This document provides information on VIACRETE floor coating systems for various industries including food and beverage production. It summarizes the features and benefits of different VIACRETE systems for specific applications such as bakeries, meat/fish production, drinks production, dairy production and more. The systems offer properties like chemical resistance, slip resistance, hygienic surfaces, thermal shock resistance, easy cleaning and more which make them suitable for demanding industrial environments in the food and related industries.
ACO Passavant - Technical Handbook and Product CatalogueACO Passavant
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ACO Passavant grease separators are manufactured in accordance with EN 1825 and are compliant to numerous Australian water authority and council regulations....http://www.acopassavant.com.au
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Poly ether ether ketone (PEEK) is a thermoplastic semi-cristalline polymer belonging the Polyaryletherketone (PAEK) family, characterized by outstanding properties which are maintained even at high temperature.
Friul Filiere S.p.a. operates in the field of
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since more than 40 years. Known as the only
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and toolings for the extrusion of all
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customers throughout the development of
personalized projects, from the initial request
to the delivery of a “Turnkey Project”.
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2. 03
THE WELL-ESTABLISHED, GO -TO
COMPANY FOR INNOVATIVE AND
INDIVIDUAL SYNTHETIC RESIN
FLOORING.
P. 05 – P. 23
VIACRETE
FOR FOOD AND BEVER AGE
P. 07
BAKING AND CERE AL PRODUCTS
P. 08
ME AT, FISH
P. 11
DRINKS, JUICE, WINE AND BEER
P. 12
FROZEN AND CONVENIENCE FOODS
P. 15
DAIRY AND CHEESE PRODUCTS
P. 18
TECHNICAL INFORMATION
P. 25 – P. 27
VIASOL
FOR KITCHENS AND CANT EENS
P. 26
TECHNICAL INFORMATION
We, VIACOR Polymer GmbH, based in Rottenburg am Neckar, offer
our customers a large variety of floor coating systems from classical
flooring systems through to highly durable, conductive, decorative
or chemical-resistant special systems and car park coatings.
Our sports flooring brand, PORPLASTIC, includes flooring for sports
centres, athletic tracks in stadiums, tennis courts, multifunctional
fields and fall-protection surfaces in its range.
3. 0 5
VIACRETE coating systems are extremely robust flooring surfaces.
A special formula, based on solvent-free, low emission polyurethane
resin with cement elements and filler materials, provides high-performing
flooring surfaces for mechanical, thermal and chemically stressed indust-
rial surfaces, which can be used for many years.
Examples of instances where the flooring needs to be thermally-
resistant include the effects of hot water loads, a very high resistance
against changes in temperature, a robust mechanical load and the high
impact and effective chemical resistance against a wide range of
additional factors. Further beneficial features of the surface coating
are their compliance with occupational safety standards and vary-
ing anti-slip classifications, which adhere to technical regulations for
workplaces (TGRA ASR A1.5/1.2) and the former BGR 181 standard.
There is a variety of VIACRETE systems to choose from to fulfil a
wide range of customer requirements and the area where they are to
be applied. There are different models, appearances, layer thicknesses
and installations.
MEAT, FISH, DRINKS, HERBS AND SPICES,
FROZEN FOOD AND OTHER SECTORS OF
THE FOOD INDUSTRY ALL BENEFIT FROM
THE ADVANTAGES OFFERED BY SEAMLESS
INDUSTRIAL FLOORING SYSTEMS.
4. 07
Flooring surfaces in bakeries have to be of a high
quality due to the different work surfaces which
are found within them. One of the most important
factors is their anti-slip properties. They have to be
in accordance with technical regulations for workpla-
ces (TGRA ASR A1.5/1.2) and the former BGR 181,
which state that the flooring has to comply with at
least R 11 in areas where dough is prepared and
R 12 in areas where mainly grease or liquid-based
products are produced, as well as washing-up areas.
Cold-storage rooms, which have an anti-slip of
R 10, are also included in this.
