This document provides descriptions and removal/installation procedures for components of the frame assembly for various lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Removal/installation steps for the hood, floor plate, side covers, dash, kick panel, and seat.
- Cautions when removing components to maintain stability and avoid damage to fasteners.
- References other sections for specific component details and exhaust system procedures for different engine configurations.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
YALE (C810) GP030 LIFT TRUCK Service Repair Manualfujfdjjskfkemd
This is the Highly Detailed factory service repair manual for theYALE (C810) GP030 LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Metric and inch (sae) fasteners
Calibration procedures
Diagrams
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale b875 gp050 vx lift truck service repair manualfjskefkemms
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) gp050 vx lift truck service repair manualfjskefkemms
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale b875 glp30 vx lift truck service repair manualfjskekxswesemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics and more. The frame includes the counterweight, fuel tank, hydraulic tank and mounts the overhead guard, hood and other parts. Procedures are provided for removing the counterweight, hood, side covers and accessing components. Safety precautions are described for when the lift truck is supported on blocks for maintenance.
Yale (d875) gtp050 vx lift truck service repair manualfjskekxswesemm
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale b875 gdp050 vx lift truck service repair manualjkemmd eudkms
This service manual section provides descriptions and removal/installation procedures for parts of the lift truck frame including the hood, seat, side covers, floor plate, and cowl. Safety warnings are provided to block the lift truck when removing heavy components that could cause instability, such as the mast and drive axle. Tables list the different counterweight weights used for each lift truck model and capacity. Diagrams show the layout and components of the frame, including locations for attaching covers, plates, and guards. Procedures describe removing and installing the hood, floor plate, side covers, and cowl sections to access other lift truck parts.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
YALE (C810) GP030 LIFT TRUCK Service Repair Manualfujfdjjskfkemd
This is the Highly Detailed factory service repair manual for theYALE (C810) GP030 LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Metric and inch (sae) fasteners
Calibration procedures
Diagrams
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE (C810) GP030 LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale b875 gp050 vx lift truck service repair manualfjskefkemms
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) gp050 vx lift truck service repair manualfjskefkemms
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale b875 glp30 vx lift truck service repair manualfjskekxswesemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics and more. The frame includes the counterweight, fuel tank, hydraulic tank and mounts the overhead guard, hood and other parts. Procedures are provided for removing the counterweight, hood, side covers and accessing components. Safety precautions are described for when the lift truck is supported on blocks for maintenance.
Yale (d875) gtp050 vx lift truck service repair manualfjskekxswesemm
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Yale b875 gdp050 vx lift truck service repair manualjkemmd eudkms
This service manual section provides descriptions and removal/installation procedures for parts of the lift truck frame including the hood, seat, side covers, floor plate, and cowl. Safety warnings are provided to block the lift truck when removing heavy components that could cause instability, such as the mast and drive axle. Tables list the different counterweight weights used for each lift truck model and capacity. Diagrams show the layout and components of the frame, including locations for attaching covers, plates, and guards. Procedures describe removing and installing the hood, floor plate, side covers, and cowl sections to access other lift truck parts.
Yale c875 glp35 vx lift truck service repair manualfjskekxswesemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete unit from the lift truck frame.
- Steps for removal include tilting the steering column, sliding the seat forward, disconnecting electrical and air components, and removing hoses, doors and windows.
- Safety precautions are outlined such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses.
- Additional steps are required for models with air conditioning, including extracting refrigerant from the system by a certified technician.
YALE D809 GLC030VX LIFT TRUCK Service Repair Manualjkjskmmd
This is the Highly Detailed factory service repair manual for theYALE D809 GLC030VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Psi 2.0 lpg engine
Cooling system
Lpg fuel system, kubota 2.5l engine
Psi 2.0l lpg fuel system
Single speed ps chain drive pto
Drive axle
Steering axle
Brake system
Hydraulic cleanliness procedures
Hydraulic gear pumps
Main control valve
Cylinder repair (mast s/n b551, b555, b559)
Wire harness repair
User interface
Electrical system
Engine electrical system, psi 2.0l engine
Mast repair (s/n b551, b555, b559)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
YALE F813 GP-GLP-GDP 90VX LIFT TRUCK Service Repair Manualhjjsenmd poiuik
This is the Highly Detailed factory service repair manual for theYALE F813 GP-GLP-GDP 90VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE F813 GP-GLP-GDP 90VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Gm 4.3l v-6 engines
Cooling system
Lpg fuel system (gm 4.3l)
Gasoline fuel system (gm 4.3l)
1 and 2-speed powershift transmission repair
Drive axle - dry brake
Drive axle and differential assembly repair
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
High voltage switch (hvs) ignition
Wire harness repair
User interface
Electrical system
Mast repairs (s/n a513, a514, a613, a614, a702, a703, a704, a705, a706,
A707, a751, a752, b513, b514, b586, b587, b588, b589, b590, b591, b749, b750, b751, b752, b753, b754)
Metric and inch (sae) fasteners
Calibration procedures
Diagrams
Periodic maintenance
Capacities and specifications
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE F813 GP-GLP-GDP 90VX LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale b875 gdp20 vx lift truck service repair manualjjskefkskemik
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are noted for when putting the truck on blocks for maintenance.
