2. MFG/PRO eB2.1
Latest version of MFG/PRO
Database prepared for Shared Services Domain module and Enhanced
Controls Module
New Security features, helping with Sarbanes-Oxley and Medical Part
11 compliance
Shared Services Domain module:
Running multiple legal business in one single database
Infrastructure for providing in the future cross-domain functionality
and Financial Shared Services functionality
Enhanced Controls module:
Enhanced Controls module consists of:
– Enhanced Audit Trails
– Electronic Signatures
MFG/PRO eB2.1 + Enhanced Controls: supports Medical (Part 11)
compliance
3. Security Enhancements in
MFG/PRO eB2.1
Enhanced Password Complexity & Ageing
Enhanced User Administration
Enhanced Intrusion Detection
4. Define maximum access
failures and admin
groups that receive
automatic email
notifications of security
violations
Define password
complexity and aging
parameters
6. Shared Services Domain Module
Functionality to run multiple Domains in a
single database
GL Consolidation for domains without import/export
Includes DataSync functionality to share Master Data
Includes EDI Ecommerce for EMT to support
EMT transactions between sites in MFG/PRO
eB2.1 databases
Single instance of EDI ECommerce and Q/Linq
serving all domains
Batch processing improvements across domain
7. What Does the Shared Services
Domain Solution Look Like?
Plant 1 Plant 2 Plant 3
ERP ERP ERP
Database Database Database
Plant 1 Plant 2 Plant 3
Logical Partition Logical Partition Logical Partition
by Domain by Domain by Domain
Single MFG/PRO eB2.1 Shared Services Domain Database
8. Domains, Entities and Sites
Database settings, such as users and infrastructure
Domain 1 Domain 2 Domain 3
HKD RMB TWD
Entity Entity Entity Entity
1 2 3 4
Site Site Site Site Site Site
1 2 3 4 5 6
14. GL Consolidation
During consolidation cross-reference records
are created, linking the source transaction to the consolidation record
Drill-down functions are available, allowing drill-down from consolidation
to detail records in other domains
15. Enhanced Audit Trail Functionality
Available for all QADDB tables
Designed to accommodate QADDB database changes
Supports multi-language capabilities with no
impact on language storage requirements
Supports single and double-byte languages
Supports the Progress and Oracle database
Can be incrementally configured as needs require
17. Audit Trail Steps
1. User updates data in an audited table
2. Database Trigger fires and the Audit Data is written to a staging
table in QADDB.
3. Audit Creation Process takes data from the staging table and
moves it to the current audit database (qadaud).
18. Assign tables to audit
groups for easy
administration
Select any QADDB table
you wish to audit
19. atexrp.p b+ 36.12.1 Audit Trail Report – Existing E-Records Date:
02/25/03
Page: 1 <company name> Time:
15:06:01
Table Name: pt_mstr Item Master
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
EXISTING ELECTRONIC RECORD
P Field Label- Name Field Value
, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
p Item Number- pt_part 10-10000
i BOM/Formula- pt_bom_code
i Description- pt_desc1
i Group- pt_group
OASIS(TM) COOLING SYSTEM
DISCRETE Current
i Item Type- pt_part_type CONFIG
i Model- pt_model
i MRP Required- pt_mrp yes Values
i Need PM MRP- pt_pm_mrp no
i oid_pt_mstr- oid_pt_mstr 200302250000000012.1234
i Prod Line- pt_prod_line 1000
n Status- pt_status AC
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
Event ID: 200302240000000005.1234567890 Date: 02/24/03 Time: 23:02:40 PST/PDT Event Type: MODIFY
User Name: Sally Smith User ID: ssm
P Field Label- Name Before Value After Value
Modify
i Description- pt_desc1
n Status- pt_status
OASIS(TM) COOLING SYSTEM - INACTIVE
IC
OASIS(TM) COOLING SYSTEM
AC
Event
, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
Event ID: 200301240000000001.1234567890 Date: 01/24/03 Time: 13:02:59 PST/PDT Event Type: CREATE
User Name: John Doe User ID: jdd
P Field Label- Name Before Value After Value
, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
p Item Number- pt_part 10-10001
i BOM/Formula- pt_bom_code
i Description- pt_desc1
Create
OASIS(TM) COOLING SYSTEM - INACTIVE
i Group- pt_group DISCRETE
i Item Type- pt_part_type
i Model- pt_model
CONFIG Event
i MRP Required- pt_mrp yes
i Need PM MRP- pt_pm_mrp no
i oid_pt_mstr- oid_pt_mstr 200302250000000012.1234
i Prod Line- pt_prod_line 1000
n Status- pt_status IC
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
20. Electronic Signatures
When an electronic record that requires a signature is
