This document provides instructions for removing and installing various engine components on a 307D Mini Hydraulic Excavator including:
- Fuel filter and water separator base
- Engine oil filter and oil filter base
- Air cleaner
- Aftercooler
The procedures describe draining fluids, disconnecting hoses, removing mounting hardware, and installing components in reverse order. Safety precautions are provided around handling hot components, containing fluids, and using the proper tools.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...hvy7sbkw8e
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of parts. Safety notices are
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...xiapokang564341
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...wenxian17880
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...paws21610697
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator including:
- Fuel injection lines
- Exhaust gas recirculation cooler
- Fuel injection pump
- Electronic unit injector
- Turbocharger
- Exhaust gas recirculation valve
The procedures describe removing parts like hoses, brackets, and mounting hardware and reinstalling components in the reverse order, taking safety precautions for high pressure fuel lines and hot engine components.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...hvy7sbkw8e
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of parts. Safety notices are
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...xiapokang564341
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...wenxian17880
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...paws21610697
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator including:
- Fuel injection lines
- Exhaust gas recirculation cooler
- Fuel injection pump
- Electronic unit injector
- Turbocharger
- Exhaust gas recirculation valve
The procedures describe removing parts like hoses, brackets, and mounting hardware and reinstalling components in the reverse order, taking safety precautions for high pressure fuel lines and hot engine components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f7djidksmd3e
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...uddksemd8ud
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps for installation. Safety notices are included regarding handling of fuels and working on high pressure fuel systems.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f8usiedkdmm
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps to install components. Safety notices warn of hazards such as high pressure fuel, sulfuric acid, and hot coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...jdjkskmikdkmd
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel and hot coolant.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fikskkdmmd1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...cdfvvv1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...yan77xunhao
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel systems.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f7djidksmd3e
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
More Related Content
Similar to Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Manual Instant Download.pdf
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f7djidksmd3e
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...uddksemd8ud
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps for installation. Safety notices are included regarding handling of fuels and working on high pressure fuel systems.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f8usiedkdmm
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps to install components. Safety notices warn of hazards such as high pressure fuel, sulfuric acid, and hot coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...jdjkskmikdkmd
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel and hot coolant.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fikskkdmmd1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...cdfvvv1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...yan77xunhao
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel systems.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f7djidksmd3e
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
Similar to Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Manual Instant Download.pdf (13)
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZCA) Service Repair Manu...tengtui535
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important to prevent contamination. The assembly is completed by installing the final drive assembly into the excavator frame using lifting equipment due to the 310 kg weight.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix RJP) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing these 33 parts in reverse order and includes steps for preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix KFM) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L and 319D LN excavator. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps for assembly, installing components in reverse order and noting that cleanliness is important, O-rings and seals should be replaced, and bearings should be preloaded to determine the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix FMH) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a travel motor. It is a 27 step process to disassemble the motor which includes removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. The 27 step assembly process describes cleaning and lubricating parts, and installing components in reverse order of removal while ensuring proper alignment of markings and components. Special care must be taken to avoid damaging parts and ensure correct assembly of components like the cam plate and keys.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix EAW) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component. It lists 33 steps for disassembly, removing parts like the cover, carrier assembly, planetary gears, and seals. The 21 steps for assembly install these parts in reverse order, including pressing in bearings, installing seals with special tools, and using shims to set proper bearing preload when joining the main housing to the motor housing. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix AYF) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists 30 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 33 steps for assembly, installing components in reverse order and noting that all parts must be cleaned, O-rings and seals replaced, and surfaces lubricated before assembly. Precise measurements and shim selection are required to set the bearing preload correctly.
This document provides instructions to disassemble and assemble the final drive of a 319D excavator. It describes in detail how to remove over 30 individual components of the final drive including the cover, carrier assembly, ring gears, and housing. Cleanliness is emphasized throughout. The assembly section matches the disassembly steps and includes precautions like replacing seals and applying anti-seize lubricant to bearings. Proper bearing preload is determined using measurements and shims.
Caterpillar Cat 318F L Excavator (Prefix HCP) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for reassembly, instructing technicians to install components in the reverse order of removal. Safety warnings are provided throughout to remind technicians to wear protective equipment when working with pressurized air or spring-loaded parts.
Caterpillar Cat 318F L Excavator (Prefix FFT) Service Repair Manual Instant D...tengtui535
This document provides disassembly instructions for the final drive of a 318F L excavator. It describes 41 steps to fully disassemble the final drive components. Key steps include removing the sprocket, pistons, barrel assembly, planetary gears, sun gears, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts.
Caterpillar Cat 318E L Excavator (Prefix WZS) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 318E L excavator. It describes in detail how to remove over 30 individual components of the final drive including gears, shafts, seals, housings and other parts. Precise steps are outlined for disassembly, and specifications and procedures are provided for reassembling each component in the proper order and with the correct tools, fasteners, seals and other materials. Torque specifications and application of sealants are noted throughout.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03021635
Fuel Filter and Water Separator Base - Remove and Install
SMCS - 1262-010; 1263-010-BA
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Turn the fuel supply to the OFF position.
