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WORK ON MACHINERY AND
POWER SYSTEMS
Based on the findings of the risk assessment,
before any maintenance work is carried out,
appropriate control measures should be put in
place to protect those seafarers concerned and
others who may be affected.
This chapter identifies some areas that
may requireattention.
No maintenance work or repair
that may affect the supply of
water to the fire main or sprinkler
system should be started without
the prior permission of the
master and chief engineer.
Safety guards on machinery or equipment should only be
removed when the machinery is not operating. If removal is
essential for maintenance or examination of the equipment,
the following precautions should be taken:
l Removal should be authorised by a responsible person, and
only a competent person should carry out the work or
examination.
lThere should be adequate clear space and lighting for the
work to be done.
l Anyone working close to the machinery should be told what
the risks are and instructed in safe systems of work and
precautions to take.
l A warning noticeshould be conspicuously posted.
Every dangerous part of a ship’s machinery or
other equipment should have guards or
protection devices to prevent access to danger
zones or to halt movements of dangerous parts
before the danger zones are reached.
Guidanceis given in marine guidancenote MGN
331(M+F).
Work in machinery spaces
All steam pipes, exhaust pipes and fittings, which by their
location and temperature present a hazard, should be
adequately lagged or otherwise shielded. The insulation
of hot surfaces should be properly maintained,
particularly in the vicinity of oil systems. This can be
monitored through thermographic survey or the use of
infra-red thermometers to ensure that surface
temperatures do not exceed 220°C.
Seafarers should never enter or remain in an unmanned machinery
space alone,unless they have received permission from or been
instructed by the engineer officer in charge at the time. They may only
be sent to carry out a specific task that they may be expected to
complete in a comparatively short time. Before entering the space, at
regular intervals whilst in the space and on leaving the space, they
must report by telephone, or other means provided, to the duty deck
officer (see also section 20.4.4). Before they enter the space, the
method of reporting should be clearly explained. Consideration should
be given in appropriate instances to using a permit to work.
Unmanned machineryspaces
Before machinery is serviced or repaired, measures should be taken to prevent it being
turned on or started automatically or from a remote-control system.
lElectrically operatedmachinery should be isolated from the powersupply.
l Steam-operated machinery should have both steam and exhaust valves securely closed,
the valves locked or tied shut or some other means employed to indicate that the valves
shouldnot be opened. The same care is required when dealing with heated water under
pressureas is required when working on steam-operated machinery or pipework.
l In all cases, warning notices should be posted at or near the controls giving warning that
the machineryconcerned is not to be used.
l Hydraulic-operated machinery should have its own oil supply valve isolated and the oil
return valveif fitted.
Maintenance of machinery
Boilers should be opened only under the direction of an engineering officer. Care
should be taken to check, after emptying, that the vacuum is broken before
manhole doors are removed. Even if an air cock has been opened to break the
vacuum, the practice should always be to loosenthe manhole door nuts and
breakthe joint before20.1.1Boilers should be opened only under the direction of an
engineering officer. Care should be taken to check, after emptying, that the
vacuum is broken before manhole doors are removed. Even if an air cock has been
opened to break the vacuum, the practice should always be to loosenthe manhole
door nuts and breakthe joint before the removal of the
dogs and knocking in the doors. The top manhole doors should be removed first.
Seafarers should standclear of hot vapour when doors are opened the removal of
the
dogs and knocking in the doors. The top manhole doors should be removed first.
Seafarers should standclear of hot vapour when doors are opened
Boilers and thermal oil
heaters
Before starting work on an electric generator or auxiliary machine, the
machine should be stopped and the starting air valve or similar device
should be secured so that it cannot be operated. A notice should be
posted warning that the machine is not to be started nor the turning
gear used. To avoid the danger of motoring and electric shock to any
person working on the machine, it should be isolated electrically from
the switchboard or starter before work is commenced. The circuit
breaker should be opened and a notice posted at the switchboard
warning seafarers that the breaker is not to be closed. Where
practicable, the circuit breaker should be locked open and/or access
prevented.
Auxiliary machineryand equipment
No one should enter a refrigerated chamber for maintenance activities
without first informing a responsible officer.
Seafarers charging or repairing refrigeration plants should fully
understand the precautions to be observed when handling the
refrigerant. Adequate information should be available on each vessel,
laying down the operationand maintenance safeguards of the
refrigeration plant, the particular properties of the refrigerant and the
precautions for its safe handling.
