This document provides information about engines D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation. The document discusses engine identification, automatic engine shutdown, engine protection functions, warning lights, torque limitation, forced idle, engine shutdown, and speed limits. It also lists relevant diagnostic codes and available VCADS Pro operations for testing components and exhaust aftertreatment systems.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdftepu22753653
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' components and systems, including cylinders, valves, camshaft, turbocharger, fuel system, cooling system, and engine identification plates. It also discusses the engine control unit's protection functions, parameters, and diagnostic codes.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfdai20nao
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' configurations, components, identification plates, and protection systems. The engines are straight six-cylinder and four-stroke with mechanically actuated electronically controlled unit injectors. They have identification plates providing serial numbers and part numbers stamped on the engine block and decals on the valve cover and ECU. The engines have protection systems that monitor parameters and can activate warnings, limit torque, force idle, or shut down the engine if levels reach dangerous points.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdflunrizan628
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' configurations, components, identification plates, and protection systems. The engines are straight six-cylinder and four-stroke with mechanically actuated electronically controlled unit injectors. They have identification plates providing serial numbers and part numbers stamped on the engine block and decals on the valve cover and ECU. The engines have protection systems that monitor parameters and can activate warnings, limit torque, force idle, or shut down the engine if levels reach dangerous points.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfrou774513po
The document provides a description of engines D11H, D13H, and D16H. It summarizes that they are straight six-cylinder diesel engines equipped with a single variable geometry turbocharger and external exhaust gas recirculation. It also describes the engine identification process, automatic engine shutdown function, and engine protection systems, which can take actions like limiting speed or torque if critical parameters like temperature exceed safe levels.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' components and systems, including cylinders, valves, camshaft, turbocharger, fuel system, cooling system, and engine identification plates. It also discusses the engine control unit's protection functions, parameters, and diagnostic codes.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke engines equipped with turbochargers and other features. It also discusses engine identification plates, protection functions, parameters, and diagnostic information.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfmanchao854
The document provides a description of engines D11F, D13F, and D16F. It summarizes that they are straight six-cylinder diesel engines with turbochargers and charge-air cooling. It also describes the cylinder head and camshaft design. The document then provides details on engine identification, protection functions, and parameters.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' components and systems, including cylinders, valves, camshaft, turbocharger, fuel system, cooling system, and engine identification plates. It also discusses the engine control unit's protection functions, parameters, and diagnostic codes.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdftepu22753653
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' components and systems, including cylinders, valves, camshaft, turbocharger, fuel system, cooling system, and engine identification plates. It also discusses the engine control unit's protection functions, parameters, and diagnostic codes.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfdai20nao
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' configurations, components, identification plates, and protection systems. The engines are straight six-cylinder and four-stroke with mechanically actuated electronically controlled unit injectors. They have identification plates providing serial numbers and part numbers stamped on the engine block and decals on the valve cover and ECU. The engines have protection systems that monitor parameters and can activate warnings, limit torque, force idle, or shut down the engine if levels reach dangerous points.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdflunrizan628
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' configurations, components, identification plates, and protection systems. The engines are straight six-cylinder and four-stroke with mechanically actuated electronically controlled unit injectors. They have identification plates providing serial numbers and part numbers stamped on the engine block and decals on the valve cover and ECU. The engines have protection systems that monitor parameters and can activate warnings, limit torque, force idle, or shut down the engine if levels reach dangerous points.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfrou774513po
The document provides a description of engines D11H, D13H, and D16H. It summarizes that they are straight six-cylinder diesel engines equipped with a single variable geometry turbocharger and external exhaust gas recirculation. It also describes the engine identification process, automatic engine shutdown function, and engine protection systems, which can take actions like limiting speed or torque if critical parameters like temperature exceed safe levels.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' components and systems, including cylinders, valves, camshaft, turbocharger, fuel system, cooling system, and engine identification plates. It also discusses the engine control unit's protection functions, parameters, and diagnostic codes.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke engines equipped with turbochargers and other features. It also discusses engine identification plates, protection functions, parameters, and diagnostic information.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdfmanchao854
The document provides a description of engines D11F, D13F, and D16F. It summarizes that they are straight six-cylinder diesel engines with turbochargers and charge-air cooling. It also describes the cylinder head and camshaft design. The document then provides details on engine identification, protection functions, and parameters.
