This manual provides service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It covers topics such as vehicle components, drive unit removal and installation, drive unit disassembly and reassembly procedures, and points of inspection. The manual is intended to enable quick and correct servicing of these forklift models. It notes that specifications and designs may have changed by November 2010 and any updates would be provided in Toyota service newsletters.
TOYOTA 8FBMT20 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document includes specifications, component figures, removal and installation procedures, and points of attention for key steps.
TOYOTA 8FBMT18 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBMT16 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBMT15 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBET20 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBET18 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document references other repair manuals and special service tools that may be required. It includes sections on general information, specifications, components, and repair procedures with detailed points on inspection criteria and special notes.
TOYOTA 8FBET16 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document references other repair manuals and special service tools that may be required. It includes sections on general information, specifications, components, and repair procedures with detailed points on inspection criteria and special notes.
TOYOTA 8FBEKT18 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBMT20 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document includes specifications, component figures, removal and installation procedures, and points of attention for key steps.
TOYOTA 8FBMT18 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document includes specifications, component figures, removal and installation procedures, and points of attention for key steps.
TOYOTA 8FBMT16 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBMT15 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document includes specifications, component figures, removal and installation procedures, and points of attention for key steps.
TOYOTA 8FBET20 Forklift Service Repair Manual.pdfuun49745727
This manual provides service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It covers topics such as vehicle components, drive unit removal and installation, drive unit disassembly and reassembly procedures, and inspection points. Technicians are instructed to use this manual along with special service tools for correct and quick servicing of these forklift models. The manual describes specifications, components, and repair processes in detail along with notes on inspection points and proper usage of service tools.
TOYOTA 8FBET18 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBET16 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBEKT18 Forklift Service Repair Manual.pdfuun49745727
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TOYOTA 8FBEKT16 Forklift Service Repair Manual.pdfuun49745727
This manual covers service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It provides instructions for inspection, disassembly, repair and reassembly of components. The document includes specifications, component figures, removal and installation procedures, and points of attention for key steps.
Toyota 7FBEF20 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
The document provides information about the new Toyota 7FBEF15-20 forklift models, including:
1. The development objectives were to address disparities compared to competitors' models and focus on environmental concerns by adopting an AC drive system.
2. Major features of the new models include the AC motor drive system, power select function, improved efficiency operation hours, easy ingress/egress, and reduced maintenance costs.
3. The new models have larger dimensions than the previous 5FBE models, an AC drive system replacing the DC system, and additional safety functions from the 7FB series.
Toyota 7FBEF18 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
This document provides an overview of the new Toyota 7FBEF 15-20 forklift models. Key points include:
1. The new models adopt an AC motor drive system which improves performance, reduces maintenance needs compared to previous DC systems.
2. Models include 1.5, 1.6, 1.8, and 2 ton capacities. Three power modes (H, P, S) allow operators to optimize for different tasks.
3. Features like regenerative braking and power keep functions improve efficiency and extend operation hours by up to 40% compared to previous models.
4. Ergonomic improvements like an open step and tilt steering with memory aid ingress/egress. Increased head
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This document provides an overview of the new Toyota 7FBEF 15-20 forklift models. Key points include:
1. The models were developed to improve on the previous 5FBE series with features from the 7FB series, including an AC drive system for improved performance.
2. Major selling points of the new models include the AC drive system, power select function for optimized performance, and improved efficiency and operation hours.
3. Differences from previous models include a 30% improvement in loaded travel performance, 40% longer efficient operation hours, easier ingress/egress, and reduced maintenance costs from the brushless AC motor.
Toyota 7FBEF15 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
This document provides an overview of the new Toyota 7FBEF 15-20 forklift models. Key points include:
1. The models were developed to improve on the previous 5FBE series with features from the 7FB series, including an AC drive system for improved performance.
2. Major selling points of the new models include the AC drive system, power select function for optimized performance modes, and improved efficiency from regenerative braking and power keep functions.
