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Part number 47442325
2nd edition English
September 2012
Replaces part number 47386188
SERVICE MANUAL
T8.275 / T8.300 / T8.330 /
T8.360 / T8.390
Tractor
from PIN ZBRC07000 and above
Printed in U.S.A.
Copyright © 2012 CNH America LLC. All Rights Reserved. New Holland is a registered trademark of CNH America LLC.
Racine Wisconsin 53404 U.S.A.
Contents
INTRODUCTION
Engine....................................................................................... 10
Engine and crankcase.................................................................... 10.001
Cylinder heads ........................................................................... 10.101
Pump drives .............................................................................. 10.114
Air cleaners and lines..................................................................... 10.202
Fuel tanks ................................................................................ 10.216
Aftercooler ................................................................................ 10.310
Engine cooling system ................................................................... 10.400
Fan and drive............................................................................. 10.414
Selective Catalytic Reduction (SCR) exhaust treatment ................................. 10.500
Transmission.............................................................................. 21
Powershift transmission lubrication system .............................................. 21.105
Powershift transmission .................................................................. 21.113
Powershift transmission external controls ................................................ 21.135
Gearbox internal components ............................................................ 21.145
Powershift transmission internal components ............................................ 21.155
Drop box.................................................................................. 21.200
Four-Wheel Drive (4WD) system .................................................. 23
Electrohydraulic control................................................................... 23.202
Drive shaft ................................................................................ 23.314
Front axle system ....................................................................... 25
Powered front axle ....................................................................... 25.100
Front bevel gear set and differential...................................................... 25.102
Final drive hub, steering knuckles, and shafts ........................................... 25.108
Axle suspension control .................................................................. 25.122
Rear axle system........................................................................ 27
47386188 15/06/2012
Powered rear axle ........................................................................ 27.100
Rear bevel gear set and differential ...................................................... 27.106
Planetary and final drives................................................................. 27.120
Power Take-Off (PTO)................................................................. 31
Rear electrohydraulic control ............................................................. 31.104
One-speed rear Power Take-Off (PTO) .................................................. 31.110
Two-speed rear Power Take-Off (PTO) .................................................. 31.114
Front Power Take-Off (PTO).............................................................. 31.146
Brakes and controls .................................................................... 33
Parking brake / Parking lock.............................................................. 33.110
Hydraulic service brakes ................................................................. 33.202
Trailer brake hydraulic control ............................................................ 33.220
Trailer brake pneumatic control........................................................... 33.224
Hydraulic systems....................................................................... 35
Hydraulic systems ........................................................................ 35.000
Pump control valves ...................................................................... 35.102
Variable displacement pump ............................................................. 35.106
Three-point hitch control valve ........................................................... 35.114
Remote control valves.................................................................... 35.204
Reservoir, cooler, and filters .............................................................. 35.300
Combination pump units.................................................................. 35.304
Pneumatic system ...................................................................... 36
Pneumatic system ........................................................................ 36.100
Hitches, drawbars, and implement couplings.................................. 37
Rear three-point hitch .................................................................... 37.110
Front hitch ................................................................................ 37.162
Steering..................................................................................... 41
Steering control........................................................................... 41.101
47386188 15/06/2012
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Hydraulic control components ............................................................ 41.200
Pump ..................................................................................... 41.206
Cab climate control ..................................................................... 50
Heating ................................................................................... 50.100
Air conditioning ........................................................................... 50.200
Cab pressurizing system ................................................................. 50.300
Electrical systems....................................................................... 55
Engine cooling system ................................................................... 55.012
Front axle control system................................................................. 55.045
Rear axle control system ................................................................. 55.046
Heating, Ventilation, and Air-Conditioning (HVAC) control system....................... 55.050
Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls......................... 55.051
Harnesses and connectors ............................................................... 55.100
Three-point rear hitch electronic control system ......................................... 55.130
Engine starting system ................................................................... 55.201
Alternator ................................................................................. 55.301
Battery .................................................................................... 55.302
External lighting .......................................................................... 55.404
External lighting switches and relays..................................................... 55.405
Warning indicators, alarms, and instruments............................................. 55.408
Cab controls .............................................................................. 55.512
Cab lighting............................................................................... 55.514
Wiper/Washer system .................................................................... 55.518
Electronic modules ....................................................................... 55.640
Selective Catalytic Reduction (SCR) electrical system................................... 55.988
FAULT CODES .......................................................................... 55.DTC
Platform, cab, bodywork, and decals............................................. 90
Engine hood and panels.................................................................. 90.100
Protections and footboards............................................................... 90.118
47386188 15/06/2012
Pneumatically-adjusted operator seat .................................................... 90.124
Cab ....................................................................................... 90.150
Cab interior ............................................................................... 90.151
Electrical Schematic
Hydraulic Schematic
47386188 15/06/2012
47386188 15/06/2012
INTRODUCTION
47386188 15/06/2012
1
INTRODUCTION
Safety rules
T8.275 NA, T8.300 NA, T8.330 NA, T8.360 NA, T8.390 NA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47386188 15/06/2012
3
INTRODUCTION
Safety rules
T8.275, T8.300, T8.330, T8.360, T8.390
Standard safety precautions
Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for
consultation.
