The document provides descriptions of various engine components for a D5D 200 engine:
- The cylinder head is made of cast iron with vertical air inlets and horizontal exhaust outlets on the same side. It uses 3 different thickness cylinder head gaskets.
- The pistons are made of aluminum alloy with an eccentric piston pin. They have 3 piston rings, including an asymmetric first ring and tapered second ring.
- The valves are cooled with oil spray and rotated by rocker arms. They have O-rings to prevent oil consumption and exhaust hydrocarbons.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfmanchao854
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) A procedure for performing a compression test on the warm engine involving removing an injector, installing an adapter and gauge, and cranking the engine to check compression pressure in each cylinder.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfran4gangbi
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Steps for installing the engine and transmission including connecting components and filling fluids.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfmanchao854
The document provides service information for an articulated hauler including:
1) Error codes and symptoms that may appear on the service display unit along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) A procedure for performing a compression test on the warm engine involving removing an injector, installing an adapter and gauge, and cranking the engine to check compression pressure in each cylinder.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfran4gangbi
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for diagnosing issues using the service display unit, which can show error codes and sensor readings.
4) A compression test procedure to check engine cylinder compression levels.
5) Step-by-step instructions for removing and installing the engine and transmission as a unit.
Volvo A30C Articulated Dump Truck Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for an articulated hauler, including:
1) Error codes and symptoms that may appear on the service display unit, along with probable causes and recommended actions.
2) Tightening torques for engine components.
3) Procedures for performing a compression test on the warm engine and checking cylinder compression.
4) Step-by-step instructions for installing and removing the engine and transmission as a unit.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, using stamped markings for setting.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place and ensuring proper attachment of hoses, wires and brackets. Special precautions are mentioned like using lifting equipment due to heavy parts and marking disconnected hoses.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety warnings are provided to be alert when handling heavy components.
Volvo L25B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing components like the air duct, fuel lines, hydraulic pump, and disconnecting electrical connections.
- Lifting the engine out of the machine using a lifting device.
- Installing the engine by lowering it into the engine bay and reconnecting all components in reverse order.
- Reattaching items like the fuel lines, electrical connections, exhaust pipe, and mounting the engine securely.
Volvo L20F Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
This document provides information on removing and installing an engine. It describes the steps to remove the engine by disconnecting electrical and mechanical components like fuel lines, exhaust pipes, and brackets. It then explains the reverse process to install the new engine by reconnecting all components and performing tests to check for proper operation.
Volvo L20B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing the engine hood, counterweight, fuel lines, electrical connections, and lifting the engine out.
- Installing the engine by lowering it into place, reconnecting fuel lines, electrical connections, and installing the counterweight.
- Tightening engine mount bolts and other fasteners to specified torques is important for a secure installation.
Volvo G990 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on an engine using a VCADS Pro computer, oscilloscope, and various connection cables and adapters. The procedure involves connecting the equipment, performing a test operation in the VCADS Pro software, and saving or viewing the signal readouts on the oscilloscope screen to check for proper camshaft and flywheel operation. Connecting various interfaces and changing settings may be required depending on the computer port configuration.
Volvo G976 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on an engine using a VCADS Pro computer, oscilloscope, and various connecting cables and adapters. The procedure involves connecting the equipment, performing a test operation in the VCADS Pro software, and saving or viewing the signal readouts on the oscilloscope screen to check for proper camshaft and flywheel operation. Connecting equipment like interfaces, breakout harnesses, and cables is also described.
Volvo G970 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on a Volvo engine using a VCADS Pro computer, oscilloscope, and various connecting cables and adapters. The procedure involves connecting the equipment, performing test 28420-3 in the VCADS Pro software, and observing the camshaft and flywheel signals on the oscilloscope screen to check for proper operation. Connecting instructions and notes about interface configurations are also provided.
Volvo G960B Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
The document provides instructions for removing an engine from a machine. It describes disconnecting various engine components like hoses, wiring harnesses, and mounting brackets. Over 40 individual steps are outlined to properly drain fluids, label parts for reinstallation, and detach components like the radiator, fuel lines, charge air cooler, and exhaust system. Special tools are required to lift the engine out of the machine once all connections are removed.
Volvo FC3329C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information about an engine, including:
1) The D7E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2) The engine uses Common Rail fuel injection controlled by an electronic control unit. Internally recirculated exhaust gas reduces emissions without aftertreatment.
3) The document describes various engine components like the camshaft, crankshaft, vibration damper, and connecting rods. It also provides maintenance instructions for changing the oil level sensor.
