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INSTALLATION & MAINTENANCE MANUAL
SERIES 700 – MODELS 750/751
DUCTILE IRON BODY BUTTERFLY VALVES
INSTALLATION INSTRUCTIONS
Triad butterfly valves are bi-directional allowing control of fluid flow and sealing in either direction, and are designed
for installation between the faces of 125#/150# ANSI flanges. They do not require gaskets; the integral seat serves as
the gasket. The wafer and lug bodies have bolt hole locations for alignment and attachment with mating flanges.
Prior to installation, close the valve. Spread the flanges apart far enough to allow the valve to slip easily between the
flanges. Insert the valve between the flanges. Be sure to center the valve and not damage the liner. Allow the flanges
to return to their un-spread state. Install and hand-tighten all flange bolts. Slowly open the valve, checking for free
movement of the disc. If no obstruction is encountered, leave valve in the open position and tighten all flange bolts.
Be certain to keep flange faces as parallel as possible during and after tightening bolts or studs. After final tightening,
again check the valve for full opening and closing.
Lug style bodies used for dead end service must be installed as marked on the body (inlet – outlet).
MAINTENANCE
No regular maintenance or lubrication is required.
VALVE DISASSEMBLY
1. After removal of valve from the piping system,
open the valve fully
2. Remove the handle or actuator
3. Remove the stem retaining pins (5 & 6)
4. Pull out the upper stem (9)
5. Pull out the bottom stem (13)
6. Remove the disc (1) from the liner (2). Do not
damage the disc edge
7. Remove the liner (2)
8. If the valve has bushings and o-rings, remove by
tapping with blunt instrument
9. Inspect all components for wear and replace as required.
VALVE ASSEMBLY
1. Clean all reusable parts
2. If valve has bushings and o-rings, tap them carefully
3. Apply a lubricant or soapy solution compatible with
elastomers to facilitate assembly
4. Insert liner (2) into body by pressing it into the body evenly
5. Insert disc (1) in open position into liner. Make certain
broached end of disc is at the upper stem end of the body
6. Coat the upper stem (9) with a general purpose lubricant &
install into body
7. Install bottom stem (13)
8. Install retaining pins (5 & 6) to both stems
File: TRIMO700

1
Rev 00
INSTALLATION & MAINTENANCE MANUAL
SERIES 700 – MODELS 750/751
DUCTILE IRON BODY BUTTERFLY VALVES

9. Install the operator
10. Check assembly by opening & closing the valve several times
11. Follow installation instructions for reinstalling the valve in the piping system.
ADJUSTMENT OF TRAVEL STOPS FOR GEAR OPERATOR
The manual gear operator provided on Triad series 750 and 751 butterfly valves come standard with two travel stop
adjustments to precisely adjust the position of valve. Instructions on how to adjust the travel stop follows.
The travel stop adjustments are located on the side of the gear operator opposite the shaft. For valve sizes up to and
including 14” the travel stops are counter sunk socket head screws. An allen head wrench is required to change
travel. The travel adjustment screw arraignment is double bolted with the same size bolt one on top of the other
(Figure #1). The top bolt being a locking device for the underside bolt (adjustment stop). The top bolt must be
removed to gain access to the adjustment bolt.
TOOL REQUIRED
valve sizes 2-6”-9/64” wrench
valve sizes 8”-14”- 7/32” wrench
All that is required to change the end travel of the
gear operator is an adjustment of the socket head
screw. Before turning these screws remove the top
allen head (locking bolt) completely from the gear
operator. Use the hand wheel to adjust the gear to its
end position and reverse the hand wheel ½ turn to
relieve tension on the travel stops.
Adjustments are as follows:
Right Travel or Close Travel Stop
CCW turns increase the valve closing.
Left Travel or Open Travel Stop:
CCW turns increase the travel of the valve in the open
direction.
Once the desired position adjustment is achieved,
replace the locking screws and slightly tighten against
the adjustment screws.