3. Updates like increased headroom and tilt steering with memory improve ingress/egress, while the AC system eliminates motor brush replacements, reducing maintenance costs compared to previous DC motor models.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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TOYOTA 8FBEKT16 Forklift Service Repair Manual.pdfuun49745727
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Toyota 7FBEF20 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
The document provides information about the new Toyota 7FBEF15-20 forklift models, including:
1. The development objectives were to address disparities compared to competitors' models and focus on environmental concerns by adopting an AC drive system.
2. Major features of the new models include the AC motor drive system, power select function, improved efficiency operation hours, easy ingress/egress, and reduced maintenance costs.
3. The new models have larger dimensions than the previous 5FBE models, an AC drive system replacing the DC system, and additional safety functions from the 7FB series.
Toyota 7FBEF18 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
This document provides an overview of the new Toyota 7FBEF 15-20 forklift models. Key points include:
1. The new models adopt an AC motor drive system which improves performance, reduces maintenance needs compared to previous DC systems.
2. Models include 1.5, 1.6, 1.8, and 2 ton capacities. Three power modes (H, P, S) allow operators to optimize for different tasks.
3. Features like regenerative braking and power keep functions improve efficiency and extend operation hours by up to 40% compared to previous models.
4. Ergonomic improvements like an open step and tilt steering with memory aid ingress/egress. Increased head
Toyota 7FBEF16 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
This document provides an overview of the new Toyota 7FBEF 15-20 forklift models. Key points include:
1. The models were developed to improve on the previous 5FBE series with features from the 7FB series, including an AC drive system for improved performance.
2. Major selling points of the new models include the AC drive system, power select function for optimized performance, and improved efficiency and operation hours.
3. Differences from previous models include a 30% improvement in loaded travel performance, 40% longer efficient operation hours, easier ingress/egress, and reduced maintenance costs from the brushless AC motor.
Toyota 7FBEF15 Electric Forklift Trucks Service Repair Manual.pdfuun49745727
This document provides an overview of the new Toyota 7FBEF 15-20 forklift models. Key points include:
1. The models were developed to improve on the previous 5FBE series with features from the 7FB series, including an AC drive system for improved performance.
2. Major selling points of the new models include the AC drive system, power select function for optimized performance modes, and improved efficiency from regenerative braking and power keep functions.
3. Updates like increased headroom and tilt steering with memory improve ingress/egress, while the AC system eliminates motor brush replacements, reducing maintenance costs compared to previous DC motor models.
Toyota 2TE18 Electric Powered Towing Tractor Service Repair Manual.pdfuun49745727
This document provides an overview manual for maintenance and repair of Toyota electric towing tractors models 2TE15 and 2TE18. It includes sections on general information, batteries, chargers, controllers, displays, electrical troubleshooting, motors, drivetrains, axles, suspensions, steering, brakes and bodies. The manual aims to provide quick and correct servicing information for these towing tractor models as of October 2005. It notes that specifications may change over time and any updates will be communicated separately.
Toyota 2TE15 Electric Powered Towing Tractor Service Repair Manual.pdfuun49745727
This document is a service manual for the Toyota Electric Powered Towing Tractor models 2TE15 and 2TE18. It contains maintenance, specifications, and repair procedures for the chassis, body, and other components of the vehicles. The manual provides instructions on inspection methods, component weights, jacking and hoisting procedures, torque specifications for fasteners, lubrication charts, and periodic maintenance schedules. Electrical parts inspection guidelines emphasize using the proper circuit tester, handling components carefully, and disconnecting the battery before servicing.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
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2. FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT
8FBET15~20/8FBEKT16,18/8FBMT15~20 series. Please use this manual for
providing quick, correct servicing of the corresponding forklift models.
