The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale b875 gp050 vx lift truck service repair manualfjskefkemms
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 glp30 vx lift truck service repair manualfjskekxswesemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics and more. The frame includes the counterweight, fuel tank, hydraulic tank and mounts the overhead guard, hood and other parts. Procedures are provided for removing the counterweight, hood, side covers and accessing components. Safety precautions are described for when the lift truck is supported on blocks for maintenance.
Yale (d875) gtp050 vx lift truck service repair manualfjskekxswesemm
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale c875 glp35 vx lift truck service repair manualfjskekxswesemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete unit from the lift truck frame.
- Steps for removal include tilting the steering column, sliding the seat forward, disconnecting electrical and air components, and removing hoses, doors and windows.
- Safety precautions are outlined such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses.
- Additional steps are required for models with air conditioning, including extracting refrigerant from the system by a certified technician.
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale b875 glp25 vx lift truck service repair manualfjskeksemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are described for when putting the truck on blocks for maintenance.
Yale b875 gdp050 vx lift truck service repair manualjkemmd eudkms
This service manual section provides descriptions and removal/installation procedures for parts of the lift truck frame including the hood, seat, side covers, floor plate, and cowl. Safety warnings are provided to block the lift truck when removing heavy components that could cause instability, such as the mast and drive axle. Tables list the different counterweight weights used for each lift truck model and capacity. Diagrams show the layout and components of the frame, including locations for attaching covers, plates, and guards. Procedures describe removing and installing the hood, floor plate, side covers, and cowl sections to access other lift truck parts.
Yale b909 gdp90 vx lift truck service repair manualfjskekxswesemm
1. The document provides service information for removing an operator cab from various lift truck models, including disconnecting battery, air filter hose, radiator cap, heater hoses, and refrigerant lines.
2. The instructions specify removing the left and right side doors, disconnecting gas springs, and lifting doors away from hinges.
3. Additional steps include contacting an HVAC technician to extract refrigerant if the cab includes air conditioning, and disconnecting quick connect fittings on heater hoses inside the cab.
Yale b875 gp050 vx lift truck service repair manualfjskefkemms
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 glp30 vx lift truck service repair manualfjskekxswesemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics and more. The frame includes the counterweight, fuel tank, hydraulic tank and mounts the overhead guard, hood and other parts. Procedures are provided for removing the counterweight, hood, side covers and accessing components. Safety precautions are described for when the lift truck is supported on blocks for maintenance.
Yale (d875) gtp050 vx lift truck service repair manualfjskekxswesemm
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale c875 glp35 vx lift truck service repair manualfjskekxswesemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete unit from the lift truck frame.
- Steps for removal include tilting the steering column, sliding the seat forward, disconnecting electrical and air components, and removing hoses, doors and windows.
- Safety precautions are outlined such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses.
- Additional steps are required for models with air conditioning, including extracting refrigerant from the system by a certified technician.
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale b875 glp25 vx lift truck service repair manualfjskeksemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are described for when putting the truck on blocks for maintenance.
Yale b875 gdp050 vx lift truck service repair manualjkemmd eudkms
This service manual section provides descriptions and removal/installation procedures for parts of the lift truck frame including the hood, seat, side covers, floor plate, and cowl. Safety warnings are provided to block the lift truck when removing heavy components that could cause instability, such as the mast and drive axle. Tables list the different counterweight weights used for each lift truck model and capacity. Diagrams show the layout and components of the frame, including locations for attaching covers, plates, and guards. Procedures describe removing and installing the hood, floor plate, side covers, and cowl sections to access other lift truck parts.
Yale b909 gdp90 vx lift truck service repair manualfjskekxswesemm
1. The document provides service information for removing an operator cab from various lift truck models, including disconnecting battery, air filter hose, radiator cap, heater hoses, and refrigerant lines.
2. The instructions specify removing the left and right side doors, disconnecting gas springs, and lifting doors away from hinges.
3. Additional steps include contacting an HVAC technician to extract refrigerant if the cab includes air conditioning, and disconnecting quick connect fittings on heater hoses inside the cab.
Yale a909 gdp80 vx lift truck service repair manualfjskekxswesemm
The document provides instructions to remove an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening doors and hood to access components.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, and refrigerant lines from the engine and air conditioning system.
3. Removing door assemblies by disconnecting gas springs and hinges.
4. Disconnecting electrical connections for heaters and controls once components are accessible.
Yale c810 gdp16 vx lift truck service repair manualjkmsme ekdmm
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat. Cautions are provided to avoid damage to fasteners when removing components.
- References are made to other sections for additional information on specific components like the exhaust system. Tables are referenced for specifications on counterweights and other parts.
Yale c810 glp18 vx lift truck service repair manualfjjskekmdmme
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage to fasteners.
- References other sections for specific component details and exhaust system procedures for different engine configurations.
Yale c810 gdp18 vx lift truck service repair manualfjjskdmnenemm
This document contains the service manual contents and descriptions for various parts of the GLP/GDP16VX, GLP/GDP18VX, and GLP/GDP20SVX lift trucks, including:
- The frame and connected parts like the counterweight, hood, overhead guard, engine, and exhaust system.
- Tables listing the specifications for different counterweights depending on the lift truck model and capacity.
- Procedures for removing and replacing the hood, seat, floor plate, and side covers to access components under the hood.
- Diagrams showing the layout of the hood, seat, and attachments on the frame for different lift truck configurations.
