This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Safety is the top priority, with instructions regarding safe operation, maintenance, jacking, and other key procedures.
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Toro greensmaster tri flex 3300 service repair manualudfjjdksekmm
This document is a service manual for the Greensmaster TriFlex 3300 and 3400 machines. It contains chapters covering safety, product records and maintenance, the gasoline engine, diesel engine, hydraulic system, electrical system, chassis, cutting units, and groomer. Each chapter provides specifications, general information, troubleshooting steps, adjustments, and repair procedures for the various systems on the machines. Safety precautions are outlined, including instructions for operation, maintenance, and jacking of the machines.
Toro reelmaster 2300 d mower service repair manualufjjjsejfjksekm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
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Toro groundsmaster 360 service repair manualufjsjefjkkemd
This document is a service manual for the Groundsmaster 360 that provides information for troubleshooting, testing, and repairing systems on the machine. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting deck, operator cab, and foldout drawings. Safety precautions that must be followed include wearing proper protective equipment, understanding safety signs and manuals, and relieving hydraulic pressure before maintenance.
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This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. Safety is the top priority, so the manual begins with instructions for safe operation, maintenance, and service of the machines. It outlines proper jacking procedures and locations to lift the vehicles. The remainder of the manual contains specifications, diagrams, troubleshooting guides, and repair instructions for the various systems.
Toro groundsmaster 4000 d service repair manualufjjjskekemme
This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Toro Groundsmaster 4000-D utility vehicle. It includes chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles/brakes, chassis, and cutting units. Technicians should refer to operator's manuals for operating instructions and to parts catalogs for replacement parts.
Toro workman mdx service repair manualfujskekfmsme
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Toro greensmaster tri flex 3300 service repair manualudfjjdksekmm
This document is a service manual for the Greensmaster TriFlex 3300 and 3400 machines. It contains chapters covering safety, product records and maintenance, the gasoline engine, diesel engine, hydraulic system, electrical system, chassis, cutting units, and groomer. Each chapter provides specifications, general information, troubleshooting steps, adjustments, and repair procedures for the various systems on the machines. Safety precautions are outlined, including instructions for operation, maintenance, and jacking of the machines.
Toro reelmaster 2300 d mower service repair manualufjjjsejfjksekm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 7000 mower service repair manualdhjfjkmmmde
This document is the service manual for the Reelmaster 7000. It provides technicians with information to troubleshoot, test, and repair major systems and components of the Reelmaster 7000. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles and brakes, cutting units, and foldout drawings. Safety must be followed to prevent injury when operating or servicing the machine.
Toro groundsmaster 360 service repair manualufjsjefjkkemd
This document is a service manual for the Groundsmaster 360 that provides information for troubleshooting, testing, and repairing systems on the machine. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting deck, operator cab, and foldout drawings. Safety precautions that must be followed include wearing proper protective equipment, understanding safety signs and manuals, and relieving hydraulic pressure before maintenance.
Toro multi pro 1200 sprayer service repair manualufjjdfjkskemfmme
This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. Safety is the top priority, so the manual begins with instructions for safe operation, maintenance, and service of the machines. It outlines proper jacking procedures and locations to lift the vehicles. The remainder of the manual contains specifications, diagrams, troubleshooting guides, and repair instructions for the various systems.
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This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Toro Groundsmaster 4000-D utility vehicle. It includes chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles/brakes, chassis, and cutting units. Technicians should refer to operator's manuals for operating instructions and to parts catalogs for replacement parts.
Toro workman mdx service repair manualfujskekfmsme
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Caterpillar cat 336 f excavator (prefix tje) service repair manual (tje00001 ...fhsjekdmme
The document provides instructions for disassembling the travel motor of an excavator model 336F. It lists 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Detailed illustrations accompany each step to show how to properly remove each component. Safety precautions are provided to warn of potential spring forces and ensure protective equipment is worn during disassembly.
Caterpillar cat 336 f excavator (prefix ljy) service repair manual (ljy00001 ...fhsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the diesel exhaust fluid module of Caterpillar 336F excavators.
2. The disassembly procedure involves draining the fluid, removing hoses and connectors, and taking apart the various module components like the pump, tank, and control electronics.
3. The assembly procedure lists the parts and tools needed and describes reinstalling the components in reverse order and ensuring proper tightening of connections.
Caterpillar cat 336 f excavator (prefix kcs) service repair manual (kcs00001 ...fhsjekdmme
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures describe disconnecting electrical connections and fluid lines, removing mounting hardware, and installing replacement parts in the reverse order of removal, taking care to clean parts and apply thread sealant or anti-seize as specified. Safety precautions are provided regarding working on hot or high-voltage components and using isopropyl alcohol.
