This document provides an industrial training report submitted by Mandeep Kumar after completing training at Guru Nanak Industries Pvt. Ltd. GNI is an ISO certified company that manufactures and exports agricultural equipment like combine harvesters. The report includes information about the company profile, main products manufactured, specifications of combine harvesters, different sections of the workshop, and conclusions from the training.

1. INDUSTRIAL TRAINING REPORT
Training Taken at:
Guru Nanak Industries Pvt. Ltd.
(An ISO 9001: 2008 Certified Company)
Manufacturer& Exporter of: Self Harvester Combine, Maize Harvester Combine, Track Harve ster Combine, Tractor Driven
Harvester Combine, Bailer, Straw Reaper, Rotavator, Roto Seed Drill, and Agriculture Implements.
SUBMITTED BY
Mandeep Kumar
Roll.no-101175320144
DEPARTMENT OF MECHANICAL ENGINEERING
Swami Vivekanand polytechnic collage, Ram nagar.
SUBMITTED TO-
Er. Pankaj
Er. Shagufa singh

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TABLE OF CONTENTS
ACKNOWLEDGEMENT ……………………………………………………..3
COMPANY PROFILE ………………………………………………………..4
ABOUT THE MAIN PRODUCT MENUFACTURE AT GNI (combine
harvester) ……………………………………………………………………..6
SPECIFICATIONOF COMBINE HARVESTOR……………………………7
DIFFERENT SECTIONS AND CLOSE RELATIONSHIPS……………….11
GNI WORKSHPOP SITE LAYOUT………………………………………….13
ORGANIZATIONALSTRUCTURE…………………………………………14
MATERIALS AND CUTTING SPEEDS…………………………………….15
CNC MACHINING CENTER AT GNI………………………………………..16
CONCLUSION………………………………………………………………....26
CONTACT INFORMATION……………………………………………………27

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ACKNOWLEDGEMENT
It is always a pleasure to remind the fine people in the Engineering Workshops for their
sincere guidance I received to uphold my practical as well as theoretical skills in engineering.
Firstly I would like to thank Mr. Gurnam Singh (Director) for convincing me the fact “Whatever a
man can imagine, that can be achieved”, treating me as a son of his own and guiding me to taste
the real flavor of engineering.
Secondly I would like to thank Er.Gurmeet singh (H.O.D production department)
for the positive attitude he showed for my work, always allowing me to question him and giving
prompt replies for my uncertainties in all the fields including educational, social and managerial to
labor work. And I always great him for his aspects of crew resource management who always said,
“I may be wrong”.
Finally I apologize all other unnamed who helped me in various ways to have a good training.
Knowledge is power and unity is strength.
MANDEEP KUMAR (101175320144)

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Company profile
GNI is an established company since 1980 manufacturing machinery for Rice Shelling &
Agricultural implements (Harvesters Combine, Rotavators & Reapers etc.) in the name of M/s.
GURU NANAK INDUSTRIES PVT. LTD., RAJPURA TOWN (Formerly known as GURU NANAK
MECHANICAL WORKS).
It is a highly professionally managed company under the able guidance of highly experienced and
dynamic Board of Directors consisting of S. Gurnam Singh and S. Surinder Singh. They are
assisted by team of Professionals i.e. Engineers, Management Graduates, I.T. Professionals and
Chartered Accountants. The Company has satisfactory supplied Machinery in all over India and
abroad. Our Machinery is being branded as best Machinery being manufactured in North India.
Our Machinery has been used by thousands of Rice Millers well satisfied Customers.
We are capably steered by the zeal, vision and the acumen of our Directors. Our mission is to
provide quality products at competitive prices to our venerated customers, thereby enhancing
their satisfaction. At GNI, our commitment to values precedes everything else. We believe our
success can be attributed to our commitment to product quality, timely delivery, effective
communication system and our human resources. Our efforts are always directed at continuous
improvement of our processes, our products and our quality management system. We ensure the
product delivery is in line with the customers’ requirements.
 Superb Quality.
 Timely Delivery.
 Enhance productivity and competitiveness in manufacturing.
 Upgrade quality and technology standards.Interact with customers and users.
 Provide information to our buyers about the our company's new achievements.
 Provide business opportunities through exhibitions and related events.
Market Network: They cover whole India with our Dealer network. Their Dealers are available in
North, West, and Central & South India Region. Product wise our Self Harvester Combine is sold
to Punjab, Haryana, Uttar Pradesh, Madhya Pradesh, Maharashtra, Chhattisgarh & Andhra
Pradesh and other South Indian States. Self Harvester combine sale in India has put us in
commanding position. Their Tractor Driven Harvester combine is mainly sale North, South, and
Central & West India. Their covered Punjab, Haryana & Uttar Pradesh State in North Region,
Tamilnadu, Andhra Pradesh & Karnataka State in South India, Maharashtra & Gujarat State in
Western Region, and Madhya Pradesh & Chhattisgarh State in Central Region. The sale of our
Tractor Harvester Combine is highest in quantity as compared with other manufacturers. That is
only happened due to widest dealer network and unmatched after sale service.