Yale c810 gdp20 svx lift truck service repair manualfujjsjefkskekmm
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage.
- References other sections for specific component details and exhaust system procedures for different engine options.
Yale c810 glp20 svx lift truck service repair manualfjjsekdmme
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage.
- References other sections for specific component details and exhaust system procedures.
Yale c810 gdp20 svx lift truck service repair manualfjjskekdmmme
This document provides descriptions and removal/installation procedures for components of the frame on several lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat. Cautions are provided to avoid damage when removing components.
- References other sections for additional information on exhaust systems, engines, and maintenance procedures. Tables list specifications for components like counterweights that vary by lift truck model/capacity.
Yale c810 glp16 vx lift truck service repair manualfjkskekxsdcmdmme
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage to fasteners.
- References other sections for specific component details and exhaust system procedures for different engine configurations.
Yale c810 gdp16 vx lift truck service repair manualjfjskekdhnejd
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage.
- References other sections for specific component details and exhaust system procedures for different engine options.
Yale d878 glp70 vx lift truck (europe) service repair manualfjskekdmmse
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists sections and part numbers for various components including the operator's cab, engines, transmissions, hydraulics and electrical systems. The cab removal procedure involves disconnecting hoses, removing doors and disconnecting wiring before removing the entire cab unit.
Yale d878 gdp70 vx lift truck (europe) service repair manualfskkkdjskemd
This document provides a service manual for replacing the operator cab on various lift truck models. It outlines 19 steps to remove the existing cab, including disconnecting battery cables, air filter hoses, radiator hoses, refrigerant lines (if equipped), and removing doors. Photos illustrate key components and connections to be released when removing the cab.
Yale d878 glp60 vx lift truck (europe) service repair manualjksemmmd
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists various sections and part numbers for components such as the operator's cab, engines, transmissions, axles, electrical systems, and diagrams. The summary provides instructions to remove an operator cab, which involves disconnecting hoses, removing doors, and disconnecting wiring before removing the entire cab unit.
Yale d878 gdp60 vx lift truck (europe) service repair manualfjskemedcdmme
This document is a service manual that provides information on removing an operator cab from various lift truck models. It contains instructions on disconnecting components like the air filter hose, radiator cap, heater hoses, door assemblies, and for some models, AC refrigerant hoses. The purpose is to allow the cab to be removed as a complete unit from the lift truck frame for replacement or repair. The manual provides diagrams and notes to identify differences between truck models.
Yale d878 glp60 vx lift truck (europe) service repair manualfjskkdmmmse
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists sections and part numbers for various components including the operator's cab, engines, transmissions, hydraulics and electrical systems. The cab removal procedure involves disconnecting hoses, removing doors and disconnecting wiring before removing the entire cab unit.
Yale d878 glp70 vx lift truck (europe) service repair manualfujjsjefkskekmm
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists sections and part numbers for various components including the operator's cab, engines, transmissions, hydraulics and electrical systems. The cab removal procedure involves disconnecting hoses, removing doors and disconnecting wiring before removing the entire cab unit.
YALE (C810) GP030 LIFT TRUCK Service Repair Manualfujfdjjskfkemd
This is the Highly Detailed factory service repair manual for theYALE (C810) GP030 LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Metric and inch (sae) fasteners
Calibration procedures
Diagrams
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
YALE D809 GLC030VX LIFT TRUCK Service Repair Manualjkjskmmd
This is the Highly Detailed factory service repair manual for theYALE D809 GLC030VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Psi 2.0 lpg engine
Cooling system
Lpg fuel system, kubota 2.5l engine
Psi 2.0l lpg fuel system
Single speed ps chain drive pto
Drive axle
Steering axle
Brake system
Hydraulic cleanliness procedures
Hydraulic gear pumps
Main control valve
Cylinder repair (mast s/n b551, b555, b559)
Wire harness repair
User interface
Electrical system
Engine electrical system, psi 2.0l engine
Mast repair (s/n b551, b555, b559)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale (c875) glp50 vx lift truck service repair manualfujsekfksmemer
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Having a certified technician extract refrigerant if the cab has air conditioning
- Disconnecting any air conditioning refrigerant hoses from the compressor
- Removing fasteners and door assemblies to fully separate the cab from the lift truck frame
The process allows for the cab to be removed as a complete unit for replacement or repair. Safety precautions are noted regarding high-temperature components.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Yale a909 gdp80 vx lift truck service repair manualfjskekxswesemm
The document provides instructions to remove an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening doors and hood to access components.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, and refrigerant lines from the engine and air conditioning system.
3. Removing door assemblies by disconnecting gas springs and hinges.
4. Disconnecting electrical connections for heaters and controls once components are accessible.
Yale c810 gdp16 vx lift truck service repair manualjkmsme ekdmm
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat. Cautions are provided to avoid damage to fasteners when removing components.
- References are made to other sections for additional information on specific components like the exhaust system. Tables are referenced for specifications on counterweights and other parts.
Yale c810 glp18 vx lift truck service repair manualfjjskekmdmme
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage to fasteners.
- References other sections for specific component details and exhaust system procedures for different engine configurations.
Yale c810 gdp18 vx lift truck service repair manualfjjskdmnenemm
This document contains the service manual contents and descriptions for various parts of the GLP/GDP16VX, GLP/GDP18VX, and GLP/GDP20SVX lift trucks, including:
- The frame and connected parts like the counterweight, hood, overhead guard, engine, and exhaust system.