created or modified, a signature block is presented at the end
of the transaction
To apply an electronic signature, the user must successfully
enter an identification code and password
In addition to processing the transaction, MFG/PRO
establishes a signature event ID, captures “snapshots” of the
electronic record data, and stores this information in a
protected state together with name, date & time of execution
and the meaning of the signature
Medical: 21 CFR Part 11.1(c):
– “…the agency will consider the electronic signatures to be
equivalent to full handwritten signatures, initials, and other
general signings as required by agency regulations…”
21. E-Signatures – Our Solution
Menu Program Modifications
– Display latest e-signature (if any) before modifications
– Prompt for e-signature components after modifications
– If not valid, undo changes
– If valid, commit changes, store e-signature info and snapshot of
data
Report/Inquiry Modifications
– Display e-signature manifestation (if any) with e-record data
23. E-Signature Enabled Menu Options
Master Records Inventory Control
– 1.9.6.1 PCR/PCO Approval – 1.22.24 Compliance Control File
– 1.9.6.13 Detail Approval Maintenance – 3.1.1 Inventory Detail Maintenance
– 1.9.7.4 Incorporation Selection – 3.4.3 Transfer With Lot/Serial Change
– 1.9.7.5 Incorporation
– 3.24 Inventory Control File
– 1.9.7.13 Implementation
– 1.22.1 Lot Master Maintenance
– 3.1.2 Detail Maintenance by Item/Lot
Batch Record Execution:
– 19.13. Test Results Maintenance
Work Orders
– 3.4.4 Batch load Transfer With
– 17.1 Labor Feedback by Work Order
Lot/Serial Change
– 17.2 Labor Feedback by Employee
– 17.3 Labor Feedback by Work Center
– 17.4 Non-Productive Labor Feedback
– 17.5 Operation Complete Transaction
– 17.6 Operation Move Transaction
– 19.11 Quality Order Results Entry
24. What’s Available in MFG/PRO eB2.1?
Web User Interface (Desktop 2.7)
Financials
Distribution
Manufacturing
Pro/Plus
Customer Services
Supply Chain
25. Desktop 2.7
Process Maps
– Graphical Navigation
Easily deployed to clients
Search the entire menu system
HTML screens
– Familiar navigation and look
Multiple windows via detached screens
Very low network utilization
Simplified Screens
27. Financials eB2.1
A/R Dunning Level
General Ledger Daybook
Debit and Credit Separation
Correcting Posted GL Transactions: COA
– Adds “Correction of Accounting” transaction (negative
debits) capability
28. Financials eB2.1
Expanded account structure
Support one tax system (GTM)
General financial enhancements
– Create and report year-end adjustments
– Additional options for detail/summarization levels in AP and
AR - affects “summarized journal” option
– Maintain an audit trail of updates and deletions to unposted
GL transactions
Enhanced fixed assets
29. Financials eB2.1
Logistics Accounting
– Link cost of purchased items to logistic charges
– Match freight invoices from carriers to PO
Purchasing and Work Order Accounting
– Allocate purchasing variances and accruals by site, product
line and supplier type
Linked-Site Costing
Inter-company Accounting
Improved Financial Reporting
30. Improved Financial Reporting
Stock Journal
Unvouchered PO Receipts as of Date
GL Account Sheet Report
GL Statement of Account
Suppress Reopening a Closed Period
Invoice Numbering Report
Voucher Numbering Report
Apply AR payment distribution-line detail automatically
31. Distribution eB2.1
Global Shipping
Enterprise Material Transfer
Cumulative Ship Reset
Global Requisition System (GRS)
– Multiple line items per requisition
– Flexible approval process
– Build Purchase Order from Requisitions
32. Distribution eB2.1
Customer and Supplier Consignment Inventory
– Postpone invoicing/purchasing cycle until usage
ATP Enforcement
– Warning or error if due date conflicts with master schedule
Customer Reserved Locations
Multiple Customer Items on Customer Schedules
Purchase Order Enhancements
33. Manufacturing eB2.1
Product Change Control
Component Yield Calculation
Repetitive Schedule Approval
Work Order Enhancements
34. Work Order Enhancements
Work Order operation backflush
– Similar to repetitive manufacturing backflush
– Combines component issue, labor feedback and WO receipts in
one transaction
Operation scrap transaction
– Scrap material at operation
– Value scrap at operation cost
35. Manufacturing eB2.1
Kanban Transactions – Lean Manufacturing
– Inside facility or with suppliers, non-work order
Flow Scheduling Module – Lean Manufacturing
– Work order, repetitive, kanban or combination
Work Order Control by Site
Work Order Dates