• Keep working areas as clean as possible.
• Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain
adequate sanitary equipment.
• Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be
checked on a regular basis and personnel must be trained on proper interventions and priorities.
• Keep all emergency exits free of obstructions and clearly marked.
• Smoking in working areas subject to fire danger must be strictly prohibited.
Prevention of injury
• Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to
engines and equipment in motion.
• Wear safety gloves and goggles when performing the following operations:
• Topping off or changing lubrication oils.
• Using compressed air or liquids at a pressure greater than 2 bar (29 psi).
• Wear a safety helmet when working close to hanging loads or equipment working at head level.
• Always wear safety shoes and fitting clothes.
• Use protection cream for hands.
• Change wet clothes as soon as possible.
• In the presence of voltages exceeding 48 - 60 V, verify the efficiency of the ground and mass electrical connec-
tions. Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to
work with electricity.
• Do not smoke or start an open flame close to batteries and any fuel material.
• Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers.
• Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may
occur.
• If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes.
During maintenance
• Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating
pressure could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122
°F).
• Never add coolant to an overheated engine and use only appropriate liquids.
• Always work when the engine is turned off. Certain circumstances require maintenance on a running engine.
Be aware of all the risks involved with such an operation.
• Always use adequate and safe containers for engine fluids and used oil.
• Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents.
• Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated.
Wear a safety mask if necessary.
• Do not leave soiled rags that may contain any flammable substances close to the engine.
• Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake
air in case of engine runaway.
47386188 15/06/2012
4
INTRODUCTION
• Never disconnect the batteries while the engine is running.
• Disconnect the batteries prior to performing any work on the equipment.
• Disconnect the batteries to place a load on them with a load tester.
• After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and
safe from accidental short circuit and oxidation.
• Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been
released. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper
safety equipment.
• Do not alter the lengths of any wires.
• Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by
Iveco.
• Do not modify the fuel system or hydraulic system unless approved by Iveco, Any unauthorized modification will
compromise warranty assistance and may affect engine operation and life span.
For engine equipped with an electronic control unit
• Do not weld on any part of the equipment without removing the control unit.
• Remove the in case of work requiring heating over 80 °C (176 °F).
• Do not paint the components and the electronic connections.
• Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of
electronic components will void engine warranty assistance and may affect the correct working order and life
span of the engine.
Respect of the Environment
• Respect of the environment should be of primary importance. Take all necessary precautions to ensure person-
nel's safety and health.
• Inform the personnel of the laws regarding the dispensing of used engine fluids.
• Handle batteries with care, storing them in a well ventilated environment and within anti-acid container.
47386188 15/06/2012
5
SERVICE MANUAL
Engine
T8.275 NA
T8.300 NA
T8.330 NA
T8.360 NA
T8.390 NA
47386188 15/06/2012
10
Engine - Engine and crankcase
Engine - Remove
T8.275, T8.300, T8.330, T8.360, T8.390
Prior operation:
Disconnect the batteries — Battery - Disconnect (55.302)
Prior operation:
Remove the hood — Hood - Remove (90.100)
Prior operation:
Recover the refrigerant — Air conditioning - Recover (50.200)
Prior operation:
Drain the coolant — Engine cooling system - Emptying (10.400)
ATTENTION: For tractors equipped with front PTO/hitch, refer to steps 81– 96 for additional disassembly instructions.
NOTE: Clean all fittings before disconnecting.
NOTE: Cap or plug all lines and ports when disconnecting hydraulic components.
1. Remove the nuts (1) securing the condenser/fuel
cooler.
RCPH10CCH054BAB 1
2. Disconnect the refrigerant hose from the receiver/
dryer (1) and the condenser outlet hose (2).