Where there are deep-fat fryers, a sloping outlet
needs to be installed, so that the grease can be
released on a daily basis and the sediment should
also be removed.
There are some general requirements such as water-
permeability, smooth and easy to clean surfaces, as
well as surfaces which are resistant to disinfectants
and other chemicals, and these also apply to all of
the rooms within the bakery.
As a seamless flooring system, the VIACRETE
polyurethane concrete surfaces fulfil all the criteria
required for industrial large-scale bakeries and
cereal manufacturers.
/ ANTI - SLIP even with flour dust and water on the surface
/ CHEMICALLY- RESISTANT against fats, sodium bicarbonate, flavourings and more
/ SMOOTH SURFACE – easy to clean
/ HIGHLY RESISTANT TO HE AV Y
MECHANICAL LOADS – accessible with polyamide (rubber) wheels
/ CONDUCTIVE – prevents danger from an explosion caused by dust
ITS EXCELLENT ANTI - SLIP PROPERTIES
ENSURE THAT VIACRETE MEETS
THE HIGHEST DEMANDS OF THE FOOD INDUSTRY.
5. 08
Fish and meat are two unique types of food. The
fish and meat industries are under constant scruti-
ny and must adhere to the most stringent of safety
regulations. Suppliers must provide all necessary
documentation, including the HACCP certification
in accordance with the current GMP regulations
and must comply with the IFS standards.
These certifications and audits also serve as a
guarantee that the flooring contains certain
properties, such as an extremely high resistance
against thermal shock caused by very high tempe-
ratures, a high impact strength, as well as abrasion
and chemical-resistance. In addition, there needs to
be a guarantee that there is no health risk caused by
emissions from the flooring product.
The formation of germs and bacteria is reduced by
the easy-to-clean surface. Therefore smooth and
seamless transitions to the wall and all rising compo-
nents need to be installed with appropriate concave
profiles and wall coatings.
VIACRETE polyurethane concrete coatings are
tested for their fire behaviour properties and
comply with the Bfl-s1 (EN 13501-1) standard.
The most important consideration for any manu-
facturer is the safety and quality of the product for
the consumer. There cannot be any odour or taste
cross-contamination between the fish and the meat.
An additional advantage of the VIACRETE indust-
rial flooring is its slip resistance when walking on
it and the easy-to-clean properties. This flooring
system has been devised for everyday heavy-duty
operations and it impresses with its extremely
long operating life and low life-cycle costs.
/ NO CROSS - CONTAMINATION OF
ODOURS OR TASTE – from the fish to the meat
/ THERMAL SHOCK RESISTANCE – impact of hot water of up to 130 °C
/ CHEMICAL RESISTANCE against cleaning and disinfectant fluids with acidity and alkaline
/ ANTI - SLIP PROPERTIES from R 9 – R 13
6. 11
The production and bottling of drinks can cause
significant chemical, mechanical and thermal
side-effects to the flooring. A resistance against
these effects, though, is not the sole requirement
of industrial flooring and the safety of the staff wor-
king on the wet flooring also has to be guaranteed.
In addition to the above, flooring surfaces are sub-
jected to daily cleaning with chemical cleaning and
disinfectant products so breweries, wine and fruit
juice producers and manufacturers of other types
of drinks need a flooring system which is anti-slip,
water impermeable and has thermal resistance.
VIACRETE’S industrial flooring systems are durable
against the continuous stresses of hot water and
also excel with an excellent thermal shock resis-
tance when faced with the challenges of changes
from hot to cold water and vice versa. Keeping the
flooring clean is made easier by the smooth layering
and chemical resistance and VIACRETE flooring
further impresses with its resistance against stains
caused by wine, beer and fruit juice.
VIACRETE coatings are an extremely safe flooring
solution. If necessary, a slip resistance of between
R 9 and R 13 can be chosen, and this fulfils all the
requirements laid out within the food & beverage
industry.
