This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Safety is the top priority, with instructions regarding safe operation, maintenance, jacking, and transport of the vehicles.
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Toro greensmaster tri flex 3300 service repair manualudfjjdksekmm
This document is a service manual for the Greensmaster TriFlex 3300 and 3400 machines. It contains chapters covering safety, product records and maintenance, the gasoline engine, diesel engine, hydraulic system, electrical system, chassis, cutting units, and groomer. Each chapter provides specifications, general information, troubleshooting steps, adjustments, and repair procedures for the various systems on the machines. Safety precautions are outlined, including instructions for operation, maintenance, and jacking of the machines.
Toro reelmaster 2300 d mower service repair manualufjjjsejfjksekm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 7000 mower service repair manualdhjfjkmmmde
This document is the service manual for the Reelmaster 7000. It provides technicians with information to troubleshoot, test, and repair major systems and components of the Reelmaster 7000. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles and brakes, cutting units, and foldout drawings. Safety must be followed to prevent injury when operating or servicing the machine.
Toro groundsmaster 360 service repair manualufjsjefjkkemd
This document is a service manual for the Groundsmaster 360 that provides information for troubleshooting, testing, and repairing systems on the machine. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting deck, operator cab, and foldout drawings. Safety precautions that must be followed include wearing proper protective equipment, understanding safety signs and manuals, and relieving hydraulic pressure before maintenance.
Toro multi pro 1200 sprayer service repair manualufjjdfjkskemfmme
This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. Safety is the top priority, so the manual begins with instructions for safe operation, maintenance, and service of the machines. It outlines proper jacking procedures and locations to lift the vehicles. The remainder of the manual contains specifications, diagrams, troubleshooting guides, and repair instructions for the various systems.
Toro groundsmaster 4000 d service repair manualufjjjskekemme
This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Toro Groundsmaster 4000-D utility vehicle. It includes chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles/brakes, chassis, and cutting units. Technicians should refer to operator's manuals for operating instructions and to parts catalogs for replacement parts.
Toro workman mdx service repair manualfujskekfmsme
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Toro greensmaster tri flex 3300 service repair manualudfjjdksekmm
This document is a service manual for the Greensmaster TriFlex 3300 and 3400 machines. It contains chapters covering safety, product records and maintenance, the gasoline engine, diesel engine, hydraulic system, electrical system, chassis, cutting units, and groomer. Each chapter provides specifications, general information, troubleshooting steps, adjustments, and repair procedures for the various systems on the machines. Safety precautions are outlined, including instructions for operation, maintenance, and jacking of the machines.
Toro reelmaster 2300 d mower service repair manualufjjjsejfjksekm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 7000 mower service repair manualdhjfjkmmmde
This document is the service manual for the Reelmaster 7000. It provides technicians with information to troubleshoot, test, and repair major systems and components of the Reelmaster 7000. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles and brakes, cutting units, and foldout drawings. Safety must be followed to prevent injury when operating or servicing the machine.
Toro groundsmaster 360 service repair manualufjsjefjkkemd
This document is a service manual for the Groundsmaster 360 that provides information for troubleshooting, testing, and repairing systems on the machine. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting deck, operator cab, and foldout drawings. Safety precautions that must be followed include wearing proper protective equipment, understanding safety signs and manuals, and relieving hydraulic pressure before maintenance.
Toro multi pro 1200 sprayer service repair manualufjjdfjkskemfmme
This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. Safety is the top priority, so the manual begins with instructions for safe operation, maintenance, and service of the machines. It outlines proper jacking procedures and locations to lift the vehicles. The remainder of the manual contains specifications, diagrams, troubleshooting guides, and repair instructions for the various systems.
Toro groundsmaster 4000 d service repair manualufjjjskekemme
This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Toro Groundsmaster 4000-D utility vehicle. It includes chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles/brakes, chassis, and cutting units. Technicians should refer to operator's manuals for operating instructions and to parts catalogs for replacement parts.
Toro workman mdx service repair manualfujskekfmsme
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjjseksxckmdme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components in reverse order, noting specifics like torque values and seal/bushing installation procedures. Precise assembly is required to properly rebuild the front axle.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat d6 r track type tractor (prefix 6jn) service repair manual (6...fjjseksxckmdme
This document provides assembly instructions for a Flexxaire fan on a D6R track-type tractor. It describes assembling the shifter block, hub, actuator bearings, carrier/spool, main bearing, and installing components like the O-ring and frost plug. The multi-step process involves placing various parts like bearings, washers, spacers and seals in the correct orientation and securing them with locknuts, applying thread lock compounds and grease. Tolerances and torque specifications are provided.
