This document provides service manual contents and descriptions for various lift truck models. It outlines the parts included in the frame assembly and describes how to remove components like the hood, seat, side covers, floor plate, cowl, and dash. Safety warnings are provided for putting the lift truck on blocks for maintenance. Tables list the different counterweight sizes for each lift truck model. Figures show diagrams of the frame assembly, hood and seat arrangement, and locations of fasteners for removing side covers and other components. Procedures are given for removing the hood, seat, floor plate, side covers, cowl, dash, and kick panel.
Yale b875 gdp050 vx lift truck service repair manualfujsekfksmemer
This service manual section contains procedures for removing and installing components on the frame of certain lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system
- Checks for the operator restraint system and repair of tanks and safety labels
- Removal of the floor plate, side covers, and hood to access other components
- Replacement of the hood, seat, and side covers, which requires removing fasteners and covers in a specific sequence
Yale b875 gp060 vx lift truck service repair manualfjjskekmsemm
This document is a service manual that contains sections covering the repair of various components for a line of forklift trucks. It provides:
- Safety warnings for putting the forklift on blocks during maintenance and removing heavy components.
- An overview of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, hood, overhead guard, and covers.
- Tables listing the specifications for counterweights according to the capacity of different forklift models.
- Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp060 vx lift truck service repair manualfujsefkskemm
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp070 vx lift truck service repair manualfhsjejfksemm
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 glp050 vx lift truck service repair manualfjskefksemer
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gp040 vx lift truck service repair manualjjskefkskemik
This service manual section provides descriptions and removal/installation procedures for components on the frame of certain lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal of the floor plate, side covers, hood, and other body parts to access components under the hood like the engine and transmission.
- Cautions are provided when putting the lift truck on blocks to maintain stability during repairs. Part numbers, component diagrams, and fastener locations are included.
YALE B875 GLP060VX LIFT TRUCK Service Repair Manualfujsjfjkekmemm
This is the Highly Detailed factory service repair manual for theYALE B875 GLP060VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE B875 GLP060VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Gm 2.4l engine repair
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Lpg fuel system (gm)
Gasoline fuel system gm 2.4l engine
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle - dry brake
Drive axle (wet brake)
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Cylinder repair (mast s/n f507, f508, f562, f563)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Mast repair (s/n f507, f508, f562, f563)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Yale b875 gp070 vx lift truck service repair manualfjjksekfksmem
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp050 vx lift truck service repair manualfujsekfksmemer
This service manual section contains procedures for removing and installing components on the frame of certain lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system
- Checks for the operator restraint system and repair of tanks and safety labels
- Removal of the floor plate, side covers, and hood to access other components
- Replacement of the hood, seat, and side covers, which requires removing fasteners and covers in a specific sequence
Yale b875 gp060 vx lift truck service repair manualfjjskekmsemm
This document is a service manual that contains sections covering the repair of various components for a line of forklift trucks. It provides:
- Safety warnings for putting the forklift on blocks during maintenance and removing heavy components.
- An overview of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, hood, overhead guard, and covers.
- Tables listing the specifications for counterweights according to the capacity of different forklift models.
- Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp060 vx lift truck service repair manualfujsefkskemm
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp070 vx lift truck service repair manualfhsjejfksemm
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 glp050 vx lift truck service repair manualfjskefksemer
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gp040 vx lift truck service repair manualjjskefkskemik
This service manual section provides descriptions and removal/installation procedures for components on the frame of certain lift truck models, including:
- The counterweight, hood, overhead guard, engine, cooling system, and exhaust system.
- Checks for the operator restraint system and procedures for repairing tanks and installing safety labels.
- Removal of the floor plate, side covers, hood, and other body parts to access components under the hood like the engine and transmission.
- Cautions are provided when putting the lift truck on blocks to maintain stability during repairs. Part numbers, component diagrams, and fastener locations are included.
YALE B875 GLP060VX LIFT TRUCK Service Repair Manualfujsjfjkekmemm
This is the Highly Detailed factory service repair manual for theYALE B875 GLP060VX LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE B875 GLP060VX LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Operator's cab
Gm 2.4l engine repair
Mazda fe and f2 engines
Y anmar diesel engines
Cooling system
Lpg fuel system (gm)
Gasoline fuel system gm 2.4l engine
Gasoline fuel system (mazda)
Gasoline fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
Lpg fuel system mazda 2.0l and 2.2l 2007 emission compliant engines
1 and 2-speed powershift transmission repair
Single speed powershift aluminum transmission repair
Single speed powershift aluminum chain drive transmission
Powershift transmission repair
Drive axle - dry brake
Drive axle (wet brake)
Steering axle
Brake system
Hydraulic gear pump
Hydraulic cleanliness procedures
Main control valve
Cylinder repair (mast s/n a551, a555, a559, a661, a662, a663, a66, b507,
B508, b509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515,
C551, c555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Cylinder repair (mast s/n f507, f508, f562, f563)
Wire harness repair
User interface
Electrical system
Electrical system mazda 2.0l and 2.2l 2007 emission compliant engines
Mast repairs (s/n a551, a555, a559, a661, a662, a663, a664, b507, b508,
B509, b551, b555, b559, b562, b563, b564, b661, b662, b663, c515, c551,
C555, c559, d507, d508, d509, d515, d562, d563, d564, e509, and e564)
Mast repair (s/n f507, f508, f562, f563)
Metric and inch (sae) fasteners
Calibration procedures
Periodic maintenance
Capacities and specifications
Diagrams
Diagrams and schematics
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Yale b875 gp070 vx lift truck service repair manualfjjksekfksmem
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp050 vx lift truck service repair manualjkemmd eudkms
This service manual section provides descriptions and removal/installation procedures for parts of the lift truck frame including the hood, seat, side covers, floor plate, and cowl. Safety warnings are provided to block the lift truck when removing heavy components that could cause instability, such as the mast and drive axle. Tables list the different counterweight weights used for each lift truck model and capacity. Diagrams show the layout and components of the frame, including locations for attaching covers, plates, and guards. Procedures describe removing and installing the hood, floor plate, side covers, and cowl sections to access other lift truck parts.
