1. The document provides information on replacing the exhaust pipe flexible tube, including removing the muffler hood, opening the engine hood, removing the clamps, and removing the old flexible tube to install a new one with gaskets on the flanges.
2. Key steps include placing the machine in the service position, removing the muffler hood and engine hood covers, then removing the clamps and old flexible tube to install a new one with gaskets.
3. The procedure involves preparing the machine, removing covers to access the exhaust components, then removing the old flexible tube and installing a new one according to the specified steps.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The engine has one inlet and one exhaust valve per cylinder. The valves have O-rings to prevent oil consumption and hydrocarbons in the exhaust. They are rotated by eccentric rocker arms supplied with pressurized oil lubrication.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The engine has one inlet and one exhaust valve per cylinder. The valves are sealed with O-rings and rotated by rocker arms, with lubrication supplied via the tappets and push rods.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides technical information about components of the D5D 200 engine. It describes the cylinder head as made of cast iron with intake and exhaust ports on the same side. It also notes the use of 3 different thickness cylinder head gaskets to meet emissions standards. The summary describes pistons as made of aluminum alloy with 3 piston rings, including a cast iron ring carrier, and piston cooling via oil spray from nozzles in the cylinder head.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The engine has one inlet and one exhaust valve per cylinder. The valves have O-rings to prevent oil consumption and hydrocarbons in the exhaust. They are rotated by eccentric rocker arms supplied with pressurized oil lubrication.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The engine has one inlet and one exhaust valve per cylinder. The valves are sealed with O-rings and rotated by rocker arms, with lubrication supplied via the tappets and push rods.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides technical information about components of the D5D 200 engine. It describes the cylinder head as made of cast iron with intake and exhaust ports on the same side. It also notes the use of 3 different thickness cylinder head gaskets to meet emissions standards. The summary describes pistons as made of aluminum alloy with 3 piston rings, including a cast iron ring carrier, and piston cooling via oil spray from nozzles in the cylinder head.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdffapanhe306271
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and diagnosing issues using the service display unit.
4) Steps for installing and removing the engine and transmission as a unit, including disconnecting hoses and electrical components.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfmanchao854
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) A procedure for performing a compression test on the warm engine involving removing an injector, installing an adapter and gauge, and cranking the engine to check compression pressure in each cylinder.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfran4gangbi
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfqiuqiaoxi0
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, using stamped markings for setting.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place and ensuring proper attachment of hoses, wires and brackets. Special precautions are mentioned like using lifting equipment due to heavy parts and marking disconnected hoses.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety warnings are provided to be alert when handling heavy components.
Volvo L25B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing components like the air duct, fuel lines, hydraulic pump, and disconnecting electrical connections.
- Lifting the engine out of the machine using a lifting device.
- Installing the engine by lowering it into the engine bay and reconnecting all components in reverse order.
- Reattaching items like the fuel lines, electrical connections, exhaust pipe, and mounting the engine securely.
Volvo L20F Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
This document provides information on removing and installing an engine. It describes the steps to remove the engine by disconnecting electrical and mechanical components like fuel lines, exhaust pipes, and brackets. It then explains the reverse process to install the new engine by reconnecting all components and performing tests to check for proper operation.
Volvo L20B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing the engine hood, counterweight, fuel lines, electrical connections, and lifting the engine out.
- Installing the engine by lowering it into place, reconnecting fuel lines, electrical connections, and installing the counterweight.
- Tightening engine mount bolts and other fasteners to specified torques is important for a secure installation.
Volvo G990 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on an engine using a VCADS Pro computer, oscilloscope, and various connection cables and adapters. The procedure involves connecting the equipment, performing a test operation in the VCADS Pro software, and saving or viewing the signal readouts on the oscilloscope screen to check for proper camshaft and flywheel operation. Connecting various interfaces and changing settings may be required depending on the computer port configuration.
Volvo G976 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on an engine using a VCADS Pro computer, oscilloscope, and various connecting cables and adapters. The procedure involves connecting the equipment, performing a test operation in the VCADS Pro software, and saving or viewing the signal readouts on the oscilloscope screen to check for proper camshaft and flywheel operation. Connecting equipment like interfaces, breakout harnesses, and cables is also described.
