2. Introduc1on
• Classic
Bo7le
Caps
Private
Limited
is
the
leading
Manufacturer
&
Exporters
of
Aluminum
Closures,
exclusively
for
Wines
,
Sparkling
Wines,
Liquor,
Beverages,
Pharmaceu1cals
&
FMCG
Products.
• Suppliers
of
Aluminum
Caps,
Glass
Bo;les,
Plas<c
Caps
and
labels.
• We
hold
over
27
years
experience
in
serving
the
needs
of
our
customers,
spread
in
more
than
34
countries
across
the
globe.
• We
are
an
ISO
9001:2000,
ISO
22000
&
HACCP
Cer<fied
Company.
3. Introduction
• We are a customer facing organisation.
• We integrate with our customers to form a
strong support system.
• We customize our product to fit the need
of our customers.
6. Transforma1on
from
Sheet
to
Cap
• The
aluminum
coil
is
straightened
and
cut
into
sheets
of
different
sizes,
as
per
requirement.
• Aluminum
sheets
of
thickness
.19,
.21,
.23,
.26
mm
are
used
to
make
caps.
• .19
mm
sheets
are
usually
used
to
make
small
and
shallow
caps.
• .21
and
above
dimension
sheets
are
usually
used
to
make
deep
caps.
8. • MTO
washing
is
done
on
both
sides,
to
clean
the
sheet
from
any
previous
oil
stains
and
other
impuri1es.
The
sheet
is
passed
through
oven
at
1750
C
for
12
minutes,
to
complete
the
process.
Machine
used
for
MTO
Washing,
Lacquering,
Sizing
and
Coa1ng
9. • Lacquering
is
done
to
the
side
where
inside
content
will
be
in
contact.
This
creates
a
layer
doesn’t
allow
content
to
react
with
aluminum.
The
sheet
is
passed
through
oven
again
at
a
temperature
of
175
0C
for
12
minutes,
to
strengthen
the
lacquer
layer.
• Sizing
of
aluminum
sheet
is
done
on
the
printable
side,
to
prepare
the
sheet
for
prin1ng
and
to
ensure
that
the
inks
and
coa1ng
adhere
with
the
sheet.
The
sheet
is
then
passed
through
the
oven
at
2100
C
temperature,
for
12
minutes.
10. • Coa<ng
is
done
as
per
requirement
on
the
surface
that
will
get
printed.
The
sheet
is
then
dried
at
a
temperature
of
1750
C
for
12
minutes,
to
get
the
effect.
• The
sized
side
of
the
sheet
is
then
printed
using
an
offset
prin<ng
machine.
It
is
then
dried
in
an
oven
at
1750
C
for
12
minutes.
11. Sheets
being
fed
to
Prin1ng
Machine
Sheets
being
fed
to
Oven
Cured
sheet
coming
out
of
Oven
12. The
cu7er
machine
• The
printed
side
of
the
sheets
are
then
varnished
and
dried
in
the
oven
at
required
temperature.
• The
printed
sheets
are
then
moved
to
cuVng
department
where
they
get
cut
according
to
size
men1oned
on
the
sheet.
13. • Further
the
sheets
are
sent
to
punching
department,
where
they
are
drawn
through
power
presses,
according
to
size
men1oned,
by
punching
them
once,
twice
or
thrice
as
per
required
length.
Second
Draw
(cup
to
cap)
14. • The
caps
are
then
moved
to
the
Dry
Offset
Coa<ng/Prin<ng
(DOC/DOP)
department
if
side
prin1ng/coa1ng
is
required.
•
The
caps
are
dried
in
oven
a`er
each
process
of
coa1ng,
prin1ng
and
varnishing.
Dry
Offset
Coa1ng
Dry
Offset
Prin1ng
15. • The
caps
can
be
moved
to
screen
prin<ng
department
as
per
requirement,
if
screen
prin1ng
or
foil
prin<ng
is
required.
There
is
no
oven
drying
required
during
screen
prin1ng
as
we
use
quick
dry
inks.
Side:
Screen
Prin1ng
Side:
Foil
Prin1ng
16. • If
embossing
or
dembossing
is
required
on
the
top
of
the
cap
it
can
be
done
here.
