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SUPPLY CHAIN MANAGEMENTSUPPLY CHAIN MANAGEMENT
…is the integration of key
business processes from end
user through original suppliers,
that provides products,
services, and information that
add value for customers and
other stakeholders.
Source: Martha C. Cooper, Douglas M. Lambert, and Janus D. Pagh,
“Supply Chain Management: More Than a New Name for Logistics,”
The International Journal of Logistics Management, Vol. 8, No. 1, 1997, p. 2
2
11 - 3
WHAT IS A SUPPLY CHAIN?WHAT IS A SUPPLY CHAIN?
A supply chain consists of all parties
involved, directly or indirectly, in fulfilling a
customer request. Supply chain includes
manufacturer and suppliers, plus
transporters, warehouses, vendors, and
customers themselves.
Each organization’s supply chain includes all
functions involved in receiving and filling a
customer request. These functions include
new product development, marketing,
operations, distribution, finance, and
customer service.Chopra, Sunil and Peter Meindl. Supply Chain Management. 2 ed. Upper
Saddle River: Pearson Prentice Hall, 2004.
11 - 4© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain
Strategy
11 - 5© 2011 Pearson Education, Inc. publishing as Prentice Hall
The Supply Chain’s StrategicThe Supply Chain’s Strategic
ImportanceImportance
Supply chain management is the
integration of the activities that
procure materials and services,
transform them into intermediate
goods and final products, and deliver
them through a distribution system
Competition is no longer betweenCompetition is no longer between
companies; it is between supply chainscompanies; it is between supply chains
11 - 6© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain
Component
11 - 7
SUPPLY CHAIN COMPETENCIESSUPPLY CHAIN COMPETENCIES
11 - 8© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain ManagementSupply Chain Management
1. Transportation vendors
2. Credit and cash transfers
3. Suppliers
4. Distributors
5. Accounts payable and receivable
6. Warehousing and inventory
7. Order fulfillment
8. Sharing customer, forecasting, and
production information
Important activities include determiningImportant activities include determining
11 - 9
TOP TEN SUPPLY CHAIN TRENDSTOP TEN SUPPLY CHAIN TRENDS
1. Service chains will become more
important than product chains
2. Companies will have to fully report
on corporate externalities
3. Supply chains must be designed to
serve the “base of the pyramid”
4. Knowledge work and workers will
become global in nature
5. SCM will have a standard certification
process .
11 - 10
TOP TEN SUPPLY CHAIN TRENDSTOP TEN SUPPLY CHAIN TRENDS
6. Product clock speeds will determine the
number and nature of supply chains
7. Micro segmentation will be key to success
8. Technology to support SCM will be
primarily “on tap”
9. Leaders will control social media in a closed
circle feedback process
10. Artificial intelligence will be useless in
mainstream supply chain
11. activities
Source: Supply Chain Management Review – July/August 2013, Sumantra Sengupta p.34
11 - 11
11 - 12© 2011 Pearson Education, Inc. publishing as Prentice Hall
11 - 13© 2011 Pearson Education, Inc. publishing as Prentice Hall
A Supply Chain CycleA Supply Chain Cycle
Figure 11.1
11 - 14© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain RiskSupply Chain Risk
 More dependence on supply chains
means more risk
 Fewer suppliers increase dependence
 Compounded by globalization and
logistical complexity
 Vendor reliability and quality risks
 Political and currency risks
11 - 15© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain RiskSupply Chain Risk
 moderate and react to
disruptions in
1. Processes
2. Controls
3. Environment
11 - 16© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain RiskSupply Chain Risk
 Reducing risk in supply chains
 Process risk at McDonald’s
 Process risk at Ford
 Controls at Darden Restaurants
 Control risk at Boeing
 Environmental risk at Hard Rock
Café
 Environmental risk at Toyota
11 - 17© 2011 Pearson Education, Inc. publishing as Prentice Hall
Ethics and SustainabilityEthics and Sustainability
 Personal ethics
 Institute for Supply Management
Principles and Standards
 Ethics within the supply chain
 Ethical behavior regarding the
environment