Volvo G970 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on a Volvo engine using a VCADS Pro computer, oscilloscope, and various connecting cables and adapters. The procedure involves connecting the equipment, performing test 28420-3 in the VCADS Pro software, and observing the camshaft and flywheel signals on the oscilloscope screen to check for proper operation. Connecting instructions and notes about interface configurations are also provided.
Volvo G960B Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
The document provides instructions for removing an engine from a machine. It describes disconnecting various engine components like hoses, wiring harnesses, and mounting brackets. Over 40 individual steps are outlined to properly drain fluids, label parts for reinstallation, and detach components like the radiator, fuel lines, charge air cooler, and exhaust system. Special tools are required to lift the engine out of the machine once all connections are removed.
Volvo FC3329C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information about an engine, including:
1) The D7E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2) The engine uses Common Rail fuel injection controlled by an electronic control unit. Internally recirculated exhaust gas reduces emissions without aftertreatment.
3) The document describes various engine components like the camshaft, crankshaft, vibration damper, and connecting rods. It also provides maintenance instructions for changing the oil level sensor.
Volvo FC2924C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions for various engine components of the D7E engine. It includes 3 sentences or less summaries of sections on the cylinder head, cylinder liners, pistons, valves, camshaft, crankshaft, vibration damper, and connecting rod. Diagrams and illustrations are provided to accompany each section. The document appears to be a service manual or technical specification sheet for mechanics working on this engine model.
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The document provides service information for an articulated hauler, including:
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The document provides service information for an articulated hauler, including:
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4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
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The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
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2) Tightening torques for engine components.
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The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. The document describes the location of various engine components and systems.
Volvo EW210C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. Key components like the fuel system, cooling system and electrical connections are described. Procedures for removing and replacing the engine are outlined.
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The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
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The document provides information on an engine characteristic curve, engine description, valve clearance adjustment procedure, fuel injection system overview, and fuel line description for a Cummins B5.9-C engine. It includes engine specifications, diagrams of the engine and its systems, maintenance procedures such as adjusting valve clearance, and descriptions of components like the fuel injection system and fuel lines. Proper maintenance such as adjusting valve clearance every 1000 hours is emphasized for engine efficiency.
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The document provides information on an engine including:
- The engine is a 6-cylinder turbocharged diesel with a cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The block and head have internal passages for lubricating oil and coolant.
- The document includes diagrams showing engine components and their locations.
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Volvo EC160D NL EC160DNL Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Oil level sensor, changing 217 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Oil level sensor, changing
Op nbr 217-005
WARNING
Risk of burns - stop the diesel engine and allow it to cool down before starting any work.
NOTE!
Cable ties and clamps that secure hoses and electrical wiring must be removed and then replaced when installing.
1. Place the machine in the service position B. See 091 Service positions
2. Turn the battery disconnect switch to off position.
3. Remove the engine room under covers.
Figure 1
1. Engine room under cover
4. Open the oil drain valve cap and install the engine oil drain hose and then allow the oil to drain from the engine
into a suitable collection container.
2. Figure 2
1. Engine oil drain valve cap
5. Disconnect wire harness connector and then remove all clamps and ties.
Figure 3
1.
2.
Wire harness connector
Oil level sensor
6. Remove the oil level sensor and replace it as a new one.
7. Restore the machine to operating condition.
8. Fill the engine oil through the engine oil filling port
Figure 4
1.
2.
Engine oil filling port cap
Dipstick gauge
NOTE!
Engine Oil capacity: see .
030 Specification, filling capacities
9. Set the ignition switch to “ON” position and check the oil level on the I-ECU.
4. Service Information
Document Title: Function Group: Information Type: Date:
Lubrication system,
component locations
220 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Lubrication system, component locations
Figure 1
1.
2.
3.
4.
5.
6.
7.
Crankcase ventilation duct
Engine oil cooler
Turbocharger
Oil pump
Oil pan
Engine oil remote port
Engine oil filter
5. Service Information
Document Title: Function Group: Information Type: Date:
Lubrication oil pressure,
checking with pressure
gauge
221 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Lubrication oil pressure, checking with pressure gauge
Op nbr 221-022
11666052 Pressure gauge
14290266 Hose
15018967 Testing nipple
NOTE!