Yale b875 glp25 vx lift truck service repair manualfjskeksemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are described for when putting the truck on blocks for maintenance.
YALE B875 GLP060VX LIFT TRUCK Service Repair Manualfujsjfjkekmemm
This is the Highly Detailed factory service repair manual for theYALE B875 GLP060VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE B875 GLP060VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Gm 2.4l engine repair
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Lpg fuel system (gm)
Gasoline fuel system gm 2.4l engine
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle - dry brake
Drive axle (wet brake)
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Cylinder repair (mast s/n f507, f508, f562, f563)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Mast repair (s/n f507, f508, f562, f563)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Yale c910 glc25 vx lift truck service repair manualfjjskdmnenemm
1. The document provides installation and removal instructions for hood, seat, and side covers on various lift truck models. It includes diagrams showing component locations and identification.
2. The procedure involves removing components like the floor plate, side covers, dash, kick panel, and seal plate before removing the hood. Gas springs must also be removed from the hood.
3. Reinstallation follows the reverse order, with the hood, hinge screws, gas springs, and other components being refitted to the lift truck frame. Diagrams provide details on correct gas spring mounting locations depending on seat and model variations.
Yale c910 glc20 vs lift truck service repair manualjfjskekdhnejd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. Counterweights vary by lift truck capacity. The muffler is fastened inside the counterweight.
3. To remove components, remove the seat, floor mat, side covers, dash, kick panel, and seal plate. Disconnect wire harnesses. Remove the hood by taking out hinge screws and lifting it off.
Yale c910 glc35 vx lift truck service repair manualfjkskekxsdcmdmme
This service manual provides information for servicing the following models: GLC20VS, GLC25VX, GLC30VX, GLC35VX (C910). The document contains sections covering the frame, engines, cooling system, fuel systems, drivetrain components, brakes, hydraulics, electrical systems, and mast. Procedures are provided for removing components like the counterweight, hood, side covers, and engines for maintenance and repair. Safety warnings are included to properly support the lift truck when components are removed.
Yale c910 glc20 vs lift truck service repair manualjksmenmd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. The counterweights, hood, overhead guard, cowl, and side covers are mounted to the frame.
3. To remove the hood, seat, and side covers, remove mounting screws and disconnect wiring harnesses. Lift components off the frame. To install, position components on the frame and secure with mounting screws, reconnecting any wiring harnesses.
Hyundai hdf18 3 forklift truck service repair manualfjjskekmdmme
This document appears to be a service manual containing sections on general information, removal and installation procedures, various mechanical systems including power train, brake, steering, hydraulic, electrical, and mast systems. Each section contains groups relating to structure and operation, troubleshooting, tests, adjustments, and disassembly/assembly of components. Specifications and conversion tables for measurements are also provided at the beginning.
Hyundai hdf15 3 forklift truck service repair manualfjjskekmdmme
This document appears to be a service manual containing sections on general information, removal and installation procedures, various mechanical systems including power train, brake, steering, hydraulic, electrical, and mast systems. Each section contains groups relating to structure, operation, troubleshooting, testing, and disassembly/assembly of components. Specification tables are also included for unit conversions.
Hyundai hbf18 t 5 forklift truck service repair manualfjjskekmdmme
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and the tools needed for disassembly and assembly.
2. Step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distribution plate, springs, and seals.
3. Step-by-step instructions for assembling the steering unit, including installing components like the spool, sleeve, springs, seals, and end cover. Precise assembly is important for correct functioning of the unit.
Hyundai hbf15 t 5 forklift truck service repair manualfjjskekmdmme
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and the tools needed for disassembly and assembly.
2. Step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distribution plate, springs, and seals.
3. Step-by-step instructions for assembling the steering unit, including installing components like the spool, sleeve, springs, seals, and end cover. Precise assembly is important for correct functioning of the unit.
Hyundai h70 crawler dozer service repair manualfjjskekmdmme
The document provides instructions for disassembling and inspecting the main components of a hydraulic pump and control valve. It describes removing the end covers, gears, bushings, seals and other parts of the pump. It also explains taking apart the spool seal and intersection seal parts of the control valve. Cleanliness and care are emphasized to avoid damaging precise surfaces and ensure correct reassembly.
Hyundai brj series forklift truck service repair manualfjjskekmdmme
This document provides an overview and outline of a service manual for construction equipment. It includes 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. The foreword explains the structure and purpose of the manual to aid technicians in performing repairs correctly. Key sections are summarized as follows:
Section 1 provides general safety hints, specifications, and schedules for periodic replacement of parts. Section 2 covers removal and installation procedures for structural components and units. The remaining sections explain the operation, troubleshooting, and maintenance of various vehicle systems including power train, brakes, steering, hydraulics, electrical, and the mast.