Yale b875 glp040 vx lift truck service repair manualfujsekfkksemm
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp040 vx lift truck service repair manualfujsekksmem
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale c910 glc20 vs lift truck service repair manualjksmenmd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. The counterweights, hood, overhead guard, cowl, and side covers are mounted to the frame.
3. To remove the hood, seat, and side covers, remove mounting screws and disconnect wiring harnesses. Lift components off the frame. To install, position components on the frame and secure with mounting screws, reconnecting any wiring harnesses.
Yale c910 glc30 vx lift truck service repair manualfjjskekdmmme
This service manual provides information for servicing the following models: GLC20VS, GLC25VX, GLC30VX, GLC35VX (C910). The document contains sections covering the frame, engines, cooling system, fuel systems, drivetrain components, brakes, hydraulics, electrical systems, and mast repairs. Procedures are provided for removing components like the counterweight, hood, side covers, and engines to access parts for maintenance and repairs. Safety warnings are included to properly support the lift truck when components are removed.
Yale c910 glc35 vx lift truck service repair manualfjkskekxsdcmdmme
This service manual provides information for servicing the following models: GLC20VS, GLC25VX, GLC30VX, GLC35VX (C910). The document contains sections covering the frame, engines, cooling system, fuel systems, drivetrain components, brakes, hydraulics, electrical systems, and mast. Procedures are provided for removing components like the counterweight, hood, side covers, and engines for maintenance and repair. Safety warnings are included to properly support the lift truck when components are removed.
Yale c910 glc20 vs lift truck service repair manualjfjskekdhnejd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. Counterweights vary by lift truck capacity. The muffler is fastened inside the counterweight.
3. To remove components, remove the seat, floor mat, side covers, dash, kick panel, and seal plate. Disconnect wire harnesses. Remove the hood by taking out hinge screws and lifting it off.
Yale c910 glc25 vx lift truck service repair manualfjjskdmnenemm
1. The document provides installation and removal instructions for hood, seat, and side covers on various lift truck models. It includes diagrams showing component locations and identification.
2. The procedure involves removing components like the floor plate, side covers, dash, kick panel, and seal plate before removing the hood. Gas springs must also be removed from the hood.
3. Reinstallation follows the reverse order, with the hood, hinge screws, gas springs, and other components being refitted to the lift truck frame. Diagrams provide details on correct gas spring mounting locations depending on seat and model variations.
Caterpillar cat 289 d compact track loader (prefix wct) service repair manual...ufjjjskkmsmed
The document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 289D Compact Track Loader. The disassembly process involves using various tools to remove retaining rings, plates, springs, pistons, and bolts from the pump assembly. Detailed illustrations accompany each step. The assembly process reverses the disassembly steps and includes precautions like applying thread lock compound during reassembly.
Massey ferguson mf290 tractor ( 387021 (gb)) parts catalogue manualfujsjefjkskem
The document appears to be parts listings and technical specifications for components of a Massey Ferguson MF 290 tractor engine. It includes lists of parts with part numbers, quantities, descriptions and comments for various engine systems and components. These include the engine installation, cylinder block, crankshaft, pistons, connecting rods, cylinder head, rocker shaft, and timing gear and camshaft. Precise part numbers and specifications are provided for numerous individual engine parts.
Mc cormick f top restyling (2010 ) - rp55 - f85ge tractor service repair manualufjjjsekkkem
This document provides parts information for components of an engine assembly. It includes images and part numbers for individual parts like pistons, rods, bearings, gaskets and other engine internals. Specifications are provided for each part, along with information on replacements and component assembly.
Bomag bw 154 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 154 ac 4 tandem rollers service repair manualfhjsjkdmemm
The document provides technical specifications and adjustment values for Tandem Rollers models BW 141 AD Serie 4 and BW 154 AD Serie 4. It includes details on the engine, travel pump, travel motors, drum reduction gear, vibration pump, vibration motor, steering and charge pump, and filling capacities. The specifications are broken out by component and include information like component type, system, displacement, pressure levels, speeds, ratios, and approved lubricants.
