The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. Key components include the fuel system, cooling system, electrical system and their locations. Procedures for removing and replacing the engine are outlined.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses a Common Rail fuel system and electronically controlled internal exhaust gas recirculation to reduce emissions without exhaust aftertreatment. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. Component locations on the engine are also shown.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- Key components like the cylinder head, pistons, piston rings, and cylinder liners are described.
- Installation and removal procedures are provided for servicing components like the engine, cylinder head, pistons, and other parts.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of engine components and their locations.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of their features and construction.
- Component locations on the engine are also illustrated in diagrams showing things like the alternator, fuel pump, and other parts.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of their design and construction.
- Component locations on the engine are also illustrated in diagrams showing things like the alternator, fuel pump, and other parts.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses a Common Rail fuel system and electronically controlled internal exhaust gas recirculation to reduce emissions without exhaust aftertreatment. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. Component locations on the engine are also shown.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides images to identify components.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides images to identify components.
- Specifications like bore size, piston ring types, and cylinder head port locations are provided. Component materials and cooling systems are identified.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses a Common Rail fuel system and electronically controlled internal exhaust gas recirculation to reduce emissions without exhaust aftertreatment. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. Component locations on the engine are also shown.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- Key components like the cylinder head, pistons, piston rings, and cylinder liners are described.
- Installation and removal procedures are provided for servicing components like the engine, cylinder head, pistons, and other parts.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of engine components and their locations.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of their features and construction.
- Component locations on the engine are also illustrated in diagrams showing things like the alternator, fuel pump, and other parts.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of their design and construction.
- Component locations on the engine are also illustrated in diagrams showing things like the alternator, fuel pump, and other parts.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses a Common Rail fuel system and electronically controlled internal exhaust gas recirculation to reduce emissions without exhaust aftertreatment. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. Component locations on the engine are also shown.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides images to identify components.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides images to identify components.
- Specifications like bore size, piston ring types, and cylinder head port locations are provided. Component materials and cooling systems are identified.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, wiring, and other components to remove the engine. It then details reconnecting all hoses, wires, and mounting the engine for installation. Safety warnings are provided throughout regarding heavy lifting, high pressure fuel lines, and working on a hot engine. Diagrams illustrate each step of the removal and installation process.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, wiring, and other components to remove the engine. It then details reconnecting all hoses, wiring, and mounting the engine for installation. Key steps include using lifting tools to safely remove and place the engine, disconnecting the fuel lines and ensuring ports are plugged, and filling fluids like oil and coolant after installation is complete.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting bolts and using lifting tools to remove the engine. When installing, it describes connecting all hoses and electrical connections, installing mounting bolts and covers, and filling fluids like oil and coolant.
Volvo MW500 Wheeled Milling Equipment Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing an engine from a machine. It is a Deutz TCD 2012 L04 2V four-cylinder diesel engine. The steps include draining fluids, disconnecting fuel lines, electrical connections, hydraulic hoses, and removing mounting bolts. Safety precautions are noted. The engine weighs approximately 950 kg and is removed using hoist points on the engine and a crossmember.
Volvo MC110B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on removing an engine from a machine. It is a step-by-step process that includes draining fluids, disconnecting hoses and wiring, and removing mounting hardware. The engine is then lifted from the machine using an overhead hoist and placed on engine stands. Precautions are outlined to handle fluids safely and prevent damage to components during removal.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
Volvo MC80B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from various models including the MC80B, MC90B, and MC110B. It is a multi-step process that involves draining fluids, disconnecting hoses and electrical connections, removing mounting hardware, and then using an overhead lift to remove the engine. Safety precautions are provided regarding hot fluids and ensuring stable support of heavy engine components during removal.
Volvo MC70B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing an engine from a machine. It involves draining coolant and hydraulic fluid, disconnecting hoses and wiring, removing guards and covers, and then using a lifting tool to remove the engine by detaching it from the front and rear mounts. Hot fluids can cause burns, so protective equipment is advised, and fluids must be handled safely and disposed of properly. The process removes potential hazards to allow the engine to be lifted out for replacement or repair.