File: TRIMO700

2
Rev 00
INSTALLATION & MAINTENANCE MANUAL
SERIES 700 – MODELS 750/751
DUCTILE IRON BODY BUTTERFLY VALVES

SIZE
in

mm

2"
2-1/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
30"
32"
36"

50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900

D1
in
4.74
5.49
6
7.5
8.5
9.51
11.75
14.25
17.01
18.74
21.26
22.76
25.00
29.51
34.00
36.00
38.50
42.76

n
4
4
4
8
8
8
8
12
12
12
16
16
20
20
24
24
24
28

SIZE
in

mm

2"
2-1/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
30"
32"
36"

50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900

D1
mm
125
145
160
180
210
240
295
355
410
470
525
585
650
770
863.50
978
1,086

n
4
4
8
8
8
8
12
12
12
16
16
20
20
20
20
20
24

ANSI 150 VALVES
H
in
5/8"-11UNC
0.71
5/8"-11UNC
0.71
5/8"-11UNC
0.71
5/8"-11UNC
0.71
3/4"-10UNC
0.75
3/4"-10UNC
0.75
3/4"-10UNC
0.75
7/8"-9UNC
0.91
7/8"-9UNC
0.91
1"-8UNC
0.98
1"-8UNC
0.98
1-1/8"-7UNC
1.14
1-1/8"-7UNC
1.14
1-1/4"-7UNC
1.26
1-1/4"-7UNC
1.26
1-1/4"-7UNC
1.26
1-1/2"-6UNC
1.50
1-1/2"-6UNC
1.50
M-BOLT

DIN PN16 VALVES
H
M-BOLT
mm
M16
15
M16
15
M16
15
M16
15
M16
15
M20
18
M20
18
M24
22
M24
22
M24
22
M27
24
M27
24
M30
26
M33
28
M27
25
M30
26
M30
26

L
in
4.92
5.12
5.12
5.91
6.1
6.3
6.69
7.68
8.07
8.46
9.06
10.43
11.81
13.19
16.54
16.93
18.50
20.08

L1
in
4.13
4.33
4.33
4.92
5.12
5.31
5.71
6.5
6.89
7.28
7.68
9.06
10.24
11.61
14.37
14.76
16.54
17.72

L2
in
1.5
1.57
1.65
1.89
2.05
2.05
2.28
2.52
2.76
2.76
2.95
3.15
3.35
3.94
3.94
3.94
4.72
5.12

L
mm
125
125
130
135
145
150
160
185
200
200
220
245
280
310
341
375
400

L1
mm
105
105
110
115
125
130
135
155
170
170
190
210
245
275
300
330
350

L2
mm
40
40
42
42
45
50
50
60
65
65
70
75
80
90
90
90
100

Triad Process Equipment 4922 Technical Dr. Milford, MI 48381
248.685.9938 www.triadprocess.com
Copyright 2005, Triad Process Equipment
Triad and Triad Process Equipment are registered trademarks.
We reserve the right to make technical and or dimensional
changes without prior notice.

File: TRIMO700

3
Rev 00

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Triadprocess Equipment A Leading Manufacturer of High Quality Valves