Volvo A25F Articulated Dump Truck Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on Volvo diesel engines D11F, D13F, D16F, D11H, D13H, and D16H. It describes the engines' components and systems, including cylinders, valves, camshaft, turbocharger, fuel system, cooling system, and engine identification plates. It also discusses the engine control unit's protection functions, parameters, and diagnostic codes.
Volvo L120G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for performing a compression test on an engine. It lists the required tools and outlines the steps to prepare the engine, which include removing components like the inlet pipe, exhaust pipe, diesel particulate filter, air cleaner, crankcase ventilation, and valve cover. The procedure notes to maintain cleanliness when working on the fuel system and plug all pipes and hoses when removing them.
Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing the engine on a Volvo machine. It outlines the steps to drain fluids, disconnect cables, and remove parts to access the engine. These include draining the engine oil, transmission oil, and hydraulic oil, disconnecting power and suppression cables, and removing fender panels and mudguards. Lifting tools such as slings and eyes are listed to lift the engine out once preparatory steps are complete.
Volvo L120E Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information about removing a six-cylinder turbocharged diesel engine from a vehicle. It lists 24 steps for removal, including draining fluids, disconnecting electrical connections and hoses, removing covers and panels, and detaching mounting brackets. Lifting eyes and slings are used to lift the engine, which weighs approximately 760 kg. Photos illustrate some of the removal points, such as drain plugs, hoses, sensors, and mounting hardware.
Volvo L120C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
- The document provides service information for engines and components, including specifications, maintenance procedures, and part numbers.
- It details that the L90C and L120C models are equipped with six-cylinder turbocharged diesel engines, the TD63KBE and TD73KDE respectively.
- The document includes specifications for engine type, output, torque, dimensions, oil capacities, tightening torques, weights and valve clearance settings.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information on an engine and its components:
1) It describes the D8H engine, which is a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 interim emissions standards. It has a common rail fuel system and exhaust aftertreatment system.
2) It lists the engine's components and their locations, and provides diagrams of the component layout.
3) It describes the engine identification process and protection systems, which can limit engine speed/torque or shut it down if critical parameters are exceeded.
Volvo L110F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on removing the engine from a machine. It lists the necessary tools and parts, and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after these preparatory tasks are completed.
Volvo L90G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L90G engine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling components. Torque specifications are provided for reinstalling the oil pipe.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- The engine has various electronic functions to monitor components and reduce power or shut off the engine if critical issues arise to prevent damage.
Volvo L90D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines, including:
- The L90D is equipped with a TD63KBE engine and the L120D with a TD73KDE engine.
- Both engines are 6-cylinder 4-stroke turbocharged diesel engines with intercoolers.
- The engines have wet cylinder liners and separate cylinder heads covering 3 cylinders each.
- Lubrication is provided by a force-feed system and the turbocharger supplies pressurized air.
Volvo L90COR L90C OR Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for engines used in L90C and L120C machines, including:
- The L90C is equipped with a TD63KBE engine and the L120C with a TD73KDE engine, both are six-cylinder turbocharged diesel engines.
- Instructions are provided for installing and removing the engine, including lifting points, disconnecting hoses and electrical connections, and draining fluids.
- Specifications include engine details, tightening torques, weights, capacities, and valve clearance specifications.
- A procedure is outlined for adjusting the valves, which involves removing the valve covers and rotating the crankshaft to bring each valve to the adjustment position.