/ EX TREME THERMAL SHOCK- RESISTANCE
/ AN ONGOING RESILIENCE TO HOT WATER – for example in wash rooms
/ HIGH SLIP RESISTANCE with different displacement spaces
/ HIGH MECHANICAL RESISTANCE to rolling loads
/ HIGH CHEMICAL RESISTANCE – able to keep clean with wine, beer, fruit juice etc.
VIACRETE’S INDUSTRIAL FLOORING
IS RESISTANT TO HOT WATER LOADS
AND THERMAL SHOCKS.
7. 12
Fresh food for ready-made and frozen meals requires
a quick processing time. Fresh products delivered
from farms or from other manufacturers need to be
heated up to very high temperatures in order to be
cooked, fried and baked in very quick succession,
so that they can be stored in deep freezers as
quickly as possible thereafter.
VIACRETE’s industrial flooring for the food industry
meets these demanding requirements. For exam-
ple, the challenges of hot water in cooking areas,
oil spillages and also the thermal shocks in chilled
and frozen areas with temperatures ranging from
-45 deg. C to -130 deg. C. Even with the simulta-
neous impact of mechanical forces or from chemi-
cal pressures, the floor remains undamaged.
Time is money and in the food industry there is a
constant stream of raw materials, materials and pro-
ducts being transported and loaded. The daily use of
fork lift and loading trucks and trolleys doesn’t leave
any wear and tear marks on the VIACRETE coatings.
/ COLD - RESISTANT up to -45 °C
/ HYGIENIC SURFACES – smooth and seamless
/ E ASY TO CLE AN – able to withstand the daily cleaning using a steam pressure washer
8. 15
Dairy and cheese factories need to have a hygie-
nic environment, as germs and bacteria thrive on
milk. The smooth and seamless VIACRETE flooring
coatings prevent microorganisms or germs from
having a breeding ground. The reason for this
is the smooth, porefilling surface which doesn’t
absorb any water, so the floor covering remains
untouched.
A further requisite for high-performing industrial
flooring for milk processing is its chemical resis-
tance. Lactic acid and also salt can cause permanent
damage. VIACRETE is able to withstand this for a
long period of time.
The many advantages of its hygienic, anti-slip and
chemical, mechanical and thermal shock-resistant
properties, as well as being able to withstand the
impact of daily cleaning with cleaning products
and steam cleaners, makes VIACRETE flooring an
excellent choice for milk processing within the
food industry.
/ RESISTANT AGAINST L ACTIC AND PHOSPHORIC ACID
/ HYGIENIC SURFACES – no breeding ground for microorganisms
/ NO WATER ABSORPTION in the coating
/ NON - SLIP SURFACES even in a layer of water
VIACRETE IS EX TREMELY RESISTANT
AGAINST CHEMICALS. L ACTIC ACID AND
SALT, IN PARTICUL AR, CAN CAUSE
PERMANENT DAMAGE. VIACRETE IS
ABLE TO WITHSTAND THIS
FOR A LONG PERIOD OF TIME.
9.
10. 1918
FE ATURES OF THE VIACRETE SYSTEM:
COLOURS
VIACRETE MF standard VIACRETE MF standard SR VIACRETE HF high-temp
VISUAL DIFFERENCES BET WEEN E ACH SYSTEM
VIACRETE MF standard VIACRETE MF standard SR VIACRETE HF high-temp
APPLICATION ARE AS:
/ FOOD AND BEVER AGE PRODUCTION
/ RE ADY AND FROZEN ME ALS
/ PET FOOD PRODUCTION
/ CHEMICAL AND PHARMACEUTICAL
PRODUCTION
H YGIENIC SURFAC ES
H ACCP C ERT IFIED
GMP
fulfils the GMP guidelines
IFS
fulfils the IFS-Standards
V ERY LOW EMISSIONS
in accordance with AgBB, M1 and other
standards in the food processing industry
WAT ERPROOF
SOLV ENT- FREE
A NT I - SLIP
from R 9–R 13
CONDUC T IV E
CHEMICA LLY- RESISTA NT
IMPAC T- RESISTA NT
A BR ASION - RESISTA NT
T HERMA L SHOCK RESISTA NC E
OD OURLESS
no odour or taste cross-contamination across foodstuffs
E ASY TO CLE A N
easy to clean and maintain
FIRE SA FE T Y Bfl-s1
in accordance with EN13501-1
JOINT LESS
Please note: There may be small differences in colour, gloss and surface texture.