Caterpillar cat d6 r track type tractor (prefix 6hr) service repair manual (6...fjjseksxckmdme
1) The document provides instructions for removing and installing front track roller frames and recoil springs on a D6R track-type tractor.
2) It describes using various tooling to gradually compress the recoil springs and remove the retainer in increments to avoid injury.
3) Fifteen steps are outlined for installing the front track roller frame back onto the rear frame.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, pistons, seals, and bearings.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before installation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat d6 r track type tractor (prefix 5rr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
1. Removing and installing the spacer plate, which involves removing seals and gaskets.
2. Removing and installing water directors by removing them from the cylinder head and pressing new ones in at a specified depth.
3. Removing and installing the lifter group using a magnetic tool and checking lifter diameters.
4. Removing and installing the camshaft by aligning timing marks, removing bolts and gears, cleaning parts, and reinstalling with lubricant while rotating to prevent binding.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
Caterpillar cat d6 r track type tractor (prefix 5ln) service repair manual (5...fjjseksxckmdme
This document provides instructions for disassembling and assembling components of the fuel injection system for Caterpillar 3304B and 3306B engines. It describes how to disassemble the governor by removing the fuel ratio control and mounting bolts. Proper cleaning of parts to prevent contamination is emphasized. The assembly procedure explains how to install bearings and other components in the fuel injection pump housing using various tools, and how to set the timing when installing the pump and governor.
Caterpillar cat d6 r track type tractor (prefix 4wr) service repair manual (4...fjjseksxckmdme
The document provides instructions for removing and installing final drives, steering clutches, and brakes on a D6R track-type tractor. Key steps include draining oil, removing covers and shafts, using lifting tools to remove heavy components, and reinstalling parts in reverse order while applying new seals and grease. Detailed diagrams show tooling and component locations to aid the process.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes illustrations and lists required tools. The procedures describe disconnecting hoses and harness assemblies, removing bolts and parts like housings and manifolds, and installing components in the reverse order of removal while applying sealant compounds and ensuring cleanliness. Cautions are provided about containing fluids and preventing contamination.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting parts before installation and applying thread locking compound to bolts.
2. Installing the front plate, gears, and shafts in the correct order and orientation while adjusting backlash.
3. Torquing bolts and nuts to specified values after applying thread locking compound.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
This document provides disassembly and assembly instructions for a C18 industrial engine pump drive. It describes in detail how to disassemble and assemble the integral pump drive of a CX38-P892 petroleum transmission. The 19 step disassembly procedure includes removing bolts, gears, bearings, seals and other components. The 23 step assembly procedure describes cleaning parts and installing components in reverse order, paying attention to torque specifications and end play measurements. Tools required include lifting devices, pullers, indicators and other specialized tools.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
Caterpillar cat 349 d l excavator (prefix gkf) service repair manual (gkf0000...fjjseksxckmdme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions to contain fluids. The procedure describes attaching a lifting device to the travel motor and removing bolts and hose assemblies to detach the travel motor from the excavator.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjjseksxckmdme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components in reverse order, noting specifics like torque values and seal/bushing installation procedures. Precise assembly is required to properly rebuild the front axle.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat d6 r track type tractor (prefix 6jn) service repair manual (6...fjjseksxckmdme
This document provides assembly instructions for a Flexxaire fan on a D6R track-type tractor. It describes assembling the shifter block, hub, actuator bearings, carrier/spool, main bearing, and installing components like the O-ring and frost plug. The multi-step process involves placing various parts like bearings, washers, spacers and seals in the correct orientation and securing them with locknuts, applying thread lock compounds and grease. Tolerances and torque specifications are provided.
Caterpillar cat d6 r track type tractor (prefix 6hr) service repair manual (6...fjjseksxckmdme
1) The document provides instructions for removing and installing front track roller frames and recoil springs on a D6R track-type tractor.
2) It describes using various tooling to gradually compress the recoil springs and remove the retainer in increments to avoid injury.
3) Fifteen steps are outlined for installing the front track roller frame back onto the rear frame.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, pistons, seals, and bearings.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before installation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat d6 r track type tractor (prefix 5rr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
1. Removing and installing the spacer plate, which involves removing seals and gaskets.
2. Removing and installing water directors by removing them from the cylinder head and pressing new ones in at a specified depth.