Volvo L90C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines used in Volvo machines. It details that the L90C and L120C models are equipped with six-cylinder TD63KBE and TD73KDE diesel engines respectively. Both engines are turbocharged and low-emission. The document also provides engine specifications such as displacement, power output, torque values, valve adjustment procedures and more.
Volvo L70G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L70G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling any removed components. Tests are recommended after replacement to check proper functioning of the new sensors.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling to reduce emissions.
- The engine has software protections that monitor components, warn the operator, and limit engine speed/torque if issues arise to prevent damage.
- It also describes functions like increased engine speed mode and automatic engine shutdown that are controlled by the software.
Volvo L70D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. Key steps for removal include draining fluids, disconnecting electrical and hydraulic connections, removing accessories attached to the engine like the air cleaner and hood, and lifting the engine out once detached from the frame using a jack and lifting device. Installation involves reversing these steps, making all relevant connections to reattach the engine, and refilling fluids before testing operation. Precautions are outlined to avoid damage to components like the air conditioning system during removal and installation work.
Volvo L60G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L60G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The summary removes non-essential details and focuses on the key steps and purpose of the document.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, with stamped markings to set timing.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place like the electrical connections, fuel lines, exhaust and mounting the engine brackets. Special attention is required when handling heavy components.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety precautions are noted including the risk of crushing injuries when handling heavy components.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Volvo L120G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for performing a compression test on an engine. It lists the required tools and outlines the steps to prepare the engine, which include removing components like the inlet pipe, exhaust pipe, diesel particulate filter, air cleaner, crankcase ventilation, and valve cover. The procedure notes to maintain cleanliness when working on the fuel system and plug all pipes and hoses when removing them.
Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing the engine on a Volvo machine. It outlines the steps to drain fluids, disconnect cables, and remove parts to access the engine. These include draining the engine oil, transmission oil, and hydraulic oil, disconnecting power and suppression cables, and removing fender panels and mudguards. Lifting tools such as slings and eyes are listed to lift the engine out once preparatory steps are complete.
Volvo L120E Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information about removing a six-cylinder turbocharged diesel engine from a vehicle. It lists 24 steps for removal, including draining fluids, disconnecting electrical connections and hoses, removing covers and panels, and detaching mounting brackets. Lifting eyes and slings are used to lift the engine, which weighs approximately 760 kg. Photos illustrate some of the removal points, such as drain plugs, hoses, sensors, and mounting hardware.
Volvo L120C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
- The document provides service information for engines and components, including specifications, maintenance procedures, and part numbers.
- It details that the L90C and L120C models are equipped with six-cylinder turbocharged diesel engines, the TD63KBE and TD73KDE respectively.
- The document includes specifications for engine type, output, torque, dimensions, oil capacities, tightening torques, weights and valve clearance settings.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information on an engine and its components:
1) It describes the D8H engine, which is a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 interim emissions standards. It has a common rail fuel system and exhaust aftertreatment system.
2) It lists the engine's components and their locations, and provides diagrams of the component layout.
3) It describes the engine identification process and protection systems, which can limit engine speed/torque or shut it down if critical parameters are exceeded.
Volvo L110F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on removing the engine from a machine. It lists the necessary tools and parts, and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after these preparatory tasks are completed.
Volvo L90G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L90G engine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling components. Torque specifications are provided for reinstalling the oil pipe.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- The engine has various electronic functions to monitor components and reduce power or shut off the engine if critical issues arise to prevent damage.
Volvo L90D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines, including:
- The L90D is equipped with a TD63KBE engine and the L120D with a TD73KDE engine.
- Both engines are 6-cylinder 4-stroke turbocharged diesel engines with intercoolers.
- The engines have wet cylinder liners and separate cylinder heads covering 3 cylinders each.
- Lubrication is provided by a force-feed system and the turbocharger supplies pressurized air.