Volvo MC60B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing the engine from MC60B and MC70B models. It is a 34 step process that involves draining fluids, disconnecting hoses and electrical connections, and then lifting the engine out of the machine using an overhead hoist. Key steps include draining the coolant and transferring it to a storage container, disconnecting the radiator, air intake components, fuel lines, and exhaust system, and then using a lifting tool to remove the engine mounts and lift the engine free of the transmission shaft.
Volvo L330E Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides technical specifications and descriptions for various engine components of a Wheel Loader L330E, including:
- The engine has 6 cylinders with a displacement of 16.12 liters. It uses direct injection and is turbocharged.
- The cooling system uses two separate coolant pumps to cool different systems. Fan speed is controlled based on temperature sensors.
- The cylinder head has four valves per cylinder and guides/seats can be replaced. The injector is above the piston crown.
- The cylinder block is cast iron with wet replaceable liners. It has replaceable bearings and reinforced caps.
- Pistons are aluminum alloy with three rings each and piston cooling channels.
Volvo L330D Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on servicing an engine including:
1) Checking liquid levels, lamps, instruments, battery voltage and fuses as initial checks when troubleshooting engine issues.
2) Separately checking systems that are connected to identify faults.
3) Potential causes of poor engine power being issues in the engine, transmission, torque converter or brakes.
4) Detailed steps for checking the engine including oil, exhaust, air filter, sensors, fuel system and injectors.
Volvo L330C Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides specifications and descriptions for a TD164KAE engine used in a Loader L330C. It is a 6-cylinder turbocharged diesel engine with a displacement of 16.12 liters. It produces 366 kW of power at 1800 rpm and 2330 Nm of torque at 1000 rpm. Each cylinder has its own cast iron cylinder head with replaceable guides and valves. There are four valves per cylinder. The injector is positioned vertically above the piston in a copper sleeve cooled by engine coolant.
The document provides information on an engine used in a Loader L330C, including:
1. The engine is a 6-cylinder, direct-injection diesel with turbocharging and charge air cooling.
2. The cylinder bore is 144mm and stroke is 165mm, giving a displacement of 16.12 liters.
3. Specifications like output and torque curves are provided.
Volvo L250G Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220G Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It outlines disconnecting electrical and fluid connections like coolant, oil, transmission oil, and removing components attached to the engine like hoses, pipes, filters. Safety precautions are mentioned for draining fluids and disabling the fire suppression system before removal. Tools required include lifting equipment and drain hoses. The process also refers to other documents for additional details.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides instructions for removing an engine from a machine. It describes draining the coolant and oils, disconnecting hoses and electrical connections, removing protective panels and partitions, and using slings and a lifting tool to remove the engine. Key steps include draining the cooling and hydraulic systems, disconnecting fuel lines and sensors, loosening the alternator belt, and removing mounting bolts before lifting out the heavy engine. Safety warnings are provided to avoid burns when draining hot coolant and not to disconnect air conditioning lines.
Volvo L220D Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
The document provides information about the cooling system, Pump 3 which controls the cooling fan, and procedures for checking the cooling fan speed and Pump 3 pressure settings on a loader. Key details include:
- The cooling system integrates cooling for the engine, transmission, hydraulics, and optional axle cooling.
- Pump 3 controls the variable speed cooling fan and brake pressure. Its pressure can be checked and adjusted.
- Checks involve connecting gauges and monitors, running the engine at idle and full throttle to read fan speeds and pressures.
- Proper fan speeds are 400-1600 RPM depending on temperature, and Pump 3 pressure should be 1.95-3.0 MPa.
Volvo L180G Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for changing a non-programmed E-ECU (Engine Control Unit) with MID 128 on a machine. The steps include:
1. Placing the machine in service position 1 and connecting the VCADS Pro programming tool.
2. Turning off the voltage with the battery disconnector.
3. Removing the engine cover and crankcase ventilation pipe.
4. Disconnecting connectors and cables from the old E-ECU and installing the new E-ECU.
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The document provides information on removing an engine from a machine. It is a step-by-step process that includes draining fluids, disconnecting hoses and wiring, and removing mounting hardware. The engine is then lifted from the machine using an overhead hoist and placed on engine stands. Precautions are outlined to handle fluids safely and prevent damage to components during removal.