Hyundai 20253032 bc 7 forklift truck service repair manualfjjskekmdmme
The document provides instructions for disassembling and assembling the steering unit of a machine. It includes:
1. A list of tools needed for disassembly and assembly.
2. Steps for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, springs, and pressure relief valve.
3. Steps for assembling the spool and sleeve, installing springs and pins, fitting bearing races and seals, and pressing components back into place. Tightening torques are also provided.
Hyundai 250 d 7e forklift truck service repair manualfjjskekmdmme
This document contains an overview and table of contents for a service manual for an industrial machine. It outlines 8 sections that make up the manual, including general information, removal/installation procedures, descriptions of the power train, brake, steering, hydraulic, and electrical systems, and the mast component. The conversion table provides a reference to convert between common metric and imperial units of measurement.
Hyundai 80 d 7e forklift truck service repair manualfjjskekmdmme
This document provides instructions for disassembling and assembling a steering unit. It includes diagrams labeling the parts of the steering unit and lists the necessary tools. The instructions are divided into sections for disassembly and assembly and include steps for removing and installing individual parts like seals, springs, and bearing races. Tightening torques are provided for mounting bolts. Safety cautions are included and important assembly points are marked.
Yale c875 glp35 vx lift truck service repair manualfjskekxswesemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete unit from the lift truck frame.
- Steps for removal include tilting the steering column, sliding the seat forward, disconnecting electrical and air components, and removing hoses, doors and windows.
- Safety precautions are outlined such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses.
- Additional steps are required for models with air conditioning, including extracting refrigerant from the system by a certified technician.
YALE D809 GLC030VX LIFT TRUCK Service Repair Manualjkjskmmd
This is the Highly Detailed factory service repair manual for theYALE D809 GLC030VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Psi 2.0 lpg engine
Cooling system
Lpg fuel system, kubota 2.5l engine
Psi 2.0l lpg fuel system
Single speed ps chain drive pto
Drive axle
Steering axle
Brake system
Hydraulic cleanliness procedures
Hydraulic gear pumps
Main control valve
Cylinder repair (mast s/n b551, b555, b559)
Wire harness repair
User interface
Electrical system
Engine electrical system, psi 2.0l engine
Mast repair (s/n b551, b555, b559)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE D809 GLC030VX LIFT TRUCK Service Repair Workshop Manual.
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Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
YALE F813 GP-GLP-GDP 90VX LIFT TRUCK Service Repair Manualhjjsenmd poiuik
This is the Highly Detailed factory service repair manual for theYALE F813 GP-GLP-GDP 90VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE F813 GP-GLP-GDP 90VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Gm 4.3l v-6 engines
Cooling system
Lpg fuel system (gm 4.3l)
Gasoline fuel system (gm 4.3l)
1 and 2-speed powershift transmission repair
Drive axle - dry brake
Drive axle and differential assembly repair
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
High voltage switch (hvs) ignition
Wire harness repair
User interface
Electrical system
Mast repairs (s/n a513, a514, a613, a614, a702, a703, a704, a705, a706,
A707, a751, a752, b513, b514, b586, b587, b588, b589, b590, b591, b749, b750, b751, b752, b753, b754)
Metric and inch (sae) fasteners
Calibration procedures
Diagrams
Periodic maintenance
Capacities and specifications
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE F813 GP-GLP-GDP 90VX LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale b875 gdp20 vx lift truck service repair manualjjskefkskemik
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are noted for when putting the truck on blocks for maintenance.
Yale b875 glp25 vx lift truck service repair manualfjskeksemm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are described for when putting the truck on blocks for maintenance.
YALE B875 GLP060VX LIFT TRUCK Service Repair Manualfujsjfjkekmemm
This is the Highly Detailed factory service repair manual for theYALE B875 GLP060VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE B875 GLP060VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Gm 2.4l engine repair
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Lpg fuel system (gm)
Gasoline fuel system gm 2.4l engine
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle - dry brake
Drive axle (wet brake)
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Cylinder repair (mast s/n f507, f508, f562, f563)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Mast repair (s/n f507, f508, f562, f563)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Yale c910 glc25 vx lift truck service repair manualfjjskdmnenemm
1. The document provides installation and removal instructions for hood, seat, and side covers on various lift truck models. It includes diagrams showing component locations and identification.
2. The procedure involves removing components like the floor plate, side covers, dash, kick panel, and seal plate before removing the hood. Gas springs must also be removed from the hood.
3. Reinstallation follows the reverse order, with the hood, hinge screws, gas springs, and other components being refitted to the lift truck frame. Diagrams provide details on correct gas spring mounting locations depending on seat and model variations.
Yale c910 glc20 vs lift truck service repair manualjfjskekdhnejd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. Counterweights vary by lift truck capacity. The muffler is fastened inside the counterweight.
3. To remove components, remove the seat, floor mat, side covers, dash, kick panel, and seal plate. Disconnect wire harnesses. Remove the hood by taking out hinge screws and lifting it off.
Yale c910 glc35 vx lift truck service repair manualfjkskekxsdcmdmme
This service manual provides information for servicing the following models: GLC20VS, GLC25VX, GLC30VX, GLC35VX (C910). The document contains sections covering the frame, engines, cooling system, fuel systems, drivetrain components, brakes, hydraulics, electrical systems, and mast. Procedures are provided for removing components like the counterweight, hood, side covers, and engines for maintenance and repair. Safety warnings are included to properly support the lift truck when components are removed.