Volvo L90COR L90C OR Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for engines used in L90C and L120C machines, including:
- The L90C is equipped with a TD63KBE engine and the L120C with a TD73KDE engine, both are six-cylinder turbocharged diesel engines.
- Instructions are provided for installing and removing the engine, including lifting points, disconnecting hoses and electrical connections, and draining fluids.
- Specifications include engine details, tightening torques, weights, capacities, and valve clearance specifications.
- A procedure is outlined for adjusting the valves, which involves removing the valve covers and rotating the crankshaft to bring each valve to the adjustment position.
Volvo L90C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines used in Volvo machines. It details that the L90C and L120C models are equipped with six-cylinder TD63KBE and TD73KDE diesel engines respectively. Both engines are turbocharged and low-emission. The document also provides engine specifications such as displacement, power output, torque values, valve adjustment procedures and more.
Volvo L70G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L70G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling any removed components. Tests are recommended after replacement to check proper functioning of the new sensors.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling to reduce emissions.
- The engine has software protections that monitor components, warn the operator, and limit engine speed/torque if issues arise to prevent damage.
- It also describes functions like increased engine speed mode and automatic engine shutdown that are controlled by the software.
Volvo L70D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. Key steps for removal include draining fluids, disconnecting electrical and hydraulic connections, removing accessories attached to the engine like the air cleaner and hood, and lifting the engine out once detached from the frame using a jack and lifting device. Installation involves reversing these steps, making all relevant connections to reattach the engine, and refilling fluids before testing operation. Precautions are outlined to avoid damage to components like the air conditioning system during removal and installation work.
Volvo L60G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L60G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The summary removes non-essential details and focuses on the key steps and purpose of the document.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, with stamped markings to set timing.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place like the electrical connections, fuel lines, exhaust and mounting the engine brackets. Special attention is required when handling heavy components.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety precautions are noted including the risk of crushing injuries when handling heavy components.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at Multifamily Properties by Kevin Donnelly
Volvo EC380D NL EC380DNL Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
Engine, description
Engines D11H, D13H, and D16H are straight six-cylinder, four-stroke, direct-injected diesel engines. They are equipped with
a single variable geometry turbocharger (VGT) and feature cooled external exhaust gas recirculation (EGR). They have
charge-air cooling with mechanically actuated electronically controlled unit injectors, controlled by the EMS-system.
The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft. Rear-mounted
timing gear results in a shorter engine and lighter drivetrain installation. The engine brake for articulated haulers, VEB7, does
not have the additional Exhaust Pressure Governor, EPG. Sufficient exhaust back-pressure will be controlled via the VGT.
For more information, see:
220 Lubrication system, description
230 Fuel system, description
250 Inlet and exhaust system, description
254 Exhaust Aftertreatment System, description
255 Turbocharger, description
260 Cooling system, description
293 Exhaust Gas Recirculation (EGR), description
For Articulated Haulers:
253 Auxiliary brake (engine braking), description
The cylinders are numbered in sequence, starting farthest from the flywheel. Ignition order: 1-5-3-6-2-4. The engine's
rotational direction is counter-clockwise, seen from the flywheel.
Engine identification
2. Figure 1
Identification plates, D13H
Identification plate 1
A label located on the valve cover showing the engine's component ID-number, serial number, manufacturing site, engine
part number, and engine build date, as well as their bar codes. Manufacturing sites:
A = Skövde, Sweden
E = Curitiba, Brazil
F = Flen, Sweden
L = Lyon, France
Identification plate 2
The engine's serial number, part number, and manufacturing site are stamped into the engine's cylinder block.
Identification plate 3
The hardware component number of the Engine Control Unit (ECU) is located on a label on the back of the ECU.
Identification plate 4
The certification label is located on the valve cover as well as the machine's frame.
Automatic Engine Shutdown
This is a function used to automatically shut down the engine after idling for a certain time. The operator is informed and
has the opportunity to cancel the function within one minute, either by increasing the engine speed, shifting gear, or by
activating the hand throttle.