RCPH10CCH896AAB 2
3. Open the latch (1), and carefully remove the cooler
from it's mounting and set aside.
RCPH10CCH894AAB 3
47386188 15/06/2012
10.001 / 3
Engine - Engine and crankcase
4. Remove the nuts (1) securing the oil cooler to it's
support bracket.
RCPH10CCH055BAB 4
5. Disengage the hose clamps (1), tag and remove the
fuel hoses at the cooler.
RCPH10CCH897AAB 5
6. Loosen the hydraulic hose fittings (1) at the oil cooler.
Remove the hoses. Carefully remove the cooler and
set aside.
NOTE: Be prepared to collect some hydraulic fluid.
RCPH10CCH898AAB 6
7. Remove the bolts (1) securing the right hose bracket
(2).
RCPH10CCH899AAB 7
47386188 15/06/2012
10.001 / 4
Engine - Engine and crankcase
8. Tag and remove the hydraulic hoses (1).
9. Loosen the clamp (2) on the air cooler tube.
10. Loosen the clamp (3) at the air cooler outlet tube.
11. Remove the clamp (4) at the elbow to the intake man-
ifold.
12. Remove the tube assembly (5) and set aside.
RCPH10CCH056BAB 8
13. Remove and discard the intake elbow O-ring seal (1).
RCPH10CCH903AAB 9
14. Loosen the clamps (1) and disconnect the engine
coolant outlet (2) and inlet hoses (3).
RCPH10CCH902AAB 10
47386188 15/06/2012
10.001 / 5
Engine - Engine and crankcase
15. Remove the bolts (1) securing the line/harness
bracket to the cooler assembly.
RCPH10CCH057BAB 11
16. On the right hand side at the A/C compressor, dis-
connect the four harness connectors (1). Remove
the A/C line clamp (2).
RCPH10CCH059BAB 12
17. Disconnect the high pressure (1) and suction (2) A/C
lines from the compressor.
RCPH10CCH060BAB 13
47386188 15/06/2012
10.001 / 6
Engine - Engine and crankcase
18. If equipped, disconnect the harness connector (1) for
the suspended axle.
RCPH10CCH904AAB 14
19. Disconnect the harness connector (1) for the fan
drive.
RCPH10CCH905AAB 15
20. Remove the nut (1) and disengage the alternator out-
put cable (2).
RCPH10CCH907AAB 16
21. Disconnect the harness connector (1) for the engine
grid heater and the power supply cable (2).
RCPH10CCH062BAB 17
47386188 15/06/2012
10.001 / 7
Engine - Engine and crankcase
22. Disengage the hose clamps (1) and disconnect the
fuel supply (2) and return (3) hoses.
23. Disconnect the engine blowby recirculation line (4).
24. If equipped, disconnect the air compressor inlet line
(5).
RCPH10CCH061BAB 18
25. At the front of the engine, disengage the clamp (1),
and remove the blowby recirculation tube (2) and set
aside.
RCPH10CCH807AAB 19
26. Remove the attaching bolts (1), and remove the ex-
haust shield (2) and set aside.
RCPH10CCH906AAB 20
27. Disconnect the harness (1) and supply and return
hose connections (2) at the SCR dosing valve (3).
RCPH10CCH908AAB 21
47386188 15/06/2012
10.001 / 8
Engine - Engine and crankcase
28. Remove the bolts (1) for the exhaust shield bracket.
Set the bracket (2) aside.
RCPH10CCH909AAB 22
29. Open the insulation blanket (1) and remove the ex-
haust pipe clamp (2).
RCPH10CCH910AAB 23
30. Remove the support clamp bolt (1) and the lower pipe
clamp (2). Remove the pipe (3) and set aside.
RCPH10CCH063BAB 24
47386188 15/06/2012
10.001 / 9
Engine - Engine and crankcase
31. Loosen the clamp (1) at the air cleaner assembly.
RCPH10CCH064BAB 25
32. Remove the bolts (1) securing the clamp (2) for the
intake air tube.
33. Loosen the tube to elbow clamp (3).
34. Remove the intake air tube and set aside.
RCPH10CCH808AAB 26
35. Loosen the clamp (1). Remove the turbo inlet elbow
(2) and set aside.
RCPH10CCH809AAB 27
36. Locate the tank heater control (1) for the SCR system
above the engine.
37. Disengage the connector locking wire (2) and discon-
nect the inlet connector (3).