Volvo FC2924C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions for various engine components of the D7E engine. It includes 3 sentences or less summaries of sections on the cylinder head, cylinder liners, pistons, valves, camshaft, crankshaft, vibration damper, and connecting rod. Diagrams and illustrations are provided to accompany each section. The document appears to be a service manual or technical specification sheet for mechanics working on this engine model.
Volvo FC2421C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an engine, including:
1) The D6E engine is a six-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses common rail fuel injection controlled by an electronic control unit.
2) The engine model and serial number are stamped on an identification plate attached to the cylinder head cover.
3) Tightening torques are provided for many engine components, such as the cylinder head cover, injectors, fuel lines, and more.
Volvo FC2121C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an engine, including:
1) The D6E engine is a six-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses common rail fuel injection controlled by an electronic control unit.
2) The document describes various engine components like the cylinder head, pistons, valves, and their locations on the engine.
3) Instructions are provided on adjusting the valve clearance and IEGR unit, which requires using special tools and rotating the crankshaft to specific positions.
Volvo EW230C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. The document describes the location of various engine components and systems.
Volvo EW210C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. Key components like the fuel system, cooling system and electrical connections are described. Procedures for removing and replacing the engine are outlined.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of engine components and their locations.
Volvo EW180 Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine characteristic curve, engine description, valve clearance adjustment procedure, fuel injection system overview, and fuel line description for a Cummins B5.9-C engine. It includes engine specifications, diagrams of the engine and its systems, maintenance procedures such as adjusting valve clearance, and descriptions of components like the fuel injection system and fuel lines. Proper maintenance such as adjusting valve clearance every 1000 hours is emphasized for engine efficiency.
Volvo EW145B Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine including:
- The engine is a 6-cylinder turbocharged diesel with a cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The block and head have internal passages for lubricating oil and coolant.
- The document includes diagrams showing engine components and their locations.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, using stamped markings for setting.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place and ensuring proper attachment of hoses, wires and brackets. Special precautions are mentioned like using lifting equipment due to heavy parts and marking disconnected hoses.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety warnings are provided to be alert when handling heavy components.
Volvo L25B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing components like the air duct, fuel lines, hydraulic pump, and disconnecting electrical connections.
- Lifting the engine out of the machine using a lifting device.
- Installing the engine by lowering it into the engine bay and reconnecting all components in reverse order.
- Reattaching items like the fuel lines, electrical connections, exhaust pipe, and mounting the engine securely.
Volvo L20F Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
This document provides information on removing and installing an engine. It describes the steps to remove the engine by disconnecting electrical and mechanical components like fuel lines, exhaust pipes, and brackets. It then explains the reverse process to install the new engine by reconnecting all components and performing tests to check for proper operation.
Volvo L20B Compact Wheel Loader Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on removing and installing a VOLVO diesel engine. It describes:
- Removing the engine hood, counterweight, fuel lines, electrical connections, and lifting the engine out.
- Installing the engine by lowering it into place, reconnecting fuel lines, electrical connections, and installing the counterweight.
- Tightening engine mount bolts and other fasteners to specified torques is important for a secure installation.
Volvo G990 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on an engine using a VCADS Pro computer, oscilloscope, and various connection cables and adapters. The procedure involves connecting the equipment, performing a test operation in the VCADS Pro software, and saving or viewing the signal readouts on the oscilloscope screen to check for proper camshaft and flywheel operation. Connecting various interfaces and changing settings may be required depending on the computer port configuration.
Volvo G976 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on an engine using a VCADS Pro computer, oscilloscope, and various connecting cables and adapters. The procedure involves connecting the equipment, performing a test operation in the VCADS Pro software, and saving or viewing the signal readouts on the oscilloscope screen to check for proper camshaft and flywheel operation. Connecting equipment like interfaces, breakout harnesses, and cables is also described.
Volvo G970 Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
This document provides instructions for checking camshaft and flywheel signals on a Volvo engine using a VCADS Pro computer, oscilloscope, and various connecting cables and adapters. The procedure involves connecting the equipment, performing test 28420-3 in the VCADS Pro software, and observing the camshaft and flywheel signals on the oscilloscope screen to check for proper operation. Connecting instructions and notes about interface configurations are also provided.
Volvo G960B Motor Grader Service Repair Manual Instant Download.pdfzhenchun51
The document provides instructions for removing an engine from a machine. It describes disconnecting various engine components like hoses, wiring harnesses, and mounting brackets. Over 40 individual steps are outlined to properly drain fluids, label parts for reinstallation, and detach components like the radiator, fuel lines, charge air cooler, and exhaust system. Special tools are required to lift the engine out of the machine once all connections are removed.
