process sector. Power prices are
27   effluent and Waste Treatment                                                    the company is taking low-grade heat
                                        A 200kW unit will save between 600 and                                                    going up all the time, it’s a major cost
28   choice of sites and Premises                                                    generated by the Huntsman Pigments
                                        750 tonnes of Co2 per year.                                                               for companies now. the pilot unit at
                                                                                     site in Hartlepool, and turning it into
29   Local support                                                                                                                Huntsman is a small unit for trial and
                                        opportunities for this type of project can   green energy. the project has been jointly
30   Tees Valley Lifestyle                                                                                                        demonstration purposes and is now
                                        be found across the tees Valley area,        funded by the tees Valley industrial
                                                                                                                                  producing electricity - we want to make
32   Help for your next move            where companies are working on new           Programme, the Carbon trust, one north
                                                                                                                                  bigger units.”
                                        innovations and niche processes.             east, northstar Ventures Proof of Concept
                                                                                     Fund and a shell springboard award.

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                                                                                                                                                                                     Page 21
gasification and Pyrolysis
CONTeNTS                                Gasification and pyrolysis
02 Towards a Zero-Waste economy                                    CaSe STUDY
                                        are thermal processes that
03 Tees Valley’s resource                                          air Products
    management advantages               uses high temperatures to
04 overview of Tees Valley
06 centres of excellence
                                        break down waste.          us company, Air Products, is a worldwide supplier of industrial gases and
10 major north sea Port                 these technologies are also known                 equipment, speciality and intermediate chemicals, and environmental and
    and Logisitics Hub                  as Advanced thermal technologies
                                                                                          energy systems.
                                        or Alternative Conversion technologies.
12 Workforce of engineers
                                        they use carbon-based waste such                  Air Products has chosen tees Valley for     the tees Valley industrial Programme,
15   municipal Waste                                                                      its most advanced new energy facility       and has garnered support from nePiC,
                                        as paper, petroleum-based wastes like
17   Food Waste to energy               plastics, and organic materials such as           that will us the very latest gasification   the north east Chamber of Commerce
20   Waste Wood to energy               food waste.                                       technology to convert landfill-diverted     and tees Valley unlimited.
                                                                                          pre-processed household and commercial
21   Low Grade Heat to energy           Pyrolysis has long been identified as the                                                     the facility will be a major part of the
                                                                                          waste into energy which could power
22   Gasification and Pyrolysis         best and most environmentally friendly                                                        new energy and technology Business
                                                                                          close to 50,000 homes in the region.
                                        solution to recycle end of life tyres.                                                        Park being created in stockton.
24   Waste to Bioethanol                                                                  the company expects the project to enter
                                        Having identified the opportunities in                                                        Air Products’ european bioenergy director
25   Weee recycling and                                                                   commercial operation in 2014, subject to
                                        locating thermal facilities in the tees                                                       ian Williamson said:
     asset recovery                                                                       regulatory approvals. once in operation,
                                        Valley, two companies are planning new            the facility could generate renewable       “the proposed 49MW tees Valley
26   ship and structure recycling       facilities that will each be the first of their   hydrogen for mobile and stationary          Renewable energy Facility will use the
27   effluent and Waste Treatment       kind in europe.                                   energy applications and is being            very latest technology to generate power
28   choice of sites and Premises                                                         considered for a demonstration of           for the region and at the same time it will
29   Local support                                                                        fuel cell technology.                       help meet stockton’s environment, energy
                                                                                                                                      and economic investment objectives.”
30   Tees Valley Lifestyle                                                                the project is funded by regional
32   Help for your next move                                                              development agency one north east via

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                                                                                                                                                                                            Page 22
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley
Opportunities in Resource Management Industries in Tees Valley

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Opportunities in Resource Management Industries in Tees Valley