11 - 18© 2011 Pearson Education, Inc. publishing as Prentice Hall
Principles and Standards for EthicalPrinciples and Standards for Ethical
Supply Management ConductSupply Management Conduct
LOYALTY TO YOUR ORGANIZATIONLOYALTY TO YOUR ORGANIZATION
JUSTICE TO THOSE WITH WHOMJUSTICE TO THOSE WITH WHOM
YOU DEALYOU DEAL
FAITH IN YOUR PROFESSIONFAITH IN YOUR PROFESSION
Table 11.2
11 - 19© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain EconomicsSupply Chain Economics
Supply Chain Costs as a Percent of SalesSupply Chain Costs as a Percent of Sales
Table 11.3
Industry % Purchased
All industry 52
Automobile 67
Food 60
Heavy industry 61
Paper 55
Petroleum 79
Transportation 62
11 - 20© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain EconomicsSupply Chain Economics
Dollars of additional sales needed to equal $1Dollars of additional sales needed to equal $1
saved through the supply chainsaved through the supply chain
Percent of Sales Spent in the Supply Chain
Percent Net Profit
of Firm 30% 40% 50% 60% 70% 80% 90%
2 $2.78 $3.23 $3.85 $4.76 $6.25 $9.09 $16.67
4 $2.70 $3.13 $3.70 $4.55 $5.88 $8.33 $14.29
6 $2.63 $3.03 $3.57 $4.35 $5.56 $7.69 $12.50
8 $2.56 $2.94 $3.45 $4.17 $5.26 $7.14 $11.11
10 $2.50 $2.86 $3.33 $4.00 $5.00 $6.67 $10.00
Table 11.4
11 - 21© 2011 Pearson Education, Inc. publishing as Prentice Hall
Make-or-Buy DecisionsMake-or-Buy Decisions
 Choice between internal production
and external sources
11 - 22© 2011 Pearson Education, Inc. publishing as Prentice Hall
OutsourcingOutsourcing
 Transfers traditional internal
activities and resources of a firm to
outside vendors
 Utilizes the efficiency that comes
with specialization
 Firms outsource information
technology, accounting, legal,
logistics, and production
11 - 23© 2011 Pearson Education, Inc. publishing as Prentice Hall
Supply Chain StrategiesSupply Chain Strategies
 Negotiating with many suppliers
 Long-term partnering with few
suppliers
 Vertical integration
 Joint ventures
 effective companies that use
suppliers on an as needed
basis
11 - 24© 2011 Pearson Education, Inc. publishing as Prentice Hall
Many SuppliersMany Suppliers
 Commonly used for commodity
products
 Purchasing is typically based on
price
 Suppliers compete with one
another
 Supplier is responsible for
technology, expertise,
forecasting, cost, quality, and
delivery
11 - 25© 2011 Pearson Education, Inc. publishing as Prentice Hall
Few SuppliersFew Suppliers
 Buyer forms longer term
relationships with fewer suppliers
 Create value through economies of
scale and learning curve
improvements
 Suppliers more willing to participate
in JIT programs and contribute
design and technological expertise
 Cost of changing suppliers is huge
11 - 26© 2011 Pearson Education, Inc. publishing as Prentice Hall
Vertical IntegrationVertical Integration
Figure 11.2
Raw material
(suppliers) Iron ore Silicon Farming
Backward
integration Steel
Current
transformation Automobiles
Integrated
circuits Flour milling
Forward integration
Distribution
systems Circuit boards
Finished goods
(customers) Dealers
Computers
Watches
Calculators
Baked goods
Vertical Integration Examples of Vertical Integration
11 - 27© 2011 Pearson Education, Inc. publishing as Prentice Hall
Vertical IntegrationVertical Integration
 Developing the ability to produce goods
or service previously purchased
 Integration may be forward, towards the
customer, or backward, towards
suppliers
 Can improve cost, quality, and inventory
but requires capital, managerial skills,
and demand
 Risky in industries with rapid
technological change
11 - 28© 2011 Pearson Education, Inc. publishing as Prentice Hall
Joint VenturesJoint Ventures
 Formal collaboration
 Enhance skills
 Secure supply
 Reduce costs
 Cooperation without diluting brand
or conceding competitive
advantage
11 - 30© 2011 Pearson Education, Inc. publishing as Prentice Hall
Virtual CompaniesVirtual Companies
 Rely on a variety of supplier
relationships to provide services on
demand
 Fluid organizational boundaries that
allow the creation of unique enterprises
to meet changing market demands
 Exceptionally lean performance, low
capital investment, flexibility, and speed
11 - 31
PRINCIPLE 1 OF SCMPRINCIPLE 1 OF SCM
Segment customers based on the service
needs of distinct groups and adapt the
supply chain to serve these segments
profitably.