The colours displayed on the monitor or the print-out may also differ from the original colour.
yellow
blue
cream
MF (R 9) MF SR (R 10) HF (R 10)
MF SR (R 12)
orange
green
light grey
MF UV (R 9) MF SR (R 11) HF PLUS (R 12)
MF SR (R 13)
MF SR UV (R 11)
red
brown
dark grey
UV-RESISTANT
ALTERNATIVE
11. 2120
SYSTEM COMPARISON
VIACRETE MF standard VIACRETE MF standard SR VIACRETE HF high-temp
System coating strength
3–6 mm for higher
thickness use 2 layers
4.0 – 6.0 mm 6.0 – 12.0 mm
Thermal resistance dry and wet
(hot water)
-5 °C to +60 °C
(3 – 4 mm)
-15 °C to +70 °C
(5 – 6 mm)
-5 °C to +60 °C
(3 – 4 mm)
-15 °C to +90 °C
(5 – 6 mm)
-15 °C to +100 °C
(6 mm)
-25 °C to +120 °C
(9 mm)
-45 °C to +130 °C
(12 mm)
Anti-slip properties
Homogenous surface
at least R 9
Textured surface
R 10 to R 13
Low to medium
textured surface
R 10 to R 12
Chemical resistance Very good Very good Excellent
No water absorption
in accordance with the »European Directive on the Hygiene
of Foodstuff«
0 g / 24 h 0 g / 24 h 0 g / 24 h
Tes-MB-216
bacterial cleanability
> 3.26 Log10 > 3.26 Log10 > 3.26 Log10
Abrasion-resistant ≤ 25 mg ≤ 25 mg ≤ 25 mg
Impact strength ≥ 4 Nm (IR4) ≥ 4 Nm (IR4) ≥ 4 Nm (IR4)
Fire behaviour class Bfl-s1 Bfl-s1 Bfl-s1
CHEMICAL RESISTANCE
Chemical substances Concentration (%) Temperature (°C) Result
Acetic acid 26 20 R
Ammonia hydroxide 28 20 R
Aniline 100 20 R
Antifreeze (ethylene glycol) 100 20 R
Beer - 20 R
Benzene 100 20 L
Benzoic acid 100 20 R
Blood - 20 R
Brine (sodium chloride) Saturated 20 R
Butanol 100 20 R
Calcium disulphide 100 20 L
Calcium hydrochloride Saturated 20 R
Chlorine solution Saturated 20 R
Chromic acid 30 20 R
Citric acid 60 20 R
Cresol 100 20 L
Crude oil - 20 R
Ethanol 100 20 R
Formic acid 70 20 R
Gasoline - 20 R
Hexane 100 20 L
Hydrochloric acid 35 20 R
Hydrogen peroxide 30 20 R
Isopropanol 100 20 R
Jet fuel - 20 L
Lactic acid 85 20 R
Maleic acid 30 20 R
Methacrylic acid 100 20 R
Methanol 100 20 R
Methyl ethyl ketone 100 20 L
Milk - 20 R
Mineral oil - 20 R
Nitric acid 30 20 R
Oleic acid 100 80 R
Phosphoric acid 85 20 R
Potassium hydroxide 50 20 R
Styrene 100 20 R
Sodium hydroxide 50 60 R
Sodium hypochlorite 15 20 R
Sulphuric acid 50 20 R
Tetrahydrofuran 100 20 L
Toluene 100 20 R
Vegetable oil - 80 R
Water (distilled) - 85 R
Wine - 20 R
Xylene 100 20 R
ARE AS OF APPLICATION
VIACRETE MF standard
(+ UV alternative)
VIACRETE MF standard SR
(+ UV alternative)
VIACRETE HF high-temp
Dry and moderately wet production areas x
Wet production and work areas x x
Dairy and cheese production x x x
Fish processing organisations x x
Meat and processed meat production x x
Specialist slaughterhouses and abattoirs x
Commercial kitchens x
Food and beverage industry x x x
Cooling and deep freeze areas x
Warehouse and distribution centres x
Chemical industry/Manufacturing x x
Printing plants x
Stock and distribution centres x