  • 1. Opportunities in Resource Management Industries in Tees Valley Visit us online
  • 2. Contents To use this interactive 02 Towards Zero-Waste 10 major north sea Port 21 Low Grade pdf simply click on the 03 resource Heat to energy 12 Workforce of engineers links or content list management 22 Gasification to be directed to the 15 municipal Waste and Pyrolysis 04 overview of relevant pages or use the Tees Valley 17 Food Waste to energy 24 Waste to Bioethanol navigation arrows below. 20 Wood to energy 25 Weee recycling 06 centres of excellence and asset recovery 26 ship and structure 28 choice of sites 32 Help for your recycling and Premises next move 27 effluent and 29 Local support Waste Treatment 30 Tees Valley Lifestyle Zero-WasTe economy Visit us online Page 01
  • 3. Towards a Zero-Waste economy CONTeNTS Government’s review of Waste strategy published in June 2011 restated 02 Towards a Zero-Waste economy 03 Tees Valley’s resource Government’s commitment to move towards a “zero waste” economy, recognising management advantages waste as a source of renewable energy and gave commitments to encourage and 04 overview of Tees Valley 06 centres of excellence support both energy from waste and anerobic digestion projects. 10 major north sea Port and Logisitics Hub the strategy states “energy from waste ensure this opportunity can be realised A key element of the zero-waste economy Global energy players like Air Products, 12 Workforce of engineers continues to be a rapidly developing either indirectly through facilitating is the role of new ‘waste to energy’ sitA and sembcorp have all recently area, the need to reduce waste going into the development of infrastructure and projects that recycle resources into new announced major investments in 15 municipal Waste landfill and develop renewable energy continued growth in the market for sources of heat and power. the north east tees Valley which, combined with the 17 Food Waste to energy sources as well as innovation in the outputs, eg heat and solid recovered of england and tees Valley in particular area’s proven research capability in 20 Waste Wood to energy sector provide a significant opportunity fuel; or directly by avoiding unintended is becoming a national hub for ‘waste anaerobic digestion, biotechnology and for growth. the government’s role is to regulatory burdens.” to energy’, with a string of multi-million bioremediation, reinforces the tees Valley 21 Low Grade Heat to energy pound projects underway and world-class credentials as a leading low and zero- 22 Gasification and Pyrolysis research, innovation and facilities. waste hotspot . 24 Waste to Bioethanol tees Valley has expertise and potential This guide aims to provide an overview 25 Weee recycling and across all elements of the emerging of the projects and opportunities for asset recovery low carbon economy from anaerobic the recycling, waste management and 26 ship and structure recycling digestion (AD), heat waste and new energy industries in Tees Valley, gasification to bioethanol, Weee and the making it the perfect location to base 27 effluent and Waste Treatment decommissioning of large structures. your business. 28 choice of sites and Premises 29 Local support 30 Tees Valley Lifestyle 32 Help for your next move Zero-WasTe economy Visit us online Page 02
  • 4. Tees Valley’s Resource CONTeNTS 02 Towards a Zero-Waste economy Management advantages 03 Tees Valley’s resource management advantages There are substantial business opportunities for Tees Valley to become a leader 04 overview of Tees Valley 06 centres of excellence in the development of technology and the creation of new businesses based 10 major north sea Port on recycling, waste management and the generation of new energy sources. and Logisitics Hub tees Valley is home to many of the major A host of cutting-edge research facilities are large companies investing in new bio 12 Workforce of engineers players that are active in creating a resource in place around the tees Valley area, which and waste based technologies 15 municipal Waste management industry and independent are supporting the new processes and sMes developing new technology and 17 Food Waste to energy reports have indicated that tees Valley has practices around industrial biotechnology investing in production plant 20 Waste Wood to energy all the ingredients required to meet the and the high temperature technologies needs of this new sector. required by the ‘waste to energy’ industry. engineering consulting businesses that 21 Low Grade Heat to energy these assets include the Centre for Process design and build facilities here and there are opportunities to develop and 22 Gasification and Pyrolysis innovation’s sustainable Processing abroad support existing chemical producers 24 Waste to Bioethanol business unit which operates the national in the area as they migrate to a hybrid internationally significant innovation industrial Biotechnology Facility; Anaerobic 25 Weee recycling and industry that uses a combination of fossil, facilities for new waste-related processes Digestion Development Centre; and the asset recovery bio and waste-based raw materials. High temperature innovation Centre. strong university research base. this transformation brings with it the 26 ship and structure recycling opportunity to develop a new energy the region has a strong position in all First class infrastructure to allow for the 27 effluent and Waste Treatment infrastructure to support the indigenous phases of the supply chain through easy movement of product 28 choice of sites and Premises chemical sector. tees Valley has a clear invention, innovation, development, critical mass, hosting the second largest engineering and operations. Key assets these factors are supported by an 29 Local support extremely strong and well-established petrochemical complex in europe and include: 30 Tees Valley Lifestyle major players such as sABiC, ineos, skills and training base, that together 32 Help for your next move established process industry businesses make the tees Valley a key location for Huntsman and lotte Chemicals. that are continuously improving their all aspects of the development of a operations lower carbon economy and the creation of new opportunities around resource management. Zero-WasTe economy Visit us online Page 03
  • 5. Overview of Tees Valley CONTeNTS Tees Valley is located in north east england, ideally 02 Towards a Zero-Waste economy 03 Tees Valley’s resource positioned between manchester, Leeds and newcastle. management advantages It includes the towns of Darlington, Hartlepool, 04 overview of Tees Valley 06 centres of excellence middlesbrough, redcar and stockton, but has a Edinburgh 10 major north sea Port wider sphere of influence extending to the entire Glasgow and Logisitics Hub north east and yorkshire. 12 Workforce of engineers Newcastle 15 17 municipal Waste Food Waste to energy Tees Valley 20 Waste Wood to energy 21 Low Grade Heat to energy Leeds 22 Gasification and Pyrolysis 24 Waste to Bioethanol Liverpool Hartlepool Manchester 25 Weee recycling and asset recovery 26 ship and structure recycling Billingham Birmingham 27 effluent and Waste Treatment Redcar 28 choice of sites and Premises Stockton-on-Tees Middlesbrough 29 Local support Darlington Thornaby- Guisborough Cardiff 30 Tees Valley Lifestyle on-Tees Bristol London Eaglescliffe 32 Help for your next move Yarm Zero-WasTe economy Visit us online Page 04