This manual deals with the above models as of November 2010. Please understand
that disagreement can take place between the descriptions in the manual and actual
vehicles due to change in design and specifications. Any change or modifications
thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
(Reference)
Repair manuals related to this manual are as follows:
TOYOTA INDUSTRIAL EQUIPMENT 8FBET15~20/8FBEKT16,18/
8FBMT15~20 REPAIR MANUAL (No. CE345)
TOYOTA INDUSTRIAL EQUIPMENT 8FBET15~20/8FBEKT16,18/
8FBMT15~20 NEW MODEL FEATURES (No. PE318)
7. 0-4
0-4
VEHICLE MODELS
3-Wheel Models
4-Wheel Models
FRAME NUMBER
Vehicle Model Load Capacity Control Method Voltage (V)
8FBET15 1.5 ton AC Microcomputer controller 48
8FBET16
8FBEKT16
1.6 ton ↑ ↑
8FBET18
8FBEKT18
1.8 ton ↑ ↑
8FBET20 2.0 ton ↑ ↑
Vehicle Model Load Capacity Control Method Voltage (V)
8FBMT15 1.5 ton AC Microcomputer controller 48
8FBMT16 1.6 ton ↑ ↑
8FBMT18 1.8 ton ↑ ↑
8FBMT20 2.0 ton ↑ ↑
Vehicle model Punching format Punching position
8FBET15 8FBET15 10011
8FBEKT16 8FBEKT16 10011
8FBEKT18 8FBEKT18 10011
8FBET16 8FBET16 10011
8FBET18 8FBET18 10011
8FBET20 8FBET20 10011
8FBMT15 8FBMT15 10011
8FBMT16 8FBMT16 10011
8FBMT18 8FBMT18 10011
8FBMT20 8FBMT20 10011
Punching Position
8. 0-5
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
E
HOW TO USE THIS MANUAL
EXPLANATION METHOD
1. Operation procedure
(1) The operation procedure is described in either pattern A or pattern B below.
Pattern A: Explanation of each operation step with illustration.
Pattern B: Explanation of operation procedure by indicating step numbers in one illustration, followed by
explanation of cautions and notes summarized as point operations.
Example of description in pattern B
DISASSEMBLY·INSPECTION·REASSEMBLY
Tightening torque unit T = N·m (kgf·cm) [ft·lbf]
Disassembly Procedure
1 Remove the cover. [Point 1]
2 Remove the bushing. [Point 2]
3 Remove the gear.
Point Operations
[Point 1]
Disassembly:
Put a match mark when removing the pump cover.
[Point 2]
Inspection:
Measure the bush inside diameter.
Limit: 19.12 mm (0.7528 in)
• Step Nos. are partially sometimes omitted in
illustrations.
• When a part requiring tightening torque
instruction is not indicated in the illustration,
the part name is described in the illustration
frame.
T = 46.1 to 48.1
(470 to 490)
[34.0 to 35.5]
à Operation explained later
Ã
Explanation of key point for operation with an illustration
9. 0-6
0-6
2. How to read component figures
(1) The component figures use the illustration in the parts catalog
for the vehicle model. Please refer to the catalog to check the
part name.
3. Matters omitted from this manual
(1) This manual omits descriptions of the following jobs, but perform them in actual operation:
(a) Cleaning and washing of removed parts as required
(b) Visual inspection (partially described)
TERMINOLOGY
Caution:
Important matters, negligence of which may cause accidents. Be sure to observe them.
Note:
Important items, negligence of which may cause accidents, or matters in operating procedure which require
special attention.
Standard: Value showing the allowable range in inspection or adjustment
Limit: The maximum or minimum value allowed in inspection or adjustment.
ABBREVIATIONS
Abbreviation Meaning Abbreviation Meaning
ASSY Assembly SAE Society of Automotive Engineers (USA)
ATT Attachment SAS System of active stability
LH Left hand SST Special service tool
L/ Less STD Standard
OPT Option T= Tightening torque
O/S Oversize {{T Number of teeth ({{T)
PS Power steering U/S Undersize
RH Right hand W/ With
(Example)
3201
Parts catalog
FIG number
13. 6-5
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
E
DRIVE UNIT ASSY
REMOVAL·INSTALLATION
T=N·m (kgf·cm) [ft·lbf]