Caterpillar cat 336 e lnh excavator (prefix ssl) service repair manual (ssl00...fhsjekdmme
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor and final drive assembly, including removing hoses, bolts, seals and other parts. Precautions are given regarding weight of components and proper torque specifications for reinstallation. Detailed illustrations accompany each step of disassembly and assembly.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix gny) service repair manual (gny00...fhsjekdmme
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper sequence. It also describes attaching the travel motor to the excavator and tightening bolts to the specified torques. The removal and installation procedures for a final drive and travel motor are also outlined in 13 steps, including draining oil first and marking components for reinstallation.
Caterpillar cat 336 e lh excavator (prefix ssl) service repair manual (ssl000...fhsjekdmme
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor, including disconnecting hoses and removing mounting bolts. It also explains how to disassemble the final drive by removing the cover, planetary gears, and other internal components. Precise steps and required tools are listed to correctly take apart and rebuild the final drive and travel motor.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lh excavator (prefix jea) service repair manual (jea000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It outlines 27 steps for disassembly, including removing the head, springs, brake piston, rotating assembly, and seals. It then outlines 28 steps for assembly, installing components in reverse order and noting proper lubrication and torque specifications. The proper procedure aims to prevent injury from spring forces and ensure correct alignment of parts.
Caterpillar cat 336 e lh excavator (prefix hdw) service repair manual (hdw000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor on a 336E excavator model. It outlines 27 steps for disassembly, which includes removing the head, seals, springs, brake piston, plates, and seals from various components. It then outlines 28 steps for assembly, which reverses the disassembly process and includes lubricating parts and ensuring proper alignment of components. Special safety notes are included throughout to warn of spring loads and to wear protective equipment when specified.
Caterpillar cat 336 e lh excavator (prefix gny) service repair manual (gny000...fhsjekdmme
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper order. It also provides disassembly instructions for a final drive in 13 steps, removing components like bolts, gears, and covers. Installation requires cleaning, applying sealant, and torquing bolts to specified values.
Caterpillar cat 336 e h excavator (prefix jea) service repair manual (jea0000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It describes 27 steps to disassemble the motor by removing components like the motor head, springs, brake piston, rotating assembly, bearings and seals. It then describes 28 steps for reassembling the motor components in reverse order, making sure to align parts properly, apply lubricants to seals and mating surfaces, and torque bolts to the specified values. The proper procedure is important to safely release spring forces and prevent damage during removal and installation of parts.
Caterpillar cat 336 e h excavator (prefix hdw) service repair manual (hdw0000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor on a 336E excavator model. It outlines 27 steps for disassembly, which includes removing the head, seals, springs, brake piston, plates, and seals from various components. It then outlines 28 steps for assembly, which reverses the disassembly process and includes lubricating parts and ensuring proper alignment of components. Special safety notes are included throughout to warn of spring loads and to wear protective equipment when specified.
This document provides the disassembly and assembly procedures for a travel motor on 336D2 XE and 336D2 LXE excavator models. It outlines 30 steps to disassemble the travel motor down to its core components. It then provides 19 steps to reassemble the travel motor. The document includes illustrations and notes on proper assembly order and tooling required. Safety precautions are provided throughout for tasks involving spring tension or component installation.
This document provides disassembly instructions for a 336D2 excavator travel motor. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates, and other internal components. Tools required include bolting fixtures, pry bars, pullers, and seal removal tools. Precautions are provided to retain component positioning for reassembly and to safely release spring forces during disassembly.
This document provides the disassembly and assembly procedures for a travel motor on 336D2 XE and 336D2 LXE excavator models. It outlines 30 steps to disassemble the travel motor down to its core components. It then provides 19 steps to reassemble the travel motor. The document includes illustrations and notes on proper assembly order and tooling required. Safety precautions are provided throughout for tasks involving spring forces or pressurized components.
Caterpillar cat 336 d2 l excavator (prefix hbk) service repair manual (hbk000...fhsjekdmme
This document provides disassembly instructions for a travel motor on 336D2, 336D2 L, and 336D2 GC excavators. The procedure involves 27 steps to disassemble the various components of the travel motor, including removing the head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Tools and safety precautions are listed. Alignment marks and noting component locations are emphasized to ensure correct reassembly.