11 - 32
PRINCIPLE 2 OF SCMPRINCIPLE 2 OF SCM
Customize the
logistics network
to the service
requirements and
profitability of
customer
segments.
11 - 33
PRINCIPLE 3 OF SCMPRINCIPLE 3 OF SCM
Listen to market
signals and align
demand planning
accordingly across
the supply chain,
ensuring
consistent
forecasts and
optimal resource
allocation.
11 - 34
PRINCIPLE 4 OF SCMPRINCIPLE 4 OF SCM
Differentiate
product closer to
the customer and
speed conversion
across the supply
chain.
11 - 35
PRINCIPLE 5 OF SCMPRINCIPLE 5 OF SCM
Manage sources of supply strategically to
reduce the total cost of owning materials
and services.
11 - 36
PRINCIPLE 6 OF SCMPRINCIPLE 6 OF SCM
Develop a supply
chain-wide
technology strategy
that supports
multiple levels of
decision making and
gives a clear view of
the flow of products,
services, and
information.
11 - 37
PRINCIPLE 7 OF SCMPRINCIPLE 7 OF SCM
Adopt channel-
spanning
performance
measures to gauge
collective success in
reaching the end-
user effectively and
efficiently.
11 - 38© 2011 Pearson Education, Inc. publishing as Prentice Hall
Managing the Supply ChainManaging the Supply Chain
 Mutual agreement on goals
 Trust
 Similar organizational cultures
There are significant management issues in
controlling a supply chain involving many
independent organizations
11 - 39
INTRODUCTION OF INTERNETINTRODUCTION OF INTERNET
Source: Altimeter Group, the Collaborative Economy Report, 2013
11 - 40
SOCIAL MEDIASOCIAL MEDIA
Source: Altimeter Group, the Collaborative Economy Report, 2013
Sharing knowledge
11 - 41
SOCIAL MEDIASOCIAL MEDIA
Source: Altimeter Group, the Collaborative Economy Report, 2013
Sharing products
11 - 42© 2011 Pearson Education, Inc. publishing as Prentice Hall
E-ProcurementE-Procurement
 Uses the internet to facilitate
purchasing
 Electronic ordering and funds
transfer
 Electronic data interchange (EDI)
 Advanced shipping notice
11 - 43© 2011 Pearson Education, Inc. publishing as Prentice Hall
E-ProcurementE-Procurement
 Online catalogs
1. Catalogs provided by vendors
2. Catalogs published by
intermediaries
3. Exchanges provided by buyers
11 - 44© 2011 Pearson Education, Inc. publishing as Prentice Hall
Internet Trading ExchangesInternet Trading Exchanges
 Health care products – ghx.com
 Retail goods – gnx.com
 Defense and aerospace products –
exostar.com
 Food, beverage, consumer products
– transora.com
 Steel and metal products –
metalsite.com
 Hotels – avendra.com
11 - 45© 2011 Pearson Education, Inc. publishing as Prentice Hall
E-ProcurementE-Procurement
 Auctions
 Maintained by buyers, sellers,
or intermediaries
 Low barriers
to entry
 Increase in
the potential
number of
buyers
11 - 46© 2011 Pearson Education, Inc. publishing as Prentice Hall
Vendor SelectionVendor Selection
 Vendor evaluation
 Critical decision
 Find potential vendors
 Determine the likelihood of them
becoming good suppliers
 Vendor Development
 Training
 Engineering and production help
 Establish policies and procedures
11 - 47© 2011 Pearson Education, Inc. publishing as Prentice Hall
Vendor EvaluationVendor Evaluation
Criteria Weights
Scores
(1-5)
Weight
x Score
Engineering/research/innovation skills .20 5 1.0
Production process capability
(flexibility/technical assistance)
.15 4 .6
Distribution/delivery capability .05 4 .2
Quality systems and performance .10 2 .2
Facilities/location .05 2 .1
Financial and managerial strength
(stability and cost structure)
.15 4 .6
Information systems capability (e-
procurement, ERP)
.10 2 .2
Integrity (environmental compliance/
ethics)
.20 5 1.0
Total 1.00 3.9
11 - 48© 2011 Pearson Education, Inc. publishing as Prentice Hall
Vendor SelectionVendor Selection
 Negotiations
 Cost-Based Price ModelCost-Based Price Model - supplier
opens books to purchaser
 Market-Based Price ModelMarket-Based Price Model - price
based on published, auction, or
indexed price
 Competitive requestCompetitive request - used for
infrequent purchases but may make
establishing long-term relationships
difficult
11 - 49© 2011 Pearson Education, Inc. publishing as Prentice Hall
Logistics ManagementLogistics Management