- Tables listing the specifications for different counterweights depending on the lift truck model and capacity.
- Procedures for removing and replacing the hood, seat, floor plate, and side covers to access components under the hood.
- Diagrams showing the layout of the hood, seat, and attachments on the frame for different lift truck configurations.
Yale c810 gdp20 svx lift truck service repair manualfujjsjefkskekmm
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage.
- References other sections for specific component details and exhaust system procedures for different engine options.
Yale c810 glp20 svx lift truck service repair manualfjjsekdmme
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage.
- References other sections for specific component details and exhaust system procedures.
Yale c810 gdp20 svx lift truck service repair manualfjjskekdmmme
This document provides descriptions and removal/installation procedures for components of the frame on several lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat. Cautions are provided to avoid damage when removing components.
- References other sections for additional information on exhaust systems, engines, and maintenance procedures. Tables list specifications for components like counterweights that vary by lift truck model/capacity.
Yale c810 glp16 vx lift truck service repair manualfjkskekxsdcmdmme
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage to fasteners.
- References other sections for specific component details and exhaust system procedures for different engine configurations.
Yale c810 gdp16 vx lift truck service repair manualjfjskekdhnejd
This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage.
- References other sections for specific component details and exhaust system procedures for different engine options.
Yale d878 glp70 vx lift truck (europe) service repair manualfjskekdmmse
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists sections and part numbers for various components including the operator's cab, engines, transmissions, hydraulics and electrical systems. The cab removal procedure involves disconnecting hoses, removing doors and disconnecting wiring before removing the entire cab unit.
Yale d878 gdp70 vx lift truck (europe) service repair manualfskkkdjskemd
This document provides a service manual for replacing the operator cab on various lift truck models. It outlines 19 steps to remove the existing cab, including disconnecting battery cables, air filter hoses, radiator hoses, refrigerant lines (if equipped), and removing doors. Photos illustrate key components and connections to be released when removing the cab.
Yale d878 glp60 vx lift truck (europe) service repair manualjksemmmd
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists various sections and part numbers for components such as the operator's cab, engines, transmissions, axles, electrical systems, and diagrams. The summary provides instructions to remove an operator cab, which involves disconnecting hoses, removing doors, and disconnecting wiring before removing the entire cab unit.
Yale d878 gdp60 vx lift truck (europe) service repair manualfjskemedcdmme
This document is a service manual that provides information on removing an operator cab from various lift truck models. It contains instructions on disconnecting components like the air filter hose, radiator cap, heater hoses, door assemblies, and for some models, AC refrigerant hoses. The purpose is to allow the cab to be removed as a complete unit from the lift truck frame for replacement or repair. The manual provides diagrams and notes to identify differences between truck models.
Yale d878 glp60 vx lift truck (europe) service repair manualfjskkdmmmse
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists sections and part numbers for various components including the operator's cab, engines, transmissions, hydraulics and electrical systems. The cab removal procedure involves disconnecting hoses, removing doors and disconnecting wiring before removing the entire cab unit.
Yale d878 glp70 vx lift truck (europe) service repair manualfujjsjefkskekmm
The document provides service manual contents for GLP/GDP60VX and GLP/GDP70VX lift trucks. It lists sections and part numbers for various components including the operator's cab, engines, transmissions, hydraulics and electrical systems. The cab removal procedure involves disconnecting hoses, removing doors and disconnecting wiring before removing the entire cab unit.
YALE (C810) GP030 LIFT TRUCK Service Repair Manualfujfdjjskfkemd
This is the Highly Detailed factory service repair manual for theYALE (C810) GP030 LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Metric and inch (sae) fasteners
Calibration procedures
Diagrams
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual.
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YALE D809 GLC030VX LIFT TRUCK Service Repair Manualjkjskmmd
This is the Highly Detailed factory service repair manual for theYALE D809 GLC030VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Psi 2.0 lpg engine
Cooling system
Lpg fuel system, kubota 2.5l engine
Psi 2.0l lpg fuel system
Single speed ps chain drive pto
Drive axle
Steering axle
Brake system
Hydraulic cleanliness procedures
Hydraulic gear pumps
Main control valve
Cylinder repair (mast s/n b551, b555, b559)
Wire harness repair
User interface
Electrical system
Engine electrical system, psi 2.0l engine
Mast repair (s/n b551, b555, b559)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale (c875) glp50 vx lift truck service repair manualfujsekfksmemer
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Having a certified technician extract refrigerant if the cab has air conditioning
- Disconnecting any air conditioning refrigerant hoses from the compressor
- Removing fasteners and door assemblies to fully separate the cab from the lift truck frame
The process allows for the cab to be removed as a complete unit for replacement or repair. Safety precautions are noted regarding high-temperature components.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 323 e sa excavator (prefix yrp) service repair manual (yrp000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing the final drive components, and reassembling them in reverse order. Key steps include removing the carrier assembly, planetary gears, and ring gears; inspecting and replacing seals and bearings; and using shims to properly preload the bearings during reassembly. Torque specifications and special tools required are also listed.
Caterpillar cat 323 e sa excavator (prefix tdw) service repair manual (tdw000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. Cleanliness is emphasized to prevent contamination of parts.
Caterpillar cat 323 e sa excavator (prefix rap) service repair manual (rap000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and adjusting preload on the bearings using shims. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 323 e ln excavator (prefix yrp) service repair manual (yrp000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing the final drive components, and reassembling them in reverse order. Key steps include removing the carrier assembly, planetary gears, and ring gears; inspecting and replacing seals and bearings; and torquing bolts to specified values during reassembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper cleaning and lubrication of parts is emphasized.