  • 6. Overview of Tees Valley CONTeNTS the population of the sub-region has 02 Towards a Zero-Waste economy been increasing steadily in recent years Population within 30 minutes and one hour drive time of Tees Valley - 2010 and in mid-2010 reached over 660,000, 03 Tees Valley’s resource making up about one quarter of that of total population Working population total population Working population management advantages the north east region. the catchment within 30 mins within 30 mins within 1 hour within 1 hour 04 overview of Tees Valley area population of the sub-region, 06 centres of excellence however, is significantly higher, with Darlington 854,000 524,100 2,745,000 1,700,200 10 major north sea Port up to one million people within thirty and Logisitics Hub minutes drive time from its main centres Hartlepool 1,076,200 668,300 2,619,700 1,625,000 and 2.7 million within an hours drive. 12 Workforce of engineers the local road network is excellent and Middlesbrough 906,300 553,500 2,766,100 1,718,600 15 municipal Waste uncongested with the fastest flowing 17 Food Waste to energy stockton 1,009,400 615,700 2,776,100 1,718,600 traffic in the country, something which 20 Waste Wood to energy enables average commuting times 21 Low Grade Heat to energy of just 22 minutes. Redcar 588,200 361,700 1,633,100 1,007,000 22 Gasification and Pyrolysis Darlington’s railway station is part of source: tVu, 2010 24 Waste to Bioethanol the main east coast rail network and provides rapid connections southwards 25 Weee recycling and to london and northwards to Glasgow asset recovery and edinburgh in a little over two hours. 26 ship and structure recycling Durham tees Valley Airport offers flights 27 effluent and Waste Treatment to a wide variety of major destinations Tees Valley 28 choice of sites and Premises across the uK and europe including 29 Local support Amsterdam and Aberdeen. has the 30 Tees Valley Lifestyle fastest-flowing 32 Help for your next move urban traffic speeds in the UK Zero-WasTe economy Visit us online Page 05
  • 7. Centres of excellence CONTeNTS Tees Valley is an emerging hub of expertise for research and development into 02 Towards a Zero-Waste economy 03 Tees Valley’s resource renewable energy with the area’s education providers and industry research management advantages establishments working together to support the development of new skills and 04 overview of Tees Valley technologies for the sector. 06 centres of excellence 10 major north sea Port and Logisitics Hub CaSe STUDY 12 Workforce of engineers The Centre for Process Innovation 15 municipal Waste 17 Food Waste to energy 20 Waste Wood to energy the Centre for Process innovation region and the uK as a whole. CPi’s reconfigurable technology units that (CPi) is a leader in the uK’s team has extensive experience within include feedstock processing, digestion, 21 Low Grade Heat to energy the conventional chemical processing fermentation, chemical processing 22 Gasification and Pyrolysis processing technology development industry. and separation technologies such sector and is nationally and as homogenisation, filtration and 24 Waste to Bioethanol the susPRoC (sustainable Processing) internationally recognised for its centrifugation. it has developed and 25 Weee recycling and Business unit includes the uK’s national successful model of market led proved batch to continuous processes asset recovery industrial Biotechnology Facility and innovation. and created a number of highly resource the Anaerobic Digestion Development 26 ship and structure recycling efficient commercial processes for it focuses on the commercialisation Facility. it focuses on creating low impact 27 effluent and Waste Treatment it partners. of new products and making new high efficiency processes from bio and 28 choice of sites and Premises technologies ready for the marketplace, waste feedstocks to separated product 29 Local support the centre is championing key technology for a range of markets including high areas that offer the most sustainable value chemicals, sustainable fuels, and 30 Tees Valley Lifestyle growth potential for the north east bio energy products using an open 32 Help for your next move access asset that includes a range of continued... WWW.uK-CPi.CoM Zero-WasTe economy Visit us online Page 06
  • 8. Centres of excellence CONTeNTS ...continued 02 Towards a Zero-Waste economy 03 Tees Valley’s resource management advantages CaSe STUDY 04 overview of Tees Valley The Centre for Process Innovation 06 centres of excellence 10 major north sea Port and Logisitics Hub in June 2011 CPi was named as a key part strengths through the development and with our partners in the new Centre. 12 Workforce of engineers of the Government’s first elite technology deployment of novel technologies into this announcement heralds sustained innovation centre. Deputy Prime Minister sectors such as aerospace, automotive investment into manufacturing and CPi’s 15 municipal Waste nick Clegg announced the formation and pharmaceuticals”. proven ability to help companies create 17 Food Waste to energy of the centre to focus on high value their next generation of products and CPi Chief executive nigel Perry said: 20 Waste Wood to energy manufacturing, providing businesses processes will grow as a result. this is “this is fantastic news for CPi and great with access to technical expertise, great news for the uK, for the north-east 21 Low Grade Heat to energy recognition for the CPi team and the infrastructure, skills and equipment that and for the Process industry.” 22 Gasification and Pyrolysis excellent work we have done since we would otherwise be outside the reach of began in 2004. 24 Waste to Bioethanol individual businesses. “We are delighted to be part of the High 25 Weee recycling and Mr Clegg said: “this first elite technology Value Manufacturing technology and asset recovery and innovation centre in high value innovation Centre and the Government’s 26 ship and structure recycling manufacturing will support our initiative to grow manufacturing in the objective to rebalance the economy by 27 effluent and Waste Treatment uK, and are looking forward to working underpinning current uK manufacturing 28 choice of sites and Premises 29 Local support WWW.uK-CPi.CoM 30 Tees Valley Lifestyle 32 Help for your next move Zero-WasTe economy Visit us online Page 07
  • 9. Centres of excellence CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource TWI management advantages 04 overview of Tees Valley 06 centres of excellence tWi’s mission is to deliver world 10 major north sea Port class services in joining materials, and Logisitics Hub engineering and allied technologies 12 Workforce of engineers to meet the needs of a global 15 municipal Waste membership and its associated 17 Food Waste to energy community. 20 Waste Wood to energy tWi technology Centre (north east) is an 21 Low Grade Heat to energy extension of the resources at company 22 Gasification and Pyrolysis headquarters in Cambridge. tWi, with its 60 years of experience and innovation in 24 Waste to Bioethanol manufacture, asset integrity management 25 Weee recycling and and materials, is working with oeMs, utility asset recovery companies, research organisations and 26 ship and structure recycling service companies. 27 effluent and Waste Treatment tWi focuses its new technologies for the 28 choice of sites and Premises energy sector, from its low Carbon energy - Manufacturing technology Centre in 29 Local support Middlesbrough. this site provides a base 30 Tees Valley Lifestyle for supporting regional and international 32 Help for your next move manufacturing industries and helps to improve competitiveness in existing and emerging low carbon energy markets. WWW.tWi.Co.uK Zero-WasTe economy Visit us online Page 08