 Objective is to obtain efficient
operations through the integration
of all material acquisition,
movement, and storage activities
 Is a frequent candidate for
outsourcing
 Allows competitive advantage to
be gained through reduced costs
and improved customer service
11 - 50© 2011 Pearson Education, Inc. publishing as Prentice Hall
Distribution SystemsDistribution Systems
 TruckingTrucking
 Moves the vast majority ofMoves the vast majority of
manufactured goodsmanufactured goods
 Chief advantage is flexibilityChief advantage is flexibility
 RailroadRailroad
 Capable of carrying large loadsCapable of carrying large loads
 Little flexibility thoughLittle flexibility though
containers and piggybackingcontainers and piggybacking
have helped with thishave helped with this
11 - 51© 2011 Pearson Education, Inc. publishing as Prentice Hall
Distribution SystemsDistribution Systems
 Air freight
 Fast and flexible for light loads
 May be expensive
11 - 52© 2011 Pearson Education, Inc. publishing as Prentice Hall
Distribution SystemsDistribution Systems
 Waterways
 Typically used for bulky, low-
value cargo
 Used when shipping cost is more
important
than speed
11 - 53© 2011 Pearson Education, Inc. publishing as Prentice Hall
Distribution SystemsDistribution Systems
 Pipelines
 Used for transporting oil, gas,
and other chemical products
11 - 54© 2011 Pearson Education, Inc. publishing as Prentice Hall
Third-Party LogisticsThird-Party Logistics
 Outsourcing logistics can reduce costs
and improve delivery reliability and
speed
 Coordinate supplier inventory with
delivery services
 May provide
warehousing,
assembly, testing,
shipping, customs
11 - 55© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
Table 11.6
Typical Firms
Benchmark
Firms
Lead time (weeks) 15 8
Time spent placing an order 42 minutes 15 minutes
Percentage of late deliveries 33% 2%
Percentage of rejected material 1.5% .0001%
Number of shortages per year 400 4
11 - 56© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
 Assets committed to inventory
Percent
invested in
inventory
= x 100
Total inventory
investment
Total assets
Investment in inventory = $11.4 billion
Total assets = $44.4 billion
Percent invested in inventory = (11.4/44.4) x 100 = 25.7%
11 - 57© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
Table 11.7
Inventory as a % of Total Assets
(with exceptional performance)
Manufacturing 15%
(Toyota 5%)
Wholesale 34%
(Coca-Cola 2.9%)
Restaurants 2.9%
(McDonald’s .05%)
Retail 27%
(Home Depot 25.7%)
11 - 58© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
Inventory turnover
Inventory
turnover =
Cost of goods sold
Inventory
investment
11 - 59© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
Table 11.8
Examples of Annual Inventory Turnover
Food, Beverage, Retail Manufacturing
Anheuser Busch 15 Dell Computer 90
Coca-Cola 14 Johnson Controls 22
Home Depot 5 Toyota (overall) 13
McDonald’s 112 Nissan (assembly) 150
11 - 60© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
 Inventory turnover
Net revenue $32.5
Cost of goods sold $14.2
Inventory:
Raw material inventory $.74
Work-in-process inventory $.11
Finished goods inventory $.84
Total inventory investment $1.69
11 - 61© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
 Inventory turnover
Net revenue $32.5
Cost of goods sold $14.2
Inventory:
Raw material inventory $.74
Work-in-process inventory $.11
Finished goods inventory $.84
Total inventory investment $1.69
Inventory turnover =
Cost of goods sold
Inventory investment
= 14.2 / 1.69 = 8.4
11 - 62© 2011 Pearson Education, Inc. publishing as Prentice Hall
Measuring Supply-ChainMeasuring Supply-Chain
PerformancePerformance
 Inventory turnover
Net revenue $32.5
Cost of goods sold $14.2
Inventory:
Raw material inventory $.74
Work-in-process inventory $.11
Finished goods inventory $.84
Total inventory investment $1.69
Inventory turnover =
Cost of goods sold
Inventory investment
= 14.2 / 1.69 = 8.4
Weeks of supply =
Inventory investment
Average weekly cost of
goods sold
= 1.69 / .273 = 6.19 weeks
Average weekly
cost of goods sold = $14.2 / 52 = $.273
11 - 63
QUESTIONS?