38. Repeat for the outlet connector.
39. Disconnect the harness connector (4).
RCPH10CCH911AAB 28
47386188 15/06/2012
10.001 / 10
Engine - Engine and crankcase
40. Disconnect the hydraulic oil cooler supply and return
line fittings (1).
41. Disengage the hose clamps, and disconnect the fuel
cooler supply and return hoses (2).
RCPH10CCH066BAB 29
42. Disconnect the harness connector (2) for the 12 V
auxiliary post (1).
43. Open the protective cover (3), remove the attach-
ing nuts and disconnect the power cable into (4) and
from (5) the fuse block.
44. Disconnect the power relay harness connector (6).
RCPH10CCH070BAB 30
45. Remove the bolt (1) securing the hose clamp (2) for
the DEF/AdBlue® tank heater return line.
46. Remove the bolts (3) securing the bracket (4) to the
hood support.
RCPH10CCH071BAB 31
47386188 15/06/2012
10.001 / 11
Engine - Engine and crankcase
47. Disconnect the harness connector (2) at the primary
fuel filter (1).
RCPH10CCH794AAB 32
48. Remove the front bracket attaching bolts (1). Re-
move the bracket (2) and set aside.
RCPH10CCH069BAB 33
49. Disengage the clamp and disconnect the hose (1) to
the coolant recovery bottle. Remove the bracket (2)
bolts (3). Set bottle/bracket aside.
RCPH10CCH914AAB 34
47386188 15/06/2012
10.001 / 12
Engine - Engine and crankcase
50. Disconnect the cab heater supply (1) and return (2)
lines.
51. Loosen the clamp and disconnect the coolant fill
hose (3) (from the deaeration tank). Remove the
bracket attaching bolts (4).
RCPH10CCH072BAB 35
52. Remove the bolts (1) securing the rear hose/tube
bracket (2). Place the hose/tube assembly along
side the tractor.
RCPH10CCH915AAB 36
53. Disconnect the connectors (1) between the engine
and transmission harnesses.
RCPH10CCH916AAB 37
54. At the cab, disconnect the A/C high (1) and low pres-
sure (2) tube fittings.
RCPH10CCH920AAB 38
47386188 15/06/2012
10.001 / 13
Engine - Engine and crankcase
55. Loosen the clamp (1). Remove the exhaust pipe (2)
and set aside.
RCPH10CCH917AAB 39
56. At the starter, remove the nut and disconnect the
battery ground cable (1).
57. Repeat for the battery positive (2) and alternator out-
put (3) cables.
58. Remove the bolt and disengage the engine ground
cable (4).
RCPH10CCH919AAB 40
59. Remove the plug (1) and screw (2) and remove the
starter solenoid wire. (3). Reinstall the screw.
RCPH10CCH818AAB 41
60. At the left front cab mount, remove the bolt and dis-
connect the ground connector (1).
RCPH10CCH921AAB 42
47386188 15/06/2012
10.001 / 14
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Engine - Engine and crankcase
61. Support the harness/line bracket assembly. Remove
the clamp bolt (1). Remove the bracket support bolts
(2) from the left (shown) and right sides.
RCPH10CCH918AAB 43
62. Remove the assembly and set aside.
RCPH10CCH075BAB 44
63. Remove the cooling package assembly iso mount
nut and bolt. Repeat for the opposite side.
RCPH10CCH913AAB 45
47386188 15/06/2012
10.001 / 15
Engine - Engine and crankcase
64. Properly support the cooling package and carefully
remove from the support frame.
NOTE: Do not damage the cooling fan while removing the
cooling package.
RCPH10CCH068BAB 46
65. Remove the bolt securing the harness clamp (1).
66. Remove the six nuts and washers (2) securing the
fan drive to the pulley.
67. Remove the fan and drive assembly and set aside.
RCPH10CCH073BAB 47
68. Remove the bolts (1) and cover for the drop box drive
shaft. Set the cover aside.
RCPH10CCH813AAB 48
47386188 15/06/2012
10.001 / 16
Engine - Engine and crankcase
69. Mark the drive shaft (1). Remove the four bolts and
disengage the drive shaft from the flywheel.
RCPH10CCH817AAB 49
70. Remove the bolts (1) from the plate (2) for the right
rear engine mount.
RCPH10CCH925AAB 50
71. Remove the front bolt and washer (1) securing the
hood support.
72. Remove the bolts and washers from the plate (2) for
the left rear engine mount. Remove the plate and set
aside.