Bomag bw 151 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 151 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 151 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 141 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The technical data section specifies the dimensions, weights, engine, and other technical specifications for each roller model.
Bomag bw 141 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 141 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD Serie 4, BW 154 AD Serie 4, and BW 154 AD AM Serie 4. It includes specifications for the Deutz diesel engine, travel pump and motors, vibration pump and motors, steering pump, and filling capacities. The data is presented in a table format with specifications such as engine power, pump displacement volumes, pressure settings, and fluid capacities.
Bomag bw 135 ad single tandem vibratory roller service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers. It includes technical specifications, safety regulations, descriptions of indicators and controls, operating instructions, maintenance instructions, and troubleshooting information. Safety is emphasized, including intended and prohibited uses of the machines, and potential hazards are outlined.
Hyundai r170 w 7a wheel excavator service repair manualfhjsjkdmemm
The document provides instructions for removing and installing a swing motor, disassembling and assembling the swing motor, removing and installing a reduction gear, and disassembling and assembling the reduction gear of an excavator. The summary is as follows:
1. The removal and installation instructions for the swing motor include disconnecting hoses and mounting bolts, and removing the swing motor assembly. Installation is the reverse of removal.
2. Disassembling the swing motor involves removing components like the valve, casing, piston, and shaft. Assembly is the reverse of disassembly.
3. Removal and installation of the reduction gear involves slinging and removing/installing mounting bolts.
Yale b875 gdp050 vx lift truck service repair manualjkemmd eudkms
This service manual section provides descriptions and removal/installation procedures for parts of the lift truck frame including the hood, seat, side covers, floor plate, and cowl. Safety warnings are provided to block the lift truck when removing heavy components that could cause instability, such as the mast and drive axle. Tables list the different counterweight weights used for each lift truck model and capacity. Diagrams show the layout and components of the frame, including locations for attaching covers, plates, and guards. Procedures describe removing and installing the hood, floor plate, side covers, and cowl sections to access other lift truck parts.
Yale b875 glp040 vx lift truck service repair manualfujsekfkksemm
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale b875 gdp040 vx lift truck service repair manualfujsekksmem
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale c910 glc20 vs lift truck service repair manualjksmenmd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. The counterweights, hood, overhead guard, cowl, and side covers are mounted to the frame.
3. To remove the hood, seat, and side covers, remove mounting screws and disconnect wiring harnesses. Lift components off the frame. To install, position components on the frame and secure with mounting screws, reconnecting any wiring harnesses.
Yale c910 glc30 vx lift truck service repair manualfjjskekdmmme
This service manual provides information for servicing the following models: GLC20VS, GLC25VX, GLC30VX, GLC35VX (C910). The document contains sections covering the frame, engines, cooling system, fuel systems, drivetrain components, brakes, hydraulics, electrical systems, and mast repairs. Procedures are provided for removing components like the counterweight, hood, side covers, and engines to access parts for maintenance and repairs. Safety warnings are included to properly support the lift truck when components are removed.
Yale c910 glc35 vx lift truck service repair manualfjkskekxsdcmdmme
This service manual provides information for servicing the following models: GLC20VS, GLC25VX, GLC30VX, GLC35VX (C910). The document contains sections covering the frame, engines, cooling system, fuel systems, drivetrain components, brakes, hydraulics, electrical systems, and mast. Procedures are provided for removing components like the counterweight, hood, side covers, and engines for maintenance and repair. Safety warnings are included to properly support the lift truck when components are removed.
Yale c910 glc20 vs lift truck service repair manualjfjskekdhnejd
1. The document provides installation instructions for hood, seat, and side covers on various lift truck models. It includes removing and installing the counterweight, hood, overhead guard, engine, transmission, and exhaust system.
2. The frame includes the hydraulic tank and fuel tank. Counterweights vary by lift truck capacity. The muffler is fastened inside the counterweight.
3. To remove components, remove the seat, floor mat, side covers, dash, kick panel, and seal plate. Disconnect wire harnesses. Remove the hood by taking out hinge screws and lifting it off.
Yale c910 glc25 vx lift truck service repair manualfjjskdmnenemm
1. The document provides installation and removal instructions for hood, seat, and side covers on various lift truck models. It includes diagrams showing component locations and identification.
2. The procedure involves removing components like the floor plate, side covers, dash, kick panel, and seal plate before removing the hood. Gas springs must also be removed from the hood.
3. Reinstallation follows the reverse order, with the hood, hinge screws, gas springs, and other components being refitted to the lift truck frame. Diagrams provide details on correct gas spring mounting locations depending on seat and model variations.
Caterpillar cat 289 d compact track loader (prefix wct) service repair manual...ufjjjskkmsmed
The document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 289D Compact Track Loader. The disassembly process involves using various tools to remove retaining rings, plates, springs, pistons, and bolts from the pump assembly. Detailed illustrations accompany each step. The assembly process reverses the disassembly steps and includes precautions like applying thread lock compound during reassembly.