Volvo FC3329C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information about an engine, including:
1) The D7E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2) The engine uses Common Rail fuel injection controlled by an electronic control unit. Internally recirculated exhaust gas reduces emissions without aftertreatment.
3) The document describes various engine components like the camshaft, crankshaft, vibration damper, and connecting rods. It also provides maintenance instructions for changing the oil level sensor.
Volvo FC2924C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions for various engine components of the D7E engine. It includes 3 sentences or less summaries of sections on the cylinder head, cylinder liners, pistons, valves, camshaft, crankshaft, vibration damper, and connecting rod. Diagrams and illustrations are provided to accompany each section. The document appears to be a service manual or technical specification sheet for mechanics working on this engine model.
Volvo FC2421C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an engine, including:
1) The D6E engine is a six-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses common rail fuel injection controlled by an electronic control unit.
2) The engine model and serial number are stamped on an identification plate attached to the cylinder head cover.
3) Tightening torques are provided for many engine components, such as the cylinder head cover, injectors, fuel lines, and more.
Volvo FC2121C Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an engine, including:
1) The D6E engine is a six-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses common rail fuel injection controlled by an electronic control unit.
2) The document describes various engine components like the cylinder head, pistons, valves, and their locations on the engine.
3) Instructions are provided on adjusting the valve clearance and IEGR unit, which requires using special tools and rotating the crankshaft to specific positions.
Volvo EW230C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. The document describes the location of various engine components and systems.
Volvo EW210C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on the D6E engine configuration, which is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses Common Rail fuel injection controlled by an electronic control unit. The cylinders are numbered consecutively from the flywheel end and the engine rotates counterclockwise. The engine identification plate provides the model and serial number. Key components like the fuel system, cooling system and electrical connections are described. Procedures for removing and replacing the engine are outlined.
Volvo EW180C Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides technical specifications and descriptions of engine components for a Volvo D6E diesel engine, including:
- The D6E engine is a 4-stroke, 6-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners.
- The engine uses a common rail fuel system and electronically controlled internal exhaust gas recirculation.
- The document describes the cylinder head, cylinder liners, pistons, piston rings, and provides diagrams of engine components and their locations.
Volvo EW180 Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine characteristic curve, engine description, valve clearance adjustment procedure, fuel injection system overview, and fuel line description for a Cummins B5.9-C engine. It includes engine specifications, diagrams of the engine and its systems, maintenance procedures such as adjusting valve clearance, and descriptions of components like the fuel injection system and fuel lines. Proper maintenance such as adjusting valve clearance every 1000 hours is emphasized for engine efficiency.
Volvo EW145B Wheeled Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine including:
- The engine is a 6-cylinder turbocharged diesel with a cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The block and head have internal passages for lubricating oil and coolant.
- The document includes diagrams showing engine components and their locations.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Volvo EW140B Wheeled Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Description D5D 200 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Description D5D
The D5D engine is a straight, four cylinder, direct-injection, four-stroke, diesel engine, with electronically controlled fuel
injection EMR (Engine Management System).
The engine meets the emission requirements according to EURO2.
The engine number is stamped on the name plate and on the right side of the cylinder block.
Model and serial number must always be indicated when ordering spare parts.
2. Service Information
Document Title: Function Group: Information Type: Date:
Precaution for replacing
the engine
210 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Precaution for replacing the engine
The E-ECU contains an engine specific data set, and this is fixedly assigned to each engine. So in case of the engine
replacement, the new E-ECU should be ordered together with the new engine, and should be programmed with the correct
data set.
3. Service Information
Document Title: Function Group: Information Type: Date:
Engine, removing 210 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Engine, removing
Op nbr 210-01
14360000 Vacuum pump
Lifting links, min. 1000 kg
WARNING
Risk of burns - stop the diesel engine and allow it to cool down before starting any work.
Plug and mark all hoses and connections when disconnecting.
1. To facilitate the work, remove the counterweight, see .
716 Counterweight, removing
2. Remove the covers under the engine.
Remove the covers over the engine.
3.
Figure 1
Frame
1.
2.
Cover
Frame
Detach the outer frame and lift away the frame together with the cover.
4. 4.
Figure 2
Engine/hydraulic compartment
1. Intermediate wall
Remove the intermediate wall.
5.
Figure 3
Engine/hydraulic compartment
1. Frame
Remove the remaining framework.
6.
Figure 4
Draining coolant
1. Drain valve
Drain the coolant into a clean vessel by connecting the drain hose to the drain valve on the radiator.