Refrigeration machineryand refrigerated
compartments
Generally, work should not be done on steering gear when a
ship is under way. If it is necessary to work on steering gear
when the vessel is at sea, the ship should be stopped and
suitable steps taken to immobilise the rudder by closing the
valves on the hydraulic cylinders or by other appropriate and
effective means.
Steering gear
Before repairs to or maintenance of hydraulic and pneumatic
equipment is undertaken, any load should be removed or, if this
is not practical, adequately supported by other means. All
pressure in the system should be released. The part being worked
upon should be isolated from the power source and a warning
notice displayed by the isolating valve, which should be locked.
Hydraulic and pneumatic equipment
The risks of electric shock are much greater on board ship than
they are normally ashore because wetness, high humidity and
high temperature (including sweating) reduce the contact
resistance of the body. In those conditions, severe and even fatal
shocks may be caused at voltages as low as 60V. It should also be
borne in mind that cuts and abrasions significantly reduce skin
resistance.
Electrical equipment
The internal cleaning and maintenance of the main
switchboard must only be
carried out while it is in a ‘dead’ condition; after a full risk
assessment has been carried out, as described in Chapter 1,
Managing occupational health and safety, and a formal
permit to work issued,as described in Chapter 14, Permit to
work systems
Main switchboards
An arc-flash occurs when an electric current flows through an air
gap. The air is the conductor and an arc can form between phase-to-
ground (neutral) or phase-to-phase and is accompanied by ionisation
of the surrounding air.
The incident energy associated with an arc-flash is measured in calories
per square centimetre (cal/cm²). It is the amount of thermal energy from
an arc flash that reaches a surface, such as a person’s skin.
Arc-flash associated with high- and low-
voltage equipment
When a battery is being charged it ‘gases’, giving
off both hydrogen and oxygen. As hydrogen is
easily ignited in concentrations ranging from 4%
to 75% in air, battery containers and
compartments should be kept adequately
ventilated to prevent an accumulation of
dangerous gas.
Storage batteries: general
When the electrolyte is being prepared, the
concentrated sulphuric acid should be added
slowly to the water. If water is added to the acid,
the heat generated may cause an explosion of
steam, splattering acid over the person handling
it.
Storage batteries: lead
acid
The electrolyte in these batteries is alkaline but is similarly corrosive.
It should not be allowed to come into contact with the skin or clothing,
but in the case of an accident the affected parts should be washed
with plenty of clean fresh water. Burns should be treated with boracic
powder or a saturated solution of boracic powder. Eyes should be
washed out thoroughly with water, followed immediately with a
solution of boracic powder (at the rate of one teaspoonful to 1/2 litre
or one pint of water). This solution should always be readily accessible
when electrolyte is handled.
Storage batteries:
alkaline
Chassis on extension runners should be firmly fixed, either by self-locking devices
or by use of chocks, before any work is done.
Where units are awkward or heavy for one person to handle easily, assistance
should be sought (see Chapter 10, Manual handling). Strain, rupture or a slipped
disc can result from a lone effort.
Any chassis on the bench should be firmly wedged or otherwise secured to prevent
it overbalancing or moving. Should a live chassis overbalance, no attempt should be
made to grab it.
Work on apparatus on extension
runnersor on the bench
Any precautions against exposure to dangerous levels of microwave
radiation recommended by manufacturers should be strictly followed.
Radar sets should not be operated with wave guides disconnected.
Work should not be taken within the marked safety radius of a
satellite terminal antenna unless its transmitter has been rendered
inoperative.
Servicing radio andassociated
electronic equipment: general
Where accumulators are used they should be disconnected at source;
otherwise, precautions should be taken to prevent the short circuiting of
the accumulator, with consequent risk of burns.
Live chassis connected to one side of the mains are usually marked
appropriately and should be handled with caution. Where the mains are
AC and a transformer is interposed, the chassis is usually connected to
the earth side of the supply, but this should be verified using an
appropriate meter.
Additional electrical hazards from radio equipment
Valves being removed from equipment that has recently been
operating should be grasped with a heat-resistant cloth; in the case of
large valves (e.g. power amplifier, output valves and modulators,
which reach a high temperature in operation), the cooling-down time
should be allowed before they are removed. Severe burns can result if
they touch bare skin.