RCPH10CCH080BAB 51
73. Remove the bolts and washers (1) from the plate for
the front engine mount. Remove the plate and set
aside.
RCPH10CCH926AAB 52
47386188 15/06/2012
10.001 / 17
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New Holland T8.360 Tractor Service Repair Manual (from PIN ZBRC07000 and above).pdf

  • 1. Part number 47442325 2nd edition English September 2012 Replaces part number 47386188 SERVICE MANUAL T8.275 / T8.300 / T8.330 / T8.360 / T8.390 Tractor from PIN ZBRC07000 and above Printed in U.S.A. Copyright © 2012 CNH America LLC. All Rights Reserved. New Holland is a registered trademark of CNH America LLC. Racine Wisconsin 53404 U.S.A.
  • 2. Contents INTRODUCTION Engine....................................................................................... 10 Engine and crankcase.................................................................... 10.001 Cylinder heads ........................................................................... 10.101 Pump drives .............................................................................. 10.114 Air cleaners and lines..................................................................... 10.202 Fuel tanks ................................................................................ 10.216 Aftercooler ................................................................................ 10.310 Engine cooling system ................................................................... 10.400 Fan and drive............................................................................. 10.414 Selective Catalytic Reduction (SCR) exhaust treatment ................................. 10.500 Transmission.............................................................................. 21 Powershift transmission lubrication system .............................................. 21.105 Powershift transmission .................................................................. 21.113 Powershift transmission external controls ................................................ 21.135 Gearbox internal components ............................................................ 21.145 Powershift transmission internal components ............................................ 21.155 Drop box.................................................................................. 21.200 Four-Wheel Drive (4WD) system .................................................. 23 Electrohydraulic control................................................................... 23.202 Drive shaft ................................................................................ 23.314 Front axle system ....................................................................... 25 Powered front axle ....................................................................... 25.100 Front bevel gear set and differential...................................................... 25.102 Final drive hub, steering knuckles, and shafts ........................................... 25.108 Axle suspension control .................................................................. 25.122 Rear axle system........................................................................ 27 47386188 15/06/2012
  • 3. Powered rear axle ........................................................................ 27.100 Rear bevel gear set and differential ...................................................... 27.106 Planetary and final drives................................................................. 27.120 Power Take-Off (PTO)................................................................. 31 Rear electrohydraulic control ............................................................. 31.104 One-speed rear Power Take-Off (PTO) .................................................. 31.110 Two-speed rear Power Take-Off (PTO) .................................................. 31.114 Front Power Take-Off (PTO).............................................................. 31.146 Brakes and controls .................................................................... 33 Parking brake / Parking lock.............................................................. 33.110 Hydraulic service brakes ................................................................. 33.202 Trailer brake hydraulic control ............................................................ 33.220 Trailer brake pneumatic control........................................................... 33.224 Hydraulic systems....................................................................... 35 Hydraulic systems ........................................................................ 35.000 Pump control valves ...................................................................... 35.102 Variable displacement pump ............................................................. 35.106 Three-point hitch control valve ........................................................... 35.114 Remote control valves.................................................................... 35.204 Reservoir, cooler, and filters .............................................................. 35.300 Combination pump units.................................................................. 35.304 Pneumatic system ...................................................................... 36 Pneumatic system ........................................................................ 36.100 Hitches, drawbars, and implement couplings.................................. 37 Rear three-point hitch .................................................................... 37.110 Front hitch ................................................................................ 37.162 Steering..................................................................................... 41 Steering control........................................................................... 41.101 47386188 15/06/2012