Note: R=Resistant, L=Limited resistance (Applicable to spillage condition)
12. 2322
VIACRETE SYSTEMS
W I T H U V A LT E R N A T I V E S :
T O P C O A T, P I G M E N T E D
W E A R I N G C O A T,
P I G M E N T E D
P R I M E R ,
L E V E L L I N G
S U B S T R A T E
VIACRETE POLYURETHANE
CONCRETE
VIACRETE WALL COATING
ELASTIC JOINT SEALANT
TILES
R ≥ 50
VA – END PROFILE
CONCRETE WALL
To request our installation manual, please complete our
online form or send an email to info@viacor.de
VIACRETE MF standard
+ UV ALTERNATIVE
+ CONDUCTIVE ALTERNATIVE
Excellent chemical resistance
High-impact strength and abrasion resistance
High thermal shock resistance
Odourless, no odour or taste cross-contamination across foodstuffs
Solvent-free
Low-emission in accordance with AgBB, M1 and other European standards
Simple to clean and maintain
Compliant with the HACCP and GMP regulations in the food processing industry
Quick reusability and water-tight
Matt, slip-resistant surface of R 9 as a minimum
Fire safety Bfl-s1
VIACRETE MF standard SR
+ UV ALTERNATIVE
+ CONDUCTIVE ALTERNATIVE
Anti-slip surfaces of R 10 – R 12 and higher
Odourless, no odour or taste cross-contamination across foodstuffs
Jointless surfaces
Complies with the HACCP and GMP regulations in the food processing industry
Low-emission in accordance with AgBB and other European standards
Simple to clean and maintain (with hot water and steam jet cleaning)
Quick reusability and water-tight
High-impact resistance
High-abrasion resistance
Fire safety Bfl-s1
VIACRETE HF high-temp
Anti-slip surfaces of R 10 – R 12 and higher
Odourless, no odour or taste cross-contamination across foodstuffs
Jointless surfaces
Complies with the HACCP and GMP regulations in the food processing industry
Low-emission in accordance with AgBB and other European standards
Simple to clean and maintain (with hot water and steam jet cleaning)
Very high thermal shock resistance in the region of -45°C to +120°C
Quick reusability and water-tight
High-impact resistance
High-abrasion resistance
Fire safety Bfl-s1
13. 25
The floor surface is of particular importance in large and industrial kitchens
for both safety and hygienic reasons. It’s vital that there are no uneven areas,
trip hazards or dangerous slopes in large kitchens. It‘s also imperative that
there are no hazards caused by sliding, for example, trolleys sliding across the
floor and the flooring must be safe to stand on and have anti-slip properties.
Hygienic is defined as a floor where no dirt or bacteria is permanently able to
settle on. This can be prevented by using jointless floorings, seamless cross-
overs to the walls, rising components with concave fillets or triangular skirtings
as well as vertical coatings for water-conducted areas. These measures help to
ensure that that the flooring is easier to keep clean as there are no nooks or
grooves where dirt is able to settle.