1/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01527554
2. Open door assembly (1) .
Illustration 2 g01527555
3. Drain the fuel from sediment bowl (6) into a suitable container for storage or for disposal.
Remove sediment bowl (6) .
4. Use Tooling (A) in order to remove fuel filter (5) .
5. Disconnect hose assemblies (2). Plug and cap all open ports and hose assemblies (2). This
helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
6. Remove bolts (3) and remove filter base (4) .
Installation Procedure
2/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g01527555
1. Position filter base (4) and install bolts (3) .
2. Connect hose assemblies (2) .
3. Install fuel filter (5). Install sediment bowl (6) .
Illustration 4 g01527554
4. Close door assembly (1) .
5. Turn the fuel supply back to the ON position.
6. Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime"
for instruction.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 22:58:15 UTC+0800 2020
3/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03012380
Engine Oil Filter and Oil Filter Base - Remove
SMCS - 1306-011; 1308-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact the skin.
Be sure that the engine and components are cool enough to touch with
your bare hand prior to performing any service work.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hose assemblies for installation purposes. Plug all hose
assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep
contaminants from entering the system.
Illustration 1 g01525027
1. Raise the hood and disconnect hose assemblies (3) .
2. Use Tooling (A) in order to remove oil filter (4). Remove bolts (1) and the nuts. Remove
filter base (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 22:59:12 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i01694637
Engine Oil Filter Base - Disassemble
SMCS - 1306-015; 1306
Disassembly Procedure
Start By:
A. Remove the oil filter base. Refer to Disassembly and Assembly, "Oil Filter and Oil Filter
Base - Remove" for the proper procedure.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
Note: Put orientation and location marks on all fittings for installation purposes.
Illustration 1 g00872494
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. 1. Remove fittings (1), fittings (2), and washers (3).
2. Remove plug (4) .
Illustration 2 g00872502
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (5), washer (6), spring (7), and piston (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:00:09 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i01694716
Engine Oil Filter Base - Assemble
SMCS - 1306-016; 1306
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Perform assembly procedures on a clean work surface.
Keep components covered and protected at all times.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 1 g00872502
1. Install piston (8), spring (7), washer (6), and plug (5) .
Illustration 2 g00872494
2. Install plug (4) .
3. Install washers (3), fittings (2), and fittings (1) .
End By: Install the oil filter base. Refer to Disassembly and Assembly, "Oil Filter and Oil Filter
Base - Install" for the proper procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:01:06 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03012381
Engine Oil Filter and Oil Filter Base - Install
SMCS - 1306-012; 1308-012; 1318-012
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g01525027
1. Position filter base (2) and install bolts (1) and the nuts. Tighten the bolts to a torque of 44 ±
10 N·m (32 ± 7 lb ft).
2. Install hose assemblies (3). Tighten the connectors to a torque of 78 ± 10 N·m (58 ± 7 lb ft).
3. Apply clean engine oil to the seal of oil filter (4). Install oil filter (4). Refer to Operation and
Maintenance Manual, "Maintenance Interval Schedule" for the service interval for the
engine oil filter.
4. Lower the hood.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:02:02 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03007176
Air Cleaner - Remove and Install
SMCS - 1051-010; 1054-010
Removal Procedure
Illustration 1 g01523578
1. Open door assembly (2). Raise hood assembly (1) .
1/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 2 g01524975
2. Remove cover assembly (3) .
Illustration 3 g01524990
Illustration 4 g01524993
3. Remove primary air filter element (4). Remove secondary air filter element (5) .
4. Remove hose (7). Remove bolts (8) and remove air cleaner (6) .
2/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Installation Procedure
Note: Refer to Operation and Maintenance Manual, SEBU8340, "Engine Air Filter Element -
Clean/Replace" for information on servicing the filter elements.
Illustration 5 g01524993
Illustration 6 g01524990
1. Position air cleaner (6) and install bolts (8). Install hose (7) .
2. Install secondary air filter element (5). Install primary air filter element (4) .
3/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 7 g01524975
3. Install cover assembly (3) .
Illustration 8 g01523578
4. Lower hood assembly (1). Close door assembly (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:02:59 UTC+0800 2020
4/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03007177
Aftercooler - Remove and Install
SMCS - 1063-010
Removal Procedure
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of
the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
Illustration 1 g01523578
1. Open door assembly (2). Raise hood assembly (1) .
1/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 2 g01524953
2. Remove hoses (3). Remove bolts (4) and remove aftercooler (5) .
Installation Procedure
Note: Cleanliness is an important factor. Before you begin the installation procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
Illustration 3 g01524953
1. Position aftercooler (5) and install bolts (4). Install hoses (3) .
2/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Illustration 4 g01523578
2. Lower hood assembly (1). Close door assembly (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:03:56 UTC+0800 2020
3/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
21. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03016745
Muffler - Remove and Install
SMCS - 1062-010
Removal Procedure
1. Open the engine hood.
Illustration 1 g01526036
2. Remove exhaust stack (1). Remove clamp (3) and cover (2) .
1/5
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...