  • 10. Centres of excellence CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource management advantages Teesside University 04 overview of Tees Valley 06 centres of excellence the teesside university is working with key businesses in support of ‘waste to energy’ initiatives. the Clean 10 major north sea Port environment Management Centre – CleMAnCe - challenges the idea that environmental protection is a financial and Logisitics Hub burden on industry by providing clean technology solutions to environmental problems. 12 Workforce of engineers the Centre uses a dedicated molecular 15 municipal Waste biology research laboratory equipped 17 Food Waste to energy for anaerobic digestion, bioremediation 20 Waste Wood to energy studies, enrichment, isolation, identification and cultivation of microbial 21 Low Grade Heat to energy associations and monocultures, and 22 Gasification and Pyrolysis bioreactor facilities including multi- 24 Waste to Bioethanol stage configurations. A range of microecophysiological facilities for the 25 Weee recycling and study of soils, sediments and domestic asset recovery and industrial wastewaters are also 26 ship and structure recycling available. 27 effluent and Waste Treatment recognising that waste is a useful raw companies. the funding we have north east industrial symbiosis Project material and a resource to be utilised. received will help us with our work 28 choice of sites and Premises Manager Christine Parry, who is based at there are numerous opportunities in that area.” 29 Local support CleMAnCe, said: for collaborative networking, sharing CleMAnCe also has expertise across 30 Tees Valley Lifestyle “We need to increase the capacity resources and access to technical carbon and energy management, 32 Help for your next move and will of sMes and their workforces information, research and support industrial symbiosis, waste minimisation to improve business performance by for virgin material savings between and landfill biotechnology. WWW.tees.AC.uK/CleMAnCe Zero-WasTe economy Visit us online Page 09
  • 11. Major North Sea Port and Logistics Hub CONTeNTS Crucial to the future of the ‘waste to 02 Towards a Zero-Waste economy energy’ industry is proximity to a major CaSe STUDY port capable of handling bulk materials, 03 Tees Valley’s resource management advantages liquids and other materials. tees Valley is PD Ports and Teesport perfectly positioned in this respect having 04 overview of Tees Valley one of the uK’s largest ports with first- 06 centres of excellence class infrastructure. PD Ports is a leading uK ports business offering end to end 10 major north sea Port tees Valley’s coastal waters and rivers supply-chain solutions. and Logisitics Hub offer: 12 Workforce of engineers Cost effective alternative to road 15 municipal Waste transport for the movement of freight 17 Food Waste to energy Access to shipping freight consolidation 20 Waste Wood to energy and management experts, giving 21 Low Grade Heat to energy you additional support for your warehousing and stock control needs 22 Gasification and Pyrolysis 24 Waste to Bioethanol Fourth largest port in the uK capable of taking vessels up to 150,000 tonnes, 25 Weee recycling and with direct access to sea in 30 minutes asset recovery PD Ports owns and operates the Ports of the sea. teesport handles over 6,000 26 ship and structure recycling the opportunity to use teesport as tees and Hartlepool (known as teesport), ships a year and is strongly associated a distribution hub (joining the likes 27 effluent and Waste Treatment a major deep sea complex at the heart with petrochemicals, manufacturing and of Asda and tesco who already have of the industrial tees Valley. the port is engineering. the estate is rail-connected 28 choice of sites and Premises distribution centres at the port) the uK’s fourth largest port by tonnage and close to the A66 trans-Pennine route, 29 Local support Regular container and goods services, and covers an area of 200 hectares (490 and to other major trunk roads. Facilities 30 Tees Valley Lifestyle giving access to europe, Asia and the acres) of land along the southern bank of include two container quays and ‘roll-on 32 Help for your next move Mediterranean. the River tees. At its heart is tees Dock, roll off’ facilities. a deep-water facility some 5 miles from WWW.PDPoRts.Co.uK Zero-WasTe economy Visit us online Page 10
  • 12. Major North Sea Port and Logistics Hub CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource management advantages aV Dawson 04 overview of Tees Valley 06 centres of excellence AV Dawson owns the major multimodal distribution hub on the River tees storage for up to 1200 containers. the with its own quayside for port operations, rail freight terminals, warehousing terminal will be served by all the leading 10 major north sea Port train operating companies and has a and Logisitics Hub and road transport fleet. direct link to the east Coast Mainline. 12 Workforce of engineers An additional 9000 square meters of the company offers flexible and efficient litres of bioethanol and 400 thousand bulk warehousing will complement a 15 municipal Waste freight solutions within feedstock and tonnes of animal feed at Wilton, and 200m rail connected quayside extension 17 Food Waste to energy end product supply chains through a takes in up to 5000 tonnes of wheat with 8.5m of water alongside capable 20 Waste Wood to energy diverse range of integrated transport every day. AV Dawson discharges and of receiving 10,000 tonne deadweight 21 Low Grade Heat to energy modes, mechanical handling and loads shipments of wheat and animal shipments. storage options. feed at its quaysides, it offers intermodal 22 Gasification and Pyrolysis rail transport solutions which also help Also within the AV Dawson group AV Dawson’s traditional market sectors is the longstanding teesside ships 24 Waste to Bioethanol enhance ensus’ green credentials, it of automotive, construction, dry agency Cockfield Knight & Co. which 25 Weee recycling and carries out buffer storage in its extensive bulk chemicals, and oil and gas, are offers port agency, customs clearances, asset recovery purpose built dry bulk warehouses, and now paralleled by process industry ships chartering and international does the final leg delivery with its own 26 ship and structure recycling developments in waste to energy, and freight forwarding. tAsCC assured bulk transport. 27 effluent and Waste Treatment renewable transport fuels, as well as projects related to offshore wind energy the company is currently investing 28 choice of sites and Premises and related sub-sea activities. £10m in an expansion of its tees facilities, 29 Local support a 3 stage project completing in 2014. the AV Dawson facilities also service 30 Tees Valley Lifestyle the tees intermodal terminal to be ensus. europe’s largest cereal grain operational in early 2012 will receive full 32 Help for your next move biorefinery produces more than 400m trains of containerised freight and offer WWW.AV-DAWson.CoM Zero-WasTe economy Visit us online Page 11