Yale c910 glc20 vs lift truck service repair manualjksmenmd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. The counterweights, hood, overhead guard, cowl, and side covers are mounted to the frame.
3. To remove the hood, seat, and side covers, remove mounting screws and disconnect wiring harnesses. Lift components off the frame. To install, position components on the frame and secure with mounting screws, reconnecting any wiring harnesses.
Hyundai hdf18 3 forklift truck service repair manualfjjskekmdmme
This document appears to be a service manual containing sections on general information, removal and installation procedures, various mechanical systems including power train, brake, steering, hydraulic, electrical, and mast systems. Each section contains groups relating to structure and operation, troubleshooting, tests, adjustments, and disassembly/assembly of components. Specifications and conversion tables for measurements are also provided at the beginning.
Hyundai hdf15 3 forklift truck service repair manualfjjskekmdmme
This document appears to be a service manual containing sections on general information, removal and installation procedures, various mechanical systems including power train, brake, steering, hydraulic, electrical, and mast systems. Each section contains groups relating to structure, operation, troubleshooting, testing, and disassembly/assembly of components. Specification tables are also included for unit conversions.
Hyundai hbf18 t 5 forklift truck service repair manualfjjskekmdmme
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and the tools needed for disassembly and assembly.
2. Step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distribution plate, springs, and seals.
3. Step-by-step instructions for assembling the steering unit, including installing components like the spool, sleeve, springs, seals, and end cover. Precise assembly is important for correct functioning of the unit.
Hyundai hbf15 t 5 forklift truck service repair manualfjjskekmdmme
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and the tools needed for disassembly and assembly.
2. Step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distribution plate, springs, and seals.
3. Step-by-step instructions for assembling the steering unit, including installing components like the spool, sleeve, springs, seals, and end cover. Precise assembly is important for correct functioning of the unit.
Hyundai h70 crawler dozer service repair manualfjjskekmdmme
The document provides instructions for disassembling and inspecting the main components of a hydraulic pump and control valve. It describes removing the end covers, gears, bushings, seals and other parts of the pump. It also explains taking apart the spool seal and intersection seal parts of the control valve. Cleanliness and care are emphasized to avoid damaging precise surfaces and ensure correct reassembly.
Hyundai brj series forklift truck service repair manualfjjskekmdmme
This document provides an overview and outline of a service manual for construction equipment. It includes 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. The foreword explains the structure and purpose of the manual to aid technicians in performing repairs correctly. Key sections are summarized as follows:
Section 1 provides general safety hints, specifications, and schedules for periodic replacement of parts. Section 2 covers removal and installation procedures for structural components and units. The remaining sections explain the operation, troubleshooting, and maintenance of various vehicle systems including power train, brakes, steering, hydraulics, electrical, and the mast.
Hyundai 20253032 bc 7 forklift truck service repair manualfjjskekmdmme
The document provides instructions for disassembling and assembling the steering unit of a machine. It includes:
1. A list of tools needed for disassembly and assembly.
2. Steps for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, springs, and pressure relief valve.
3. Steps for assembling the spool and sleeve, installing springs and pins, fitting bearing races and seals, and pressing components back into place. Tightening torques are also provided.
Hyundai 250 d 7e forklift truck service repair manualfjjskekmdmme
This document contains an overview and table of contents for a service manual for an industrial machine. It outlines 8 sections that make up the manual, including general information, removal/installation procedures, descriptions of the power train, brake, steering, hydraulic, and electrical systems, and the mast component. The conversion table provides a reference to convert between common metric and imperial units of measurement.
Hyundai 80 d 7e forklift truck service repair manualfjjskekmdmme
This document provides instructions for disassembling and assembling a steering unit. It includes diagrams labeling the parts of the steering unit and lists the necessary tools. The instructions are divided into sections for disassembly and assembly and include steps for removing and installing individual parts like seals, springs, and bearing races. Tightening torques are provided for mounting bolts. Safety cautions are included and important assembly points are marked.
Crown gpc2000 series lift truck parts catalogue manualfjjskekmdmme
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Crown fc4000 series forklift parts catalogue manualfjjskekmdmme
The document is a parts manual for the FC4000 Series truck. It contains 230 pages organized into 10 sections covering all major components of the truck. Section 1 covers covers and related components, listing 18 part numbers for covers, flooring, and related hardware.
Crown esr4500 series forklift parts catalogue manualfjjskekmdmme
This document provides a parts manual for an ESR4500 Series order. It contains 3 pages of covers including parts lists and diagrams. The covers section includes items like grab handles, corner covers, displays, headrests and harness covers. Specifying the model and serial number is required to select the correct part numbers.
Crown lp3010 lift truck parts catalogue manualfjjskekmdmme
The document is a parts manual for LP3010/3020 Series trucks. It includes:
- An introduction section describing important customer information about ordering spare parts and any modifications to the truck.