Volvo MC90B Skid Steer Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It describes draining the coolant and hydraulic oil, disconnecting hoses and wiring, and removing mounting hardware. Special tools are required to lift and support the engine during removal. Safety precautions are outlined regarding hot fluids, lifting equipment, and potential gas leakage when working on air conditioning components.
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The document provides technical specifications and descriptions for various engine components of a Wheel Loader L330E, including:
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This document provides instructions for removing an engine from a machine. It outlines disconnecting electrical and fluid connections like coolant, oil, transmission oil, and removing components attached to the engine like hoses, pipes, filters. Safety precautions are mentioned for draining fluids and disabling the fire suppression system before removal. Tools required include lifting equipment and drain hoses. The process also refers to other documents for additional details.
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The document provides instructions for removing an engine from a machine. It describes draining the coolant and oils, disconnecting hoses and electrical connections, removing protective panels and partitions, and using slings and a lifting tool to remove the engine. Key steps include draining the cooling and hydraulic systems, disconnecting fuel lines and sensors, loosening the alternator belt, and removing mounting bolts before lifting out the heavy engine. Safety warnings are provided to avoid burns when draining hot coolant and not to disconnect air conditioning lines.
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This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, wires, and sensors. Tools needed for the job include a lifting tool, slings, lifting eyes, nuts, and a ratchet block. Safety precautions are mentioned, like placing the machine in service position and turning off the main power.
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Ever been troubled by the blinking sign and didn’t know what to do?
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Understanding Catalytic Converter Theft:
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Volvo EW210C Wheeled Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Engine, description
D6E - tier 3 compliant
The D6E configuration is a four stroke, straight six cylinder, turbocharged, direct injected diesel engine with charge air
cooling and wet, replaceable cylinder liners.
The D6E engine uses a Common Rail Fuel System controlled by the engine electronic control (E-ECU) software.
Electronically controlled IEGR (Internal Exhaust Gas Recirculation) reduces NO formation and lowers emissions without the
need for exhaust after treatment. Volvo's latest engine management system, E-ECU is used to control all engine electronic
functions.
The cylinders are numbered consecutively beginning at the flywheel end. Engine rotational direction is counterclockwise as
seen from the flywheel end.
Figure 1
Engine, D6E
2. Service Information
Document Title: Function Group: Information Type: Date:
Engine, identification 200 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Engine, identification
Identification plate
The engine model, serial number and performance data are stamped on an identification plate which is attached on the
cylinder head cover. The engine model designation and serial number must be indicated when ordering spare parts.
Figure 1
Engine identification, D6E
3. Service Information
Document Title: Function Group: Information Type: Date:
Component locations 200 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Component locations
Component position, engine D6E. The following figures show the position of a number of components on engine D6E.
Figure 1
Component locations, front side
1 Engine oil filler 11 Oil dipstick
2 Air inlet 12 Power take off
3 Transport eye 13 Engine oil filter
4 Alternator 14 Connection to E-ECU
5 Fuel feed pump 15 Fuel filter
6 V-rib belt drive on crankshaft 16 Crankcase bleeding valve
7 V-rib belt 17 High pressure fuel pump
8 Automatic belt tensioner 18 Common rail
9 Coolant pump 19 Injector
10 Engine oil cooler
4. Figure 2
Component locations, flywheel side
21 Crankcase bleeding valve 28 Turbocharger
22 Charge air manifold 29 Coolant inlet
23 Flywheel housing 30 Air outlet (to charge air cooler)
24 Drain plug 31 Coolant outlet
25 Oil pan 32 Air inlet (from charge air cooler)
26 Starter motor 33 Exhaust manifold
27 Oil return line from turbocharger 34 Cylinder rocker arm cover
5. Service Information
Document Title: Function Group: Information Type: Date:
Engine, replacing 210 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Engine, replacing
Op nbr 210-076
9998547 Lifting tool
WARNING
Risk of burns - stop the diesel engine and allow it to cool down before starting any work.
WARNING
Hot oil and hot engine coolant can cause severe burns!
WARNING
The parts are heavy. Take appropriate safety cautions when handling them.
1. Engine removal
Park the machine in service position B, see .