The VIASOL DESIGN flooring coating systems fulfil all criteria in the food
processing industry. The systems are produced with an anti-slip rating of
R 10 – R 12, are laid seamlessly, can be manufactured flawlessly using a
prefabricated skirting profile and are very easy to clean.
In addition, the VIASOL DESIGN floor coatings meet the stringent emission
requirements in accordance with AgBB, M1 and other European standards.
The coloured quartz sand coatings impress with their physical qualities
and furthermore the individual mixing of colours also adds an extra visual
element. Furthermore, they have a good resistance to any discolouring caused
by food and spices. The VIASOL DESIGN industrial flooring range is characte-
rised by its unique and diverse qualities.
/ DECOR ATIVE SURFACES
/ MECHANICAL DUR ABILIT Y
for use with agricultural machinery, pallet and forklift trucks
/ E ASY TO CLE AN with high-pressure cleaners (steam or cold water)
/ RESISTANT TO DISCOLOUR ATION caused by food and spices
/ ANTI - SLIP from R 10 – R 12
14. 2726
FE ATURES OF THE VIASOL SYSTEM
COLOURS
Examples for quartz sand mixtures
ARE AS OF APPLICATION:
L ARGE KITCHENS, CANTEENS, COUNTER AREAS, BEER
CELL ARS AND PUBLIC HOUSES, CAFES, CATERING AREAS,
TRADESHOW KITCHENS, FAST-FOOD CHAINS, HOTEL
KITCHENS, CHANGING ROOMS, REFRIGERATING AREAS,
RESTAURANTS AND RESTAURANT KITCHENS, TOILETS.
P I G M E N T E D O R
T R A N S P A R E N T
S E A L I N G C O A T
W E A R I N G C O A T S C A T -
T E R E D W I T H C O L O U R E D
Q U A R T Z
W E A R I N G C O A T
S T A T I C C R A C K - B R I D G I N G
B R O A D C A S T E D W I T H
N A T U R A L Q U A R T Z S A N D
S U B S T R A T E
P R I M E R
S C R A T C H C O A T,
L E V E L L I N G L AY E R
(OPTIONAL)
VIASOL DESIGN SYSTEMS
MECH A NICA LLY DUR A BL E &
IMPAC T- RESISTA NT
A BR ASION - RESISTA NT
A NT I - SLIP
R 10 – R 12
RESISTA NT AG A INST
DISCOLOUR AT ION
H YGIENIC
STAT IC CR ACK- BRIDGING
T HERMA L RESISTA NC E UP TO 6 0 °C
ID E A L FOR PERMA NENT LY
W E T A RE AS
FIRE CL ASSIFICAT ION Bfl-s1
A PPROVA L FOR USE ON SHIP S
CONDUC T IV E
UV- RESISTA NT A LT ERNAT IV ES
VIASOL UNIFLEX CUISINE SR
For light to medium loads
Highly abrasion- and shock-resistant
Hygienic, conforms to the European Union’s European hygiene standards (ISEGA certified)
Jointless and seamlessly laid, water-resistant
Static crack-bridging
Thermal resistance of up to 60 °C for warm water load
Available in many colours
Good grip on many different bases, also ideal for areas
touching the soil using a barrier primer
Fire safety Bfl-s1
Anti-slip classifications R 10, R 11, R 12
Good resistance to discolouration caused by food and spices
Please note: There may be small differences in colour, gloss and surface texture.
The colours displayed on the monitor or the print-out may also differ from the original colour.
15. 03 / 2019
VIACOR Polymer GmbH
Graf-Bentzel-Straße 78
72108 Rottenburg
Germany
Phone +49 7472 94999-0
Fax +49 7472 94999-39
Email info@viacor.de
www.viacor.de
VIACOR Asia SDN. BHD.
No.5, Jalan Sungai Terap 32/182
Bukit Rimau Industrial Park
40460 Shah Alam, Selangor Darul Ehsan
Malaysia
Phone +603 51317777
Fax +603 51317878
Email info@viacor.asia
www.viacor.asia