- Nine sections that describe the various parts for different systems of the truck (covers, hydraulic, drive unit, electrical, etc.), each with an index listing the part numbers, names and quantities of parts.
- Detailed drawings and part numbers for hoses, tubes, and hydraulic components in the tube/hose layout section.
The manual provides the necessary information to order spare parts for the LP3010/3020 Series trucks by listing all individual part numbers and quantities required.
Crown lp3020 lift truck parts catalogue manualfjjskekmdmme
The document is a parts manual for LP3010/3020 Series trucks. It includes:
- An introduction section describing important customer information about ordering spare parts and any modifications to the truck.
- Ten sections covering different parts of the trucks like covers, hydraulics, electrical systems, and more.
- Each section includes an index listing relevant part numbers, part names, and quantities of parts required.
- Detailed diagrams and part listings are provided to help identify the correct spare parts for the trucks. Specifying the truck model and serial number is required.
Crown rt3010 series pallet truck parts catalogue manualfjjskekmdmme
This parts manual provides information on maintenance and repair of an RT3010 series low level order picker. It contains sections on safety, introduction, lubrication, electrical diagrams, hydraulic systems, and individual mechanical components. The manual lists approved lubricants and maintenance schedules. Diagrams and part numbers are provided for all major systems to assist with repairs.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. 100 YRM 1120 Description
General
WARNING
The lift truck must be put on blocks for some types
of maintenance and repairs. The removal of the
following assemblies will cause large changes in
the center of gravity: mast, drive axle, engine and
transmission, and counterweight. When the lift
truck is put on blocks, put additional blocks in the
following positions to maintain stability:
• Before removing the mast and drive axle, put
blocks under the counterweight so the lift truck
cannot fall backward.
• Before removing the counterweight, put blocks
under the mast assembly so the lift truck cannot
fall forward.
The surface must be solid, even, and level when the
lift truck is put on blocks. Make sure that any blocks
used to support the lift truck are solid, one-piece
units. See the Operating Manual or the section
Periodic Maintenance 8000 YRM 1150 for lift truck
models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
Periodic Maintenance 8000 YRM 1207 for lift truck
models
• GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809)
• GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
NOTE: For exhaust system procedure for lift trucks
equipped with a Mazda 2007 emissions compliant
engine and for lift trucks built after January, 2010 go to
section LPG Fuel System, Mazda FE and F2 Emis-
sion Compliant Engines 900 YRM 1326 or Gasoline
Fuel System, Mazda FE and F2Emission Compliant
Engines 900 YRM 1325 for exhaust system proce-
dures.
For lift trucks built after January, 2010 and equipped
with a GM 2.4L engine, go to section LPG Fuel System,
GM 2.4L Engine 900 YRM 1124 for exhaust system
procedures.
This section contains the description of the frame (see
Figure 1) and connected parts. Procedures for remov-
ing and installing the counterweight, hood, overhead
guard, engine, cooling system, and exhaust system
(see NOTE above) are found in this section. Checks
for the operator restraint system and procedures for
the repair of tanks and installation of safety labels are
also included.
Description
The frame is one weldment and includes the hydraulic
tank and fuel tank for gasoline or diesel fuel. See Fig-
ure 1.
There is a counterweight for each capacity of lift truck.
The counterweights are similar in appearance, but are
different weights.
See Table 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
Table 4 for lift truck models
• GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809)
Table 5 for lift truck models
• GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
Table 6 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
The muffler is fastened to the frame inside the counter-
weight.
The overhead guard, cowl, and hood are installed on
the frame. The hood is connected to the frame with
hinges. Two gas-controlled springs provide assistance
when raising the hood and hold the hood in the open po-
sition. The floor plate and side covers can be removed
for access to the engine, transmission, and other com-
ponents.
1
3. Hood, Seat, and Side Covers Replacement 100 YRM 1120
1. COWL PLATE
2. FENDERS
3. FRAME
4. HOOD MOUNTS
5. COUNTERWEIGHT MOUNTS
6. FUEL TANK (GAS OR DIESEL)
7. HYDRAULIC TANK
Figure 1. Frame
Hood, Seat, and Side Covers Replacement
REMOVE
1. Slide seat to the closest position to steering column.
2. Fully tilt steering column forward.
3. If your truck is equipped with an LPG tank, swing
tank off to the side.
4. Raise latch on the left, front corner of the hood to
unlatch and lift up hood. See Figure 2.
5. Remove floor mat and floor plate.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
2
4. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
NOTE: SWIVEL SEAT AND VENTED HOOD ARE OPTIONAL FEATURES.