Then
the
embossed
part
can
be
pad
printed
in
order
to
get
registered
prin1ng,
if
required.
Top:
Embossing/Dembossing
Top:
Pad
Printer
17. •
If
embossing
and
chamfering
is
required
on
the
side,
it
is
done
through
different
set
of
a7achments
of
moon
machines.
Side:
embossing
&chamfering
18. • The
caps
are
now
sent
for
Knurling
and
Bridging
according
to
the
specifica1ons
and
parameters.
This
is
done
through
Moon
machines
Knurling
and
Bridging
19. • Caps
are
now
moved
to
packaging
where
wadding/liner/washer
or
pourer
is
placed
in
the
cap.
There
are
different
op1ons
available
for
inside
liners
depending
on
customer’s
requirement
and
applica1on.
Few
of
the
examples
are
EP
(Poly
Ethylene),
Latex,
Saranex,
Saran+Tin
as
per.
Packing
Pourer
using
Hot
Melt
Inser<ng
Wad/Liners
20. • The
caps
are
passed
through
electric
counters,
to
get
the
exact
count
of
caps
and
are
sorted
online,
before
final
dispatch.
Wadding
and
coun<ng
through
wad
machine
Coun<ng
and
packing
in
cartons
21. • Samples
of
caps
are
collected
and
checked
for
quality,
dimensions
(OD/ID/
Height/PH/SH),
sealing
fitness
and
torque
to
open,
with
proper
documenta1on,
during
every
process.
Quality
Tes<ng
Lab
Micrometer
and
Vernier
22. Tool
Room
• Tool
Room
is
the
department
which
makes
tools
and
equipments.
They
are
also
responsible
for
maintenance
of
the
en1re
factory.
We
have
extra
set
of
dies
for
each
size
for
smooth
&
consistent
produc1on.
24. Differen1ated
by
size
OD/Height
OD/Height
OD/Height
OD/Height
18/12
28/15
30/22
31.5/18
20/12
28/18
30/35
31.5/44
22/15
28/38
30/44
31.5/60
22/30
28/44
30/50
53/19
25/17
30/55
25/43
30/60
*We
also
make
caps
of
non-‐standard
sizes,
if
required
by
our
customers.
25. Differen1ated
by
the
way
to
open
• Roll
On
(RO)
• Roll
On
Pilfer
Proof
(ROPP)
• Roll
On
Pilfer
Proof
with
slit
skirt
• Tear
Around
Cap
• Push
On
Pop
Out
(Lid
Type)
26. Roll
On
Pilfer
Proof
(ROPP)
Roll
On
Pilfer
Proof
with
single/double
Slit
Skirt
Tear
Around
Cap
Push
On
Pop
Out
(Lid
Type)
27. Other
Differen1a1ng
factors
• Top
Embossing/Dembossing
• Side
Embossing
and
Chamfering
• Perfora1on
Height
(PH)
• Skirt
Height
(SH)
• Type
&
Count
of
Bridges
• Type
&
Count
of
Ribs
and
Bands
• Type
of
Pourers/Dispensers/Fitments
• Types
of
Wad/Liners/Washers
36. About
collabora1ons
(Glass
Bo7les
&
Plas1c
Caps
)
• Tied-‐up
with
leaders
in
the
Industry,
for
supply
of
plas<c
caps
and
glass
bo;les.
• Will
provide
high
quality
and
<mely
supply.
• Will
ensure
seamless
integra1on
with
clients.
• One
Stop
Shop
for
all
your
packaging
needs.
Aluminum
Caps,
Glass
Bo7les,
Plas1c
Caps
&
Labels
37. • We
at
Classic
Bo;le
Caps
have
a
highly
experienced,
research
oriented,
young,
energe1c,
and
innova1ve
team.
• We
thrive
for
high
quality
produc<on
and
<mely
delivery
for
our
clients.
• The
team
doesn't
mind
going
an
extra
mile
towards
customer
sa<sfac<on.
38. Thanks!
We
cap
every
container/bo7le
Visit
us
at
www.classiccaps.com
“Try
us,
to
know
us”