Engine protection
The ECU contains functionality designed to protect the engine from damage during extreme operating conditions or from
further damage when an essential engine component fails. There are several proactive functions, and different applications
have different functions activated. The ones that can be activated are:
High coolant temperature
3.
High intake manifold air pressure
High intake manifold air temperature
High oil temperature
Low oil pressure
Low coolant level
High temperature of cooled EGR exhausts after the EGR-cooler
High crankcase pressure
Variable Geometry Turbo valve and position error
High temperature of Smart Remote Actuator
High compressor charge-air temperature (calculated)
High soot load
High differential pressure across Diesel Particulate Filter (DPF)
High exhaust temperature
High ECU temperature
High DPF temperature
Various protective actions such as warning lights, engine torque reduction, engine speed limitation, and vehicle speed
limitation may be taken when the above functions reach dangerous levels that may damage the engine. In order to always
allow the operator to move a machine away from an unsafe situation, there is a delay of at least 30 seconds before the
protective actions (such as forced idle and forced shutdown) are activated after a Key-ON. If the engine has been forced to
shutdown or forced to idle due to an active engine protection function, the operator can obtain a 30 second delay by
powering down the EMS with a Key-OFF for 7 seconds and then a Key-ON (the EMS is powered down by the Vehicle-ECU
(V-ECU) after the ignition key has been in its OFF position for approx. 7 seconds). In addition to the above protective
functions, other software functions could request engine protection, such as:
High Altitude (ensures that high compressor charge-air temperature is never reached)
Turbo OverSpeed
Low Coolant Temp
Crank Sensor Failure
Gear Ratio
Regeneration
Warning lights
There are two levels for warning lights, an amber caution light and a red stop light.
The amber light indicates a warning situation
The red light indicates that the vehicle must be stopped.
Engine torque limitation
The engine torque can be limited by the engine protection function. Engine torque limitation is active until the parameter
has reached a safe level or until the EMS is powered down.
Forced Idle
The engine can be forced to idle speed by the engine protection function. Forced idle is active until conditions triggering the
problem are back within normal working range or the EMS is powered down.
Engine Shutdown
The engine can be forced to shut down after conditions have reached levels that may cause engine failure and the machine
speed is below a specified value.
Machine Speed and Engine Speed Limits
The engine protection function can limit the speed of the vehicle and/or the engine's rpm.
Levels of engine protection
Available proactive functions depend not only on the application but also on what level of protection has been activated for
the specific machine. Two levels of engine protection are offered, the standard level is Basic protection and the optional level
Extended protection. The general difference between basic and extended engine protection is that no active actions such as
forced idle and forced shutdown will be taken in basic engine protection (with the exception of crankcase pressure that can
cause shutdown in either setup). Warnings will be given to the operator regardless of engine protection level.
Parameters
(FAU) Automatic engine shut off
(FAV) Automatic engine shut off, time
4.
(JVL) Injector cylinder 1, calibration E3 Glitch Trim
(JVM) Injector cylinder 2, calibration E3 Glitch Trim
(JVN) Injector cylinder 3, calibration E3 Glitch Trim
(JVO) Injector cylinder 4, calibration E3 Glitch Trim
(JVP) Injector cylinder 5, calibration E3 Glitch Trim
(JVQ) Injector cylinder 6, calibration E3 Glitch Trim
(YA) Idle speed, setting
Supplementary information
200 Component locations
Function check
17030-3 Parameter, programming
Diagnostics
Detailed information about the following relevant warnings and error codes is available under the diagnostics tab.