5. 7. Connect the vacuum pump, see .
900 Vacuum pump, connection
8.
Figure 5
Working pump
1.
2.
3.
4.
5.
Connector
LS-hose
Leak-off oil hoses
Pressure hoses
Suction line
Disconnect the suction line at the connection on the working pump.
Disconnect leak-off oil hoses, pressure hoses and the LS-hose from the working pump.
Detach the connector from the working pump.
NOTE!
Mark and plug and the suction line and other hoses with metal plugs to maintain pressure, as the vacuum pump
will be disconnected further on in the instructions.
9.
Figure 6
Working pump
1.
2.
Hydraulic hoses
Attachment
6. Detach the hoses from the attachment.
10.
Figure 7
Servo/steering pump
1.
2.
3.
4.
5.
Suction line
Tank line
Servo pressure hose
Hose to fan motor, hydraulic oil cooler
Hose to brake valve
Disconnect the suction line at the joint between pipe and hose and disconnect the other hoses from the servo/
steering pump.
NOTE!
Mark and plug and the hoses with metal plugs to maintain pressure, as the vacuum pump will be disconnected
further on in the instructions.
11. Turn off the vacuum pump and turn off the battery disconnect switch.
12.
Figure 8
Exhaust pipe
1. Joint between turbocharger and exhaust pipe
Detach the turbocharger from the exhaust pipe.
7. 13.
Figure 9
Underside of silencer bracket
1. Attaching bolts
Secure the silencer and bracket with a strap.
Remove the attaching bolts for the silencer bracket and remove the silencer and bracket.
14.
Figure 10
Heat radiation shield over starter motor
1. Heat radiation shield
Remove the heat radiation shield over the starter motor.
15.
8. Figure 11
Engine
1 Ground cable 6 Lower cooling hose
2 Starter motor cable
harness
7 Hose
3 Preheating cable harness 8 AC compressor
4 Upper intercooler hose 9 Induction hoses to
turbocharger
5 Upper cooling hose
Disconnect the ground cable from the engine.
Detach the starter motor cable harness from the engine.
Detach the preheating cable harness from the engine.
Disconnect the upper intercooler hose and the upper and lower cooling hoses from the engine.
Disconnect the hose from the engine.
Disconnect the induction hoses from the turbocharger.
Detach the AC compressor from the bracket.
NOTE!
Do not disconnect the hoses from the AC compressor.
16.
Figure 12
Engine
1 EMR cable harness 4 Fuel hose, return
2 Alternator cable harness 5 Fuel hose, pump
3 Cooling hoses 6 Lower intercooler hose
Detach the EMR and alternator cable harnesses from the engine.
Disconnect the cooling hoses from the engine.
Disconnect the return fuel hose and the fuel hose to the fuel pump from the engine.
Detach the lower intercooler hose from the engine.
9. 17.
Figure 13
Cooling fan
1.
2.
3.
Cooling fan
Attaching bolts
Belt pulley
Remove the attaching bolts between fan and belt pulley. Move the cooling fan forward toward the radiator.
18.
Figure 14
Lifting links on engine
1.
2.
Lifting links
Lifting lugs
Connect the lifting links to the two lifting lugs on the engine and to a lifting device.
19. Remove the bolted joints for the engine mountings.
20. Carefully lift the engine out of the machine.
21. Place the engine on stable supports.
10. Service Information
Document Title: Function Group: Information Type: Date:
Engine, installing 210 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Engine, installing
Op nbr 210-02
14360000 Vacuum pump
Lifting links, min. 1000 kg
1. Connect lifting links to the lifting lugs on the engine and carefully lift the engine into the machine.
2. Install the bolted joint for the engine mountings.
Tightening torque:687 ±68 Nm.
3.
Figure 1
Cooling fan
1.
2.
3.
Cooling fan
Attaching bolts
Belt pulley
Install the cooling fan. Apply locking fluid and install the attaching bolts between fan and belt pulley.
11. 4.
Figure 2
Engine
1 EMR cable harness 4 Fuel hose, return
2 Alternator cable harness 5 Fuel hose, pump
3 Cooling hoses 6 Lower intercooler hose
Connect the fuel hose to the fuel pump.
Connect the return fuel hose, the cooling hoses and the EMR cable harness to the engine.
Connect the alternator cable harness to the alternator.
5.
Figure 3
Engine
1 Ground cable 6 Lower cooling hose
2 Starter motor cable
harness
7 Hose
3 Preheating cable harness 8 AC compressor
4 Upper intercooler hose 9 Induction hoses to
turbocharger
5 Upper cooling hose
Install the AC compressor on the bracket.