091 Service positions
2. Remove the counterweight, see .
716 Counterweight, removing
3. Remove engine hood (1).
Figure 1
Rear side frame, removal
4. Remove silencer hood (2).
5. Remove silencer undercover (3).
6. Remove right side door frame with door (4).
7. Remove rear side frame (5).
6. 8. Drain the hydraulic oil, see .
173 Hydraulic system, changing oil
9. Drain the engine coolant, see .
173 Coolant, change
10. Remove the coolant expansion tank, see .
261 Expansion tank, replacing
11. Disconnect charge air hoses (2 and 3), coolant hoses (4 and 6) and air inlet hose (5) from cooling unit (1) side.
Figure 2
Cooling unit, disconnetion
12. NOTICE
Refrigerant under pressure. Do not disconnect any hoses or connections on the air conditioning, thereby
involuntary releasing refrigerant.
Loosen belt tension adjusting nuts (2 and 3) and screw (1).
Figure 3
Air conditioner compressor
13. Remove air conditioner compressor belt (5).
14. Undo screws (6 and 7), and disconnect air conditioner compressor (4) from the engine.
15. Unplug connector (1) for E-ECU and wire harness connector (5).
7. Figure 4
Engine connections
16. Disconnect hydraulic hoses (2 and 3) from the cooling fan pump. Plug open connections.
17. Disconnect coolant hose (4) from the engine oil cooler. Plug open connections.
18. Disconnect fuel supply line (1) and return line (2). Plug open connections.
Figure 5
Fuel line connections
19. Disconnect wire harness connectors (3 and 4).
20. Disconnect air preheating cable (1), starter motor cable (2) and ground cable (3) from the engine.
Figure 6
8. Engine wire harness
21. Disconnect wire harness connector (1) and hydraulic hoses (2, 3, 4, 7, 8 and 9) from the hydraulic pump. Plug open
connections.
Figure 7
Pump connections
22. Loosen screws (5), and attach engine oil filter (6) to the hydraulic pump.
23. Remove the engine mounting screws, see .
218 Engine mounting
24. Connect the lifting device 9998547 to the engine lifting eyes. Adjust the lifting device to the correct angle.
Take up the slack in the lifting device.
Figure 8
Engine, removal
WARNING
The parts are heavy. Take appropriate safety cautions when handling them.
25. Lift away the engine from the machine, and put it onto a suitable workbench.
Weight approx. 600 kg (1323 lbs).
26. Engine installation
Move charge air hoses (1 and 2), coolant hoses (7 and 8) and air inlet hose (6) to new engine.
9. Figure 9
Engine components moving
27. Remove silencer including the turbocharger flexible tune and the silencer bracket from the old engine. see
, .
252 Silencer, replacing 252 Exhaust pipe, flexible tube, replacing
28. Move hydraulic pump (4) including the pump coupling to new engine, see ,
913 Pump, removal
, , .
913 Pump, installation 442 Pump coupling, removing 442 Pump coupling, installing
29. Move engine mounting brackets (5) at 4 places to new engine, see .
218 Engine mounting
30. Move cooling fan pump (1) to new engine, see , .
911 Cooling fan pump, removal 911 Cooling fan pump, installation
Figure 10
Cooling fan pump, moving
31. Move engine oil filter connection (2) to new engine.
32. Connect the lifting device 9998547 to the engine lifting eyes. Adjust the lifting device to the correct angle.
Take up the slack in the lifting device.
10. Figure 11
Engine, installation
WARNING
The parts are heavy. Take appropriate safety cautions when handling them.
33. Put the engine onto the machine carefully.
Weight approx. 600 kg (1323 lbs).
34. Tighten the engine mounting screws, see .
218 Engine mounting
35. Connect wire harness connector (1) and hydraulic hoses (2, 3, 4, 7, 8 and 9) to the hydraulic pump, see
.