Caterpillar cat 323 e ln excavator (prefix tdw) service repair manual (tdw000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. Cleanliness is emphasized to prevent contamination of parts.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 318 d2 l excavator (prefix hah) service repair manual (hah000...fjskefkemms
This document provides instructions for disassembling the final drive of a 318D2 L excavator. It describes removing 33 parts in 27 steps, including the sprocket, plugs, springs, seats, valves, adapters, and seals. Special care must be taken when removing parts under spring pressure. Various tools are required, and the document provides part numbers. Cleanliness is important to prevent dirt entry during disassembly.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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2. General
The overhead guard is an integral part of operator
cab. The operator cab is installed on a platform above
main frame members. Step plates on both sides of lift
truck provide access to operator cab.
The operator cab is a separate unit and can be
removed as a complete unit from module and frame
of the lift truck. See Figure 1.
Figure 1. Operator Cab
Cab Replacement
REMOVE
NOTE: The LPG tank bracket used to mount the LPG
tank (if equipped) onto the counterweight comes in
two styles. One style of bracket swings out to side of
truck and other swings out to side and drops down.
NOTE: On lift trucks equipped with a LPG fuel sys-
tem, move the LPG tank and bracket to side of truck
before opening the hood.
See PSI 2.0L LPG Fuel System 0900YRM1739 for
lift truck models
• GLP/GDP16-18VX, GLP/GDP20SVX (D810)
See for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(D875) equipped with a PSI 2.4L LPG engine
See for lift truck models
0100 YRM 1752 General
1
3. • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(D875) equipped with a Kubota 2.5L LPG en-
gine
1. For lift truck models GLP/GDP16-18VX, GLP/
GDP20SVX (D810), tilt steering column to UP po-
sition, slide seat assembly forward, open rear
door, and open hood to disconnect battery. See
Figure 2.
For lift truck models GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875), tilt steering column to UP
position, slide seat assembly forward, open rear
sliding window, and open hood to disconnect bat-
tery. See Figure 3.
1. LATCH
2. HINGE
3. REAR DOOR
Figure 2. Rear Door and Latch, Lift Truck Models
GLP/GDP16-18VX, GLP/GDP20SVX (D810)
A. LIFT TRUCKS WITHOUT AIR CONDITIONING
B. LIFT TRUCKS WITH AIR CONDITIONING
1. REAR BOTTOM WINDOW
2. RELEASE LATCH
3. AC HOSE
Figure 3. Rear Bottom Window for Lift Trucks Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (D875)
Cab Replacement 0100 YRM 1752
2
4. 2. Loosen clamp and disconnect air filter hose from
elbow. Remove bolts, elbow, retainer, and grom-
met from rear left corner leg of cab frame. See
Figure 4.
WARNING
DO NOT disconnect the heater hoses from the en-
gine when the engine is hot or when the cooling
system is under pressure, to do so could cause
serious injury.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator is hot
and the cap is removed, the pressure is released
from the system and the steam and boiling cool-
ant can cause burns. Wait 30 minutes for the en-
gine to cool. Do a touch test by touching the radi-
ator with your hand. If the radiator is still hot to
the touch, wait another 30 minutes before at-
tempting to remove, check, or fix any part of the
cooling system.
NOTE: Removing radiator cap will help depressurize
cooling system.
3. Turn knobs counterclockwise and remove radiator
cover to access radiator cap. Remove radiator
cap. See Figure 5.
NOTE: AIR FILTER HOSE FOR LIFT TRUCK MOD-
ELS GLP/GDP16-18VX, GLP/GDP20SVX (D810)
SHOWN. AIR FILTER HOSE FOR LIFT TRUCK
MODELS GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875) IS SIMILAR.
1. CLAMP
2. AIR FILTER HOSE
3. BOLTS
4. ELBOW
5. RETAINER
6. GROMMET
Figure 4. Air Filter Hose Removal
0100 YRM 1752 Cab Replacement
3
5. CAUTION
DO NOT allow any fluid to drain when disconnect-
ing the heater hose from the engine. The method
will help when purging the system during installa-
tion.
4. Disconnect and cap heater hoses from engine.
See Figure 7.
WARNING
Replacement, installation and repairs to air condi-
tioning units that require discharging and/or refill-
ing of the refrigeration fluid must be performed by
a certified technician.
NOTE: Perform Step 5 and Step 6 for lift truck mod-
els GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(D875).
5. Contact a certified air conditioning specialist to
have the refrigerant extracted from the air condi-
tioning system.
6. If lift truck cab is equipped with an air conditioner/
heater unit, disconnect AC refrigerant hoses from
refrigerant compressor. See Figure 6.
NOTE: Removing door assemblies requires two peo-
ple.
7. Open left side door, remove lock nut and discon-
nect gas spring from cab mounting bracket. See
Figure 8.
8. Lift left side door up and over hinge pin and set
aside. See Figure 9 .
NOTE: RADIATOR COVER FOR LIFT TRUCKS EQUIPPED WITH STEEL DOORS SHOWN. RADIATOR
COVER FOR LIFT TRUCKS EQUIPPED WITH PVC DOORS IS SIMILAR.