A. SIDE VIEW OF HOOD AND SEAT
B. SIDE VIEW OF HOOD
C. BOTTOM VIEW OF HOOD
D. SIDE VIEW OF VENTED HOOD WITH SWIVEL
SEAT
1. SEAT
2. HOOD
3. FRAME
4. SEAT WIRE HARNESS
5. SEAT WIRE HARNESS CONNECTOR (WITHOUT
ELECTRONIC CONTROL)
6. SEAT WIRE HARNESS CONNECTOR (WITH
ELECTRONIC CONTROL)
7. CABLE CLIPS
8. HINGE SCREWS
9. GAS SPRING
10. ATTACHMENT HOLES ATTACHING HOOD TO
SEAT (SEMI-SUSPENSION)
11. SEAT WIRE HARNESS BRACKETS
12. SEAT LINER
13. HOOD LATCH
14. ATTACHMENT HOLES ATTACHING HOOD TO
SEAT (NON-SUSPENSION)
15. ATTACHMENT HOLES ATTACHING HOOD TO
SEAT (FULL SUSPENSION)
16. SPACER
Figure 2. Hood and Seat Arrangement
3
5. Hood, Seat, and Side Covers Replacement 100 YRM 1120
1. LOWER STEERING COLUMN COVER
2. UPPER STEERING COLUMN COVER
3. INSERT
4. CLIP
5. DASHBOARD
6. CAPSCREW
7. SEAL
8. GROMMET
9. LEFT HAND REAR PANEL
10. FLOOR PLATE
11. LEFT HAND FENDER COVER
12. SCREW
13. NUT
14. LEFT HAND FRONT PANEL
15. LEFT HAND STEP PANEL
16. LEFT HAND TREAD PLATE
17. PLATE ASSEMBLY SEAL
18. RIGHT HAND FENDER COVER
19. FLOOR MAT
20. RIGHT HAND TREAD PLATE
21. RIGHT HAND FRONT PANEL
22. RIGHT HAND STEP PANEL
23. RIGHT HAND REAR PANEL
24. RADIATOR COVER
25. KICK PANEL
26. PLATE ASSEMBLY
Figure 3. Side Cover, Floor Plate, and Cowl Components, Lift Truck Models GLC20-35VX
(GC/GLC040-070VX,GC/GLC055SVX ) (A910), GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX,
GP/GLP/GDP040SVX ) (C810), and GC/GLC030-035VX, GC/GLC040SVX (C809)
4
6. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
6. Remove two capscrews holding left and right rear
side covers to the frame. Remove rear side covers
from frame.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
7. Remove two capscrews holding left and right fender
covers to front overhead guard leg. Remove cov-
ers.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
8. Remove four capscrews holding left and right front
side covers to frame. Remove covers.
9. Fully lower steering column.
10. Remove upper steering column cover by pulling up
on upper steering column cover to release latches
(one on either side), and pulling cover away from
steering column. See Figure 5.
11. Remove five fasteners (see Figure 5) securing dash
to the top of cowl. Remove four clips, located un-
derneath dash, that attach dash to the kick panel.
Lift to remove dash.
12. Lift the kick panel to remove from truck.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
13. Remove three capscrews holding the seal plate.
Remove seal plate. See Figure 6.
14. Disconnect seat wire harness connector. See Fig-
ure 2.
CAUTION
When removing the seat from the hood, DO NOT use
an impact wrench to remove the capscrews. Dam-
age can be caused to the threads on the screws and
in the holes.
15. If seat is to be removed, and truck is equipped with
a non-swivel seat, remove seat wire harness from
seat wire harness brackets that are attached to the
underside of hood. Remove the cable clips from
the seat wire harness. If truck is equipped with a
swivel seat, remove seat wire harness from seat
wire harness bracket attached to underside of the
hood and behind the seat (see Figure 2).
16. Remove four capscrews and washers holding the
seat to hood. Lift seat off the hood. Pull seat wire
harness through hood. See Figure 2.
17. Remove capscrews and washers at the top of gas
springs. Remove gas springs from hood.
18. Remove hinge screws, located in the rear of the
hood.
19. Lift hood from the truck. See Figure 2.
5
7. Hood, Seat, and Side Covers Replacement 100 YRM 1120
Figure 4. Side Covers, Floor Plate, and Cowl Components, Lift Truck Models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875)
6
8. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
Legend for Figure 4
1. DASH ASSEMBLY
2. UPPER STEERING COLUMN COVER
3. LOWER STEERING COLUMN COVER
4. KICK PANEL
5. MUD GUARD (LH)
6. MUD GUARD (RH)
7. LOCK NUT
8. NUT
9. COVER
10. BRACKET
11. PLATE ASSEMBLY
12. GROMMET
13. LEFT FRONT PANEL
14. RIGHT FRONT PANEL
15. LEFT STEP PANEL
16. RIGHT STEP PANEL
17. LEFT STEP PLATE
18. RIGHT STEP PLATE
19. LEFT REAR PANEL
20. RIGHT REAR PANEL
21. FLOOR MAT
22. FLOOR PLATE
23. RADIATOR COVER
24. SEALS
25. CAPSCREW
26. CLIP NUT
27. INSERT
28. PLATE ASSEMBLY SEAL
NOTE: TOP VIEW OF DASH SHOWN.
A. INDICATES TO PULL UP TO UNLATCH
1. ALLEN SCREWS
2. COWL
3. UPPER STEERING COLUMN COVER
4. LOWER STEERING COLUMN COVER
Figure 5. Remove Dash From Cowl
7
9. Hood, Seat, and Side Covers Replacement 100 YRM 1120
INSTALL
1. Place hood onto the lift truck frame.
2. Install hinge screws, located in the rear of the hood,
and tighten to 38 N•m (28 lbf ft). See Figure 2.