Massey ferguson mf290 tractor ( 387021 (gb)) parts catalogue manualfujsjefjkskem
The document appears to be parts listings and technical specifications for components of a Massey Ferguson MF 290 tractor engine. It includes lists of parts with part numbers, quantities, descriptions and comments for various engine systems and components. These include the engine installation, cylinder block, crankshaft, pistons, connecting rods, cylinder head, rocker shaft, and timing gear and camshaft. Precise part numbers and specifications are provided for numerous individual engine parts.
Mc cormick f top restyling (2010 ) - rp55 - f85ge tractor service repair manualufjjjsekkkem
This document provides parts information for components of an engine assembly. It includes images and part numbers for individual parts like pistons, rods, bearings, gaskets and other engine internals. Specifications are provided for each part, along with information on replacements and component assembly.
Bomag bw 154 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 154 ac 4 tandem rollers service repair manualfhjsjkdmemm
The document provides technical specifications and adjustment values for Tandem Rollers models BW 141 AD Serie 4 and BW 154 AD Serie 4. It includes details on the engine, travel pump, travel motors, drum reduction gear, vibration pump, vibration motor, steering and charge pump, and filling capacities. The specifications are broken out by component and include information like component type, system, displacement, pressure levels, speeds, ratios, and approved lubricants.
Bomag bw 151 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 151 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 151 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 141 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The technical data section specifies the dimensions, weights, engine, and other technical specifications for each roller model.
Bomag bw 141 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 141 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD Serie 4, BW 154 AD Serie 4, and BW 154 AD AM Serie 4. It includes specifications for the Deutz diesel engine, travel pump and motors, vibration pump and motors, steering pump, and filling capacities. The data is presented in a table format with specifications such as engine power, pump displacement volumes, pressure settings, and fluid capacities.
Bomag bw 135 ad single tandem vibratory roller service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers. It includes technical specifications, safety regulations, descriptions of indicators and controls, operating instructions, maintenance instructions, and troubleshooting information. Safety is emphasized, including intended and prohibited uses of the machines, and potential hazards are outlined.
Hyundai r170 w 7a wheel excavator service repair manualfhjsjkdmemm
The document provides instructions for removing and installing a swing motor, disassembling and assembling the swing motor, removing and installing a reduction gear, and disassembling and assembling the reduction gear of an excavator. The summary is as follows:
1. The removal and installation instructions for the swing motor include disconnecting hoses and mounting bolts, and removing the swing motor assembly. Installation is the reverse of removal.
2. Disassembling the swing motor involves removing components like the valve, casing, piston, and shaft. Assembly is the reverse of disassembly.
3. Removal and installation of the reduction gear involves slinging and removing/installing mounting bolts.
Caterpillar cat 336 f excavator (prefix dsw) service repair manual (dsw00001 ...fhjsjkdmemm
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety precautions are noted throughout to warn of potential spring forces or fluid containment. The goal is to break down the travel motor into its core components while maintaining the correct orientation of parts for reassembly.
Caterpillar cat 336 d2 l excavator (prefix ycf) service repair manual (ycf000...fhjsjkdmemm
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other internal components. Safety warnings are provided to prevent injury from spring forces.
Caterpillar cat 336 d2 l excavator (prefix xbh) service repair manual (xbh000...fhjsjkdmemm
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar cat 336 d2 l excavator (prefix wdc) service repair manual (wdc000...fhjsjkdmemm
The document provides instructions for assembling a piston motor. It details 17 steps to install various parts like bearings, seals, springs, and retaining rings. Safety precautions are included to properly handle parts under spring tension. The assembly ends by installing the head and bolts.
Caterpillar cat 336 d2 l excavator (prefix wbc) service repair manual (wbc000...fhjsjkdmemm
The document provides instructions for removing and installing various engine components, including:
- Valve guides are removed from the cylinder head using a valve guide driver tool. New guides are installed using driver tools until the proper height is reached.
- Valve seat inserts are removed from the cylinder head using extractors. New inserts are installed using a driver tool after being cooled.
- The engine oil filter base, oil filter, and oil cooler are removed. Hoses are disconnected and bolts removed to access these components.
Caterpillar cat 336 d2 l excavator (prefix tly) service repair manual (tly000...fhjsjkdmemm
1. The document provides instructions for disassembling and assembling the piston pump of a 336D2 excavator.
2. The disassembly process involves removing 27 individual parts in a specific order, taking care with spring-loaded components.
3. Reassembly requires installing the parts in the reverse order, with some components requiring special tools or heating/cooling during installation. Proper end play must be verified during assembly.
Caterpillar cat 336 d2 l excavator (prefix ggh) service repair manual (ggh000...fhjsjkdmemm
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of an excavator model 336D2. The disassembly procedure involves removing 22 parts from the pump housing, including springs, seals, pistons, and bearings. The assembly procedure lists 30 steps to reinstall the parts in reverse order and adjust clearances using various tools. Precautions are provided to prevent injury from spring forces.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...fhjsjkdmemm
This document provides instructions for installing a final drive and travel motor on an excavator. It outlines 11 steps, including positioning the travel motor and final drive with lifting devices, installing O-rings and seals, connecting hoses and fittings, and tightening bolts to specified torques. Safety notices are provided to handle fluids properly and keep components clean from contaminants. Required tools include vacuum caps, link brackets, and anti-seize compound.
Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr000...fhjsjkdmemm
This document provides instructions for removing and installing a unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting tubes, hoses and harnesses from the pump before removing mounting bolts and the pump. For installation, the process is reversed - mounting bolts are installed and all connections reattached. Proper cleaning and use of new O-rings is emphasized to prevent contamination.
Caterpillar cat 336 d2 l excavator (prefix eft) service repair manual (eft000...fhjsjkdmemm
This document provides instructions for disassembling and assembling the travel motor on 336D2 and 336D2 L excavators. The disassembly process involves using various tools to remove components like retaining rings, seals, pistons, springs, and bearings. The assembly process describes installing these components in reverse order and notes that cleanliness is important, components should be lubricated, and parts must be installed in their proper positions and orientations.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. 100 YRM 1120 Description
General
WARNING
The lift truck must be put on blocks for some types
of maintenance and repairs. The removal of the
following assemblies will cause large changes in
the center of gravity: mast, drive axle, engine and
transmission, and counterweight. When the lift
truck is put on blocks, put additional blocks in the
following positions to maintain stability:
• Before removing the mast and drive axle, put
blocks under the counterweight so the lift truck
cannot fall backward.
• Before removing the counterweight, put blocks
under the mast assembly so the lift truck cannot
fall forward.
The surface must be solid, even, and level when the
lift truck is put on blocks. Make sure that any blocks
used to support the lift truck are solid, one-piece
units. See the Operating Manual or the section
Periodic Maintenance 8000 YRM 1150 for lift truck
models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
Periodic Maintenance 8000 YRM 1207 for lift truck
models
• GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809)
• GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
NOTE: For exhaust system procedure for lift trucks
equipped with a Mazda 2007 emissions compliant
engine and for lift trucks built after January, 2010 go to
section LPG Fuel System, Mazda FE and F2 Emis-
sion Compliant Engines 900 YRM 1326 or Gasoline
Fuel System, Mazda FE and F2Emission Compliant
Engines 900 YRM 1325 for exhaust system proce-
dures.
For lift trucks built after January, 2010 and equipped
with a GM 2.4L engine, go to section LPG Fuel System,
GM 2.4L Engine 900 YRM 1124 for exhaust system
procedures.
This section contains the description of the frame (see
Figure 1) and connected parts. Procedures for remov-
ing and installing the counterweight, hood, overhead
guard, engine, cooling system, and exhaust system
(see NOTE above) are found in this section. Checks
for the operator restraint system and procedures for
the repair of tanks and installation of safety labels are
also included.
Description
The frame is one weldment and includes the hydraulic
tank and fuel tank for gasoline or diesel fuel. See Fig-
ure 1.
There is a counterweight for each capacity of lift truck.
The counterweights are similar in appearance, but are
different weights.
See Table 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
Table 4 for lift truck models
• GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809)
Table 5 for lift truck models
• GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
Table 6 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
The muffler is fastened to the frame inside the counter-
weight.
The overhead guard, cowl, and hood are installed on
the frame. The hood is connected to the frame with
hinges. Two gas-controlled springs provide assistance
when raising the hood and hold the hood in the open po-
sition. The floor plate and side covers can be removed
for access to the engine, transmission, and other com-
ponents.
1
3. Hood, Seat, and Side Covers Replacement 100 YRM 1120
1. COWL PLATE
2. FENDERS
3. FRAME
4. HOOD MOUNTS
5. COUNTERWEIGHT MOUNTS
6. FUEL TANK (GAS OR DIESEL)
7. HYDRAULIC TANK
Figure 1. Frame
Hood, Seat, and Side Covers Replacement
REMOVE
1. Slide seat to the closest position to steering column.
2. Fully tilt steering column forward.
3. If your truck is equipped with an LPG tank, swing
tank off to the side.
4. Raise latch on the left, front corner of the hood to
unlatch and lift up hood. See Figure 2.
5. Remove floor mat and floor plate.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
2
4. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
NOTE: SWIVEL SEAT AND VENTED HOOD ARE OPTIONAL FEATURES.