Component Control unit Message ID
EF2112 (ART)
PID404 (EXC, WLO)
MID128 PID404
EF2117 (ART)
PPID55 (WLO, EXC)
MID128 PPID55
EF2127 (ART)
PPID89 (EXC, WLO)
MID128 PPID89
EF2515 (ART)
PSID28 (WLO, EXC)
MID128 PSID28
EF2525 (ART)
PID173 (EXC)
SE2510 (WLO)
MID128 PID173
SE2202
FX1006 (WLO)
MID128 PID175
SE2507
FX1007 (WLO)
MID128 PID105
MO2501 MID128 SID27
PPID326 (WLO, EXC) MID128 PPID326
SE2203 MID128 PID100
SE2509 MID128 PID153
SE2516 MID128 PID412
SE2519 MID128 PID81
SE2603 MID128 PID111
SE2606 MID128 PID110
5. Service Information
Document Title: Function Group: Information Type: Date:
VCADS Pro, Operations 200 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
VCADS Pro, Operations
The following VCADS Pro operations are available for function group 2. Operations used when changing or working on
components are mandatory.
Tests
Operation Application
20046-3 Read out engine information The operation is used to read out the engine emission and engine
certificate information when requested by the customer or other
interested parties.
21006-3 Cylinder compression, test Used when there is a suspicion of fault and/or at abnormal values/
readings.
This test indicates if there is any deviation in compression in any
cylinder in relation to the other cylinders.
As a first check this operation is both easy and fast to perform
instead of a real compression test.
23016-3 Cylinder balancing, test Used when there is a suspicion of fault and/or at abnormal values/
readings
This test indicates whether any of the injectors deviates too much in
the fuel injection so that the engine characteristics are damaged.
23017-3 Feed pressure, inspection Used when there is a suspicion of fault and/or at abnormal values/
readings.
23712-3 Injectors shut off, manual Used when there is a suspicion of fault and/or at abnormal values/
readings.
25410-3 Air pump exhaust aftertreatment, test Used when there is a suspicion of fault and/or at abnormal values/
readings.
25411-3 Burner exhaust aftertreatment, test Used when there is a suspicion of fault and/or at abnormal values/
readings.
25412-3 Components ASU, test With this sub-test, the functions of the atomiser air valve, the main
air valve, the fuel shut-off valve and the fuel pump are checked.
25433-3 Fuel system exhaust aftertreatment,
bleeding
Used when there is a problem with the tension on the spring in the
fuel pressure regulator in the atomization.
25434-3 Atomization unit, fuel pressure, adjust Used when there is a problem with the tension on the spring in the
fuel pressure regulator in the atomization.
25436-3 Atomization unit, air pressure, adjust Used when there is a problem with the tension on the spring in the
fuel pressure regulator in the atomization.
25456-3 Exhaust aftertreatment diagnostics Used when there is a suspicion of fault and/or at abnormal values/
readings.
25457-3 Diesel Particulate Filter Service
Regeneration
Used when the soot load is over 1.7.
See 254 Exhaust Aftertreatment System, description
Before starting service regeneration check the differential pressure
over the diesel particle filter so that it is within stated value
according to the service information. This is to make sure that the
DPF won’t get damaged by the service regeneration.
After the service regeneration and when the exhaust temperature
has stabilized to a normal level check the differential pressure over
the DPF again so that it is within stated value according to the
service information. This is to determine that the filter has been
6. regenerated correctly and that it is not clogged with ash.
25460-3 Reset soot and ash load When the diesel particulate filter has been changed, the soot load
and the ash load must be reset. The reset is needed to indicate to
the system that the filter has been cleaned.
The soot load and ash load must only be reset if a clean filter has
been installed.
25537-3 Variable geometry turbo function test Used when there is a suspicion of fault and/or at abnormal values/
readings.
27502-3 Engine speed control, test Used when there is a suspicion of fault and/or at abnormal values/
readings.
28407-3 Sensor values, monitoring Used when there is a suspicion of fault and/or at abnormal values/
readings.
28420-3 Flywheel and camshaft signal, test Used when there is suspicious of faulty signals or faulty connected
sensor.