A. GLP/GDP16-18VX, GLP/GDP20SVX (D810) LIFT
TRUCKS
B. GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(D875) LIFT TRUCKS
1. RADIATOR COVER
2. RADIATOR CAP
Figure 5. Radiator Cover and Cap Location
Cab Replacement 0100 YRM 1752
4
6. NOTE: KUBOTA 2.5L LPG ENGINE SHOWN. OTHER ENGINES ARE SIMILAR.
1. AC REFRIGERANT HOSES
2. REFRIGERANT COMPRESSOR
3. AC/HEATER UNIT
4. ENGINE
5. HOSE WRAP
6. AC WIRE HARNESS
Figure 6. AC Refrigerant Hose and Wire Harness Connections
WARNING
DO NOT disconnect the heater hoses from the
quick disconnect fittings (inside operator cab) or
engine when the engine is hot or under pressure,
to do so could cause serious injury.
9. Disconnect heater hose quick disconnect fittings.
a. For lift truck models GLP/GDP16-18VX, GLP/
GDP20SVX (D810), open right side door and
push buttons on quick disconnect fittings to dis-
connect heater hoses from heater assembly
hoses. Disconnect heater wire harness con-
nectors. See Figure 7.
b. For lift truck models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (D875), open right
side door and remove radiator cover to access
quick disconnect fittings. Push buttons on quick
disconnect fittings to disconnect heater hoses
from heater assembly (see Figure 7). Discon-
nect heater wire harness connections. See Fig-
ure 10.
NOTE: Removing door assemblies requires two peo-
ple.
10. Open right side door, remove lock nut, and dis-
connect gas spring from cab mounting bracket.
See Figure 8.
11. Lift right side door up and over hinge pin and set
aside. See Figure 9 .
NOTE: Wiper motor cover must be removed before
dash assembly can be removed.
12. Unclip and remove front wiper motor cover. See
Figure 11.
0100 YRM 1752 Cab Replacement
5
7. NOTE: HOSE SLEEVE REMOVED FOR CLARITY
A. OUTSIDE OF LIFT TRUCK, LIFT TRUCK MOD-
ELS GLP/GDP16-18VX, GLP/GDP20SVX (D810)
B. INSIDE OF LIFT TRUCK, LIFT TRUCK MODELS
GLP/GDP16-18VX, GLP/GDP20SVX (D810)
C. LIFT TRUCK MODELS GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (D875)
1. QUICK DISCONNECT FITTING
2. HEATER HOSES
3. INNER REAR COVER
Figure 7. Heater Hose Connection
Cab Replacement 0100 YRM 1752
6
8. NOTE: RIGHT SIDE DOOR SHOWN.
1. GAS SPRING
2. CAB MOUNTING
BRACKET
3. LOCK NUT
Figure 8. Gas Spring Mounting Removal
NOTE: RIGHT SIDE DOOR HINGE SHOWN.
1. HINGE PIN
2. DOOR HINGE
Figure 9. Door Removal
NOTE: MAJOR COMPONENTS OF CAB OMITTED
FOR CLARITY.
1. HEATER WIRE HARNESS CONNECTOR
2. REAR GRAB HANDLE HORN BUTTON CON-
NECTOR (TO RIGHT CHASSIS HARNESS)
Figure 10. Heater Wire Harness and Rear Grab
Handle Horn Button Connections, Lift Truck
Models GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875)
13. Remove five fasteners securing dash panel to top
of cowl panel. Remove four clips, located under-
neath dash panel, that attach dash panel to the
kick panel. See Figure 11.
14. Remove two capscrews securing cowl panel to
front operator cab legs. See Figure 11.
15. Remove dash assembly from lift truck.
16. Remove floor mat and floor plate.
17. Remove kick panel from seal plate assembly. See
Figure 11.
18. Remove capscrews, clip nuts, and seal plate as-
sembly from lift truck frame. See Figure 11.
19. Disconnect rear grab handle horn button connec-
tor from right-hand chassis harness, located in
right rear corner leg of cab frame. See Figure 12.
0100 YRM 1752 Cab Replacement
7
9. 20. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 12.
21. Remove rear panels, front panels, and fender
covers to access cab mounting capscrews and
flange nuts. See Figure 13.
22. Remove front and rear cab capscrews and flange
nuts from lift truck frame. See Figure 14.
NOTE: DASH ASSEMBLY FOR LIFT TRUCK MODELS GLP/GDP16-18VX, GLP/GDP20SVX (D810) SHOWN.
DASH ASSEMBLY FOR LIFT TRUCK MODELS GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (D875) IS SIMI-
LAR.
1. FASTENER
2. CAPSCREW
3. CLIP
4. CLIP NUT
5. FRONT WIPER MOTOR COVER
6. KICK PANEL
7. DASH PANEL
8. SEAL PLATE
9. COWL PANEL
Figure 11. Dash Assembly, Remove/Install
Cab Replacement 0100 YRM 1752
8
10. NOTE: KICK AND DASH PANELS REMOVED FOR CLARITY.
1. VSM
2. LIGHT HARNESS CONNECTOR (TO VSM)
3. HARNESS CONNECTOR (TO RIGHT CHASSIS
HARNESS)
4. REAR GRAB HANDLE HORN BUTTON CON-
NECTOR
Figure 12. Cab Electrical Connections
WARNING
Make sure that the lifting device has a minimum
capacity to lift 500 kg (1100 lb)
23. Connect a lifting device to a spreader bar or lift
strap, that is through door openings at top of op-
erator's cab (under overhead guard structure).