Caterpillar cat 336 d2 l excavator (prefix fbt) service repair manual (fbt000...fhsjekdmme
This document provides instructions for removing and installing various engine components on a Caterpillar 336D2 excavator, including:
1) The engine oil filter and oil filter base.
2) The engine oil cooler.
3) The air cleaner assembly.
4) The turbocharger.
5) The water temperature regulator.
Detailed step-by-step instructions are provided for each component, along with illustrations to aid in the process. Safety notices are also included.
Caterpillar cat 336 d2 l excavator (prefix faj) service repair manual (faj000...fhsjekdmme
This document provides disassembly instructions for a travel motor on a 336D2 excavator. It lists 27 steps to fully disassemble the travel motor, including removing components like the motor head assembly, piston assemblies, springs, seals, and plates. Special care must be taken when removing or handling components with stored spring energy to avoid personal injury. Tools required include bolting fixtures, pullers, pry bars, and seal removal tools.
Caterpillar cat 336 f excavator (prefix tje) service repair manual (tje00001 ...fhsjekdmme
The document provides instructions for disassembling the travel motor of an excavator model 336F. It lists 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Detailed illustrations accompany each step to show how to properly remove each component. Safety precautions are provided to warn of potential spring forces and ensure protective equipment is worn during disassembly.
Caterpillar cat 336 f excavator (prefix ljy) service repair manual (ljy00001 ...fhsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the diesel exhaust fluid module of Caterpillar 336F excavators.
2. The disassembly procedure involves draining the fluid, removing hoses and connectors, and taking apart the various module components like the pump, tank, and control electronics.
3. The assembly procedure lists the parts and tools needed and describes reinstalling the components in reverse order and ensuring proper tightening of connections.
Caterpillar cat 336 f excavator (prefix kcs) service repair manual (kcs00001 ...fhsjekdmme
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures describe disconnecting electrical connections and fluid lines, removing mounting hardware, and installing replacement parts in the reverse order of removal, taking care to clean parts and apply thread sealant or anti-seize as specified. Safety precautions are provided regarding working on hot or high-voltage components and using isopropyl alcohol.
Caterpillar cat 336 e lnh excavator (prefix ssl) service repair manual (ssl00...fhsjekdmme
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor and final drive assembly, including removing hoses, bolts, seals and other parts. Precautions are given regarding weight of components and proper torque specifications for reinstallation. Detailed illustrations accompany each step of disassembly and assembly.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix gny) service repair manual (gny00...fhsjekdmme
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper sequence. It also describes attaching the travel motor to the excavator and tightening bolts to the specified torques. The removal and installation procedures for a final drive and travel motor are also outlined in 13 steps, including draining oil first and marking components for reinstallation.
Caterpillar cat 336 e lh excavator (prefix ssl) service repair manual (ssl000...fhsjekdmme
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor, including disconnecting hoses and removing mounting bolts. It also explains how to disassemble the final drive by removing the cover, planetary gears, and other internal components. Precise steps and required tools are listed to correctly take apart and rebuild the final drive and travel motor.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lh excavator (prefix jea) service repair manual (jea000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It outlines 27 steps for disassembly, including removing the head, springs, brake piston, rotating assembly, and seals. It then outlines 28 steps for assembly, installing components in reverse order and noting proper lubrication and torque specifications. The proper procedure aims to prevent injury from spring forces and ensure correct alignment of parts.
Caterpillar cat 336 e lh excavator (prefix hdw) service repair manual (hdw000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor on a 336E excavator model. It outlines 27 steps for disassembly, which includes removing the head, seals, springs, brake piston, plates, and seals from various components. It then outlines 28 steps for assembly, which reverses the disassembly process and includes lubricating parts and ensuring proper alignment of components. Special safety notes are included throughout to warn of spring loads and to wear protective equipment when specified.
Caterpillar cat 336 e lh excavator (prefix gny) service repair manual (gny000...fhsjekdmme
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper order. It also provides disassembly instructions for a final drive in 13 steps, removing components like bolts, gears, and covers. Installation requires cleaning, applying sealant, and torquing bolts to specified values.
Caterpillar cat 336 e h excavator (prefix jea) service repair manual (jea0000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It describes 27 steps to disassemble the motor by removing components like the motor head, springs, brake piston, rotating assembly, bearings and seals. It then describes 28 steps for reassembling the motor components in reverse order, making sure to align parts properly, apply lubricants to seals and mating surfaces, and torque bolts to the specified values. The proper procedure is important to safely release spring forces and prevent damage during removal and installation of parts.