3. Removing and installing the lifter group using a magnetic tool and checking lifter diameters.
4. Removing and installing the camshaft by aligning timing marks, removing bolts and gears, cleaning parts, and reinstalling with lubricant while rotating to prevent binding.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
Caterpillar cat d6 r track type tractor (prefix 5ln) service repair manual (5...fjjseksxckmdme
This document provides instructions for disassembling and assembling components of the fuel injection system for Caterpillar 3304B and 3306B engines. It describes how to disassemble the governor by removing the fuel ratio control and mounting bolts. Proper cleaning of parts to prevent contamination is emphasized. The assembly procedure explains how to install bearings and other components in the fuel injection pump housing using various tools, and how to set the timing when installing the pump and governor.
Caterpillar cat d6 r track type tractor (prefix 4wr) service repair manual (4...fjjseksxckmdme
The document provides instructions for removing and installing final drives, steering clutches, and brakes on a D6R track-type tractor. Key steps include draining oil, removing covers and shafts, using lifting tools to remove heavy components, and reinstalling parts in reverse order while applying new seals and grease. Detailed diagrams show tooling and component locations to aid the process.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes illustrations and lists required tools. The procedures describe disconnecting hoses and harness assemblies, removing bolts and parts like housings and manifolds, and installing components in the reverse order of removal while applying sealant compounds and ensuring cleanliness. Cautions are provided about containing fluids and preventing contamination.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting parts before installation and applying thread locking compound to bolts.
2. Installing the front plate, gears, and shafts in the correct order and orientation while adjusting backlash.
3. Torquing bolts and nuts to specified values after applying thread locking compound.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
This document provides disassembly and assembly instructions for a C18 industrial engine pump drive. It describes in detail how to disassemble and assemble the integral pump drive of a CX38-P892 petroleum transmission. The 19 step disassembly procedure includes removing bolts, gears, bearings, seals and other components. The 23 step assembly procedure describes cleaning parts and installing components in reverse order, paying attention to torque specifications and end play measurements. Tools required include lifting devices, pullers, indicators and other specialized tools.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
Caterpillar cat 349 d l excavator (prefix gkf) service repair manual (gkf0000...fjjseksxckmdme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions to contain fluids. The procedure describes attaching a lifting device to the travel motor and removing bolts and hose assemblies to detach the travel motor from the excavator.
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1. Part No. 08160SL (Rev. A)
Service Manual
WorkmanR MD & MDX
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Workman MD and Workman MDX.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE AND ADJUSTMENT IN-
STRUCTIONS. For reference, insert a copy of the
Operator’s Manual and Parts Catalog for your machine
into Chapter 2 of this service manual. Additional copies
of the Operator’s Manual and Parts Catalog are avail-
able on the internet at www.Toro.com.
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company -
- 2008, 2011
4. Workman MD/MDX
Page 1 -
- 2
Safety
Safety Instructions
The Workman MD and MDX series vehicles are de-
signed and tested to offer safe service when operated
and maintained properly. Although hazard control and
accident prevention partially are dependent upon the
design and configuration of the machine, these factors
are also dependent upon the awareness, concern and
proper training of the personnel involved in the opera-
tion, transport, maintenance and storage of the ma-
chine. Improper use or maintenance of the machine can
result in injury or death.
Read and understand the contents of the Operator’s
Manual before starting and operating the machine. Be-
come familiar with all controls and know how to stop it
quickly. Additional copies of the Operator’s Manual are
available on the internet at www.Toro.com.
The safety alert symbol means
CAUTION, WARNING or DANGER —
“personal safety instruction”. Read
and understand the instruction because it has to
do with safety. Failure to comply with the instruc-
tion may result in personal injury.
WARNING
To reduce the potential for injury or death, comply
with the following safety instructions.
WARNING
The Workman is an off-
-highway vehicle only. It is
not designed, equipped or manufactured for use
on public streets, roads or highways.
Supervisor’s Responsibilities
1. Make sure operators are thoroughly trained and fa-
miliar with the Operator’s Manual and all labels on the
vehicle.
2. Be sure to establish your own special procedures
and work rules for unusual operating conditions (e.g.
slopes too steep for vehicle operation).
Before Operating
1. Read and understand the contents of the Operator’s
Manual and Operator’s DVD before starting and operat-
ing the vehicle. Become familiar with the controls and
know how to stop the vehicle and engine quickly. Addi-
tional copies of the Operator’s Manual are available on
the internet at www.Toro.com.
2. Keep all shields, safety devices and decals in place.
If a shield, safety device or decal is defective, illegible or
damaged, repair or replace it before operating the ve-
hicle. Also, tighten any loose nuts, bolts or screws to en-
sure vehicle is in safe operating condition.