29332-3 Exhaust gas circulation, function test Used when there is a suspicion of fault and/or at abnormal values/
readings.
Calibrations
Operation Application
25536-3 Variable geometry turbo, calibration When changing actuator. See 255 Actuator, variable turbocharger, replacing
Programming
Operation Application
25801-3 MID 233 Control unit, programming When changing ACM or only reprogramming. See
254 ACM, replacing, non-programmed
25802-3 MID 233 Control unit, campaign
28423-3 MID 128 ECU, programming When changing ECU or only reprogramming. See
.
200 E-ECU, MID 128, changing non-programmed ECU
28422-3 MID 128 ECU, campaign
7. Service Information
Document Title: Function Group: Information Type: Date:
Engine, identification 200 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
Engine, identification
Identification plate 1
A decal with the software's ID-number, the engine's serial number and assembly plant is located on the valve cover to
ensure installation of correct ECU on the engine in production. On the back of the ECU, there is a decal indicating its
hardware number.
Identification plate 2
Engine designation, serial number, part number and assembly plant are stamped in one field on the engine block's left front
edge.
Assembly plants:
A = Skövde, Sweden
E = Curitiba, Brazil
F = Flen, Sweden
L = Lyon, France
Identification plate 3
The engine control unit (ECU) has its component number on a plate on the back.
Identification plate 4
The certification decal is located on the valve cover as well as on the left side of the machine's front frame.
Figure 1
8. Service Information
Document Title: Function Group: Information Type: Date:
Component locations 200 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
Component locations
Figure 1
Engine, front side
1 Flywheel housing 7 Engine oil filter
2 P.T.O (Power Take Off) port 8 Oil pan
3 Valve cover 9 EGR cooler
4 Turbocharger 10 Starter motor
5 Turbocharger actuator 11 TDC mark checking port
6 Venturi pipe
9. Figure 2
Engine, back side
12 Fan pulley 20 Crankcase ventilation separator
13 Pre-heating coil 21 Oil level sensor
14 Engine oil filling port 22 Alternator
15 Dipstick gauge 23 Air conditioner compressor
16 Crankcase ventilation tube 24 Air pump
17 Air compressor 25 Air pump belt
18 Fuel feed pump 26 Alternator/Compressor belt
19 E-ECU 27 Fan belt
10. Service Information
Document Title: Function Group: Information Type: Date:
E-ECU, MID 128, changing
non-programmed ECU
200 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
E-ECU, MID 128, changing non-programmed ECU
Op nbr 200-068
1. Park the machine in the service position A, see .
091 Service positions
2. Connect the VCADS Pro computer to the machine, and perform operation '28423-3 MID 128 control unit,
programming'.
3. When VCADS Pro 'MID 128 ECU, programming' window appears, follow the instructions for replacing E-ECU.
4. Turn OFF battery disconnect switch.
5. Remove the engine hood rear cover screws.
Figure 1
1. Screws
6. Remove the bracket.
Figure 2
1. Bracket
11. 2. CNEI connector
7. Disconnect the CNEI connector.
8. Remove the air hose.
Figure 3
9. Remove screws from wire harness clamps, and disconnect the wiring harness connectors from E-ECU.
Figure 4
1. Screws
10. Remove screws fixing the fuel pipe and E-ECU.
Figure 5
1. Screw
12. 2.
3.
Pipe
Screw
Put the fuel pipe away.
11. Remove 4 screws fixing the E-ECU and replace the E-ECU.
12. Install fuel pipe and screws.
Connect wire harness connectors to the E-ECU, and install wire harness clamp screws.
13. Install the air hose and bracket.
14. Install the engine hood rear cover, and the screws.
15. After replacing E-ECU, press OK button of VCADS Pro operation '28423-3 MID 128 control unit, programming'.
Now VCADS Pro starts the programming of software and parameters to the new E-ECU.