A. SIDE VIEW OF HOOD AND SEAT
B. SIDE VIEW OF HOOD
C. BOTTOM VIEW OF HOOD
D. SIDE VIEW OF VENTED HOOD WITH SWIVEL
SEAT
1. SEAT
2. HOOD
3. FRAME
4. SEAT WIRE HARNESS
5. SEAT WIRE HARNESS CONNECTOR (WITHOUT
ELECTRONIC CONTROL)
6. SEAT WIRE HARNESS CONNECTOR (WITH
ELECTRONIC CONTROL)
7. CABLE CLIPS
8. HINGE SCREWS
9. GAS SPRING
10. ATTACHMENT HOLES ATTACHING HOOD TO
SEAT (SEMI-SUSPENSION)
11. SEAT WIRE HARNESS BRACKETS
12. SEAT LINER
13. HOOD LATCH
14. ATTACHMENT HOLES ATTACHING HOOD TO
SEAT (NON-SUSPENSION)
15. ATTACHMENT HOLES ATTACHING HOOD TO
SEAT (FULL SUSPENSION)
16. SPACER
Figure 2. Hood and Seat Arrangement
3
5. Hood, Seat, and Side Covers Replacement 100 YRM 1120
1. LOWER STEERING COLUMN COVER
2. UPPER STEERING COLUMN COVER
3. INSERT
4. CLIP
5. DASHBOARD
6. CAPSCREW
7. SEAL
8. GROMMET
9. LEFT HAND REAR PANEL
10. FLOOR PLATE
11. LEFT HAND FENDER COVER
12. SCREW
13. NUT
14. LEFT HAND FRONT PANEL
15. LEFT HAND STEP PANEL
16. LEFT HAND TREAD PLATE
17. PLATE ASSEMBLY SEAL
18. RIGHT HAND FENDER COVER
19. FLOOR MAT
20. RIGHT HAND TREAD PLATE
21. RIGHT HAND FRONT PANEL
22. RIGHT HAND STEP PANEL
23. RIGHT HAND REAR PANEL
24. RADIATOR COVER
25. KICK PANEL
26. PLATE ASSEMBLY
Figure 3. Side Cover, Floor Plate, and Cowl Components, Lift Truck Models GLC20-35VX
(GC/GLC040-070VX,GC/GLC055SVX ) (A910), GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX,
GP/GLP/GDP040SVX ) (C810), and GC/GLC030-035VX, GC/GLC040SVX (C809)
4
6. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
6. Remove two capscrews holding left and right rear
side covers to the frame. Remove rear side covers
from frame.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
7. Remove two capscrews holding left and right fender
covers to front overhead guard leg. Remove cov-
ers.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
8. Remove four capscrews holding left and right front
side covers to frame. Remove covers.
9. Fully lower steering column.
10. Remove upper steering column cover by pulling up
on upper steering column cover to release latches
(one on either side), and pulling cover away from
steering column. See Figure 5.
11. Remove five fasteners (see Figure 5) securing dash
to the top of cowl. Remove four clips, located un-
derneath dash, that attach dash to the kick panel.
Lift to remove dash.
12. Lift the kick panel to remove from truck.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
13. Remove three capscrews holding the seal plate.
Remove seal plate. See Figure 6.
14. Disconnect seat wire harness connector. See Fig-
ure 2.
CAUTION
When removing the seat from the hood, DO NOT use
an impact wrench to remove the capscrews. Dam-
age can be caused to the threads on the screws and
in the holes.
15. If seat is to be removed, and truck is equipped with
a non-swivel seat, remove seat wire harness from
seat wire harness brackets that are attached to the
underside of hood. Remove the cable clips from
the seat wire harness. If truck is equipped with a
swivel seat, remove seat wire harness from seat
wire harness bracket attached to underside of the
hood and behind the seat (see Figure 2).
16. Remove four capscrews and washers holding the
seat to hood. Lift seat off the hood. Pull seat wire
harness through hood. See Figure 2.
17. Remove capscrews and washers at the top of gas
springs. Remove gas springs from hood.
18. Remove hinge screws, located in the rear of the
hood.
19. Lift hood from the truck. See Figure 2.
5
7. Hood, Seat, and Side Covers Replacement 100 YRM 1120
Figure 4. Side Covers, Floor Plate, and Cowl Components, Lift Truck Models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875)
6
8. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
Legend for Figure 4
1. DASH ASSEMBLY
2. UPPER STEERING COLUMN COVER
3. LOWER STEERING COLUMN COVER
4. KICK PANEL
5. MUD GUARD (LH)
6. MUD GUARD (RH)
7. LOCK NUT
8. NUT
9. COVER
10. BRACKET
11. PLATE ASSEMBLY
12. GROMMET
13. LEFT FRONT PANEL
14. RIGHT FRONT PANEL
15. LEFT STEP PANEL
16. RIGHT STEP PANEL
17. LEFT STEP PLATE
18. RIGHT STEP PLATE
19. LEFT REAR PANEL
20. RIGHT REAR PANEL
21. FLOOR MAT
22. FLOOR PLATE
23. RADIATOR COVER
24. SEALS
25. CAPSCREW
26. CLIP NUT
27. INSERT
28. PLATE ASSEMBLY SEAL
NOTE: TOP VIEW OF DASH SHOWN.
A. INDICATES TO PULL UP TO UNLATCH
1. ALLEN SCREWS
2. COWL
3. UPPER STEERING COLUMN COVER
4. LOWER STEERING COLUMN COVER
Figure 5. Remove Dash From Cowl
7
9. Hood, Seat, and Side Covers Replacement 100 YRM 1120
INSTALL
1. Place hood onto the lift truck frame.
2. Install hinge screws, located in the rear of the hood,
and tighten to 38 N•m (28 lbf ft). See Figure 2.
3. Align top holes in the gas springs with holes in
hood. Install capscrews and washers to attach gas
springs to hood. Tighten capscrews to 19.2 N•m
(170 lbf in).