  • 13. Workforce of engineers CONTeNTS around a million and a half people of working age can be found within 30 miles of 02 Towards a Zero-Waste economy 03 Tees Valley’s resource Tees Valley. Whilst the local workforce is undoubtedly hardworking, putting in more management advantages overtime than any other part of the UK, and very loyal (one of the lowest turnover 04 overview of Tees Valley 06 centres of excellence rates in the country), it’s the skills that keep companies coming to the area. 10 major north sea Port Further education and Logisitics Hub 12 Workforce of engineers tees Valley has more trade over 7,000 students enrol in the five tees Valley further education apprenticeships and employees engineering courses in the tees Valley colleges (Darlington College, Hartlepool 15 municipal Waste undertaking training than the uK each year and engineering features College, Middlesbrough College, Redcar 17 Food Waste to energy average, while the north east as a prominently in the minds of Fe & Cleveland College and stockton 20 Waste Wood to energy whole has over 3 times the number of colleges across the sub-region. Riverside College) offer a range of new apprentices per worker compared flexible engineering courses as well 21 Low Grade Heat to energy engineering Design is offered at to london. as Foundation Degrees in the likes 22 Gasification and Pyrolysis all the major colleges and training of Renewable energy engineering, the tees Valley, through our network providers in tees Valley (for example, 24 Waste to Bioethanol electrical and electronic engineering, of industry-recognised providers, Hartlepool College is a specialist Centre Mechanical and Manufacturing 25 Weee recycling and offers the widest possible range of in technical and Design engineering), engineering and Fabrication and asset recovery apprenticeships (at both level 2 and with many such courses offered as Welding. 26 ship and structure recycling level 3) for the engineering industry, Foundation Degrees in partnership as well as work-based learning and with teesside university. 27 effluent and Waste Treatment bespoke training packages. 28 choice of sites and Premises 29 Local support 30 Tees Valley Lifestyle 32 Help for your next move Zero-WasTe economy Visit us online Page 12
  • 14. Workforce of engineers CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource management advantages TTe Technical Training 04 overview of Tees Valley 06 centres of excellence the tte technical training Group is one of the uK’s leading technical training provider to the oil and gas, process, 10 major north sea Port manufacturing and engineering sectors. and Logisitics Hub 12 Workforce of engineers tte works closely with industry to deliver of electricity. the site reduces the amount attractive to businesses. sitA is a good skilled personnel for the future workforce of waste sent to landfill each week to example of a 21st Century energy business 15 municipal Waste and from its base in Middlesbrough, has only 11.5% and produces enough green that is utilising the skills base on teesside 17 Food Waste to energy more than 600 young people at various electricity to power 36,000 homes. for its operations and is investing in the 20 Waste Wood to energy stages of apprenticeship training. Many of future through apprenticeships to maintain tte apprentices like Matthew and sam these apprentices are sponsored during the creation of talented, competent and 21 Low Grade Heat to energy are able to gain valuable skills and their training by employers from across a skilled employees.” 22 Gasification and Pyrolysis industry-relevant industry experience. range of sectors including emerging new With the support of sponsoring 24 Waste to Bioethanol energy industries. companies, apprentices spend a further 25 Weee recycling and Among them are Matthew Finn and two years as part of an employer’s asset recovery sam Derbyshire, who are sponsored by workforce to complete their training 26 ship and structure recycling sitA. Maidenhead-based sitA delivers as Advanced Apprentices. environmentally responsible waste 27 effluent and Waste Treatment Keith leslie, tte’s Apprenticeship Director, solutions throughout the uK and operates 28 choice of sites and Premises said: “skilled people act as a magnet for the only energy-from-waste facility in the investment for future industries looking to 29 Local support north east. the facility, at Haverton Hill for suitable locations to operate. Having a 30 Tees Valley Lifestyle in tees Valley, deals with almost 400,000 cohort of skilled workers in a region is very tonnes of waste a year to create 30MW 32 Help for your next move WWW.tte.Co.uK Zero-WasTe economy Visit us online Page 13
  • 15. Workforce of engineers CONTeNTS Higher education 02 Towards a Zero-Waste economy tees Valley is within an hours drive of CaSe STUDY 03 Tees Valley’s resource management advantages 6 top class universities, with over 9,000 students taking engineering each year. Over 7,000 TFI (Technology Futures Institute, 04 overview of Tees Valley north east universities have a reputation students study Teesside University) 06 centres of excellence for engineering excellence, with a higher proportion of students in the region engineering in tFi (technology Futures institute, teesside university) members develop new 10 major north sea Port and Logisitics Hub studying engineering and technology the Tees Valley knowledge and technologies to support local, national and international 12 Workforce of engineers than the national average. the subject has experienced the greatest increase in Each year business activities. one of the main areas of expertise is energy. 15 municipal Waste student numbers of any subject in the tFi is an international leader in a number in virtual reality application to project 17 Food Waste to energy north east over the past 3 years, growth of areas of research and innovation (R&i) management, 5D modeling (3D+time+cost), 20 Waste Wood to energy much higher than the national average. such as virtual planning and control iCt for energy efficient buildings and (5D planning), the application of BiM infrastructures, and BiM (Building 21 Low Grade Heat to energy technology in processes and heavy civil information Modeling) adoption. 22 Gasification and Pyrolysis engineering projects, advanced materials Teesside Manufacturing Centre offers 24 Waste to Bioethanol Teesside University enrolments 2010/11 at all levels processing and nano-technology. tFi a total enterprise integration service in incorporates a number of active business 25 Weee recycling and design, manufacturing and business Mechanical engineering 398 orientated research centres, including: asset recovery process improvements for businesses 26 ship and structure recycling Teesside Manufacturing Centre offers involved in the manufacturing, mechanics, electrical and electronic engineering 336 a total organisational development materials, process technology and 27 effluent and Waste Treatment service through enterprise integration, chemical engineering sectors. they have 28 choice of sites and Premises instrumentation and Control engineering 163 improvement service in design, business worked with the likes of Wellstream, 29 Local support and manufacturing processes with a remit siemens energy, Babcock engineering, other 886 of bringing people, processes and systems Gl noble Denton and iHC Merwede. 30 Tees Valley Lifestyle together. 32 Help for your next move Total 1783 Centre for Construction Innovation & Research is internally leading in R&i WWW.tees.AC.uK Zero-WasTe economy Visit us online Page 14