913 Pump, installation
Figure 12
Pump connections
36. Install engine oil filter (6) to the hydraulic tank.
37. Plug in connector (1) for E-ECU and wire harness connector (5).
11. Figure 13
Engine connections
38. Connect hydraulic hoses (2 and 3) to the cooling fan pump, see .
911 Cooling fan pump, installation
39. Connect coolant hose (4) to the engine oil cooler.
40. Connect fuel supply line (1) and return line (2).
Figure 14
Fuel line connections
41. Connect wire harness connectors (3 and 4).
42. Connect air preheating cable (1), starter motor cable (2) and ground cable (3) to the engine.
Figure 15
12. Engine wire harness
43. Install the air conditioner compressor including the belt, see .
874 Compressor, replacing incl draining and filling
44. Connect charge air hoses (2 and 3), coolant hoses (4 and 6) and air inlet hose (5) to cooling unit (1) side.
Figure 16
Cooling unit connections
45. Install rear side frame (5).
Figure 17
Rear side frame, installation
46. Install right side door frame with door (4).
47. Install silencer undercover (3).
48. Install silencer hood (2).
49. Install engine hood (1).
50. Install the coolant expansion tank and fill the coolant, see .
261 Expansion tank, replacing
51. Fill the hydraulic oil, see .
173 Hydraulic system, changing oil
52. Fill the engine oil, see .
173 Engine, oil and filter, change.
53. Bleed the fuel system, see .
233 Fuel system, bleeding
WARNING
13. The parts are heavy. Take appropriate safety cautions when handling them.
54. Install the counterweight, see .
716 Counterweight, removing
55. Check the engine operation.
14. Service Information
Document Title: Function Group: Information Type: Date:
Cylinder head, description 211 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Cylinder head, description
The cylinder head is made of grey cast iron and is common for all cylinders. The induction air enters vertically (A) and the
exhausts leave horizontally (B). Inlets and exhaust outlets are located on the same side of the cylinder block. Inlet and
exhaust valve size is increased to optimize the gas exchange and combustion process. Valve guides are replaceable. Coolant
flow in the cylinder head is modified to accommodate an outlet controlled cooling system.
On order for the engine to fulfill governing emission standards, there are 3 cylinder head gaskets of different thicknesses
between the cylinder head and the piston.
Figure 1
15. Service Information
Document Title: Function Group: Information Type: Date:
Cylinder head gasket,
description
211 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Cylinder head gasket, description
The cylinder head gasket is a multi layered gasket with 1, 2 or 3 identification holes to indicate three different thicknesses
available. Selection of the proper thickness of gasket is determined by the measurement of piston projection above the
cylinder block sealing surface. Recalibration for the correct gasket thickness would be required if new pistons or a new
cylinder block were installed.
Figure 1
1. Cylinder head gasket, marking
16. Service Information
Document Title: Function Group: Information Type: Date:
Cylinder, description 213 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Cylinder, description
Figure 1
Cylinder liner
1 Cylinder liner
2 Crankcase
3 Liner projection: 0.07 - 0.12 mm
D6E engine with a bore about 98 mm (3.86 in) is provided with dry, plateau-honed slip-fit cylinder liners. In case of damage,
the cylinders of the D6E series are repaired by replacing the slip-fit liners.
17. Service Information
Document Title: Function Group: Information Type: Date:
Pistons, description 213 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Pistons, description
D6E Engine
The pistons are made of special alloy aluminium. The piston's combustion compartment has a somewhat off-center
(eccentric) position in relation to the piston pin.
The pistons are provided with 3 piston rings. The first ring has a ring carrier made of cast iron.
The piston is cooled with oil sprayed up on the inside of the piston top.
The piston cooling nozzles are made of plastic and are mounted in the cylinder head by the main bearing positions.
The first piston ring has an asymmetric cross-section area (A). The cross-section area for piston ring number two
(compression ring) is tapered. When installing the piston rings, the marking TOP by the opening in the rings must face up.
The third ring is an oil ring with bevelled edge.
Figure 1
18. Suggest:
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Please download this document
first, and then click the above link
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19. Service Information
Document Title: Function Group: Information Type: Date:
Piston rings, description 213 Service Information 2014/7/17
Profile:
EXC, EW210C [GB]
Piston rings, description
Each piston is equipped with two compression rings and one oil ring. The uppermost compression ring is of the "Keystone"
type (dual trapezoid-formed cross section). Compressions rings should be placed with the text facing upwards.
The oil ring is equipped with two scraping edges, which are pressed against the cylinder wall using the spring tension in the
ring and an expander spring placed on the inside of the ring. The oil ring can be placed on either side but should be placed
with expander spring and oil ring openings 180° from one another.
Figure 1