Improved MRP/DRP Performance
36. QAD Lean Manufacturing
MFG/PRO eB2 QAD Lean
Service Pack 3 Manufacturing
Items,
SO BOMS, Flow
Engineering Distribution Scheduling
Sites,
Locations,
Routings, Flow
Demand Schedules
Work Order
Planning
Repetitive Kanban
(Pull Kanban
Inventory Kanban Events Visualization
Replenishment)
issues,
Production
Inventory MRP receipts,
PO release,
PO receipts,
Infrastr., MPS
Kanban
Menus, Other Sizing+
Security,
Q/LinQ
Kanban
Transactions
37. Kanban Features (1 of 2)
Model complex value streams
– Supermarkets: Inventory and WIP
– Multiple sources of supply: Supplier, Supermarket, Process
– FIFO processes
Card management: Create, Print, Re-Print
Kanban transactions
– Integrate with inventory transactions
– Time/quantity accumulators
– One-card/two-card systems
38. Kanban Features (2 of 2)
Lean Planning
– Takt time calculations
– Average demand and safety stock calculations
– EPEI calculations for each process
– Kanban workbench for supermarket,
kanban loop sizing
Level Loading and Flow Scheduling Support
– Based on Takt time
– Integrated schedules with flow schedules
39. Demo Value Stream Map
Customer
Orders
OXOX
Mold1 Trim Flow1 SHIP
FIF O
Stock WC1
2 shifts
FG1
8 hours
95% uptime
42. Pro/Plus eB2.1
Supplier Performance
A/R Self Billing
Supplier Shipping Schedule
WIP Lot Trace
Customer Sequence Schedules
Container and Line Charges
– Manage container and other charges by line item
Shipment Performance Reporting
43. Supplier Performance
• Flexible data collection methods-both automatic and manual.
• Optionally record any non-routine events or modify or add to
an existing event with the maintenance functions.
• Produce a supplier performance report card that rates your
suppliers based upon your rating criteria and the data
collected. The report card can be run for any selected time
period.
• Use your E-mail system to send your suppliers their
performance report card.
44. A/R Self Billing
• Automatically enter customer remittance information using
EDI Document Import (35.13).
• Automatically enter remittance information based on hard-
copy customer remittance advice.
• Manually enter remittance information into MFG/PRO using
Self-Bill Maintenance.
• Apply under or over-payment credit to accounts receivable
based on self-bill documents.
• Apply batch payments to invoices and memos referenced on
self-bills.
45. Supplier Shipping Schedule
Generate separate supplier planning and shipping schedule
Define shipment delivery time
46. WIP Lot Trace
Expands lot/serial tracing to work-in-process
Significantly improves full lot/serial traceability
Assign and track work-in-process lots throughout
manufacturing process including subcontractors
Supports Advanced Repetitive, Repetitive and Work
Order environments
Complete composition and where used traceability
47. Customer Sequence Schedules
Receive and load a sequence delivery schedule
Supported by EDI ECommerce and standard EDI
Sequence schedule may update required ship schedule
or be used for shipping only
Produce shipper/pack lists
– Sequence order, sequences per container
– Dock and Line Feed, break on max sequences
Maintain detailed picking records for all sequence
requirements
48. Customer Services eB2.1
Service Contract Enhancements
– Support complex contracts
– Expanded billing options
– Contract revenue can be posted accrued, cash or deferred
– Support for EMT in Material order
Project Realization Management (PRM)
49. Project Realization Management
Offered as a new module
Manage implementation projects at customer sites
Define project structure by various activities
Create budgets based on planned costs
Order project items from internal and external sources
Record items, labor, and expenses used and compare
actual costs to planned costs
Schedule customer invoicing over the life of the project
Monitor project progress, costs, revenue and margin
50. Supply Chain eB2.1
Enhanced Distribution Orders
– Optional PUSH inventory model
EDI Ecommerce
51. EDI Ecommerce
Simplified EDI implementation
Table-based design
Supports multiple trading partners and document types
Reduced need for ongoing EDI consultant support
EDI translator independence
Global solution
Supports EMT EDI functionality
52. EDI ECommerce & XML
Other HTTP/MOM
Transformation Applications Adaptor
Logic
Direct XML Messages
XM
L
XML
Communications S Exchange MFG/PRO
Load / Document Document Gateway
Package EDI Map N Transform Transfer
Unload •Master Processor
F •Master
•Detail •Detail
RAW*EDI
Map Mfg/Pro
Description Gateways
Turnaround
Mfg/Pro
EDI
QAD - world
Subsystem