Caterpillar cat 336 e h excavator (prefix hdw) service repair manual (hdw0000...fhsjekdmme
The document provides instructions for disassembling and assembling the travel motor on a 336E excavator model. It outlines 27 steps for disassembly, which includes removing the head, seals, springs, brake piston, plates, and seals from various components. It then outlines 28 steps for assembly, which reverses the disassembly process and includes lubricating parts and ensuring proper alignment of components. Special safety notes are included throughout to warn of spring loads and to wear protective equipment when specified.
This document provides the disassembly and assembly procedures for a travel motor on 336D2 XE and 336D2 LXE excavator models. It outlines 30 steps to disassemble the travel motor down to its core components. It then provides 19 steps to reassemble the travel motor. The document includes illustrations and notes on proper assembly order and tooling required. Safety precautions are provided throughout for tasks involving spring tension or component installation.
This document provides disassembly instructions for a 336D2 excavator travel motor. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates, and other internal components. Tools required include bolting fixtures, pry bars, pullers, and seal removal tools. Precautions are provided to retain component positioning for reassembly and to safely release spring forces during disassembly.
This document provides the disassembly and assembly procedures for a travel motor on 336D2 XE and 336D2 LXE excavator models. It outlines 30 steps to disassemble the travel motor down to its core components. It then provides 19 steps to reassemble the travel motor. The document includes illustrations and notes on proper assembly order and tooling required. Safety precautions are provided throughout for tasks involving spring forces or pressurized components.
Caterpillar cat 336 d2 l excavator (prefix hbk) service repair manual (hbk000...fhsjekdmme
This document provides disassembly instructions for a travel motor on 336D2, 336D2 L, and 336D2 GC excavators. The procedure involves 27 steps to disassemble the various components of the travel motor, including removing the head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Tools and safety precautions are listed. Alignment marks and noting component locations are emphasized to ensure correct reassembly.
Caterpillar cat 336 d2 l excavator (prefix fbt) service repair manual (fbt000...fhsjekdmme
This document provides instructions for removing and installing various engine components on a Caterpillar 336D2 excavator, including:
1) The engine oil filter and oil filter base.
2) The engine oil cooler.
3) The air cleaner assembly.
4) The turbocharger.
5) The water temperature regulator.
Detailed step-by-step instructions are provided for each component, along with illustrations to aid in the process. Safety notices are also included.
Caterpillar cat 336 d2 l excavator (prefix faj) service repair manual (faj000...fhsjekdmme
This document provides disassembly instructions for a travel motor on a 336D2 excavator. It lists 27 steps to fully disassemble the travel motor, including removing components like the motor head assembly, piston assemblies, springs, seals, and plates. Special care must be taken when removing or handling components with stored spring energy to avoid personal injury. Tools required include bolting fixtures, pullers, pry bars, and seal removal tools.
1. Part No. 08160SL (Rev. A)
Service Manual
WorkmanR MD & MDX
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Workman MD and Workman MDX.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE AND ADJUSTMENT IN-
STRUCTIONS. For reference, insert a copy of the
Operator’s Manual and Parts Catalog for your machine
into Chapter 2 of this service manual. Additional copies
of the Operator’s Manual and Parts Catalog are avail-
able on the internet at www.Toro.com.
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company -
- 2008, 2011
4. Workman MD/MDX
Page 1 -
- 2
Safety
Safety Instructions
The Workman MD and MDX series vehicles are de-
signed and tested to offer safe service when operated
and maintained properly. Although hazard control and
accident prevention partially are dependent upon the
design and configuration of the machine, these factors
are also dependent upon the awareness, concern and
proper training of the personnel involved in the opera-
tion, transport, maintenance and storage of the ma-
chine. Improper use or maintenance of the machine can
result in injury or death.
Read and understand the contents of the Operator’s
Manual before starting and operating the machine. Be-
come familiar with all controls and know how to stop it
quickly. Additional copies of the Operator’s Manual are
available on the internet at www.Toro.com.
The safety alert symbol means
CAUTION, WARNING or DANGER —
“personal safety instruction”. Read
and understand the instruction because it has to
do with safety. Failure to comply with the instruc-
tion may result in personal injury.
WARNING
To reduce the potential for injury or death, comply
with the following safety instructions.
WARNING
The Workman is an off-
-highway vehicle only. It is
not designed, equipped or manufactured for use
on public streets, roads or highways.
Supervisor’s Responsibilities
1. Make sure operators are thoroughly trained and fa-
miliar with the Operator’s Manual and all labels on the
vehicle.
2. Be sure to establish your own special procedures
and work rules for unusual operating conditions (e.g.
slopes too steep for vehicle operation).