3. Align top holes in the gas springs with holes in
hood. Install capscrews and washers to attach gas
springs to hood. Tighten capscrews to 19.2 N•m
(170 lbf in).
See Figure 7 and Table 1 for lift truck models
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP030SVX)
(C810) and GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
See Figure 8 for lift truck models
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 9 and Table 2 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
1. CAPSCREWS 2. SEAL PLATE
Figure 6. Remove Seal Plate From Dash
8
10. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
Figure 7. Gas Spring Installation, Lift Truck Models
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP030SVX) (C810) and GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX) (A910)
Legend for Figure 7
NOTE: LEFT SIDE SHOWN
A. MOUNTING LOCATION FOR CYLINDER END
OF GAS SPRING FOR NON-SUSPENSION SEAT
B. MOUNTING LOCATION FOR CYLINDER
END OF GAS SPRING FOR SEMI OR FULL
SUSPENSION SEAT
C. MOUNTING LOCATION FOR CYLINDER
END OF GAS SPRING FOR SEMI OR FULL
SUSPENSION SEAT WITH CAB*
1. MOUNTING POINTS FOR GAS SPRING ON
HOOD
*CAB ONLY ON LIFT TRUCK MODELS GLP/
GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/
GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP030SVX) (C810)
Table 1. Gas Spring Installation, Lift Truck Models GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP030SVX) (C810) and
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910)
Full or Semi
Suspension Seat
Non-Suspension Seat
Frame Hood Frame Hood
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Seat
Without
E-Control
B B 3 3 A A 1 1
Seat With
E-Control
B B 2 2 N/A N/A N/A N/A
Cab C C 2 2 N/A N/A N/A N/A
9
11. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
12. Hood, Seat, and Side Covers Replacement 100 YRM 1120
Figure 8. Gas Spring Installation, Lift Truck Models
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809)
Legend for Figure 8
NOTE: LEFT SIDE SHOWN.
1. MOUNTING LOCATION FOR CYLINDER END
OF GAS SPRING FOR NON-SUSPENSION SEAT
2. MOUNTING LOCATION FOR CYLINDER
END OF GAS SPRING FOR SEMI OR FULL
SUSPENSION SEAT
Figure 9. Gas Spring Installation, Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
10
13. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
Legend for Figure 9
A. LEFT SIDE
B. RIGHT SIDE
C. MOUNTING LOCATION FOR CYLINDER END OF GAS SPRING FOR NON-SUSPENSION SEAT
D. MOUNTING LOCATION FOR CYLINDER END OF GAS SPRING FOR SEMI OR FULL SUSPENSION SEAT,
LIFT TRUCKS WITH CAB OR GP/GLP/GDP040-070VX (B875) LIFT TRUCKS WITHOUT CAB
E. MOUNTING LOCATION FOR CYLINDER END OF GAS SPRING FOR SEMI OR FULL SUSPENSION SEAT,
LIFT TRUCKS GLP/GDP20-35VX (B875) WITHOUT CAB
1. MOUNTING POINTS FOR GAS SPRING ON HOOD
Table 2. Gas Spring Installation, Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
Full or Semi
Suspension Seat
Non-Suspension Seat
Frame Hood Frame Hood
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Non-Cab
GP/GLP/
GDP040-
070VX
(B875)
D D 3 3 C C 1 1
Non-Cab
GLP/
GDP20-
35VX
(B875)
E E 2 2 C C 1 1
Cab D D 1 1 N/A N/A N/A N/A
11
14. Hood, Seat, and Side Covers Replacement 100 YRM 1120
4. Install latch striker in highest slot position. Check
that latch striker is in center of jaws of hood latch
when hood closes. Open and close hood to ensure
that center pin strikes hood latch properly and that
the stop screw contacts frame. A properly closed
hood MUST click twice on the hood latch. If the
hood latch does not close properly, loosen cap-
screws on the back of center pin and adjust center
pin up or down as required for correct alignment.
See Figure 10.
5. Push down until hood just touches rubber bumper.
Make sure latch striker is still in center of hood latch.
Open hood and tighten capscrews for latch.
6. Check operation of hood latch. Have an operator sit
in seat. Make sure hood is fully closed (two clicks).
Also check that hood touches rubber bumper. If
necessary, repeat Step 5.
1. HOOD
2. HOOD LATCH
3. CENTER PIN
4. CAPSCREW
Figure 10. Hood Latch Adjustment
CAUTION
When installing the seat to the hood, DO NOT use
an impact wrench to install the capscrews. Damage
can be caused to the threads on the screws and in
the holes.
7. Place seat on the hood and thread seat wire har-
ness through the hole in the hood. See Figure 2.
8. Align holes in the seat with the holes in hood. In-
sert washers and capscrews. Tighten capscrews to
18 N•m (159 lbf in).
9. If truck is equipped with a non-swivel seat, tie cable
clips to seat wire harness and insert harness into
seat wire harness brackets under hood. If truck is
equipped with a swivel seat, secure seat harness
to bracket. See Figure 2.