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VENDERS: They purchase Their items from reputed firms in India, like Engine from ASHOK
LEYLAND, Bearing from NBC / SKF, Tyre from MRF / GOOD YEAR, Sheet from TATA, Pump from
ETN & NUT Bolts from TVS.
QUALITY: They have a QUALITY CONTROL department, Their quality control engineers are
checking each and every parts which is coming from vender end or self manufacturing, After
various checks only perfect material or parts are fitted in our harvester combine, due to this
strict procedure, our quality is shine and it has put our name in the market at ahead position.
Customer satisfaction is our motto.
Service & Spares: They have great service network through out India, Their spares are easily
available at our dealer point. With the help of our service staff we maintain our existing
customer. And due to that we achieve our goal that is Customer Satisfaction.
Export: They products like self harvester combines are export to Kenya & Nepal. For the last five
years our Tractor Driven Harvester Combine is exported to Sri Lanka. Every year we export
approx 100 no. of harvester combines to Sri Lanka, Nepal & Kenya. In future we look forward to
export our products to other South African countries.
CLIENTS: They have been able to get a large number of satisfied customers in India and all over
World due to our good quality products.
Why GNI: They are one of the most reputed manufacturers and exporters of high quality
Harvesters Combines, Tractors, Reapers, Rotavator's and Rice Shelling Machineries.

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ABOUT THE MAIN PRODUCT MENUFACTURED IN GNI (combine
harvester)
What is a combine harvester?
Combine harvester is a farm equipment that can do multiple tasks such as harvesting multiple
crops, threshing, winnowing, and collection of grains. The market for combine harvesters is still in
its nascent stage but it is growing fast. Farmers in Western and Southern states of the country are
looking to buy this equipment.
The manufacturing of combine harvesters started around 1970 when Punjab Agricultural
University, Ludhiana (PAU) helped locals to manufacture farm machinery. But It was around 9-10
years back when the demand for combine harvesters increased at a fast pace.

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GNI-961 COMBINE SHARVESTERS
SPECIFICATIONS
ENGINE ASHOKA LEYLAND
Model ALU-400 /
Power 105 BHP at 2200 rpm
No. of Cylinder Six
Air Cleaner Combination of Dry & Wet Type
Cooling System Water Cooled
CLUTCH
Type of Clutch Single, Heavy Duty Dry Clutch
Dia (mm) 310
TRANSMISSION
No. of Gears 3 Forward, 1 Reverse
Gear Speeds (Km/hr)
Forward
1st Gear 2-4
2nd gear 4-8
3rd gear 8-20
Reverse 4-8
CUTTER BAR
Width 14 feet (4.3 m)
Cutting Height (mm) 55-1250
No. of Blades 58
No. of Guards 56
Stroke (mm) 89
Reel (rpm) 20-60
Dia (mm) 1064

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THRESHING DRUM
W P Rasp Bar Peg Tooth
Width (mm) 1250 1265
Diameter (mm) 606 605
Speed (rpm) 540 to 1200
Speed Adjustment) By Means of Mechanical Variator
CONCAVE
Clearance
Front (mm) 17 to 30 13 to 35
Rear (mm) 7.5 to 11 9 to 12
Adjustment Mechanical
STRAW WALKER
No of Straw Walker/Steps 5/5
Length (mm) 3770
Width (mm) 234
CLEANING SIEVES
Area (m2)
Upper Sieve 2.30
Lower Sieve 1.30
F. CAPACITIES
Grain Tank (m3) 3.24
Fuel Tank (It) 380
BATTERY
No. of Batteries 2
Capacity & Rating of each 12 V, 88 Ah
H. TYRE Size Ply Rating
Front 18.4/15x30 14 PR