Removal Procedure
1. Jack up the vehicle and remove the front wheels. [Point 1]
2. Drain the gear oil. [Point 2]
3. Remove the front axle hub. [Point 3]
4. Remove the drive unit ASSY.
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Type and quantity of gear oil:
Type of grease:
Type
STD
ATF type T-4
Cold storage type
Quantity 0.43 l (0.11 US gal)
STD
MP grease
Cold storage type
4
3
25 (255) [18.4]
30 to 45
(306 to 459)
[21.3 to 33.2]
117.6 to 196
(1,200 to 2,000)
[86.8 to 144.7]
14. 6-6
6-6
Point Operations
[Point 1]
Removal:
Always jack up the vehicle at the jack-up point. Jacking up the
vehicle at other location is very dangerous.
Always support the load of jacked-up vehicle with wooden
blocks at specified points.
[Point 2]
Installation:
After installation, fill hypoid gear oil till the specified level.
A=10 mm (0.39 in) or less
[Point 3]
Removal:
SST 09950-76014-71 (09950-40011)
Inspection:
Measure the front axle hub starting force.
[Point 4]
Installation:
For installation, apply gasket sealant to the mating face with
the drive unit. Be sure to remove the grease on the face.
Selant: 08826-76002-71 (08826-00080)
A
SST
Models Standard
8FBET, 8FBMT
27.2 to 62.9 (2.8 to 6.4)
[6.0 to 14.1]
15. 6-7
DISASSEMBLY·INSPECTION·REASSEMBLY
T=N·m (kgf·cm) [ft·lbf]
Disassembly Procedure
1. Remove the front axle hub. (See page 6-5)
2. Remove the mission cover.
3. Remove the internal gear. [Point 1]
4. Remove the idle gear bearing. [Point 2]
5. Remove the planetary gear. [Point 3]
6. Remove the axle shaft bearing. [Point 4]
7. Remove the front axle hub bearing. [Point 5]
8. Remove the coller. [Point 6]
9. Remove the outer race and inner race. [Point 7]
Reassembly Procedure
1. Install the idle gear bearing. [Point 8]
2. Install the planetary gear.
3. Install the axle shaft bearing. [Point 9]
4. Install the internal gear.
5. Measure the backlash of planetary gear. [Point 10]
6. Install the outer race and inner race. [Point 11]
7. Install the outer seal. [Point 12]
8. Install the axle hub. [Point 13]
9. Install the axle shaft. [Point 14]
10. Install the coller. [Point 15]
11. Adjustment preload torque of axle hub. [Point 16]
12. Staking of axle lock nut. [Point 17]
13. Install the axle hub cap. [Point 18]
14. Install the drive unit ASSY. (See page 6-5) [Point 19]
4
4
3
5
1
8
7
9
2
9
6
25 (255) [18.4]
30 to 45
(306 to 459)
[21.3 to 33.2]
16. 6-8
6-8
Point Operations
[Point 1]
Disassembly:
Use the SST to remove the internal gear.
SST 09950-76014-71 (09950-40011) ........ (1)
09950-76019-71 (09950-60020) ........ (2)
[Point 2]
Disassembly:
1. Use the SST to remove the inner bearing.
SST 09950-76014-71 (09950-40011) ........ (1)
09950-76018-71 (09950-60010) ........ (2)
2. Use the SST to remove the outer bearing.
SST 09950-76014-71 (09950-40011) ........ (1)
09950-76018-71 (09950-60010) ........ (2)
[Point 3]
Disassembly:
Use the SST to remove the planetary gear.
SST 09905-76002-71 (09905-00012)
[Point 4]
Disassembly:
Use the SST and hand press to remove the axle shaft bearing.
SST 09420-23002-71
SST (1)
SST (2)
SST (2)
SST (1)
SST (2)
SST (1)
SST
SST
17. 6-9
[Point 5]
Disassembly:
Use the SST and hand press to remove the axle hub bearing.
SST 09420-23002-71
[Point 6]
Disassembly:
Use the SST to remove the coller.