  • 1. INSTALLATION & MAINTENANCE MANUAL SERIES 700 – MODELS 750/751 DUCTILE IRON BODY BUTTERFLY VALVES INSTALLATION INSTRUCTIONS Triad butterfly valves are bi-directional allowing control of fluid flow and sealing in either direction, and are designed for installation between the faces of 125#/150# ANSI flanges. They do not require gaskets; the integral seat serves as the gasket. The wafer and lug bodies have bolt hole locations for alignment and attachment with mating flanges. Prior to installation, close the valve. Spread the flanges apart far enough to allow the valve to slip easily between the flanges. Insert the valve between the flanges. Be sure to center the valve and not damage the liner. Allow the flanges to return to their un-spread state. Install and hand-tighten all flange bolts. Slowly open the valve, checking for free movement of the disc. If no obstruction is encountered, leave valve in the open position and tighten all flange bolts. Be certain to keep flange faces as parallel as possible during and after tightening bolts or studs. After final tightening, again check the valve for full opening and closing. Lug style bodies used for dead end service must be installed as marked on the body (inlet – outlet). MAINTENANCE No regular maintenance or lubrication is required. VALVE DISASSEMBLY 1. After removal of valve from the piping system, open the valve fully 2. Remove the handle or actuator 3. Remove the stem retaining pins (5 & 6) 4. Pull out the upper stem (9) 5. Pull out the bottom stem (13) 6. Remove the disc (1) from the liner (2). Do not damage the disc edge 7. Remove the liner (2) 8. If the valve has bushings and o-rings, remove by tapping with blunt instrument 9. Inspect all components for wear and replace as required. VALVE ASSEMBLY 1. Clean all reusable parts 2. If valve has bushings and o-rings, tap them carefully 3. Apply a lubricant or soapy solution compatible with elastomers to facilitate assembly 4. Insert liner (2) into body by pressing it into the body evenly 5. Insert disc (1) in open position into liner. Make certain broached end of disc is at the upper stem end of the body 6. Coat the upper stem (9) with a general purpose lubricant & install into body 7. Install bottom stem (13) 8. Install retaining pins (5 & 6) to both stems File: TRIMO700 1 Rev 00
  • 2. INSTALLATION & MAINTENANCE MANUAL SERIES 700 – MODELS 750/751 DUCTILE IRON BODY BUTTERFLY VALVES 9. Install the operator 10. Check assembly by opening & closing the valve several times 11. Follow installation instructions for reinstalling the valve in the piping system. ADJUSTMENT OF TRAVEL STOPS FOR GEAR OPERATOR The manual gear operator provided on Triad series 750 and 751 butterfly valves come standard with two travel stop adjustments to precisely adjust the position of valve. Instructions on how to adjust the travel stop follows. The travel stop adjustments are located on the side of the gear operator opposite the shaft. For valve sizes up to and including 14” the travel stops are counter sunk socket head screws. An allen head wrench is required to change travel. The travel adjustment screw arraignment is double bolted with the same size bolt one on top of the other (Figure #1). The top bolt being a locking device for the underside bolt (adjustment stop). The top bolt must be removed to gain access to the adjustment bolt. TOOL REQUIRED valve sizes 2-6”-9/64” wrench valve sizes 8”-14”- 7/32” wrench All that is required to change the end travel of the gear operator is an adjustment of the socket head screw. Before turning these screws remove the top allen head (locking bolt) completely from the gear operator. Use the hand wheel to adjust the gear to its end position and reverse the hand wheel ½ turn to relieve tension on the travel stops. Adjustments are as follows: Right Travel or Close Travel Stop CCW turns increase the valve closing. Left Travel or Open Travel Stop: CCW turns increase the travel of the valve in the open direction. Once the desired position adjustment is achieved, replace the locking screws and slightly tighten against the adjustment screws. File: TRIMO700 2 Rev 00
  • 3. INSTALLATION & MAINTENANCE MANUAL SERIES 700 – MODELS 750/751 DUCTILE IRON BODY BUTTERFLY VALVES SIZE in mm 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 D1 in 4.74 5.49 6 7.5 8.5 9.51 11.75 14.25 17.01 18.74 21.26 22.76 25.00 29.51 34.00 36.00 38.50 42.76 n 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24 24 28 SIZE in mm 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 D1 mm 125 145 160 180 210 240 295 355 410 470 525 585 650 770 863.50 978 1,086 n 4 4 8 8 8 8 12 12 12 16 16 20 20 20 20 20 24 ANSI 150 VALVES H in 5/8"-11UNC 0.71 5/8"-11UNC 0.71 5/8"-11UNC 0.71 5/8"-11UNC 0.71 3/4"-10UNC 0.75 3/4"-10UNC 0.75 3/4"-10UNC 0.75 7/8"-9UNC 0.91 7/8"-9UNC 0.91 1"-8UNC 0.98 1"-8UNC 0.98 1-1/8"-7UNC 1.14 1-1/8"-7UNC 1.14 1-1/4"-7UNC 1.26 1-1/4"-7UNC 1.26 1-1/4"-7UNC 1.26 1-1/2"-6UNC 1.50 1-1/2"-6UNC 1.50 M-BOLT DIN PN16 VALVES H M-BOLT mm M16 15 M16 15 M16 15 M16 15 M16 15 M20 18 M20 18 M24 22 M24 22 M24 22 M27 24 M27 24 M30 26 M33 28 M27 25 M30 26 M30 26 L in 4.92 5.12 5.12 5.91 6.1 6.3 6.69 7.68 8.07 8.46 9.06 10.43 11.81 13.19 16.54 16.93 18.50 20.08 L1 in 4.13 4.33 4.33 4.92 5.12 5.31 5.71 6.5 6.89 7.28 7.68 9.06 10.24 11.61 14.37 14.76 16.54 17.72 L2 in 1.5 1.57 1.65 1.89 2.05 2.05 2.28 2.52 2.76 2.76 2.95 3.15 3.35 3.94 3.94 3.94 4.72 5.12 L mm 125 125 130 135 145 150 160 185 200 200 220 245 280 310 341 375 400 L1 mm 105 105 110 115 125 130 135 155 170 170 190 210 245 275 300 330 350 L2 mm 40 40 42 42 45 50 50 60 65 65 70 75 80 90 90 90 100 Triad Process Equipment 4922 Technical Dr. Milford, MI 48381 248.685.9938 www.triadprocess.com Copyright 2005, Triad Process Equipment Triad and Triad Process Equipment are registered trademarks. We reserve the right to make technical and or dimensional changes without prior notice. File: TRIMO700 3 Rev 00