See Figure 7 and Table 1 for lift truck models
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP030SVX)
(C810) and GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
See Figure 8 for lift truck models
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 9 and Table 2 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
1. CAPSCREWS 2. SEAL PLATE
Figure 6. Remove Seal Plate From Dash
8
10. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
Figure 7. Gas Spring Installation, Lift Truck Models
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP030SVX) (C810) and GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX) (A910)
Legend for Figure 7
NOTE: LEFT SIDE SHOWN
A. MOUNTING LOCATION FOR CYLINDER END
OF GAS SPRING FOR NON-SUSPENSION SEAT
B. MOUNTING LOCATION FOR CYLINDER
END OF GAS SPRING FOR SEMI OR FULL
SUSPENSION SEAT
C. MOUNTING LOCATION FOR CYLINDER
END OF GAS SPRING FOR SEMI OR FULL
SUSPENSION SEAT WITH CAB*
1. MOUNTING POINTS FOR GAS SPRING ON
HOOD
*CAB ONLY ON LIFT TRUCK MODELS GLP/
GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/
GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP030SVX) (C810)
Table 1. Gas Spring Installation, Lift Truck Models GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP030SVX) (C810) and
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910)
Full or Semi
Suspension Seat
Non-Suspension Seat
Frame Hood Frame Hood
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Seat
Without
E-Control
B B 3 3 A A 1 1
Seat With
E-Control
B B 2 2 N/A N/A N/A N/A
Cab C C 2 2 N/A N/A N/A N/A
9
11. Hood, Seat, and Side Covers Replacement 100 YRM 1120
Figure 8. Gas Spring Installation, Lift Truck Models
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809)
Legend for Figure 8
NOTE: LEFT SIDE SHOWN.
1. MOUNTING LOCATION FOR CYLINDER END
OF GAS SPRING FOR NON-SUSPENSION SEAT
2. MOUNTING LOCATION FOR CYLINDER
END OF GAS SPRING FOR SEMI OR FULL
SUSPENSION SEAT
Figure 9. Gas Spring Installation, Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
10
12. 100 YRM 1120 Hood, Seat, and Side Covers Replacement
Legend for Figure 9
A. LEFT SIDE
B. RIGHT SIDE
C. MOUNTING LOCATION FOR CYLINDER END OF GAS SPRING FOR NON-SUSPENSION SEAT
D. MOUNTING LOCATION FOR CYLINDER END OF GAS SPRING FOR SEMI OR FULL SUSPENSION SEAT,
LIFT TRUCKS WITH CAB OR GP/GLP/GDP040-070VX (B875) LIFT TRUCKS WITHOUT CAB
E. MOUNTING LOCATION FOR CYLINDER END OF GAS SPRING FOR SEMI OR FULL SUSPENSION SEAT,
LIFT TRUCKS GLP/GDP20-35VX (B875) WITHOUT CAB
1. MOUNTING POINTS FOR GAS SPRING ON HOOD
Table 2. Gas Spring Installation, Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
Full or Semi
Suspension Seat
Non-Suspension Seat
Frame Hood Frame Hood
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Left Side Right
Side
Non-Cab
GP/GLP/
GDP040-
070VX
(B875)
D D 3 3 C C 1 1
Non-Cab
GLP/
GDP20-
35VX
(B875)
E E 2 2 C C 1 1
Cab D D 1 1 N/A N/A N/A N/A
11
13. Hood, Seat, and Side Covers Replacement 100 YRM 1120
4. Install latch striker in highest slot position. Check
that latch striker is in center of jaws of hood latch
when hood closes. Open and close hood to ensure
that center pin strikes hood latch properly and that
the stop screw contacts frame. A properly closed
hood MUST click twice on the hood latch. If the
hood latch does not close properly, loosen cap-
screws on the back of center pin and adjust center
pin up or down as required for correct alignment.
See Figure 10.
5. Push down until hood just touches rubber bumper.
Make sure latch striker is still in center of hood latch.
Open hood and tighten capscrews for latch.
6. Check operation of hood latch. Have an operator sit
in seat. Make sure hood is fully closed (two clicks).
Also check that hood touches rubber bumper. If
necessary, repeat Step 5.
1. HOOD
2. HOOD LATCH
3. CENTER PIN
4. CAPSCREW
Figure 10. Hood Latch Adjustment
CAUTION
When installing the seat to the hood, DO NOT use
an impact wrench to install the capscrews. Damage
can be caused to the threads on the screws and in
the holes.
7. Place seat on the hood and thread seat wire har-
ness through the hole in the hood. See Figure 2.
8. Align holes in the seat with the holes in hood. In-
sert washers and capscrews. Tighten capscrews to
18 N•m (159 lbf in).
9. If truck is equipped with a non-swivel seat, tie cable
clips to seat wire harness and insert harness into
seat wire harness brackets under hood. If truck is
equipped with a swivel seat, secure seat harness
to bracket. See Figure 2.
10. Install seal plate using three capscrews. See Fig-
ure 6.
11. Install kick panel onto truck.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
12. Install dash to top of cowl. See Figure 5. Install four
clips to attach the dash to kick panel.