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SC(2)

  • 1. 11 - 1 Delivered By Dalia Gheit
  • 2. 11 - 2 SUPPLY CHAIN MANAGEMENTSUPPLY CHAIN MANAGEMENT …is the integration of key business processes from end user through original suppliers, that provides products, services, and information that add value for customers and other stakeholders. Source: Martha C. Cooper, Douglas M. Lambert, and Janus D. Pagh, “Supply Chain Management: More Than a New Name for Logistics,” The International Journal of Logistics Management, Vol. 8, No. 1, 1997, p. 2 2
  • 3. 11 - 3 WHAT IS A SUPPLY CHAIN?WHAT IS A SUPPLY CHAIN? A supply chain consists of all parties involved, directly or indirectly, in fulfilling a customer request. Supply chain includes manufacturer and suppliers, plus transporters, warehouses, vendors, and customers themselves. Each organization’s supply chain includes all functions involved in receiving and filling a customer request. These functions include new product development, marketing, operations, distribution, finance, and customer service.Chopra, Sunil and Peter Meindl. Supply Chain Management. 2 ed. Upper Saddle River: Pearson Prentice Hall, 2004.
  • 4. 11 - 4© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain Strategy
  • 5. 11 - 5© 2011 Pearson Education, Inc. publishing as Prentice Hall The Supply Chain’s StrategicThe Supply Chain’s Strategic ImportanceImportance Supply chain management is the integration of the activities that procure materials and services, transform them into intermediate goods and final products, and deliver them through a distribution system Competition is no longer betweenCompetition is no longer between companies; it is between supply chainscompanies; it is between supply chains
  • 6. 11 - 6© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain Component
  • 7. 11 - 7 SUPPLY CHAIN COMPETENCIESSUPPLY CHAIN COMPETENCIES
  • 8. 11 - 8© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain ManagementSupply Chain Management 1. Transportation vendors 2. Credit and cash transfers 3. Suppliers 4. Distributors 5. Accounts payable and receivable 6. Warehousing and inventory 7. Order fulfillment 8. Sharing customer, forecasting, and production information Important activities include determiningImportant activities include determining
  • 9. 11 - 9 TOP TEN SUPPLY CHAIN TRENDSTOP TEN SUPPLY CHAIN TRENDS 1. Service chains will become more important than product chains 2. Companies will have to fully report on corporate externalities 3. Supply chains must be designed to serve the “base of the pyramid” 4. Knowledge work and workers will become global in nature 5. SCM will have a standard certification process .
  • 10. 11 - 10 TOP TEN SUPPLY CHAIN TRENDSTOP TEN SUPPLY CHAIN TRENDS 6. Product clock speeds will determine the number and nature of supply chains 7. Micro segmentation will be key to success 8. Technology to support SCM will be primarily “on tap” 9. Leaders will control social media in a closed circle feedback process 10. Artificial intelligence will be useless in mainstream supply chain 11. activities Source: Supply Chain Management Review – July/August 2013, Sumantra Sengupta p.34
  • 12. 11 - 12© 2011 Pearson Education, Inc. publishing as Prentice Hall
  • 13. 11 - 13© 2011 Pearson Education, Inc. publishing as Prentice Hall A Supply Chain CycleA Supply Chain Cycle Figure 11.1
  • 14. 11 - 14© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain RiskSupply Chain Risk  More dependence on supply chains means more risk  Fewer suppliers increase dependence  Compounded by globalization and logistical complexity  Vendor reliability and quality risks  Political and currency risks
  • 15. 11 - 15© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain RiskSupply Chain Risk  moderate and react to disruptions in 1. Processes 2. Controls 3. Environment
  • 16. 11 - 16© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain RiskSupply Chain Risk  Reducing risk in supply chains  Process risk at McDonald’s  Process risk at Ford  Controls at Darden Restaurants  Control risk at Boeing  Environmental risk at Hard Rock Café  Environmental risk at Toyota
  • 17. 11 - 17© 2011 Pearson Education, Inc. publishing as Prentice Hall Ethics and SustainabilityEthics and Sustainability  Personal ethics  Institute for Supply Management Principles and Standards  Ethics within the supply chain  Ethical behavior regarding the environment