SST 09700-30200-71
[Point 7]
Disassembly:
1. Use the SST to remove the outer race.
SST 09700-30200-71
2. Use the SST to remove the inner race.
SST 09700-30200-71
SST
SST
SST
SST
18. 6-10
6-10
[Point 8]
Reassembly:
1. Use the SST to install the inner bearing.
SST 09411-41800-71
2. Use the SST to install the outer bearing.
SST 09223-76005-71 (09223-46011)
[Point 9]
Reassembly:
Use the SST to install the axle shaft bearing.
SST 09410-26600-71
[Point 10]
Inspection:
Measure the backlash of the planetary gear, idle gear and ring
gear.
Standard: 0.2mm (0.008 in.) or less
SST
SST
SST
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20. 6-11
[Point 11]
Reassembly:
1. Use the SST to install the inner race.
SST 09331-13240-71................................. (1)
09950-76020-71 (09950-70010) ........ (2)
2. Use the SST to install the outer race.
SST 09331-13240-71................................. (1)
09950-76020-71 (09950-70010) ........ (2)
[Point 12]
Reassembly:
Use the SST to install the oil seal.
SST 09700-30200-71
Note:
Drive in an oil seal up to the position shown in the figure on
the left.
Standard A: 3.5 ± 0.5 mm (0.14 ± 0.02 in.)
SST (2)
SST (1)
SST (2)
SST (1)
SST
A
21. 6-12
6-12
[Point 13]
Reassembly:
Before mounting the axle hub, apply MP grease to the portions
shown in the figure.
SST 09420-13130-71
Note:
Be careful not to allow SST to touch the inner or outer race of
the bearing.
1. Use the SST and hand press to install the axle hub.
SST 09420-13130-71................................. (1)
09950-76019-71 (09950-60020) ........ (2)
[Point 14]
Reassembly:
1. Before mounting the axle hub, apply MP grease to the portions
shown in the figure.
2. Install the washer and hub nut.
[Point 15]
Reassembly:
1. Use the SST to Install the coller.
SST 09700-30200-71
Standard A: 0.5 mm (0.02 in.)
MP gease
SST
SST (2)
SST (1)
MP gease
SST
A
+0
- 0.5
+0
- 0.02
22. 6-13
[Point 16]
Inspection:
1. Tighten the hub nut to 36.5 N·m (372 kgf·cm) [27 ft·lbf].
2. Turn the hub nut 4 or 5 turns to break in the bearing.
3. Tighten the hub nut to 215 N·m (2,193 kgf·cm) [159ft·bf].
4. Turn the hub nut 4 or 5 turns to break in the bearing.
5. Measure the starting power with a spring scale. Adjust the hub
nut to bring the starting power into the standard range.
Standard: 27.2 to 62.9 N (2.8 to 6.4 kg) [6.17 to 14.1 lbf]
Note:
• Perform these measurements without mounting either the
internal gear or the retainer.
• If the starting power is outside the standard range, make
an adjustment with a shim.
• When loosing the hub nut, first loose it a little more than
necessary by hammering the hub lightly, and then turn it
in the tightening direction to adjust the tightness.
[Point 17]
Reassembly:
Caulk the hub nut with a pin punch and a chisel.
Limit: A: 1mm (0.04 in.) or less
B: Approx. 5 mm (0.2 in.)
Note:
To avoid cracking, bend the edge carefully around the corner.
[Point 18]
Reassembly:
1. Apply MP grease to the portions shown in the figure.
2. Press-fit the hub cap to the position shown in the figure.
Limit A: 0.5 mm (0.02 in.)
[Point 19]
Installation:
For installation, apply gasket sealant to the mating face with
the drive unit. Be sure to remove the grease on the face.
Selant: 08826- 76002-71 (08826-00080)
Note:
• Be sure to apply grease from the starting point in the
direction shown by the arrow.
• Pay attention to not dirty the screws with red paste.
B
A
A
MP grease
+0
- 0.5
+0
- 0.02