Before Operating
1. Read and understand the contents of the Operator’s
Manual and Operator’s DVD before starting and operat-
ing the vehicle. Become familiar with the controls and
know how to stop the vehicle and engine quickly. Addi-
tional copies of the Operator’s Manual are available on
the internet at www.Toro.com.
2. Keep all shields, safety devices and decals in place.
If a shield, safety device or decal is defective, illegible or
damaged, repair or replace it before operating the ve-
hicle. Also, tighten any loose nuts, bolts or screws to en-
sure vehicle is in safe operating condition.
3. Since fuel used in Workman vehicles is highly flam-
mable, handle it carefully:
A. Store fuel in containers specifically designed for
this purpose.
B. Do not remove vehicle fuel tank cap while engine
is hot or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill
the fuel tank.
E. Clean up any spilled fuel.
5. Workman MD/MDX Page 1 -
- 3 Safety
While Operating
1. Sit on the operator seat when starting and operating
the vehicle.
2. Before starting the engine:
A. Sit on operator’s seat and apply the parking
brake.
B. Turn ignition key to ON.
C. Depress accelerator pedalto startengine anden-
gage drive system.
3. Do not run engine in a confined area without ade-
quate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
4. Do not touch engine, muffler or exhaust pipe while
engine isrunning orsoon afteritisstopped.Theseareas
could be hot enough to cause burns.
5. Before getting off the seat:
A. Stop movement of the vehicle.
B. Turn ignition key to OFF and wait for all move-
ment to stop.
C. Remove key from ignition switch.
D. Apply parking brake.
E. Do not park on slopes unless wheels are chocked
or blocked.
Maintenance and Service
1. Before servicing or making adjustments, turn all ac-
cessories off, release pressure from accelerator pedal,
allow engine to stop, set parking brake and remove key
from the ignition switch.
2. Make sure vehicle is in safe operating condition by
keeping all nuts, bolts and screws tight.
3. Never store the vehicle or fuel container inside
where there is an open flame, such as near a water heat-
er or furnace.
4. If major repairs are ever needed or assistance is de-
sired, contact an Authorized Toro Distributor.
5. To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt.
6. If engine must be running to perform maintenance or
an adjustment, keep clothing, hands, feet and other
parts of the body away from moving parts. Keep by-
standers away.
7. Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, check maximum
engine speed.
8. Shut engine off before checking or adding oil to the
engine crankcase.
9. Disconnect battery before servicing the vehicle. Dis-
connect negative (--) battery cable first and positive (+)
cable last. If battery voltage is required for troubleshoot-
ing or test procedures, temporarily connect the battery.
Reconnect positive (+) cable first and negative (--) cable
last.
10.Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes and clothing. Protect your
face, eyes and clothing when working with a battery.
11.Battery gases can explode. Keep cigarettes, sparks
and flames away from the battery.
12.To assure optimum performance and continued
safety of the vehicle, use genuine Toro replacement
parts and accessories. Replacement parts and acces-
sories made by other manufacturers may result in non-
conformance with safety standards, and the warranty
may be voided.
13.When raising the vehicle to change tires or to per-
form other service, use correct blocks, hoists and jacks.
Makesurevehicleisparkedona solidlevelsurfacesuch
as a concrete floor. Prior to raising the vehicle, remove
any attachments that may interfere with the safe and
proper raising of the vehicle. Always chock or block
wheels. Use appropriate jack stands to support the
raised vehicle. If the vehicle is not properly supported by
jack stands, the vehicle may move or fall, which may re-
sult in personal injury (see Jacking Instructions in this
section).
Safety
6. Workman MD/MDX
Page 1 -
- 4
Safety
Jacking and Other Instructions
Jack Vehicle
DANGER
POTENTIAL HAZARD
• A vehicle that is not properly supported
may become unstable.
WHAT CAN HAPPEN
• The vehicle may move or fall. Personal
injury or damage to the machine may result.
HOW TO AVOID THE HAZARD
• Make sure vehicle is parked on a solid level
surface, such as a concrete floor.
• Make sure engine is off and key is removed
from the ignition switch before getting off
the vehicle.
• Before raising the vehicle, remove any
attachments that may interfere with the safe
and proper raising of the vehicle.
• Always chock or block wheels to prevent
the vehicle from rolling.
• Do not start vehicle while it is on jack
stands without placing transaxle in neutral.
• Make sure proper hoists, jacks and jack
stands are used to raise and support the
vehicle.