  • 4. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/
  • 5. Hydraulic control components ............................................................ 41.200 Pump ..................................................................................... 41.206 Cab climate control ..................................................................... 50 Heating ................................................................................... 50.100 Air conditioning ........................................................................... 50.200 Cab pressurizing system ................................................................. 50.300 Electrical systems....................................................................... 55 Engine cooling system ................................................................... 55.012 Front axle control system................................................................. 55.045 Rear axle control system ................................................................. 55.046 Heating, Ventilation, and Air-Conditioning (HVAC) control system....................... 55.050 Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls......................... 55.051 Harnesses and connectors ............................................................... 55.100 Three-point rear hitch electronic control system ......................................... 55.130 Engine starting system ................................................................... 55.201 Alternator ................................................................................. 55.301 Battery .................................................................................... 55.302 External lighting .......................................................................... 55.404 External lighting switches and relays..................................................... 55.405 Warning indicators, alarms, and instruments............................................. 55.408 Cab controls .............................................................................. 55.512 Cab lighting............................................................................... 55.514 Wiper/Washer system .................................................................... 55.518 Electronic modules ....................................................................... 55.640 Selective Catalytic Reduction (SCR) electrical system................................... 55.988 FAULT CODES .......................................................................... 55.DTC Platform, cab, bodywork, and decals............................................. 90 Engine hood and panels.................................................................. 90.100 Protections and footboards............................................................... 90.118 47386188 15/06/2012
  • 6. Pneumatically-adjusted operator seat .................................................... 90.124 Cab ....................................................................................... 90.150 Cab interior ............................................................................... 90.151 Electrical Schematic Hydraulic Schematic 47386188 15/06/2012
  • 9. INTRODUCTION Safety rules T8.275 NA, T8.300 NA, T8.330 NA, T8.360 NA, T8.390 NA Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47386188 15/06/2012 3
  • 10. INTRODUCTION Safety rules T8.275, T8.300, T8.330, T8.360, T8.390 Standard safety precautions Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for consultation. • Keep working areas as clean as possible. • Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain adequate sanitary equipment. • Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked on a regular basis and personnel must be trained on proper interventions and priorities. • Keep all emergency exits free of obstructions and clearly marked. • Smoking in working areas subject to fire danger must be strictly prohibited. Prevention of injury • Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines and equipment in motion. • Wear safety gloves and goggles when performing the following operations: • Topping off or changing lubrication oils. • Using compressed air or liquids at a pressure greater than 2 bar (29 psi). • Wear a safety helmet when working close to hanging loads or equipment working at head level. • Always wear safety shoes and fitting clothes. • Use protection cream for hands. • Change wet clothes as soon as possible. • In the presence of voltages exceeding 48 - 60 V, verify the efficiency of the ground and mass electrical connec- tions. Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with electricity. • Do not smoke or start an open flame close to batteries and any fuel material. • Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers. • Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may occur. • If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes. During maintenance • Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F). • Never add coolant to an overheated engine and use only appropriate liquids. • Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be aware of all the risks involved with such an operation. • Always use adequate and safe containers for engine fluids and used oil. • Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents. • Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated. Wear a safety mask if necessary. • Do not leave soiled rags that may contain any flammable substances close to the engine. • Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air in case of engine runaway. 47386188 15/06/2012 4