  • 16. Municipal Waste CONTeNTS The issue of waste management and recycling is a 02 Towards a Zero-Waste economy CaSe STUDY key priority area for Tees Valley and with the number of 03 Tees Valley’s resource SITa management advantages households predicted to rise from 280,000 to 311,000 by 04 overview of Tees Valley 06 centres of excellence 2021, the sub-region is addressing ways to reduce the Recycling and resource management company sitA is a major player in 10 major north sea Port local carbon footprint and create a more sustainable the uK waste industry and employs more than 5,500 people. sitA works in and Logisitics Hub local economy. partnership with local councils across tees Valley to provide a wide range of 12 Workforce of engineers industry-leading recycling and waste management services. 15 municipal Waste According to government statistics, in sitA’s tees Valley site consists of a 17 Food Waste to energy 2009/10 tees Valley produced 376,216 three stream ‘waste to energy’ facility, 20 Waste Wood to energy tonnes of municipal waste of which 302,296 tonnes was from households. 376,216 tonnes a community recycling centre, green waste composting and an ash-recycling 21 Low Grade Heat to energy Recycling, composting or reuse accounted of municipal waste processing plant. 22 Gasification and Pyrolysis 24 Waste to Bioethanol for 33% of all household waste in tees Valley, which is below the average rate was produced in the ‘waste to energy’ facility was extended in 2009 and now has a 25 Weee recycling and (39.7%) for england. Tees Valley combined processing capacity of 390,000 asset recovery the five local authorities in tees Valley in 2009/10 tonnes of municipal waste per year. 26 ship and structure recycling (Darlington, Hartlepool, Middlesbrough, the original facility is a joint venture Redcar and Cleveland and stockton) between sitA uK and the four local 27 effluent and Waste Treatment authorities of stockton; Middlesbrough; work closely on waste management and 28 choice of sites and Premises recycling issues and together have a Joint Hartlepool; Redcar and Cleveland. 29 Local support Municipal Waste Management strategy. operational since May 1998, the plant processes a combination of municipal 30 Tees Valley Lifestyle and confidential waste. 32 Help for your next move WWW.sitA.Co.uK Zero-WasTe economy Visit us online Page 15
  • 17. Municipal Waste CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource management advantages Biffa Polymers 04 overview of Tees Valley 06 centres of excellence the new Biffa Polymers mixed plastics recycling facility, built with support 10 major north sea Port from WRAP, on behalf of the Government, is the first integrated washing and and Logisitics Hub sorting facility in the uK that is specifically designed to recycle rigid mixed 12 Workforce of engineers plastics packaging. 15 municipal Waste the processing unit at Redcar, in tees suitably high-grade plastic will be 17 Food Waste to energy Valley is the first in Britain to integrate all transferred to Biffa’s separate specialist 20 Waste Wood to energy forms of plastic reuse. this means bags, food-grade plant at Redcar to be made yoghurt pots and supermarket packaging back into milk bottles. 21 Low Grade Heat to energy no longer need to be sorted separately. 22 Gasification and Pyrolysis Marcus Gover, Wrap’s director of market Production started in April 2011, with development, said: “the Redcar facility 24 Waste to Bioethanol an initial target of 15,000 tonnes a year, shows that it is commercially viable to 25 Weee recycling and rising to 20,000 by 2012. the system recycle mixed plastics and that there asset recovery sorts and washes the jumble of plastic are real end markets for the high-value, 26 ship and structure recycling before processing the items according to quality outputs. different polymer types and colours. 27 effluent and Waste Treatment “Recycling mixed plastics adds value end products from the waste, contributed to the uK economy by transforming a 28 choice of sites and Premises by householders, local councils and waste into a usable, commercial product, 29 Local support companies, will include paint trays, plant retaining the value rather than allowing it 30 Tees Valley Lifestyle pots, storage boxes, pallets, bottles, car to end up in landfill.” 32 Help for your next move parts, office furniture and kitchenware. WWW.BiFFA.Co.uK Zero-WasTe economy Visit us online Page 16
  • 18. Food Waste to energy: anaerobic Digestion (aD) CONTeNTS In the “Government review of Waste Policy in england” published in June 2011, the Government recognised 02 Towards a Zero-Waste economy 03 Tees Valley’s resource anaerobic Digestion as offering a positive solution to food waste and published separately the “anaerobic management advantages Digestion strategy and action Plan” which set out the first steps that will be taken to increase the production 04 overview of Tees Valley 06 centres of excellence of energy from waste through aD. steps identified include removing barriers, building markets and ensuring 10 major north sea Port financial incentives are in place to provide the revenue support that investors need. and Logisitics Hub 12 Workforce of engineers According to the strategy there is clear produce four million litres of vehicle facility, with a capacity of approximately whether biofuel production could use potential for the AD market to grow fuel from food waste in tees Valley; the 30,000 tonnes per annum, within the waste materials, such as domestic refuse 15 municipal Waste considerably. Given the low levels of report was undertaken by ReneW, the Hartlepool, Middlesbrough and stockton and sewage sludge, instead of energy 17 Food Waste to energy current provision and “the quantities of organisation tasked with the facilitation local authority areas. A new AD facility crops to generate biogas. the biogas 20 Waste Wood to energy feedstock likely to be available, there is no and delivery of commercial energy and would not only provide a recycling facility could then be used directly or to 21 Low Grade Heat to energy doubt that the industry has the capacity to environmental technology projects across for food waste (and therefore reducing produce alternative energy sources grow substantially.” it is estimated that 7m north east england. waste sent to landfill), but also produce such as electricity. 