Jacking Locations
1. Jack front of the vehicle on the front of the frame and
behind the towing tongue (Fig. 1).
2. Jack rearofthevehicle undereach rearaxle tube.Do
not jack vehicle below the transaxle case (Fig. 2).
1. Front frame 2. Towing tongue
Figure 1
1 2
1. Transaxle case 2. Axle tube
Figure 2
2
1
Transport Vehicle
When moving the vehicle long distances, use a trailer or
flatbed truck. Make sure vehicle is secured to the trailer
properly. Refer to Operator’s Manual for transport infor-
mation.
Tow Vehicle
IMPORTANT: Frequent or long distance towing of
the Workman is not recommended.
In case of emergency, the vehicle can be towed for a
short distance. Refer to Operator’s Manual for towing
information.
IMPORTANT: If vehicle is towed, make sure that
ignition switch is in the OFF position and key is re-
moved from switch.
7. Workman MD/MDX Page 1 -
- 5 Safety
Transaxle Neutral Position
When performing routine maintenance and/or engine
testing, the transaxle must be shifted into the neutral
position.
1. Park machine on a level surface, stop engine, set
parking brake and remove key from the ignition switch.
2. Move shift lever to the neutral position (Fig. 3).
3. Make sure transaxle is in the neutral position by ro-
tating the driven clutch. The tires should not rotate. If tire
rotation does occur, see Adjust Shift Cables in the Ad-
justment section of Chapter 5 -- Drive Train.
1. Shift lever (in neutral)
2. Forward position
3. Reverse position
Figure 3
1
3
2
Safety
8. Workman MD/MDX
Page 1 -
- 6
Safety
Safety and Instruction Decals
Numerous safety and instruction decals are affixed to
your Workman. If any decal becomes illegible or dam-
aged, install a new decal. Part numbers are listed in the
Parts Catalog. Order replacement decals from your Au-
thorized Toro Distributor.
9. Workman MD/MDX Page 2 -
- 1 Product Records and Maintenance
Chapter 2
Product Records and Maintenance
Table of Contents
PRODUCT RECORDS 1
. . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EQUIVALENTS AND CONVERSIONS 2
. . . . . . . . . . .
Decimal and Millimeter Equivalents 2
. . . . . . . . . . . .
U.S. to Metric Conversions 2
. . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS 3
. . . . . . . . . . . . . . . . . . . .
Fastener Identification 3
. . . . . . . . . . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Inch Series). 4
. . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Metric Fasteners). 5
. . . . . . . . . .
Other Torque Specifications 6
. . . . . . . . . . . . . . . . . .
Conversion Factors 6
. . . . . . . . . . . . . . . . . . . . . . . . . .
Product Records
Insert Operator’s Manual and Parts Catalog for your
Workman at the end of this chapter. Additionally, if any
optional equipment or accessories have been installed
to your machine, insert the Installation Instructions, Op-
erator’s Manuals and Parts Catalogs for those options
at the end of this chapter.
Maintenance
Maintenance procedures and recommended service in-
tervals for your Workman are covered in the Operator’s
Manual. Refer to that publication when performing regu-
lar equipment maintenance.
Product
Records
and
Maintenance
11. Workman MD/MDX Page 2 -
- 3 Product Records and Maintenance
Torque Specifications
Recommended fastener torque values are listed in the
following tables. For critical applications, as determined
by Toro, either the recommended torque or a torque that
is unique to the application is clearly identified and spe-
cified in this Service Manual.
These Torque Specifications for the installation and
tightening of fasteners shall apply to all fasteners which
do not have a specific requirement identified in this Ser-
vice Manual. The following factors shall be considered
when applying torque: cleanliness of the fastener, use
of a thread sealant (e.g. Loctite), degree of lubrication
on the fastener, presence of a prevailing torque feature,
hardness of the surface underneath the fastener’s head
or similar condition which affects the installation.
As noted in the following tables, torque values should be
reduced by 25% for lubricated fasteners to achieve
the similar stress as a dry fastener. Torque values may
also have to be reduced when the fastener is threaded
into aluminum or brass. The specific torque value
should be determined based on the aluminum or brass
material strength, fastener size, length of thread en-
gagement, etc.
The standard method of verifying torque shall be per-
formed by marking a line on the fastener (head or nut)
and mating part, then back off fastener 1/4 of a turn.
Measure the torque required to tighten the fastener until
the lines match up.