  • 11. INTRODUCTION • Never disconnect the batteries while the engine is running. • Disconnect the batteries prior to performing any work on the equipment. • Disconnect the batteries to place a load on them with a load tester. • After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe from accidental short circuit and oxidation. • Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been released. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety equipment. • Do not alter the lengths of any wires. • Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by Iveco. • Do not modify the fuel system or hydraulic system unless approved by Iveco, Any unauthorized modification will compromise warranty assistance and may affect engine operation and life span. For engine equipped with an electronic control unit • Do not weld on any part of the equipment without removing the control unit. • Remove the in case of work requiring heating over 80 °C (176 °F). • Do not paint the components and the electronic connections. • Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic components will void engine warranty assistance and may affect the correct working order and life span of the engine. Respect of the Environment • Respect of the environment should be of primary importance. Take all necessary precautions to ensure person- nel's safety and health. • Inform the personnel of the laws regarding the dispensing of used engine fluids. • Handle batteries with care, storing them in a well ventilated environment and within anti-acid container. 47386188 15/06/2012 5
  • 12. SERVICE MANUAL Engine T8.275 NA T8.300 NA T8.330 NA T8.360 NA T8.390 NA 47386188 15/06/2012 10
  • 13. Engine - Engine and crankcase Engine - Remove T8.275, T8.300, T8.330, T8.360, T8.390 Prior operation: Disconnect the batteries — Battery - Disconnect (55.302) Prior operation: Remove the hood — Hood - Remove (90.100) Prior operation: Recover the refrigerant — Air conditioning - Recover (50.200) Prior operation: Drain the coolant — Engine cooling system - Emptying (10.400) ATTENTION: For tractors equipped with front PTO/hitch, refer to steps 81– 96 for additional disassembly instructions. NOTE: Clean all fittings before disconnecting. NOTE: Cap or plug all lines and ports when disconnecting hydraulic components. 1. Remove the nuts (1) securing the condenser/fuel cooler. RCPH10CCH054BAB 1 2. Disconnect the refrigerant hose from the receiver/ dryer (1) and the condenser outlet hose (2). RCPH10CCH896AAB 2 3. Open the latch (1), and carefully remove the cooler from it's mounting and set aside. RCPH10CCH894AAB 3 47386188 15/06/2012 10.001 / 3
  • 14. Engine - Engine and crankcase 4. Remove the nuts (1) securing the oil cooler to it's support bracket. RCPH10CCH055BAB 4 5. Disengage the hose clamps (1), tag and remove the fuel hoses at the cooler. RCPH10CCH897AAB 5 6. Loosen the hydraulic hose fittings (1) at the oil cooler. Remove the hoses. Carefully remove the cooler and set aside. NOTE: Be prepared to collect some hydraulic fluid. RCPH10CCH898AAB 6 7. Remove the bolts (1) securing the right hose bracket (2). RCPH10CCH899AAB 7 47386188 15/06/2012 10.001 / 4
  • 15. Engine - Engine and crankcase 8. Tag and remove the hydraulic hoses (1). 9. Loosen the clamp (2) on the air cooler tube. 10. Loosen the clamp (3) at the air cooler outlet tube. 11. Remove the clamp (4) at the elbow to the intake man- ifold. 12. Remove the tube assembly (5) and set aside. RCPH10CCH056BAB 8 13. Remove and discard the intake elbow O-ring seal (1). RCPH10CCH903AAB 9 14. Loosen the clamps (1) and disconnect the engine coolant outlet (2) and inlet hoses (3). RCPH10CCH902AAB 10 47386188 15/06/2012 10.001 / 5
  • 16. Engine - Engine and crankcase 15. Remove the bolts (1) securing the line/harness bracket to the cooler assembly. RCPH10CCH057BAB 11 16. On the right hand side at the A/C compressor, dis- connect the four harness connectors (1). Remove the A/C line clamp (2). RCPH10CCH059BAB 12 17. Disconnect the high pressure (1) and suction (2) A/C lines from the compressor. RCPH10CCH060BAB 13 47386188 15/06/2012 10.001 / 6
  • 17. Engine - Engine and crankcase 18. If equipped, disconnect the harness connector (1) for the suspended axle. RCPH10CCH904AAB 14 19. Disconnect the harness connector (1) for the fan drive. RCPH10CCH905AAB 15 20. Remove the nut (1) and disengage the alternator out- put cable (2). RCPH10CCH907AAB 16 21. Disconnect the harness connector (1) for the engine grid heater and the power supply cable (2). RCPH10CCH062BAB 17 47386188 15/06/2012 10.001 / 7