13. Install upper steering column cover to dash.
14. Using four capscrews, install left and right front side
covers to frame.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
12
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15. 100 YRM 1120 Steering Column
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
15. Using two capscrews, install left and right fender
covers to front of overhead guard legs.
16. Using two capscrews, install left and right rear side
covers to frame.
See Figure 3 for lift truck models
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810)
• GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 4 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
17. Install floor mat and floor plate.
18. If truck is equipped with an LPG tank, swing LPG
tank into position on back of counterweight.
19. Adjust the steering column and seat positions.
Steering Column
DESCRIPTION
This section describes the repair procedures for the
steering column. The steering column assembly
mounts to the cowl inside the operator compartment
and is the mechanical connection between the steering
wheel and the steering control unit. The steering col-
umn includes the steering wheel, housing, bracket and
lower shaft. For lift trucks with gas and LPG engines,
bolts and bushings attach the steering column to the
cowl standoffs. For lift trucks with diesel engines, bolts,
bushings and isolators attach the steering column to
the cowl standoffs. See Figure 11.
STEERING COLUMN REPAIR
Remove
1. Put blocks on each side (front and back) of tires to
prevent lift truck from moving.
WARNING
Disconnect the battery before removing any covers
to avoid injury to personnel.
2. Attach a tag on the battery connector or nega-
tive battery cable stating, DO NOT CONNECT
BATTERY. Move the steering column to the most
FORWARD position.
CAUTION
If a puller tool is used to remove steering wheel
from steering column, be careful not to damage
horn wires.
NOTE: This procedure is for the removal of all compo-
nents of the steering column assembly. Not all com-
ponents are removed for a repair procedure. Do only
those steps of the procedure necessary to remove the
required component.
NOTE: Tag wires prior to disconnect.
3. Remove the horn button assembly and disconnect
electrical wires. Remove large hex nut and steering
wheel from steering column. See Figure 12.
NOTE: DIESEL SHOWN, LPG AND GAS SIMILAR.
1. STEERING WHEEL
2. STEERING COLUMN
3. COWL
Figure 11. Steering Column and Cowl
13
16. Steering Column 100 YRM 1120
1. HORN BUTTON
2. HEX NUT
3. STEERING WHEEL
4. STEERING COLUMN
Figure 12. Steering Wheel Remove/Install
4. Remove steering column covers. Remove floor
mats and floor plate. See section Hood, Seat, and
Side Covers Replacement.
NOTE: Perform Step 5 for lift trucks equipped with gas
or LPG engines.
5. Remove four capscrews, four bushings and steer-
ing column from cowl standoffs. See Figure 13.
NOTE: Perform Step 6 for lift trucks equipped with
diesel engines.
6. Remove four capscrews, four bushings, four isola-
tors, steering column and four isolators from cowl
standoffs. See Figure 13.
NOTE: DIESEL SHOWN, LPG AND GAS SIMILAR.
1. CAPSCREW
2. BUSHING
3. ISOLATOR
4. STEERING COLUMN
5. COWL STANDOFF
Figure 13. Steering Column Remove/Install
14
17. 100 YRM 1120 Steering Column
Disassemble
NOTE: Remove and discard snap rings if installed.
1. Remove two pins and gas spring from housing.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
2. Remove two pivot bolts, two bushings, two nuts and
bracket from housing.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
3. Remove split pin and lower shaft from upper shaft.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
4. Remove connector from connector bracket. Re-
move connector bracket, fastener, four screws and
two horn contacts from housing.
See Figure 14, for lift trucks manufactured before
January, 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary, 2012.
Clean
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the solvent manufacturer’s
recommended safety precautions.
WARNING
Compressed air is used for cleaning and drying pur-
poses, or for cleaning restrictions. Wear protective
clothing (goggles/shields, gloves, etc.). Make sure
the path of the compressed air is away from all per-
sonnel to avoid injury.
1. Clean metal parts in solvent. Remove all traces of
old lubricant and dirt. Clean nonmetal parts with
warm soapy water and a lint free cloth.
2. After cleaning, dry parts with compressed air. DO
NOT dry parts with a cloth.
Inspect
1. Inspect for loose, burned, missing, cracked or dam-
aged hardware.
2. Inspect all parts for dents, holes, bends, burrs, rust,
corrosion or marred finishes.
3. Replace all defective or damaged parts.
Assemble
NOTE: This procedure is for the installation of all com-
ponents of the steering column assembly. Not all com-
ponents are removed for a repair procedure. Do only
those steps of the procedure necessary to install the
required component.
NOTE: Perform Step 1 only for lift trucks manufactured
before January, 2012.
1. Lubricate the horn contact slip rings with a
small amount of conductive grease (Yale P/N
582014302).
2. Install fastener, connector bracket and connector,
two horn contacts and four screws.
See Figure 14, for lift trucks manufactured before
January 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary 2012.
3. Assemble lower shaft and upper shaft, secure with
spit pin.
See Figure 14, for lift trucks manufactured before
January 2012.
See Figure 15, for lift trucks manufactured after Jan-
uary 2012.
15