The check should be performed with the engine at operating temperature.
1. Place the machine in service position B, see .
091 Service positions
2. Turn off the electric power with the battery disconnect switch.
3. Remove the engine room under covers.
4. Remove the engine oil port under the oil cooler.
Figure 1
1.
2.
Engine oil cooler
Port
5. Install the nipple.
6. Figure 2
6. Install the hose and the pressure gauge
Figure 3
1.
2.
3.
Pressure gauge
Testing nipple
Hose
7. Start the engine and warm up to operating temperature.
8. Check the oil pressure, see . Compare the measured value with that which was
220 Lubrication system, specifications
shown by the VcadsPro test 28407–3.
9. Restore the machine to the operating condition.
7. Service Information
Document Title: Function Group: Information Type: Date:
Fuel system, component
location
230 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Fuel system, component location
Figure 1
1.
2.
3.
4.
5.
6.
Fuel level sensor
Fuel pump
Fuel filling pump hose
Fuel tank
Fuel filter
Water separator filter element
Description
230 Fuel system, description
8. Service Information
Document Title: Function Group: Information Type: Date:
Carbon monoxide in fuel
system, check
230 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Carbon monoxide in fuel system, check
Carbon monoxide in fuel tank, check with carbon monoxide tester
Op nbr 230-001
9808038 Leak detector
1. Run the engine until it is warm.
2. Dismantle 9808038 Leak detector.
Lubricate the O-rings with silicone grease or clean vaseline.
3. Fill both chambers with reaction fluid up to the indicated line.
4. Cover the inlet hole at the same time as the carbon monoxide tester is assembled so that no fluid is pressed out.
NOTE!
The carbon monoxide tester and its fluids may not be exposed to cigarette smoke, exhausts, or similar.
Conduct the test on a machine that is not recently refuelled.
5. Rev up the engine several times.
6. Turn off the engine and open the tank cap.
Place 9808038 Leak detector over the tank opening and pump 3–5 times on the rubber bulb to suck in air from the
tank. Wait 10–15 seconds to see if the reaction fluid reacts.
NOTE!
Fuel may not be sucked into the carbon monoxide tester.
If the reaction fluid in 9808038 Leak detector changes colour, this indicates that there is carbon monoxide in the
tank.
Very small quantities of carbon monoxide are often present in the machine's systems, that is why the measurement
should be repeated if the first measurement generates a reaction.
7. Suck fresh air into 9808038 Leak detector by pumping a few times on the bulb. Pump until the reaction fluid has
returned to its original colour.
8. Ventilate the air above the filler hole to the tank and repeat the test.
NOTE!
Do not blow with exhaled air as it contain carbon dioxide.
9. Reinstall the tank cap.
9. Service Information
Document Title: Function Group: Information Type: Date:
Feed pump, checking feed
pressure
233 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Feed pump, checking feed pressure
Op nbr 233-004
15018967 Testing nipple
14290266 Hose
11666052 Pressure gauge
WARNING
High pressure. Wait 30 seconds after switching off the engine before working on the fuel system.
NOTICE
Maintain greatest possible cleanliness when working on the fuel system.
Testing conditions
1.
2.
Batteries are in good conditions and fully charged.
Abnormal fuel feed pressure value with VCADS Pro. See .
030 Fuel pressure, specifications
Pressure checking procedures
1. Place the machine in service position B, see .
091 Service positions
2. Turn off the electric power with the battery disconnect switch.
3. Open the engine hood.
4. Disconnect the wire-harness connector.
Figure 1
1. Wire-harness connector
10. 5. Remove the pressure sensor.
Figure 2
1. Sensor
6. Install the nipple, hose and the pressure gauge on the connection for incoming fuel.
Figure 3
1.
2.
3.
14290266 Hose
11666052 Pressure gauge
15018967 Testing nipple
7. Bleed the fuel system according to .
233 Fuel system, bleeding
Engine running
8. Start the engine.
9. Put the control lockout lever in the unlocked (up) position. Check if the fuel feed pressure values are according to
the specifications without load and with load. See .
030 Fuel pressure, specifications
NOTE!
Create the hydraulic load by moving the dipper arm and the bucket to their full stroke.
NOTE!