22 Gasification and Pyrolysis tones of waste food is sent to landfill, with biomethane which could be used to the study examined the feasibility of Dr Ralebitso-senior believes that, although 24 Waste to Bioethanol the potential for 5m tones of this expected generate electricity, injected into the using AD to manage organic waste arising anaerobic digestion is an established 25 Weee recycling and to be available for AD, offering clear gas grid and/or, used to power council from the Hartlepool, Middlesbrough and process already being used by some asset recovery growth in feedstock and a large market vehicles. such a scheme presents many stockton local authority areas. the work waste-to-energy companies, its full opportunity. options and is a great opportunity for the 26 ship and structure recycling identified opportunities for the collection potential has not yet been realised in Councils involved to work with private the uK produces around 100 million of food waste from households and the solving many of the problems associated 27 effluent and Waste Treatment sector partners” tonnes of food, farm and other organic commercial sector to provide feedstock with growing biofuel crops. 28 choice of sites and Premises waste each year, according to the to support the development of an AD in addition, scientists at teesside university 29 Local support Department for environment, Food facility in the area that could produce are investigating the generation of biofuels 30 Tees Valley Lifestyle and Rural Affairs. this could be used to Biomethane, a low carbon fuel. from waste. generate up to 7 per cent of the renewable 32 Help for your next move Chris Hayward, Managing Director of led by Dr Komang Ralebitso-senior, senior energy required in the uK by 2020. RenewPlus ltd said: lecturer in Molecular Biology at teesside in February 2011, a study commissioned university, and a team of six researchers “this study has revealed that there is a by AneC and the tees Valley local based within the university’s technology good case for the development of an AD authorities revealed the potential to Futures institute, the work is looking at Zero-WasTe economy Visit us online Page 17
  • 19. Food Waste to energy: anaerobic Digestion CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource management advantages anaerobic Digestion Development Centre 04 overview of Tees Valley 06 centres of excellence the Centre for Process innovation (CPi) in Redcar has opened its Anaerobic Digestion Development Centre (ADDC) - 10 major north sea Port a facility where companies can test and develop novel feedstock and technology combinations. and Logisitics Hub 12 Workforce of engineers the centre is designed to process intellectual property in the area a wide range of wastes in single of AD technology. 15 municipal Waste or mixed streams. it has a range of 17 Food Waste to energy the ADDC provides a vital toolbox for pre-treatment, digestion and post- those seeking sustainable low carbon 20 Waste Wood to energy treatment technologies that are rapidly alternatives to traditional energy reconfigurable to allow the development 21 Low Grade Heat to energy production, while driving the uK’s AD of novel and improved AD processes. 22 Gasification and Pyrolysis advances and attracting wealth and the ADDC is a flexible plug and play plant opportunities for economic growth. 24 Waste to Bioethanol that provides support for businesses to CPi director of sustainable processing 25 Weee recycling and improve and develop AD technologies. and advanced manufacturing, Dr Chris asset recovery the facility is capable of conducting Dowle, says: 26 ship and structure recycling experiments and production runs with the aim of reducing size and cost of “the ADDC will offer the facilities and 27 effluent and Waste Treatment AD installations; increasing yield; and expertise to provide advice, guidance, 28 choice of sites and Premises developing treatment technologies. trials and new technologies, which 29 Local support will accelerate the development and CPi said it aims to provide the uK with 30 Tees Valley Lifestyle application of installations turning a base to advance and develop new waste into energy, and other valuable 32 Help for your next move commercially viable processes and products, naturally.” WWW.uK-CPi.CoM Zero-WasTe economy Visit us online Page 18
  • 20. Food Waste to energy: anaerobic Digestion CONTeNTS 02 Towards a Zero-Waste economy CaSe STUDY 03 Tees Valley’s resource management advantages Solvert 04 overview of Tees Valley 06 centres of excellence solvert has taken the next step in chemical manufacturing, production and sustainable resource management. 10 major north sea Port specialising in Advanced Anaerobic Digestion technology solvert can produce renewable chemicals, advanced and Logisitics Hub renewable road transport fuel and green energy using sustainable raw materials sourced from domestic, 12 Workforce of engineers commercial and industrial waste streams. 15 municipal Waste through pioneering technology northstar Ventures provided £100,000 solvert has completed the first phase of 17 Food Waste to energy development, process design and supply convertible business loan through its its three-phase plan, and has achieved 20 Waste Wood to energy chain management solvert is quickly Proof of Concept Fund as seed capital very encouraging results from its process 21 Low Grade Heat to energy establishing itself as a leader in the uK’s for the business; Business link has also development work undertaken at the CPi renewable industry. provided grant support. sustainable Processing Centre in Wilton. 22 Gasification and Pyrolysis the company has drawn up a three-stage Ceo of solvert ltd, Kris Wadrop said: solvert uses advanced biological 24 Waste to Bioethanol plan which would see the first plant “our aim is to build a number of facilities fermentation processes to produce 25 Weee recycling and operational by 2014. throughout the uK close to large renewable n-butanol and biogas from asset recovery population centres that generate our wet biodegradable waste. the biogas is Founded and based within the tees 26 ship and structure recycling feedstock.” combusted in gas engines to produce Valley solvert operates its technical and 27 effluent and Waste Treatment renewable electricity and steam. commercial HQ at the Wilton Centre, “each site has the potential to provide 28 choice of sites and Premises Redcar. the business is creating a 60 direct jobs, several hundred in- Kris Wadrop said the company has distributed supply chain; establishing direct support and construction jobs assembled the “best brains available” 29 Local support multiple facilities around the uK providing and provide uK customers with to get the project going, and is already 30 Tees Valley Lifestyle renewable chemicals, road transport fuel renewable raw materials substituting the engaged with the financial market to 32 Help for your next move and energy to satisfy domestic demand. petrochemical alternative.” secure a second finance round of £5m. WWW.solVeRtltD.Co.uK Zero-WasTe economy Visit us online Page 19