Fastener Identification
Figure 1
Grade 1 Grade 5 Grade 8
Inch Series Bolts and Screws
Figure 2
Class 8.8 Class 10.9
Metric Bolts and Screws
Product
Records
and
Maintenance
13. Workman MD/MDX Page 2 -
- 5 Product Records and Maintenance
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Thread Size
Class 8.8 Bolts, Screws and Studs with
Regular Height Nuts
Class 10.9 Bolts, Screws and Studs with
Regular Height Nuts
Thread Size Regular Height Nuts
(Class 8 or Stronger Nuts)
Regular Height Nuts
(Class 10 or Stronger Nuts)
M5 X 0.8 57 + 5 in--lb 640 + 60 N--cm 78 + 7 in--lb 885 + 80 N--cm
M6 X 1.0 96 + 9 in--lb 1018 + 100 N--cm 133 + 13 in--lb 1500 + 150 N--cm
M8 X 1.25 19 + 2 ft--lb 26 + 3 N--m 27 + 2 ft--lb 36 + 3 N--m
M10 X 1.5 38 + 4 ft--lb 52 + 5 N--m 53 + 5 ft--lb 72 + 7 N--m
M12 X 1.75 66 + 7 ft--lb 90 + 10 N--m 92 + 9 ft--lb 125 + 12 N--m
M16 X 2.0 166 + 15 ft--lb 225 + 20 N--m 229 + 22 ft--lb 310 + 30 N--m
M20 X 2.5 325 + 33 ft--lb 440 + 45 N--m 450 + 37 ft--lb 610 + 50 N--m
NOTE: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
oil, graphite or thread sealant such as Loctite.
NOTE: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.
NOTE: The nominal torque values listed above are
based on 75% of the minimum proof load specified in
SAE J1199. The tolerance is approximately + 10% of the
nominal torque value.
Product
Records
and
Maintenance
14. Workman MD/MDX
Page 2 -
- 6
Product Records and Maintenance
Other Torque Specifications
SAE Grade 8 Steel Set Screws
Thread Size
Recommended Torque
Thread Size
Square Head Hex Socket
1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb
5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb
3/8 -- 16 UNC 35 + 10 ft--lb 18 + 3 ft--lb
1/2 -- 13 UNC 75 + 15 ft--lb 50 + 10 ft--lb
Thread Cutting Screws
(Zinc Plated Steel)
Type 1, Type 23 or Type F
Thread Size Baseline Torque*
No. 6 -- 32 UNC 20 + 5 in--lb
No. 8 -- 32 UNC 30 + 5 in--lb
No. 10 -- 24 UNC 38 + 7 in--lb
1/4 -- 20 UNC 85 + 15 in--lb
5/16 -- 18 UNC 110 + 20 in--lb
3/8 -- 16 UNC 200 + 100 in--lb
Wheel Bolts and Lug Nuts
Thread Size Recommended Torque**
7/16 -- 20 UNF
Grade 5
65 + 10 ft--lb 88 + 14 N--m
1/2 -- 20 UNF
Grade 5
80 + 10 ft--lb 108 + 14 N--m
M12 X 1.25
Class 8.8
80 + 10 ft--lb 108 + 14 N--m
M12 X 1.5
Class 8.8
80 + 10 ft--lb 108 + 14 N--m
** For steel wheels and non--lubricated fasteners.
Thread Cutting Screws
(Zinc Plated Steel)
Thread
Size
Threads per Inch
Baseline Torque*
Size
Type A Type B
Baseline Torque*
No. 6 18 20 20 + 5 in--lb
No. 8 15 18 30 + 5 in--lb
No. 10 12 16 38 + 7 in--lb
No. 12 11 14 85 + 15 in--lb
*Hole size,materialstrength,materialthickness and fin-
ish must be considered when determining specific
torque values. All torque values are based on non--lubri-
cated fasteners.
Conversion Factors
in-
-lb X 11.2985 = N-
-cm N-
-cm X 0.08851 = in-
-lb
ft-
-lb X 1.3558 = N-
-m N-
-m X 0.7376 = ft-
-lb
16. Workman MDX
Page 3 -
- 2
Briggs & Stratton Gasoline Engine
General Information
This Chapter gives information about specifications,
maintenance, troubleshooting, testing and repair of the
V--twin cylinder, gasoline engine used in the Workman
MDX.
Most repairs and adjustments require tools which are
commonly available in many service shops. Special
tools are described in the Briggs & Stratton Repair
Manual for 4--Cycle, V--Twin Cylinder, OHV Head En-
gines.Theuseofsomespecialized testequipmentisex-
plained. However, the cost of the test equipment and the
specialized nature of some repairs may dictate that the
work be done at an engine repair facility.