  • 18. Engine - Engine and crankcase 22. Disengage the hose clamps (1) and disconnect the fuel supply (2) and return (3) hoses. 23. Disconnect the engine blowby recirculation line (4). 24. If equipped, disconnect the air compressor inlet line (5). RCPH10CCH061BAB 18 25. At the front of the engine, disengage the clamp (1), and remove the blowby recirculation tube (2) and set aside. RCPH10CCH807AAB 19 26. Remove the attaching bolts (1), and remove the ex- haust shield (2) and set aside. RCPH10CCH906AAB 20 27. Disconnect the harness (1) and supply and return hose connections (2) at the SCR dosing valve (3). RCPH10CCH908AAB 21 47386188 15/06/2012 10.001 / 8
  • 19. Engine - Engine and crankcase 28. Remove the bolts (1) for the exhaust shield bracket. Set the bracket (2) aside. RCPH10CCH909AAB 22 29. Open the insulation blanket (1) and remove the ex- haust pipe clamp (2). RCPH10CCH910AAB 23 30. Remove the support clamp bolt (1) and the lower pipe clamp (2). Remove the pipe (3) and set aside. RCPH10CCH063BAB 24 47386188 15/06/2012 10.001 / 9
  • 20. Engine - Engine and crankcase 31. Loosen the clamp (1) at the air cleaner assembly. RCPH10CCH064BAB 25 32. Remove the bolts (1) securing the clamp (2) for the intake air tube. 33. Loosen the tube to elbow clamp (3). 34. Remove the intake air tube and set aside. RCPH10CCH808AAB 26 35. Loosen the clamp (1). Remove the turbo inlet elbow (2) and set aside. RCPH10CCH809AAB 27 36. Locate the tank heater control (1) for the SCR system above the engine. 37. Disengage the connector locking wire (2) and discon- nect the inlet connector (3). 38. Repeat for the outlet connector. 39. Disconnect the harness connector (4). RCPH10CCH911AAB 28 47386188 15/06/2012 10.001 / 10
  • 21. Engine - Engine and crankcase 40. Disconnect the hydraulic oil cooler supply and return line fittings (1). 41. Disengage the hose clamps, and disconnect the fuel cooler supply and return hoses (2). RCPH10CCH066BAB 29 42. Disconnect the harness connector (2) for the 12 V auxiliary post (1). 43. Open the protective cover (3), remove the attach- ing nuts and disconnect the power cable into (4) and from (5) the fuse block. 44. Disconnect the power relay harness connector (6). RCPH10CCH070BAB 30 45. Remove the bolt (1) securing the hose clamp (2) for the DEF/AdBlue® tank heater return line. 46. Remove the bolts (3) securing the bracket (4) to the hood support. RCPH10CCH071BAB 31 47386188 15/06/2012 10.001 / 11
  • 22. Engine - Engine and crankcase 47. Disconnect the harness connector (2) at the primary fuel filter (1). RCPH10CCH794AAB 32 48. Remove the front bracket attaching bolts (1). Re- move the bracket (2) and set aside. RCPH10CCH069BAB 33 49. Disengage the clamp and disconnect the hose (1) to the coolant recovery bottle. Remove the bracket (2) bolts (3). Set bottle/bracket aside. RCPH10CCH914AAB 34 47386188 15/06/2012 10.001 / 12
  • 23. Engine - Engine and crankcase 50. Disconnect the cab heater supply (1) and return (2) lines. 51. Loosen the clamp and disconnect the coolant fill hose (3) (from the deaeration tank). Remove the bracket attaching bolts (4). RCPH10CCH072BAB 35 52. Remove the bolts (1) securing the rear hose/tube bracket (2). Place the hose/tube assembly along side the tractor. RCPH10CCH915AAB 36 53. Disconnect the connectors (1) between the engine and transmission harnesses. RCPH10CCH916AAB 37 54. At the cab, disconnect the A/C high (1) and low pres- sure (2) tube fittings. RCPH10CCH920AAB 38 47386188 15/06/2012 10.001 / 13
  • 24. Engine - Engine and crankcase 55. Loosen the clamp (1). Remove the exhaust pipe (2) and set aside. RCPH10CCH917AAB 39 56. At the starter, remove the nut and disconnect the battery ground cable (1). 57. Repeat for the battery positive (2) and alternator out- put (3) cables. 58. Remove the bolt and disengage the engine ground cable (4). RCPH10CCH919AAB 40 59. Remove the plug (1) and screw (2) and remove the starter solenoid wire. (3). Reinstall the screw. RCPH10CCH818AAB 41 60. At the left front cab mount, remove the bolt and dis- connect the ground connector (1). RCPH10CCH921AAB 42 47386188 15/06/2012 10.001 / 14
  • 25. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 26. Engine - Engine and crankcase 61. Support the harness/line bracket assembly. Remove the clamp bolt (1). Remove the bracket support bolts (2) from the left (shown) and right sides. RCPH10CCH918AAB 43 62. Remove the assembly and set aside. RCPH10CCH075BAB 44 63. Remove the cooling package assembly iso mount nut and bolt. Repeat for the opposite side. RCPH10CCH913AAB 45 47386188 15/06/2012 10.001 / 15
  • 27. Engine - Engine and crankcase 64. Properly support the cooling package and carefully remove from the support frame. NOTE: Do not damage the cooling fan while removing the cooling package. RCPH10CCH068BAB 46 65. Remove the bolt securing the harness clamp (1). 66. Remove the six nuts and washers (2) securing the fan drive to the pulley. 67. Remove the fan and drive assembly and set aside. RCPH10CCH073BAB 47 68. Remove the bolts (1) and cover for the drop box drive shaft. Set the cover aside. RCPH10CCH813AAB 48 47386188 15/06/2012 10.001 / 16
  • 28. Engine - Engine and crankcase 69. Mark the drive shaft (1). Remove the four bolts and disengage the drive shaft from the flywheel. RCPH10CCH817AAB 49 70. Remove the bolts (1) from the plate (2) for the right rear engine mount. RCPH10CCH925AAB 50 71. Remove the front bolt and washer (1) securing the hood support. 72. Remove the bolts and washers from the plate (2) for the left rear engine mount. Remove the plate and set aside. RCPH10CCH080BAB 51 73. Remove the bolts and washers (1) from the plate for the front engine mount. Remove the plate and set aside. RCPH10CCH926AAB 52 47386188 15/06/2012 10.001 / 17
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