Place material that will be a cushion at top of door
opening to prevent damage. Operate lifting device
just enough to correctly position spreader bar or
lifting strap on operator's cab. See Figure 15.
CAUTION
Lift the operator cab carefully. Check that all elec-
trical wires and attachments are disconnected
and are not damaged.
24. Carefully lift operator cab away from lift truck. Set
operator cab in a storage area and place blocks
under operator cab to make it stable and prevent
damage to parts still attached.
0100 YRM 1752 Cab Replacement
9
11. NOTE: LEFT DOOR REMOVED FOR CLARITY
1. REAR PANEL (LPG)
2. REAR PANEL (DIESEL)
3. FRONT PANEL
4. FENDER COVER
5. SCREWS
6. CAPSCREW
Figure 13. Front and Rear Panels and Fender
Cover Removal
A. FRONT VIEW
B. REAR VIEW
1. CAPSCREWS
2. FLANGE NUTS
Figure 14. Front and Rear Cab Mounting
Cab Replacement 0100 YRM 1752
10
12. NOTE: ILLUSTRATION FOR REFERENCE PURPO-
SES ONLY. ACTUAL CAB MAY BE SLIGHTLY DIF-
FERENT.
Figure 15. Lift Strap Connection
INSTALL
1. Connect a lifting device to a spreader bar or lift
strap, that is through door openings at top of op-
erator's cab (under overhead guard structure).
Place material that will be a cushion at top of door
opening to prevent damage. Operate lifting device
just enough to correctly position spreader bar or
lifting strap on operator's cab. See Figure 15.
2. Carefully lift operator cab onto lift truck frame
making sure that front and rear leg mounting
holes are aligned with frame mounting holes.
3. Install capscrews and flange nuts to rear operator
cab legs. Tighten capscrews to 66 N•m (49 lbf ft).
See Figure 14.
4. Install capscrews and lock nuts to front operator's
cab legs. Tighten capscrews to 66 N•m (49 lbf ft).
5. Install fender covers, front and rear panels to
frame. Tighten capscrews to 11 N•m (8 lbf in).
See Figure 13.
6. Connect light harness connector to Vehicle Sys-
tems Manager (VSM) and right-hand chassis har-
ness. See Figure 12.
7. Connect right-hand chassis harness to rear grab
handle horn button connector. See Figure 12.
8. Install seal plate assembly to lift truck frame and
tighten capscrews and clip nuts.
9. Install kick panel onto seal plate assembly. See
Figure 11.
10. Install floor plate and floor mat.
11. Install dash assembly onto kick panel and install
five capscrews to secure dash assembly to cowl
panel. See Figure 11.
12. Install and clip front wiper motor cover.
13. Install right side door onto cab by lifting door up
and over top and bottom hinge pins. See Fig-
ure 9.
14. Connect gas spring and lock nut to cab mounting
bracket. See Figure 8 .
15. If lift truck cab is equipped with an air conditioner/
heater unit, connect AC refrigerant hoses to re-
frigerant compressor. See Figure 6.
16. Connect heater hoses to heater assembly and
connect heater wire harness connection. See Fig-
ure 7.
17. Install left side door onto cab by lifting door up
and over top and bottom hinge pins. See Fig-
ure 9.
18. Connect gas spring and lock nut to cab mounting
bracket. See Figure 8.
19. Uncap and connect heater hoses at engine. See
Figure 7.
20. Check coolant level, fill if necessary. For proce-
dures, see
Cooling System 0700YRM1737 for lift truck mod-
els
• GLP/GDP16-18VX, GLP/GDP20SVX (D810)
0100 YRM 1752 Cab Replacement
11
13. Cooling System 0700YRM1756 for lift truck mod-
els
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875)
21. Install radiator cap and radiator cover. See Fig-
ure 5.
22. Connect air filter hose onto rear left corner leg of
cab frame. Tighten capscrews to
66 N•m (49 lbf ft). See Figure 4.
23. Connect battery and close hood.
24. For lift trucks NOT equipped with an AC/Heater
unit, start engine and turn on heater to ON posi-
tion, run engine approximately one to two minutes
or until heater supply hose is fully purged.
WARNING
Replacement, installation and repairs to air condi-
tioning units that require discharging and/or refill-
ing of the refrigeration fluid must be performed by
a certified technician.
NOTE: Step 25 and Step 26 apply only to lift truck
models GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(D875) equipped with an air conditioner/heater unit.
25. Contact a certified air conditioning specialist to
have the refrigerant refilled into air conditioning
system.
26. On lift trucks equipped with an air conditioner/
heater unit, start engine and turn on heater to ON
position, run engine approximately one to two mi-
nutes or until heater supply hose is fully purged.
27. If lift truck is equipped with a LPG engine, swing
the LPG tank and bracket back to its original posi-
tion on counterweight and make sure it locks in
position.
See PSI 2.0L LPG Fuel System 0900YRM1739
for lift truck models
• GLP/GDP16-18VX, GLP/GDP20SVX (D810)
See Fuel System PSI 2.4L 0900YRM1757 for lift
truck models
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875) equipped with a
PSI 2.4L LPG engine
See LPG Fuel System, Kubota 2.5L Engine
0900YRM1677 for lift truck models
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875) equipped with a
Kubota 2.5L LPG engine
Door Assemblies
RIGHT DOOR ASSEMBLY
Remove
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When radiator cap is re-
moved, the pressure is released from cooling sys-
tem. If cooling system is hot, the steam and boil-
ing coolant can cause burns.