  • 21. Waste Wood to energy CONTeNTS The generation of power 02 Towards a Zero-Waste economy CaSe STUDY from burning wood is an 03 Tees Valley’s resource Sembcorp management advantages important element in the 04 overview of Tees Valley 06 centres of excellence renewable energy mix. facility has created 15 permanent new 10 major north sea Port tees Valley has a number of advantages jobs within sembcorp utilities uK, the and Logisitics Hub for this type of biomass project such Wilton-based utilities and services 12 Workforce of engineers as the: company. 15 municipal Waste location of major ports serving Paul Gavens, sembcorp utilities uK’s 17 Food Waste to energy scandinavia, a potential rich source executive Vice President and Managing of wood Director, said: 20 Waste Wood to energy 21 Low Grade Heat to energy Managed forests around the region “this investment is extremely good news providing sustainable timber for sembcorp, the Wilton international 22 Gasification and Pyrolysis manufacturing site and the people of the 24 Waste to Bioethanol Advanced logistics network capable tees Valley and the north east in general. of providing recycled wood it sustains jobs and plays a part in 25 Weee recycling and Most importantly, tees Valley has the sembcorp Biomass Power Forty per cent of the total energy required helping the Government meet the uK’s asset recovery is derived from recycled timber – much climate change and greenhouse gas 26 ship and structure recycling demonstrable expertise in this niche area, station is a £60 million investment being the location for the uK’s first large of which was previously sent to landfill, reduction targets. this investment is 27 effluent and Waste Treatment in renewable energy at the Wilton a real demonstration of faith by our scale ‘wood to energy’ plant in 2007, built with around 20 per cent of the energy international site in tees Valley. total coming from wood from managed parent company in singapore and is 28 choice of sites and Premises by singaporean company sembcorp. Completed in 2007, it burns some forests in the region, sawmills and a just reward for the hard work and 29 Local support effort of our employees and 300,000 tonnes of waste wood specially grown energy crop. 30 Tees Valley Lifestyle contractors since sembcorp took a year to produce about 30MW Around 1,000 jobs were sustained during 32 Help for your next move over the business.” of energy. a two year construction period and the WWW.seMBCoRP.Co.uK Zero-WasTe economy Visit us online Page 20
  • 22. Low grade Heat to energy CONTeNTS new technology is opening up countless opportunities for the recycling 02 Towards a Zero-Waste economy 03 Tees Valley’s resource of previously wasted energy and resources. a particular example of this is management advantages ‘Low Grade Heat’ to energy. 04 overview of Tees Valley 06 centres of excellence the concept, which involves a highly 10 major north sea Port innovative approach of capturing and CaSe STUDY and Logisitics Hub converting the larger quantities of low 12 Workforce of engineers temperature heat and converting it to DRD Power energy has, until now, has been difficult 15 municipal Waste with conventional energy recovery 17 Food Waste to energy schemes. large scale process plants Redcar-based DRD Power has developed a transportable, modular, 20 Waste Wood to energy run continuously and if only a few per demonstration unit that is capable of generating electricity from low grade 21 Low Grade Heat to energy cent of their waste heat was recovered waste heat. and turned into electricity,this would be 22 Gasification and Pyrolysis equivalent to a number of large power the unit, which will generate up to DRD Power director, Roger Mallinson, 24 Waste to Bioethanol stations. 200kW of electricity, is based on an said: 25 Weee recycling and organic Rankine Cycle (oRC). the oRC Due to rises in energy prices the recovery “there’s a massive opportunity on asset recovery unit uses an organic working fluid that of low grade heat is seen as one of teesside because of its heavy industry, has a lower boiling point than water 26 ship and structure recycling the most cost effective ways of saving including steel, power generation and to extract energy from low-grade heat. energy and avoiding carbon emissions. the process sector. Power prices are 27 effluent and Waste Treatment the company is taking low-grade heat A 200kW unit will save between 600 and going up all the time, it’s a major cost 28 choice of sites and Premises generated by the Huntsman Pigments 750 tonnes of Co2 per year. for companies now. the pilot unit at site in Hartlepool, and turning it into 29 Local support Huntsman is a small unit for trial and opportunities for this type of project can green energy. the project has been jointly 30 Tees Valley Lifestyle demonstration purposes and is now be found across the tees Valley area, funded by the tees Valley industrial producing electricity - we want to make 32 Help for your next move where companies are working on new Programme, the Carbon trust, one north bigger units.” innovations and niche processes. east, northstar Ventures Proof of Concept Fund and a shell springboard award. WWW.DRDConsultAnts.Co.uK Zero-WasTe economy Visit us online Page 21
  • 23. gasification and Pyrolysis CONTeNTS Gasification and pyrolysis 02 Towards a Zero-Waste economy CaSe STUDY are thermal processes that 03 Tees Valley’s resource air Products management advantages uses high temperatures to 04 overview of Tees Valley 06 centres of excellence break down waste. us company, Air Products, is a worldwide supplier of industrial gases and 10 major north sea Port these technologies are also known equipment, speciality and intermediate chemicals, and environmental and and Logisitics Hub as Advanced thermal technologies energy systems. or Alternative Conversion technologies. 12 Workforce of engineers they use carbon-based waste such Air Products has chosen tees Valley for the tees Valley industrial Programme, 15 municipal Waste its most advanced new energy facility and has garnered support from nePiC, as paper, petroleum-based wastes like 17 Food Waste to energy plastics, and organic materials such as that will us the very latest gasification the north east Chamber of Commerce 20 Waste Wood to energy food waste. technology to convert landfill-diverted and tees Valley unlimited. pre-processed household and commercial 21 Low Grade Heat to energy Pyrolysis has long been identified as the the facility will be a major part of the waste into energy which could power 22 Gasification and Pyrolysis best and most environmentally friendly new energy and technology Business close to 50,000 homes in the region. solution to recycle end of life tyres. Park being created in stockton. 24 Waste to Bioethanol the company expects the project to enter Having identified the opportunities in Air Products’ european bioenergy director 25 Weee recycling and commercial operation in 2014, subject to locating thermal facilities in the tees ian Williamson said: asset recovery regulatory approvals. once in operation, Valley, two companies are planning new the facility could generate renewable “the proposed 49MW tees Valley 26 ship and structure recycling facilities that will each be the first of their hydrogen for mobile and stationary Renewable energy Facility will use the 27 effluent and Waste Treatment kind in europe. energy applications and is being very latest technology to generate power 28 choice of sites and Premises considered for a demonstration of for the region and at the same time it will 29 Local support fuel cell technology. help meet stockton’s environment, energy and economic investment objectives.” 30 Tees Valley Lifestyle the project is funded by regional 32 Help for your next move development agency one north east via WWW.AiRPRoDuCts.Co.uK Zero-WasTe economy Visit us online Page 22