  • 18. 11 - 18© 2011 Pearson Education, Inc. publishing as Prentice Hall Principles and Standards for EthicalPrinciples and Standards for Ethical Supply Management ConductSupply Management Conduct LOYALTY TO YOUR ORGANIZATIONLOYALTY TO YOUR ORGANIZATION JUSTICE TO THOSE WITH WHOMJUSTICE TO THOSE WITH WHOM YOU DEALYOU DEAL FAITH IN YOUR PROFESSIONFAITH IN YOUR PROFESSION Table 11.2
  • 19. 11 - 19© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain EconomicsSupply Chain Economics Supply Chain Costs as a Percent of SalesSupply Chain Costs as a Percent of Sales Table 11.3 Industry % Purchased All industry 52 Automobile 67 Food 60 Heavy industry 61 Paper 55 Petroleum 79 Transportation 62
  • 20. 11 - 20© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain EconomicsSupply Chain Economics Dollars of additional sales needed to equal $1Dollars of additional sales needed to equal $1 saved through the supply chainsaved through the supply chain Percent of Sales Spent in the Supply Chain Percent Net Profit of Firm 30% 40% 50% 60% 70% 80% 90% 2 $2.78 $3.23 $3.85 $4.76 $6.25 $9.09 $16.67 4 $2.70 $3.13 $3.70 $4.55 $5.88 $8.33 $14.29 6 $2.63 $3.03 $3.57 $4.35 $5.56 $7.69 $12.50 8 $2.56 $2.94 $3.45 $4.17 $5.26 $7.14 $11.11 10 $2.50 $2.86 $3.33 $4.00 $5.00 $6.67 $10.00 Table 11.4
  • 21. 11 - 21© 2011 Pearson Education, Inc. publishing as Prentice Hall Make-or-Buy DecisionsMake-or-Buy Decisions  Choice between internal production and external sources
  • 22. 11 - 22© 2011 Pearson Education, Inc. publishing as Prentice Hall OutsourcingOutsourcing  Transfers traditional internal activities and resources of a firm to outside vendors  Utilizes the efficiency that comes with specialization  Firms outsource information technology, accounting, legal, logistics, and production
  • 23. 11 - 23© 2011 Pearson Education, Inc. publishing as Prentice Hall Supply Chain StrategiesSupply Chain Strategies  Negotiating with many suppliers  Long-term partnering with few suppliers  Vertical integration  Joint ventures  effective companies that use suppliers on an as needed basis
  • 24. 11 - 24© 2011 Pearson Education, Inc. publishing as Prentice Hall Many SuppliersMany Suppliers  Commonly used for commodity products  Purchasing is typically based on price  Suppliers compete with one another  Supplier is responsible for technology, expertise, forecasting, cost, quality, and delivery
  • 25. 11 - 25© 2011 Pearson Education, Inc. publishing as Prentice Hall Few SuppliersFew Suppliers  Buyer forms longer term relationships with fewer suppliers  Create value through economies of scale and learning curve improvements  Suppliers more willing to participate in JIT programs and contribute design and technological expertise  Cost of changing suppliers is huge
  • 26. 11 - 26© 2011 Pearson Education, Inc. publishing as Prentice Hall Vertical IntegrationVertical Integration Figure 11.2 Raw material (suppliers) Iron ore Silicon Farming Backward integration Steel Current transformation Automobiles Integrated circuits Flour milling Forward integration Distribution systems Circuit boards Finished goods (customers) Dealers Computers Watches Calculators Baked goods Vertical Integration Examples of Vertical Integration
  • 27. 11 - 27© 2011 Pearson Education, Inc. publishing as Prentice Hall Vertical IntegrationVertical Integration  Developing the ability to produce goods or service previously purchased  Integration may be forward, towards the customer, or backward, towards suppliers  Can improve cost, quality, and inventory but requires capital, managerial skills, and demand  Risky in industries with rapid technological change
  • 28. 11 - 28© 2011 Pearson Education, Inc. publishing as Prentice Hall Joint VenturesJoint Ventures  Formal collaboration  Enhance skills  Secure supply  Reduce costs  Cooperation without diluting brand or conceding competitive advantage
  • 29. 11 - 30© 2011 Pearson Education, Inc. publishing as Prentice Hall Virtual CompaniesVirtual Companies  Rely on a variety of supplier relationships to provide services on demand  Fluid organizational boundaries that allow the creation of unique enterprises to meet changing market demands  Exceptionally lean performance, low capital investment, flexibility, and speed
  • 30. 11 - 31 PRINCIPLE 1 OF SCMPRINCIPLE 1 OF SCM Segment customers based on the service needs of distinct groups and adapt the supply chain to serve these segments profitably.