Wait 30 minutes for the engine to cool. Do a touch
test by touching the radiator with your hand. If the
radiator is still hot to the touch, wait another 30
minutes before attempting to remove the radiator
cap.
NOTE: Removing radiator cap will help depressurize
cooling system.
1. Remove radiator cover to access radiator cap.
Remove radiator cap. See Radiator Cover and
Cap Location.
WARNING
DO NOT disconnect the heater hoses from the
quick disconnect fittings (inside operator cab) or
engine when the engine is hot or under pressure.
Serious injury can occur.
NOTE: Removing right door assembly requires two
people.
2. Disconnect heater hose quick disconnect fittings.
See Figure 7.
Cab Replacement 0100 YRM 1752
12
14. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
15. a. For lift truck models GLP/GDP16-18VX, GLP/
GDP20SVX (D810), open right door and push
buttons on quick disconnect fittings to discon-
nect heater hoses from heater assembly ho-
ses. Disconnect heater wire harness connec-
tion. See Figure 7 and Figure 12.
b. For lift truck models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (D875), open right
side door and remove radiator cover to access
quick disconnect fittings. Push buttons on quick
disconnect fittings to disconnect heater hoses
from heater assembly hoses. Disconnect
heater wire harness connection. See Figure 7
and Figure 12.
WARNING
Replacement, installation and repairs to air condi-
tioning units that require discharging and/or refill-
ing of the refrigeration fluid must be performed by
a certified technician.
NOTE: Step 3 through Step 6 apply to lift truck mod-
els GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(D875) equipped with a air conditioner/heater unit.
3. Contact a certified air conditioning specialist to
have the refrigerant extracted from the air condi-
tioning system.
4. Remove fasteners and rear cover. See Figure 5.
5. Disconnect air conditioner hoses at bulkhead
bracket. See Figure 6.
6. Disconnect air conditioner wire harness. See Fig-
ure 6.
7. Disconnect gas spring. See Figure 8.
8. Remove right door from cab frame by lifting door
up and over hinge pin. See Figure 9.
Disassemble
Door Cover With Heater Unit
NOTE: This section removes the right door cover. To
remove the heater unit from right door, see section
Heater and Air Conditioner Replacement.
1. Remove four screws and washers that attach
handle to door cover. Remove handle and two
handle plates. See Figure 16.
2. Remove fan and heater knobs from knob plate.
Remove four screws that fasten knob plate to
heater valve and switch plate. Remove knob plate
from door cover.
3. Remove two fasteners from top of door cover.
See Figure 16.
4. Remove five plugs, washers, and star nuts along
sides and front of door cover. Remove two cap-
screws and washers from bottom of door cover.
Remove door cover from door frame. See Fig-
ure 16.
5. Remove pre-filter, located on bottom of door
frame. See Figure 16.
0100 YRM 1752 Door Assemblies
13
16. Figure 16. Right Door Cover With Heater Unit
Door Assemblies 0100 YRM 1752
14
17. Legend for Figure 16
1. PLUG
2. FASTENER
3. GAS SPRING
4. FAN AND HEATER/AC KNOBS
5. SCREW
6. KNOB PLATE
7. HANDLE
8. HANDLE PLATES
9. WASHER
10. HEATER/FAN LOUVER
11. CAPSCREW
12. DOOR COVER
13. PRE-FILTER
14. HEATER VALVE AND SWITCH PLATE
15. STAR NUT
Door Cover With Air Conditioner/Heater Unit
NOTE: This section removes the right door cover. To
remove the air conditioner/heater unit from right door,
see section Heater and Air Conditioner Replacement.
NOTE: The procedures in this section apply only to
lift truck models GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (D875) equipped with an AC/heater
unit.
1. Remove four screws and washers that attach
handle to door cover. Remove handle and two
handle plates. See Figure 16.
2. Remove hose wrap from AC hoses. See Figure 6.
3. Remove fan and heater/AC knobs from knob
plate. Remove four screws that fasten knob plate
to heater valve and switch plate. Remove knob
plate and heater valve from door cover. See Fig-
ure 16.
4. Remove two fasteners from top of door cover.
5. Remove four capscrews that fasten AC rocker
switch plate to door cover. Remove AC rocker
switch plate from door cover. See Figure 17.
6. Remove five plugs, washers, and star nuts along
sides and front of door cover. Remove two cap-
screws and washers from bottom of door cover.
Remove door cover from door frame. See Fig-
ure 16.
7. Remove pre-filter, located on bottom of door
frame. See Figure 16.
1. CAPSCREWS
2. AC ROCKER SWITCH
3. FAN AND HEATER/AC KNOBS
Figure 17. AC Rocker Switch
Door Lock Assembly
1. Remove inside lever handle cover. See Figure 18.
2. Place inside lever handle in closed position. Re-
move lock nut from release bar at inside lever
handle. Pull inside lever handle to open position.
Remove release bar from inside lever handle.
3. Remove two capscrews and inside lever handle
and mounting plate. See Figure 18.
4. Remove lock nut from release bar and release
bar from door lock assembly.
5. Remove two nuts and capscrews from door lock
assembly. Remove door lock assembly from door
frame.