Service and repair parts for Briggs & Stratton engines
are supplied through your local Toro distributor. If no
parts list is available, be sure to provide your distributor
with the Toro model and serial number.
Operator’s Manual
The Operator’s Manual provides information regarding
the operation, general maintenance and maintenance
intervals for your Workman MDX vehicle. Refer to the
Operator’s Manual for additional information when ser-
vicing the machine.
17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
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18. Workman MDX Page 3 -
- 3 Briggs & Stratton Gasoline Engine
Specifications
Item Description
Make / Designation Briggs and Stratton, 4--cycle, V--Twin Cylinder,
OHV, Air Cooled, Gasoline Engine -- Model 303440
Bore x Stroke 2.68” x 2.60” (68 mm x 66 mm)
Total Displacement 29.3 in3 (480 cc)
Governor Mechanical Governor
Carburetor Float Feed, Single Barrel
Fuel Pump Pulsating Crankcase Vacuum
Fuel Unleaded, regular grade gasoline
Fuel Tank Capacity 7.0 U.S. gal (26.5 l)
Lubrication System Pressure Lubrication, Gear Driven Geroter Oil Pump
Crankcase Oil Capacity 1.75 U.S. qt (1.66 l) with new filter
Engine Oil See Operator’s Manual
Ignition System Flywheel magneto, twin electronic armatures
Spark Plugs Champion RC 12YC (or equivalent)
Spark Plug Gap 0.030” (0.76 mm)
Starter/Generator 10.5 VDC 100 Amps/14 VDC and 23 Amps
Dry Weight (approximate) 72 lb (32.4 kg)
Briggs
&
Stratton
Gasoline
Engine
19. Workman MDX
Page 3 -
- 4
Briggs & Stratton Gasoline Engine
Adjustments
Adjust Throttle Cable
NOTE: The Workman MDX is equipped with an engine
governor. Refer to the Briggs & Stratton Repair Manual
at the end of this chapter for governor information on
these machines.
Depressing the accelerator pedal rotates the engine
governor bellcrank which tensions the main governor
spring to increase engine speed. Releasing the acceler-
ator pedal decreases governor spring tension to reduce
engine speed.
1. Park machine on a level surface, stop engine, en-
gage parking brake and remove key from the ignition
switch.
2. Lift cargo box and prop with rod to gain access to the
engine.
3. When the accelerator pedal is fully depressed the
engine governor bellcrank mechanism should have a
gap from 0.030” to 0.080” (0.8 to 2.0 mm) (Fig. 2). If nec-
essary, adjust jam nuts on accelerator cable so that gap
is correct.
4. After throttle cable adjustment is correct, lower and
secure cargo box.
Figure 1
1. Throttle cable 2. Governor bellcrank
1
2
ACCELERATOR
PEDAL RELEASED
Figure 2
1. Throttle cable
2. Governor bellcrank
3. Gap
3
1
2
ACCELERATOR
PEDAL DEPRESSED
20. Workman MDX Page 3 -
- 5 Briggs & Stratton Gasoline Engine
Service and Repairs
Cooling System
To ensure proper engine cooling, make sure the grass
screen, cooling fins and other external surfaces of the
engine are kept clean at all times.
NOTE: Perform this maintenance procedure at the in-
terval specified in the Operator’s Manual.
IMPORTANT: The engine that powers the Workman
MDX is air-
-cooled. Operating the engine with dirty
or plugged cooling fins or a plugged or dirty blower
housing will result in engine overheating and dam-
age.
1. Park machine on a level surface, stop engine, en-
gage parking brake and remove key from the ignition
switch.
2. Raise cargo box and support with prop rod.
3. Carefully remove spark plug wires from the spark
plugs to prevent the engine from starting unexpectedly.
IMPORTANT: Never clean engine with pressurized
water. Water could enter and contaminate the fuel
system.
4. Clean cooling fins on both cylinder heads (Fig. 3).
5. Clean rotating screen and blower housing of dirt and
debris.
6. If necessary remove rotating screen and blower
housing fromenginefor morethorough enginecleaning.
IMPORTANT: Never operate engine without the ro-
tating screen and blower housing installed. Over-
heating and engine damage will result.
7. Make sure rotating screen and blower housing are
properly installed to the engine if removed.
8. Attach spark plug wires to spark plugs.
9. Lower and secure cargo box.
Figure 3
1. Cylinder head cooling fins
1
1
Figure 4
1. Rotating screen 2. Blower housing
1
2
Briggs
&
Stratton
Gasoline
Engine