16. Start the machine and check that no error messages appear.
13. Service Information
Document Title: Function Group: Information Type: Date:
E-ECU, MID 128, changing
pre-programmed ECU
200 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
E-ECU, MID 128, changing pre-programmed ECU
Op nbr 200-070
1. Park the machine in the service position A, see .
091 Service positions
2. Connect VCADS Pro computer to the machine, and perform operation '17030-2 Parameter, programming'.
3. Use the function 'save all parameters to job card'.
4. Turn OFF battery disconnect switch.
5. Remove the engine hood rear cover screws.
Figure 1
1. Screws
6. Remove the bracket.
Figure 2
1.
2.
Bracket
CNEI connector
14. 7. Disconnect the CNEI connector.
8. Remove the air hose.
Figure 3
1. Hose
9. Remove screws from wire harness clamps, and disconnect the wire harness connectors from E-ECU.
Figure 4
1. Screw
10. Remove screws fixing the fuel pipe and E-ECU.
Put the fuel pipe away.
Figure 5
15. 1.
2.
3.
Screw
Pipe
Screw
11. Remove 4 screws fixing the E-ECU and replace the E-ECU.
12. Install the fuel pipe, and screws.
Connect wire harness connectors to the E-ECU, and install wire harness clamp screws.
13. Install the air hose and bracket.
14. Install the engine hood rear cover, and the screws.
15. Connect VCADS Pro computer to the machine, and perform operation 17030-2 Parameter, programming'. Now the
customer parameters are changed according to the job card saved at step 3.
16. Start the machine and check that no error messages appear.
16. Service Information
Document Title: Function Group: Information Type: Date:
Engine characteristic curve 210 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]EXC, EC380D NL [GB]
Engine characteristic curve
Engine characteristic curve
Figure 1
Engine characteristic curve, SAE J1349 Gross power
17. Service Information
Document Title: Function Group: Information Type: Date:
Engine, removing 210 Service Information 2014/7/31
Profile:
EXC, EC380D NL [GB]
Engine, removing
Op nbr 210-070
WARNING
Risk of burns - stop the diesel engine and allow it to cool down before starting any work.
WARNING
Removal of residual pressure from the circuit must be done prior to any maintenance.
NOTE!
Cable ties and clamps that secure hoses and electrical wiring must be removed and then replaced when installing
components.
NOTE!
Disconnected hoses, lines and connections must be plugged. Oil that drains from hoses, lines and connections should be
collected in a container.
1. Place the machine in the service position B. See091 Service positions
2. Turn off the battery disconnect switch.
3. Drain the coolant in a collection container. See .
261 Coolant, changing
4. Open the engine hood and remove the bracket from the cowl frame.
Figure 1
1. Bracket
5. Remove the DPF hood, radiator hood and the rear cover
18. Figure 2
1.
2.
3.
4.
DPF hood
Engine hood
Engine room rear cover
Radiator hood
6. Remove the engine room cowl frame with the engine hood using a lifting device.
7. Disconnect the wire harness connector and the hoses.
Figure 3
1.
2.
Wire harness connector
Hose
8. Remove the expansion tank with the bracket.
9. Remove the clamps and then remove the charge air cooler tube and the radiator hoses.
19. Figure 4
1.
2.
3.
Charge air cooler upper tube
Radiator upper hose
Radiator breathing hose
10. Remove the engine room under covers.
Figure 5
1. Engine room under cover
11. Release the pressure in the air compressed system by pushing up a valve on the air tank.
Figure 6
1. Release valve
20. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
21. 2. Air tank
12. Disconnect the radiator under hose and remove the charge air cooler under tube.
Figure 7
1.
2.
Radiator under hose
Charge air cooler under tube
13. Remove the screws and separate the shroud from the radiator assembly.
Move the shroud to the engine side.
Figure 8
1.
2.
Shroud
Radiator assembly
14. Remove the main pump. See 913 Hydraulic pump, replacing
15. Remove pump room covers.