0100 YRM 1752 Door Assemblies
15
18. A. LEVER IN CLOSED POSITION B. LEVER IN OPEN POSITION
1. INSIDE LEVER HANDLE
2. CAPSCREWS
3. INSIDE LEVER HANDLE COVER
4. CAPSCREW (OUTSIDE HANDLE)
5. LOCK NUT
6. RELEASE BAR
7. DOOR LOCK ASSEMBLY
8. RELEASE LEVER
9. NUT
10. MOUNTING PLATE
11. SCREWS
12. WASHER
Figure 18. Door Lock and Lever Disassembly
1. Remove screw and washer from release lever
and release lever from outside door handle as-
sembly. See Figure 18 and Figure 19.
2. Remove four capscrews that fasten outside door
handle to door. Remove outside door handle from
door.
3. Remove seal and grip from outside handle as-
sembly. Discard seal. See Figure 19.
Door Assemblies 0100 YRM 1752
16
19. NOTE: RIGHT DOOR SHOWN. LEFT DOOR IS THE
SAME.
1. LATCH STRIKER ASSEMBLY
2. SEAL
3. OUTSIDE HANDLE ASSEMBLY
4. GRIP
Figure 19. Outside Handle Disassembly
Windows
For procedures to remove door windows, see section
Window Replacement.
Clean
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
Check door assembly and parts for oil, grease, dirt,
and other debris. Clean door assembly and parts with
a clean cloth, soap, and water. Compressed air can
be used to dry door assembly and parts.
Inspect
Inspect all hoses for cracks and wear. Replace dam-
aged hoses. Inspect seals around door window and
door lock assembly and replace if damaged. Check
door lock and latch assembly. Make sure it opens,
shuts, and locks door securely and there is no rust,
grease, oil, or dirt on door lock and latch assembly
parts. Inspect windows for cracks or chips. Replace
windows if damaged.
Assemble
Windows
For procedures to install door windows, see section
Window Replacement.
Door Lock Assembly
1. Install new seal and grip to outside handle assem-
bly. See Figure 19.
2. Apply Loctite® 242 to threads of four capscrews
and secure outside door handle to door. See Fig-
ure 18. Tighten capscrews to 19 N•m (170 lbf in).
3. Apply Loctite® 242 to capscrew and install re-
lease lever to rear of outside door handle assem-
bly. Tighten capscrew to 5.0 N•m (44 lbf in).
4. Install door lock assembly onto door frame using
two capscrews and nuts. Tighten capscrews to
19 N•m (170 lbf in). See Figure 18.
5. Install inside lever handle and mounting plate to
door frame. Tighten capscrews to
19 N•m (170 lbf in).
6. Place inside lever handle in closed position (see
Figure 18). Insert release bar into door lock as-
sembly end and into inside lever handle. Secure
release bar with lock nuts.
7. Install cover onto inside lever assembly.
0100 YRM 1752 Door Assemblies
17
20. Door Cover With Heater Unit
NOTE: This section installs the right door cover. To
install the heater unit to right door, see section Heater
and Air Conditioner Replacement.
1. Install pre-filter on bottom of door frame. See Fig-
ure 16.
2. Align holes on door cover with holes that are on
door frame. Install five plugs into holes that are
along sides and front of door cover. Secure bot-
tom of door cover using two capscrews and wash-
ers. See Figure 16.
3. Install two fasteners into holes on top of door
cover. See Figure 16.
4. Install knob plate on heater valve and switch plate
with four screws. Install fan and heater knobs on
knob plate.
5. Install handle and handle plates on door with four
screws and washers. See Figure 16.
Door Cover With Air Conditioner/Heater Unit
NOTE: This section installs the right door cover. To
install the air conditioner/heater unit to right door, see
section Heater and Air Conditioner Replacement.
1. Install pre-filter on bottom of door frame. See Fig-
ure 16.
2. Align holes on door cover with holes that are on
door frame. Install five plugs into holes that are
along sides and front of door cover. Secure bot-
tom of door cover using two capscrews and wash-
ers. See Figure 16.
3. Install AC rocker switch plate to door cover using
four capscrews. See Figure 17.
4. Install two fasteners into holes on top of door
cover. See Figure 16.
5. Install knob plate on heater valve and switch plate
with four screws. Install fan and AC/ heater knobs
on knob plate.
6. Install hose wrap around AC hoses. See Figure 6.
7. Install handle and handle plates on door with four
screws and washers. See Figure 16.
Install
NOTE: Installing right door assembly requires two
people.
1. Install right side door onto cab by lifting door over
top and bottom hinge pins. See .
2. Connect gas spring and lock nut to mounting
bracket on operator cab frame. See .
3. Connect heater hoses to heater assembly and
connect heater wire harness connection. See Fig-
ure 7.
4. Install radiator cap and radiator cover. See Fig-
ure 5.
LEFT DOOR ASSEMBLY
Remove
NOTE: Removing left door assembly requires two
people.
1. Open left side door and disconnect gas spring.
See .
2. Remove left side door from cab frame by lifting
door over hinge pin. See .
Disassemble
Door Cover
1. Remove cover from rear of handle and remove
screw. Remove capscrew from door lock cover
and remove door lock cover from lock assembly.
See Figure 20.
2. Remove two capscrews that secure handle to
door lock assembly. Remove handle from door.
3. Remove two fasteners from top of door cover. Re-
move five plugs along edges of door cover and
remove door cover from door frame. See Fig-
ure 20.
Door Assemblies 0100 YRM 1752
18
21. 1. FASTENER
2. PLUG
3. COVER
4. SCREW
5. CAPSCREW
6. DOOR LOCK COVER
7. HANDLE
8. DOOR LOCK ASSEMBLY
Figure 20. Left Door Cover Removal
0100 YRM 1752 Door Assemblies
19