  • 31. 11 - 32 PRINCIPLE 2 OF SCMPRINCIPLE 2 OF SCM Customize the logistics network to the service requirements and profitability of customer segments.
  • 32. 11 - 33 PRINCIPLE 3 OF SCMPRINCIPLE 3 OF SCM Listen to market signals and align demand planning accordingly across the supply chain, ensuring consistent forecasts and optimal resource allocation.
  • 33. 11 - 34 PRINCIPLE 4 OF SCMPRINCIPLE 4 OF SCM Differentiate product closer to the customer and speed conversion across the supply chain.
  • 34. 11 - 35 PRINCIPLE 5 OF SCMPRINCIPLE 5 OF SCM Manage sources of supply strategically to reduce the total cost of owning materials and services.
  • 35. 11 - 36 PRINCIPLE 6 OF SCMPRINCIPLE 6 OF SCM Develop a supply chain-wide technology strategy that supports multiple levels of decision making and gives a clear view of the flow of products, services, and information.
  • 36. 11 - 37 PRINCIPLE 7 OF SCMPRINCIPLE 7 OF SCM Adopt channel- spanning performance measures to gauge collective success in reaching the end- user effectively and efficiently.
  • 37. 11 - 38© 2011 Pearson Education, Inc. publishing as Prentice Hall Managing the Supply ChainManaging the Supply Chain  Mutual agreement on goals  Trust  Similar organizational cultures There are significant management issues in controlling a supply chain involving many independent organizations
  • 38. 11 - 39 INTRODUCTION OF INTERNETINTRODUCTION OF INTERNET Source: Altimeter Group, the Collaborative Economy Report, 2013
  • 39. 11 - 40 SOCIAL MEDIASOCIAL MEDIA Source: Altimeter Group, the Collaborative Economy Report, 2013 Sharing knowledge
  • 40. 11 - 41 SOCIAL MEDIASOCIAL MEDIA Source: Altimeter Group, the Collaborative Economy Report, 2013 Sharing products
  • 41. 11 - 42© 2011 Pearson Education, Inc. publishing as Prentice Hall E-ProcurementE-Procurement  Uses the internet to facilitate purchasing  Electronic ordering and funds transfer  Electronic data interchange (EDI)  Advanced shipping notice
  • 42. 11 - 43© 2011 Pearson Education, Inc. publishing as Prentice Hall E-ProcurementE-Procurement  Online catalogs 1. Catalogs provided by vendors 2. Catalogs published by intermediaries 3. Exchanges provided by buyers
  • 43. 11 - 44© 2011 Pearson Education, Inc. publishing as Prentice Hall Internet Trading ExchangesInternet Trading Exchanges  Health care products – ghx.com  Retail goods – gnx.com  Defense and aerospace products – exostar.com  Food, beverage, consumer products – transora.com  Steel and metal products – metalsite.com  Hotels – avendra.com
  • 44. 11 - 45© 2011 Pearson Education, Inc. publishing as Prentice Hall E-ProcurementE-Procurement  Auctions  Maintained by buyers, sellers, or intermediaries  Low barriers to entry  Increase in the potential number of buyers
  • 45. 11 - 46© 2011 Pearson Education, Inc. publishing as Prentice Hall Vendor SelectionVendor Selection  Vendor evaluation  Critical decision  Find potential vendors  Determine the likelihood of them becoming good suppliers  Vendor Development  Training  Engineering and production help  Establish policies and procedures
  • 46. 11 - 47© 2011 Pearson Education, Inc. publishing as Prentice Hall Vendor EvaluationVendor Evaluation Criteria Weights Scores (1-5) Weight x Score Engineering/research/innovation skills .20 5 1.0 Production process capability (flexibility/technical assistance) .15 4 .6 Distribution/delivery capability .05 4 .2 Quality systems and performance .10 2 .2 Facilities/location .05 2 .1 Financial and managerial strength (stability and cost structure) .15 4 .6 Information systems capability (e- procurement, ERP) .10 2 .2 Integrity (environmental compliance/ ethics) .20 5 1.0 Total 1.00 3.9
  • 47. 11 - 48© 2011 Pearson Education, Inc. publishing as Prentice Hall Vendor SelectionVendor Selection  Negotiations  Cost-Based Price ModelCost-Based Price Model - supplier opens books to purchaser  Market-Based Price ModelMarket-Based Price Model - price based on published, auction, or indexed price  Competitive requestCompetitive request - used for infrequent purchases but may make establishing long-term relationships difficult