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Rear 7.5x16 12 PR
MAIN DIMENSIONS
In Working:
Length (mm) 8130
Width (mm) 4610
Height (mm) 3855
In Transport:
Length (mm) 11900
Width (mm) 2950
Height (mm) 3855
WEIGHT (Kg) 8200
OTHER PRODUCTS
GNI-ROTAVATOR
SPECIFICATIONS
Model 149 (5 Feet) 149 (6 Feet) 149 (7 Feet)
Tractor Power 30 to 45 H.P. 45 to 55 H.P. 55 to 70 H.P.
Overall Width 180 cm 205 cm 235 cm
Tillage Width 150 cm 175 cm 205 cm
Gear Box Single Speed Single Speed Single Speed
Side Transmission Gear / Chain Gear / Chain Gear / Chain
P.T.O. Speed (RPM) 540 540 540
Rotar Speed (RPM) 225/175 225/175 225/205

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No. of Blades 36 42 48
Gear Box Overload Protection Sheer Bolt Sheer Bolt Sheer Bolt
Weight (Approx.) 355 Kgs 380 Kgs 425 Kgs
GNI-STRAW REAPER
SPECIFICATIONS
Chassies 56'' ( 1423 mm )
Thresher Dia. 20'' ( 508 mm )
CUTTING MECHANISM
Cutter Bar Width 7 Feet ( 2134 mm )
Tyres ( 7-00-19 ) 10 PR
Blower Double Blower
Grain Tank provided for Grain Storage From
Waste
Stone Trap Tray provided for safety of Machine
OVERALL DIMENSIONS
Lenght 3370 mm ( Without Straw Pipe )
Width 2450 mm
Height 2150 mm
Weight 1785 Kg.
CAPACITY
Cutting Capacity 1 to 2 Acre per hrs.

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DIFFERENT SECTIONS AND CLOSE RELATIONSHIPS
The GNI Workshop itself is a collection of five different subsections that are
interrelated. Brief descriptions about them are given below.
DIFFERENT SECTIONS-
Metal Workshop
The Metal Workshop is the place for machining metals. It comprises the following prominent
machine tools with other supporting machines and equipments.
� Drilling machines
� Engraving machines
� Gear shapers
� Grinding machines
� Lathe machines
� Milling machines
� Planers
� Shaping machines
� Slotting machines
Several varieties of some of these machine tools could be found for specialized operations.
Welding And Foundry Shop
The Welding and Foundry shop comprised equipment to deploy following services:
� Arc welding
� Metal casting
� Mig welding
� Oxyacetylene welding
� Spot welding
� Tig welding
Smithy And Fitting Shop
The Smithy And Fitting Shop mostly comprised hand tools (anvils, hammers, chisels, etc.) and
some machine tools (Electric hammer and sheet metal rollers, benders and cutters).
Woodwork Shop

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Comprised of 10 carpenters and 2 laborers the Woodwork Shop enclosed the following
machine tools.
� Band saw
� Circular saw
� Disc and bobbin sander
� Double end tenoner
� Drill
� Mortiser
� Pattern miller
� Router
� Saw and planner
� Thickness planner
� Wood planer
� Wood turning lathe
Other Sections
The Tool Store and the Consumable Good Store being separate from the above supply the
tools and consumable goods to all the above five subsections.
CLOSE RELATIONSHIPS:-
The GNI Workshop has close relationships with the other departments of the Faculty and
especially with the Department of Production Engineering through which the academic
activities are conducted. On the other hand, machine tools and equipments of the Department
of Production Engineering are also used to carry out the tasks of the Engineering Workshops
freely. Specially, the Computer Numeric Controlled (CNC) Machining Center.

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GNI WORKSHPOP SITE LAYOUT
SITE LAYOUT

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ORGANIZATIONAL STRUCTURE
Chart shows the hierarchical structure of the GNI pointing the position of the Engineering
Workshops in
it.