Check the pressure at the different positions of the engine speed control switch, see
. The pressure values should be stable at each positions.
030 Fuel pressure, specifications
In case the output pressure is not normal
Check the fuel tank, water separator, fuel line and fuel feed pump.
11. In case the pressure is normal
Check the fuel filter and the fuel line to the fuel control unit.
10. Stop the engine.
11. Remove the nipple, hose and the pressure gauge on the connection for incoming fuel.
12. Restore the machine to operating condition.
12. Service Information
Document Title: Function Group: Information Type: Date:
Fuel system, bleeding 233 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Fuel system, bleeding
Op nbr 233-001
1. Place the machine in the service position B. See 091 Service positions
2. Turn the hand pump counterclockwise to unlock the plunger. Pump approximately 200 to 300 strokes until a heavy
resistance can be felt. Push the plunger down and turn clockwise to lock into position. Then bleed the fuel system.
Figure 1
1. Hand pump on the filter head.
NOTE!
Air bleeding may not be performed using the starter motor.
3. Start the engine and let it idle at low idle speed for a few minutes. If the engine is difficult to start, bleed again with
the hand pump.
NOTE!
The hand pump must not be used when the engine is running.
NOTE!
Run the engine at idle for 5 minutes before increasing the engine rpm, to allow purging of any remaining air.
13. Service Information
Document Title: Function Group: Information Type: Date:
Fuel tank, description 234 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Fuel tank, description
The fuel tank acts as a reservoir for supplying fuel to the engine. It is mounted towards right side of the upper frame. Refer
to for the fuel tank filling capacity.
030 Fuel tank, specifications
Figure 1
1.
2.
3.
4.
Fuel tank air ventilation filter
Strainer
Fuel level gauge
Fuel tank
NOTE!
When install the tank assembly, use shim and accord with frame surface.
NOTE!
10 mm clearance should be confirmed whether it is parallel to it’s counterpart in micrography.
Figure 2
14.
15. Service Information
Document Title: Function Group: Information Type: Date:
Fuel filling pump,
removing
234 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Fuel filling pump, removing
Op nbr 234-041
1. Place the machine in the service position C. See 091 Service positions
2. Open the front cover.
Figure 1
1. Front cover
3. Remove the guard plate.
Figure 2
16. 4. Disconnect the wire harness connector.
Figure 3
1.
2.
3.
4.
Hose (fuel tank line)
Hose (suction line)
Fuel filling pump
Wire harness connection
5. Disconnect the hoses from the fuel filling pump.
6. Remove the mounting screws and the fuel filling pump from the machine.
17. Service Information
Document Title: Function Group: Information Type: Date:
Fuel filling pump, installing 234 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Fuel filling pump, installing
Op nbr 234-042
1. Place the machine in the service position C. See 091 Service positions
2. Install a new fuel feed pump with the mounting screws.
Figure 1
1.
2.
3.
4.
Hose (fuel tank line)
Hose (suction line)
Fuel filling pump
Wire harness connection
3. Connect the hoses.
4. Connect the wire harness connector to the fuel feed pump.
5. Install the guard plate.
Figure 2
18. 6. Check the fuel filler pump.
7. Close the front cover.
Figure 3
1. Front cover
19. Service Information
Document Title: Function Group: Information Type: Date:
Inlet and exhaust system,
component location
250 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Inlet and exhaust system, component location
Figure 1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Diffuser
Exhaust flexible tube
Burner
Turbocharger
Inlet hose
Intake air pressure & temperature sensor
Pre-cleaner
Air cleaner
DOC (Diesel oxidation catalyst)
DPF (Diesel particulate filter)
Outlet module
20. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
21. Service Information
Document Title: Function Group: Information Type: Date:
Exhaust pipe, flexible tube,
replacing
252 Service Information 2015/3/3 0
Profile:
EXC, EC160D NL [GB]
Exhaust pipe, flexible tube, replacing
Op nbr 252-021
NOTE!
If the flexible tube is to be reused, mark the tube by drawing a line between the clamps.
1. Park the machine in service position B, see .
091 Service positions
2. Remove the muffler (DPF) hood.
3. Open the engine hood.
4. Remove the clamps.
Figure 1
1. Clamp
5. Remove the flexible tube.
6. Install the new gaskets on the flanges.