  • 48. 11 - 49© 2011 Pearson Education, Inc. publishing as Prentice Hall Logistics ManagementLogistics Management  Objective is to obtain efficient operations through the integration of all material acquisition, movement, and storage activities  Is a frequent candidate for outsourcing  Allows competitive advantage to be gained through reduced costs and improved customer service
  • 49. 11 - 50© 2011 Pearson Education, Inc. publishing as Prentice Hall Distribution SystemsDistribution Systems  TruckingTrucking  Moves the vast majority ofMoves the vast majority of manufactured goodsmanufactured goods  Chief advantage is flexibilityChief advantage is flexibility  RailroadRailroad  Capable of carrying large loadsCapable of carrying large loads  Little flexibility thoughLittle flexibility though containers and piggybackingcontainers and piggybacking have helped with thishave helped with this
  • 50. 11 - 51© 2011 Pearson Education, Inc. publishing as Prentice Hall Distribution SystemsDistribution Systems  Air freight  Fast and flexible for light loads  May be expensive
  • 51. 11 - 52© 2011 Pearson Education, Inc. publishing as Prentice Hall Distribution SystemsDistribution Systems  Waterways  Typically used for bulky, low- value cargo  Used when shipping cost is more important than speed
  • 52. 11 - 53© 2011 Pearson Education, Inc. publishing as Prentice Hall Distribution SystemsDistribution Systems  Pipelines  Used for transporting oil, gas, and other chemical products
  • 53. 11 - 54© 2011 Pearson Education, Inc. publishing as Prentice Hall Third-Party LogisticsThird-Party Logistics  Outsourcing logistics can reduce costs and improve delivery reliability and speed  Coordinate supplier inventory with delivery services  May provide warehousing, assembly, testing, shipping, customs
  • 54. 11 - 55© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance Table 11.6 Typical Firms Benchmark Firms Lead time (weeks) 15 8 Time spent placing an order 42 minutes 15 minutes Percentage of late deliveries 33% 2% Percentage of rejected material 1.5% .0001% Number of shortages per year 400 4
  • 55. 11 - 56© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance  Assets committed to inventory Percent invested in inventory = x 100 Total inventory investment Total assets Investment in inventory = $11.4 billion Total assets = $44.4 billion Percent invested in inventory = (11.4/44.4) x 100 = 25.7%
  • 56. 11 - 57© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance Table 11.7 Inventory as a % of Total Assets (with exceptional performance) Manufacturing 15% (Toyota 5%) Wholesale 34% (Coca-Cola 2.9%) Restaurants 2.9% (McDonald’s .05%) Retail 27% (Home Depot 25.7%)
  • 57. 11 - 58© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance Inventory turnover Inventory turnover = Cost of goods sold Inventory investment
  • 58. 11 - 59© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance Table 11.8 Examples of Annual Inventory Turnover Food, Beverage, Retail Manufacturing Anheuser Busch 15 Dell Computer 90 Coca-Cola 14 Johnson Controls 22 Home Depot 5 Toyota (overall) 13 McDonald’s 112 Nissan (assembly) 150
  • 59. 11 - 60© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance  Inventory turnover Net revenue $32.5 Cost of goods sold $14.2 Inventory: Raw material inventory $.74 Work-in-process inventory $.11 Finished goods inventory $.84 Total inventory investment $1.69
  • 60. 11 - 61© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance  Inventory turnover Net revenue $32.5 Cost of goods sold $14.2 Inventory: Raw material inventory $.74 Work-in-process inventory $.11 Finished goods inventory $.84 Total inventory investment $1.69 Inventory turnover = Cost of goods sold Inventory investment = 14.2 / 1.69 = 8.4
  • 61. 11 - 62© 2011 Pearson Education, Inc. publishing as Prentice Hall Measuring Supply-ChainMeasuring Supply-Chain PerformancePerformance  Inventory turnover Net revenue $32.5 Cost of goods sold $14.2 Inventory: Raw material inventory $.74 Work-in-process inventory $.11 Finished goods inventory $.84 Total inventory investment $1.69 Inventory turnover = Cost of goods sold Inventory investment = 14.2 / 1.69 = 8.4 Weeks of supply = Inventory investment Average weekly cost of goods sold = 1.69 / .273 = 6.19 weeks Average weekly cost of goods sold = $14.2 / 52 = $.273