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A
                     SEMINAR
                       ON
                 “CUPOLA FURNACE”



PRESENTED TO:                 PRESENTED BY:
MISS SWATI SINGH CHAUHAN       VIPULESH SHARDEO
SRCEM, BANMORE                 IPE, 3 rd YEAR
                               SRCEM,BANMORE
 INTRODUCTION
 CONSRUCTION
 OPERATION
 ZONES OF CUPOLA
 APPLICATIONS
 Cupola is employed for melting scrap metal, mostly
  pig iron which is use din production of Iron castings.
 It is an economical furnace for the production of grey
  cast iron, nodular cast iron and some malleable iron
  castings.
 It is obtained in different sizes and can be operated for
  long a time.
   Preparation of Cupola..
   Lighting the fire in the coke bed.
   Charging of Cupola.
   Melting.
   Slagging and metal tapping.
   Dropping down the Cupola bottom.
 Superheating, Combustion or Oxidizing Zone.
 Reducing or Protective Zone.
 Melting Zone.
 Preheating Zone.
 Stack Zone.
 It is the zone where combustion takes place. It extends
 from the top of the tuyeres to a surface boundary
 below which all the Oxygen of air is consumed by
 combustion, chemical reaction that takes place in the
 zone is
      C(coke) + 02 (from air) -> C02 + Heat

 The temperature in this zone is about 1800°C.
 It extends from the top of the combustion zone to the
  top of the initial coke bed.
 The CO2 produced in the combustion zone moves up
  and is reduced to CO. The temperature also drops
  to 1650°C.

              C02 + C2 -» CO – Heat
 It includes the first layer of pig iron above the initial
  coke bed.
 In this zone, the pig iron is melted. The following
  reaction takes place.

           3 Fe + 2 CO -» Fe3C + C02
 It includes all the layers of cupola charges placed above
  the melting zone to the top of the last charge.
 The layers of charges are heated by the out-going
  gases.
 The temperature in the zone may be up to 1050°C.
 It is the zone beyond the pre-heating zone, through
 which the hot gases go to the atmosphere.
 It is highly used in iron foundaries for melting
    purpose.
   It is used to melting scrap metal or pig iron.
   It is also used for duplexing and triplexing operations
    for making steels.
   It is also used for melting some copper base alloys etc.
   It is mostly used in the production of cast iron.
Vipulesh

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Vipulesh

  • 1. A SEMINAR ON “CUPOLA FURNACE” PRESENTED TO: PRESENTED BY: MISS SWATI SINGH CHAUHAN VIPULESH SHARDEO SRCEM, BANMORE IPE, 3 rd YEAR SRCEM,BANMORE
  • 2.  INTRODUCTION  CONSRUCTION  OPERATION  ZONES OF CUPOLA  APPLICATIONS
  • 3.  Cupola is employed for melting scrap metal, mostly pig iron which is use din production of Iron castings.  It is an economical furnace for the production of grey cast iron, nodular cast iron and some malleable iron castings.  It is obtained in different sizes and can be operated for long a time.
  • 4.
  • 5. Preparation of Cupola..  Lighting the fire in the coke bed.  Charging of Cupola.  Melting.  Slagging and metal tapping.  Dropping down the Cupola bottom.
  • 6.  Superheating, Combustion or Oxidizing Zone.  Reducing or Protective Zone.  Melting Zone.  Preheating Zone.  Stack Zone.
  • 7.  It is the zone where combustion takes place. It extends from the top of the tuyeres to a surface boundary below which all the Oxygen of air is consumed by combustion, chemical reaction that takes place in the zone is C(coke) + 02 (from air) -> C02 + Heat  The temperature in this zone is about 1800°C.
  • 8.  It extends from the top of the combustion zone to the top of the initial coke bed.  The CO2 produced in the combustion zone moves up and is reduced to CO. The temperature also drops to 1650°C. C02 + C2 -» CO – Heat
  • 9.  It includes the first layer of pig iron above the initial coke bed.  In this zone, the pig iron is melted. The following reaction takes place. 3 Fe + 2 CO -» Fe3C + C02
  • 10.  It includes all the layers of cupola charges placed above the melting zone to the top of the last charge.  The layers of charges are heated by the out-going gases.  The temperature in the zone may be up to 1050°C.
  • 11.  It is the zone beyond the pre-heating zone, through which the hot gases go to the atmosphere.
  • 12.  It is highly used in iron foundaries for melting purpose.  It is used to melting scrap metal or pig iron.  It is also used for duplexing and triplexing operations for making steels.  It is also used for melting some copper base alloys etc.  It is mostly used in the production of cast iron.