10. Install seal plate using three capscrews. See Fig-
ure 6.
11. Install kick panel onto truck.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
12. Install dash to top of cowl. See Figure 5. Install four
clips to attach the dash to kick panel.
13. Install upper steering column cover to dash.
14. Using four capscrews, install left and right front side
covers to frame.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
12
15. 100 YRM 1120 Steering Column
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
15. Using two capscrews, install left and right fender
covers to front of overhead guard legs.
16. Using two capscrews, install left and right rear side
covers to frame.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
17. Install floor mat and floor plate.
18. If truck is equipped with an LPG tank, swing LPG
tank into position on back of counterweight.
19. Adjust the steering column and seat positions.
Steering Column
DESCRIPTION
This section describes the repair procedures for the
steering column. The steering column assembly
mounts to the cowl inside the operator compartment
and is the mechanical connection between the steering
wheel and the steering control unit. The steering col-
umn includes the steering wheel, housing, bracket and
lower shaft. For lift trucks with gas and LPG engines,
bolts and bushings attach the steering column to the
cowl standoffs. For lift trucks with diesel engines, bolts,
bushings and isolators attach the steering column to
the cowl standoffs. See Figure 11.
STEERING COLUMN REPAIR
Remove
1. Put blocks on each side (front and back) of tires to
prevent lift truck from moving.
WARNING
Disconnect the battery before removing any covers
to avoid injury to personnel.
2. Attach a tag on the battery connector or nega-
tive battery cable stating, DO NOT CONNECT
BATTERY. Move the steering column to the most
FORWARD position.
CAUTION
If a puller tool is used to remove steering wheel
from steering column, be careful not to damage
horn wires.
NOTE: This procedure is for the removal of all compo-
nents of the steering column assembly. Not all com-
ponents are removed for a repair procedure. Do only
those steps of the procedure necessary to remove the
required component.
NOTE: Tag wires prior to disconnect.
3. Remove the horn button assembly and disconnect
electrical wires. Remove large hex nut and steering
wheel from steering column. See Figure 12.
NOTE: DIESEL SHOWN, LPG AND GAS SIMILAR.
1. STEERING WHEEL
2. STEERING COLUMN
3. COWL
Figure 11. Steering Column and Cowl
13
16. Steering Column 100 YRM 1120
1. HORN BUTTON
2. HEX NUT
3. STEERING WHEEL
4. STEERING COLUMN
Figure 12. Steering Wheel Remove/Install
4. Remove steering column covers. Remove floor
mats and floor plate. See section Hood, Seat, and
Side Covers Replacement.
NOTE: Perform Step 5 for lift trucks equipped with gas
or LPG engines.
5. Remove four capscrews, four bushings and steer-
ing column from cowl standoffs. See Figure 13.
NOTE: Perform Step 6 for lift trucks equipped with
diesel engines.
6. Remove four capscrews, four bushings, four isola-
tors, steering column and four isolators from cowl
standoffs. See Figure 13.
NOTE: DIESEL SHOWN, LPG AND GAS SIMILAR.
1. CAPSCREW
2. BUSHING
3. ISOLATOR
4. STEERING COLUMN
5. COWL STANDOFF
Figure 13. Steering Column Remove/Install
14
17. 100 YRM 1120 Steering Column
Disassemble
NOTE: Remove and discard snap rings if installed.
1. Remove two pins and gas spring from housing.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
2. Remove two pivot bolts, two bushings, two nuts and
bracket from housing.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
3. Remove split pin and lower shaft from upper shaft.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
4. Remove connector from connector bracket. Re-
move connector bracket, fastener, four screws and
two horn contacts from housing.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
Clean
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the solvent manufacturer’s
recommended safety precautions.
WARNING
Compressed air is used for cleaning and drying pur-
poses, or for cleaning restrictions. Wear protective
clothing (goggles/shields, gloves, etc.). Make sure
the path of the compressed air is away from all per-
sonnel to avoid injury.
1. Clean metal parts in solvent. Remove all traces of
old lubricant and dirt. Clean nonmetal parts with
warm soapy water and a lint free cloth.
2. After cleaning, dry parts with compressed air. DO
NOT dry parts with a cloth.
Inspect
1. Inspect for loose, burned, missing, cracked or dam-
aged hardware.
2. Inspect all parts for dents, holes, bends, burrs, rust,
corrosion or marred finishes.
3. Replace all defective or damaged parts.
Assemble
NOTE: This procedure is for the installation of all com-
ponents of the steering column assembly. Not all com-
ponents are removed for a repair procedure. Do only
those steps of the procedure necessary to install the
required component.
NOTE: Perform Step 1 only for lift trucks manufactured
before January, 2012.
1. Lubricate the horn contact slip rings with a
small amount of conductive grease (Yale P/N
582014302).
2. Install fastener, connector bracket and connector,
two horn contacts and four screws.
See Figure 14, for lift trucks manufactured before
January 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary 2012.
3. Assemble lower shaft and upper shaft, secure with
spit pin.
See Figure 14, for lift trucks manufactured before
January 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary 2012.
15