Connect the induction hoses to the turbocharger.
Connect the hose, the upper intercooler hose and the upper and lower cooling hoses to the engine.
Connect the ground cable, the starter motor and preheating cable harnesses.
12. 6.
Figure 4
Heat radiation shield over starter motor
1. Heat radiation shield
Install the heat radiation shield over the starter motor.
7.
Figure 5
Underside of silencer bracket
1. Attaching bolts
Install the silencer together with bracket and install the attaching bolts for the silencer bracket.
8.
Figure 6
Exhaust pipe
1. Joint between turbocharger and exhaust pipe
13. Install the exhaust pipe on the turbocharger.
9. Switch on the battery disconnect switch and connect the vacuum pump, see .
900 Vacuum pump, connection
10.
Figure 7
Servo/steering pump
1.
2.
3.
4.
5.
Suction line
Tank line
Servo pressure hose
Hose to fan motor, hydraulic oil cooler
Hose to brake valve
Connect the suction line and the other hoses to the servo/steering pump.
11.
Figure 8
Working pump
1.
2.
Hydraulic hoses
Attachment
Install the hoses in the attachment.
14. 12.
Figure 9
Working pump
1.
2.
3.
4.
5.
Connector
LS-hose
Leak-off oil hoses
Pressure hoses
Suction line
Connect the suction line, connector, LS-hose and pressure hoses to the working pump.
Fill the pump with hydraulic oil through the connection for the leak-off oil hoses.
Connect the leak-off oil hoses.
13. Disconnect the vacuum pump, see .
900 Vacuum pump, disconnection
14.
Figure 10
Engine/hydraulic compartment
1. Frame
Install frame 1.
15. 15.
Figure 11
Engine/hydraulic compartment
1. Intermediate wall
Install intermediate wall 1.
16.
Figure 12
Frame
1.
2.
Cover
Frame
Install the outer frame together with the cover.
17. Install the counterweight, see .
716 Counterweight, removing
16. 18.
Figure 13
Expansion tank
1.
2.
Cap
Sight glass
Remove the cap and fill coolant in the expansion tank until the level is in the middle of the sight glass.
Install the cap.
19.
Figure 14
Radiator
1. Filling point
Fill the radiator until the level stands right up in the filler neck.
20. Check the oil level in the engine.
Top up if required
21. Bundle hoses and cable harnesses to avoid damage by chafing.
22. Start the diesel engine, place the digging equipment in position A, see .
091 Service positions
Check that there are no leaks.
23. Install the cover over and under the diesel engine.
24. Stop the diesel engine and check the hydraulic oil level, top up if needed.
Check the coolant level, top up if required.
17. Service Information
Document Title: Function Group: Information Type: Date:
Cylinder head, description 211 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Cylinder head, description
The cylinder head is made of cast iron and is common for all cylinders. The induction air enters vertically (A) and the
exhausts leave horizontally (B). Inlets and exhaust outlets are located on the same side of the cylinder block. On order for the
engine to fulfill governing emission standards, there are 3 cylinder head gaskets of different thicknesses between the
cylinder head and the piston.
Figure 1
18. Service Information
Document Title: Function Group: Information Type: Date:
Pistons, description 213 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Pistons, description
The pistons are made of special alloy aluminium. The piston's combustion compartment has a somewhat off-center
(eccentric) position in relation to the piston pin.
The pistons are provided with 3 piston rings. The first ring has a ring carrier made of cast iron.
The piston is cooled with oil sprayed up on the inside of the piston top.
The piston cooling nozzles are made of plastic and are mounted in the cylinder head by the main bearing positions.
The first piston ring has an asymmetric cross-section area (A). The cross-section area for piston ring number two
(compression ring) is tapered. When installing the piston rings, the marking TOP by the opening in the rings must face up.
The third ring is an oil ring with bevelled edge.
Figure 1
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Please download this document
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20. Service Information
Document Title: Function Group: Information Type: Date:
Valves, description 214 Service Information 2014/7/4 0
Profile:
EXC, EW140B [GB]
Valves, description
The engines are equipped with one inlet and one exhaust valve per cylinder.
At the upper end of the valve guide, there's an O-ring seal against the valve spindle to prevent major oil consumption and to
reduce the amount of hydrocarbons in the exhausts.
The valves are rotated by the eccentric action of the rocker arms.
The new compressed tapered shape enables the valves to turn easily despite loading.
Rocker arm lubrication is part of the engine's force-feed lubrication system. The oil is supplied via the tappets and push rods.