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MATERIALS AND CUTTING SPEEDS
Production of an item with desired qualities inherently involves the knowledge of the
materials that should be used for the product and the qualities of them. A simple example is
using stainless steel for a product that should not get stained.
Furthermore the effective processing of these materials until a finished product is obtained
requires the knowledge of processing characteristics of the materials. For example consider
machining stainless steel. Some important points to be considered are:
� The tool material that should be used.
� The level of machining (i.e. rough or finish)
� The cutting speed
� Requirement of coolants
Table gives the cutting speeds of the commonly used materials under different
conditions.

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CNC MACHINING CENTER
MODEL- HITACHI SEIKI VA35 CNC MACHINING CENTER
The Hitachi Seiki VA35 CNC (Computer Numeric Controlled) machining center that belongs to
the Department of Production Engineering is frequently used for accurate and automated
machining of metals as well as for wood, plastic and other materials. The machining accuracy
of the machine is 0.001mm. Figure 4-2 shows various parts of the machine tool.
Hitachi Seiki VA35 CNC Machining Center
LINE DIAGRAM OF CNC MACHINE

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Manufactured by Hitachi Seiki Co. Ltd., Japan, the control unit of this numerically controlled
milling machine is of Fanuc System 6M-B. The controlling is based on two Intel 8085
microprocessors.
Figure is a block diagram which shows the controlling structure of the CNC machine.

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CONCLUSION
The profit of an organization entirely depends on the way the top chairs manage the
resources the organization has. Whatever the other aspects may be, it was seen that
managing human resource was extremely difficult. The stability or the sustainability of the
organization mostly depends on this factor. On the other hand, it was prominently seen that
thinking should precede doing. In most cases it could be seen that there exists easier or better
ways to do something. As far as the above mentioned factor is considered, continuous knowledge
mining followed by experience in a cycle upholds the entire system in every aspect.
Earning and living a satisfactory life is the desire of all.
SUGGESTIONS FOR THE IMPROVEMENT OF THE ENGINEERING WORKSHOPS-
The experiences I had in the Engineering Workshops suggest me the following to be
implemented for the improvement of the place.
1. Maintain a simple booklet on materials that are used in the Engineering Workshops.
This should contain the properties and the processing aspects (cutting speeds,
coolants, etc.)
2. Maintain a booklet on each machine about the capabilities of them and the current
condition.
3. Implement a method to return the unused consumable goods to the stores.
4. Maintain a training program for the employees at least one session a month.
5. Teach the employees how to collaborate with others.
SUGGESTIONS FOR THE IMPROVEMENT OF TRAINING PROGRAM
A group of 14 undergraduates including myself had the first year in-plant training at the
Faculty Workshop together and all of us did what we were supposed to do separately.
Though we discussed what we were doing among ourselves a little, I feel it would have been
better if we were explicitly encouraged by the Industrial Training Unit to had formal
discussions at least once a week. Some of the undergraduates (I feel I was one of that
group) were seen to work harder gaining more knowledge and the real taste of engineering
and some were not. If discussions of this nature were conducted, all of us could have gained
a better knowledge and improved ourselves collectively. The participation of the training
supervisor would have been a further encourage. Furthermore I suggest that it would have
been better if all the undergraduates were exposed to some presentations on the in-plant
training before we were released. Some illustrative
41 aspects of practical engineering could have been discussed widening the openness of the
eyes of us. Though we new what engineering was, we were not exposed to any sort of
practical engineering when we went for the training.

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CONTACT GNI FOR ANY QUARY
We have been able to get a large number of satisfied customers in India and all over World due to our good
quality products. This is why, time and time again our customers thank us for making their businesses grow. To
see these results in your business, Contact Us NOW for a FREE consultation!
Please use the form below to send us an enquiry or just to leave us a Order.
Office Address
Patiala Road Opp. New Grain Market,
Neelpur Chowk,
Rajpura, Distt. Patiala (PB.)
Contact us
Telephone No.: +91-01762-224961, 222161
Mobile No.: +91-98143-23161, +91-98156-67961
E-mail: gnip_ltd@hotmail.com
info@gnipltd.com
DIRECTORS
Gurnam Singh 9814323161
Surinder Singh 9815667961
MANAGING DIRECTORS
Parvinder Singh 9888111161
Prabhjot Singh 9855011161/9814312161
Gurmeet Singh 8054000061
SISTER CONCERN
Guru Nanak Mechanical Works
P.S. Engineering Works