Valves and semi-conductor
devices
THANK
YOU

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WORK ON MACHINERY AND POWERd SYSTEM.pptx

  • 1. WORK ON MACHINERY AND POWER SYSTEMS
  • 2. Based on the findings of the risk assessment, before any maintenance work is carried out, appropriate control measures should be put in place to protect those seafarers concerned and others who may be affected. This chapter identifies some areas that may requireattention.
  • 3. No maintenance work or repair that may affect the supply of water to the fire main or sprinkler system should be started without the prior permission of the master and chief engineer.
  • 4. Safety guards on machinery or equipment should only be removed when the machinery is not operating. If removal is essential for maintenance or examination of the equipment, the following precautions should be taken: l Removal should be authorised by a responsible person, and only a competent person should carry out the work or examination. lThere should be adequate clear space and lighting for the work to be done. l Anyone working close to the machinery should be told what the risks are and instructed in safe systems of work and precautions to take. l A warning noticeshould be conspicuously posted.
  • 5. Every dangerous part of a ship’s machinery or other equipment should have guards or protection devices to prevent access to danger zones or to halt movements of dangerous parts before the danger zones are reached. Guidanceis given in marine guidancenote MGN 331(M+F). Work in machinery spaces
  • 6. All steam pipes, exhaust pipes and fittings, which by their location and temperature present a hazard, should be adequately lagged or otherwise shielded. The insulation of hot surfaces should be properly maintained, particularly in the vicinity of oil systems. This can be monitored through thermographic survey or the use of infra-red thermometers to ensure that surface temperatures do not exceed 220°C.
  • 7. Seafarers should never enter or remain in an unmanned machinery space alone,unless they have received permission from or been instructed by the engineer officer in charge at the time. They may only be sent to carry out a specific task that they may be expected to complete in a comparatively short time. Before entering the space, at regular intervals whilst in the space and on leaving the space, they must report by telephone, or other means provided, to the duty deck officer (see also section 20.4.4). Before they enter the space, the method of reporting should be clearly explained. Consideration should be given in appropriate instances to using a permit to work. Unmanned machineryspaces
  • 8. Before machinery is serviced or repaired, measures should be taken to prevent it being turned on or started automatically or from a remote-control system. lElectrically operatedmachinery should be isolated from the powersupply. l Steam-operated machinery should have both steam and exhaust valves securely closed, the valves locked or tied shut or some other means employed to indicate that the valves shouldnot be opened. The same care is required when dealing with heated water under pressureas is required when working on steam-operated machinery or pipework. l In all cases, warning notices should be posted at or near the controls giving warning that the machineryconcerned is not to be used. l Hydraulic-operated machinery should have its own oil supply valve isolated and the oil return valveif fitted. Maintenance of machinery
  • 9. Boilers should be opened only under the direction of an engineering officer. Care should be taken to check, after emptying, that the vacuum is broken before manhole doors are removed. Even if an air cock has been opened to break the vacuum, the practice should always be to loosenthe manhole door nuts and breakthe joint before20.1.1Boilers should be opened only under the direction of an engineering officer. Care should be taken to check, after emptying, that the vacuum is broken before manhole doors are removed. Even if an air cock has been opened to break the vacuum, the practice should always be to loosenthe manhole door nuts and breakthe joint before the removal of the dogs and knocking in the doors. The top manhole doors should be removed first. Seafarers should standclear of hot vapour when doors are opened the removal of the dogs and knocking in the doors. The top manhole doors should be removed first. Seafarers should standclear of hot vapour when doors are opened Boilers and thermal oil heaters
  • 10. Before starting work on an electric generator or auxiliary machine, the machine should be stopped and the starting air valve or similar device should be secured so that it cannot be operated. A notice should be posted warning that the machine is not to be started nor the turning gear used. To avoid the danger of motoring and electric shock to any person working on the machine, it should be isolated electrically from the switchboard or starter before work is commenced. The circuit breaker should be opened and a notice posted at the switchboard warning seafarers that the breaker is not to be closed. Where practicable, the circuit breaker should be locked open and/or access prevented. Auxiliary machineryand equipment
  • 11. No one should enter a refrigerated chamber for maintenance activities without first informing a responsible officer. Seafarers charging or repairing refrigeration plants should fully understand the precautions to be observed when handling the refrigerant. Adequate information should be available on each vessel, laying down the operationand maintenance safeguards of the refrigeration plant, the particular properties of the refrigerant and the precautions for its safe handling. Refrigeration machineryand refrigerated compartments
  • 12. Generally, work should not be done on steering gear when a ship is under way. If it is necessary to work on steering gear when the vessel is at sea, the ship should be stopped and suitable steps taken to immobilise the rudder by closing the valves on the hydraulic cylinders or by other appropriate and effective means. Steering gear
  • 13. Before repairs to or maintenance of hydraulic and pneumatic equipment is undertaken, any load should be removed or, if this is not practical, adequately supported by other means. All pressure in the system should be released. The part being worked upon should be isolated from the power source and a warning notice displayed by the isolating valve, which should be locked. Hydraulic and pneumatic equipment
  • 14. The risks of electric shock are much greater on board ship than they are normally ashore because wetness, high humidity and high temperature (including sweating) reduce the contact resistance of the body. In those conditions, severe and even fatal shocks may be caused at voltages as low as 60V. It should also be borne in mind that cuts and abrasions significantly reduce skin resistance. Electrical equipment
  • 15. The internal cleaning and maintenance of the main switchboard must only be carried out while it is in a ‘dead’ condition; after a full risk assessment has been carried out, as described in Chapter 1, Managing occupational health and safety, and a formal permit to work issued,as described in Chapter 14, Permit to work systems Main switchboards
  • 16. An arc-flash occurs when an electric current flows through an air gap. The air is the conductor and an arc can form between phase-to- ground (neutral) or phase-to-phase and is accompanied by ionisation of the surrounding air. The incident energy associated with an arc-flash is measured in calories per square centimetre (cal/cm²). It is the amount of thermal energy from an arc flash that reaches a surface, such as a person’s skin. Arc-flash associated with high- and low- voltage equipment
  • 17. When a battery is being charged it ‘gases’, giving off both hydrogen and oxygen. As hydrogen is easily ignited in concentrations ranging from 4% to 75% in air, battery containers and compartments should be kept adequately ventilated to prevent an accumulation of dangerous gas. Storage batteries: general
  • 18. When the electrolyte is being prepared, the concentrated sulphuric acid should be added slowly to the water. If water is added to the acid, the heat generated may cause an explosion of steam, splattering acid over the person handling it. Storage batteries: lead acid
  • 19. The electrolyte in these batteries is alkaline but is similarly corrosive. It should not be allowed to come into contact with the skin or clothing, but in the case of an accident the affected parts should be washed with plenty of clean fresh water. Burns should be treated with boracic powder or a saturated solution of boracic powder. Eyes should be washed out thoroughly with water, followed immediately with a solution of boracic powder (at the rate of one teaspoonful to 1/2 litre or one pint of water). This solution should always be readily accessible when electrolyte is handled. Storage batteries: alkaline
  • 20. Chassis on extension runners should be firmly fixed, either by self-locking devices or by use of chocks, before any work is done. Where units are awkward or heavy for one person to handle easily, assistance should be sought (see Chapter 10, Manual handling). Strain, rupture or a slipped disc can result from a lone effort. Any chassis on the bench should be firmly wedged or otherwise secured to prevent it overbalancing or moving. Should a live chassis overbalance, no attempt should be made to grab it. Work on apparatus on extension runnersor on the bench
  • 21. Any precautions against exposure to dangerous levels of microwave radiation recommended by manufacturers should be strictly followed. Radar sets should not be operated with wave guides disconnected. Work should not be taken within the marked safety radius of a satellite terminal antenna unless its transmitter has been rendered inoperative. Servicing radio andassociated electronic equipment: general
  • 22. Where accumulators are used they should be disconnected at source; otherwise, precautions should be taken to prevent the short circuiting of the accumulator, with consequent risk of burns. Live chassis connected to one side of the mains are usually marked appropriately and should be handled with caution. Where the mains are AC and a transformer is interposed, the chassis is usually connected to the earth side of the supply, but this should be verified using an appropriate meter. Additional electrical hazards from radio equipment
  • 23. Valves being removed from equipment that has recently been operating should be grasped with a heat-resistant cloth; in the case of large valves (e.g. power amplifier, output valves and modulators, which reach a high temperature in operation), the cooling-down time should be allowed before they are removed. Severe burns can result if they touch bare skin. Valves and semi-conductor devices