3. Since fuel used in Workman vehicles is highly flam-
mable, handle it carefully:
A. Store fuel in containers specifically designed for
this purpose.
B. Do not remove vehicle fuel tank cap while engine
is hot or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill
the fuel tank.
E. Clean up any spilled fuel.
5. Workman MD/MDX Page 1 -
- 3 Safety
While Operating
1. Sit on the operator seat when starting and operating
the vehicle.
2. Before starting the engine:
A. Sit on operator’s seat and apply the parking
brake.
B. Turn ignition key to ON.
C. Depress accelerator pedalto startengine anden-
gage drive system.
3. Do not run engine in a confined area without ade-
quate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
4. Do not touch engine, muffler or exhaust pipe while
engine isrunning orsoon afteritisstopped.Theseareas
could be hot enough to cause burns.
5. Before getting off the seat:
A. Stop movement of the vehicle.
B. Turn ignition key to OFF and wait for all move-
ment to stop.
C. Remove key from ignition switch.
D. Apply parking brake.
E. Do not park on slopes unless wheels are chocked
or blocked.
Maintenance and Service
1. Before servicing or making adjustments, turn all ac-
cessories off, release pressure from accelerator pedal,
allow engine to stop, set parking brake and remove key
from the ignition switch.
2. Make sure vehicle is in safe operating condition by
keeping all nuts, bolts and screws tight.
3. Never store the vehicle or fuel container inside
where there is an open flame, such as near a water heat-
er or furnace.
4. If major repairs are ever needed or assistance is de-
sired, contact an Authorized Toro Distributor.
5. To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt.
6. If engine must be running to perform maintenance or
an adjustment, keep clothing, hands, feet and other
parts of the body away from moving parts. Keep by-
standers away.
7. Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, check maximum
engine speed.
8. Shut engine off before checking or adding oil to the
engine crankcase.
9. Disconnect battery before servicing the vehicle. Dis-
connect negative (--) battery cable first and positive (+)
cable last. If battery voltage is required for troubleshoot-
ing or test procedures, temporarily connect the battery.
Reconnect positive (+) cable first and negative (--) cable
last.
10.Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes and clothing. Protect your
face, eyes and clothing when working with a battery.
11.Battery gases can explode. Keep cigarettes, sparks
and flames away from the battery.
12.To assure optimum performance and continued
safety of the vehicle, use genuine Toro replacement
parts and accessories. Replacement parts and acces-
sories made by other manufacturers may result in non-
conformance with safety standards, and the warranty
may be voided.
13.When raising the vehicle to change tires or to per-
form other service, use correct blocks, hoists and jacks.
Makesurevehicleisparkedona solidlevelsurfacesuch
as a concrete floor. Prior to raising the vehicle, remove
any attachments that may interfere with the safe and
proper raising of the vehicle. Always chock or block
wheels. Use appropriate jack stands to support the
raised vehicle. If the vehicle is not properly supported by
jack stands, the vehicle may move or fall, which may re-
sult in personal injury (see Jacking Instructions in this
section).
Safety
6. Workman MD/MDX
Page 1 -
- 4
Safety
Jacking and Other Instructions
Jack Vehicle
DANGER
POTENTIAL HAZARD
• A vehicle that is not properly supported
may become unstable.
WHAT CAN HAPPEN
• The vehicle may move or fall. Personal
injury or damage to the machine may result.
HOW TO AVOID THE HAZARD
• Make sure vehicle is parked on a solid level
surface, such as a concrete floor.
• Make sure engine is off and key is removed
from the ignition switch before getting off
the vehicle.
• Before raising the vehicle, remove any
attachments that may interfere with the safe
and proper raising of the vehicle.
• Always chock or block wheels to prevent
the vehicle from rolling.
• Do not start vehicle while it is on jack
stands without placing transaxle in neutral.
• Make sure proper hoists, jacks and jack
stands are used to raise and support the
vehicle.
Jacking Locations
1. Jack front of the vehicle on the front of the frame and
behind the towing tongue (Fig. 1).
2. Jack rearofthevehicle undereach rearaxle tube.Do
not jack vehicle below the transaxle case (Fig. 2).
1. Front frame 2. Towing tongue
Figure 1
1 2
1. Transaxle case 2. Axle tube
Figure 2
2
1
Transport Vehicle
When moving the vehicle long distances, use a trailer or
flatbed truck. Make sure vehicle is secured to the trailer
properly. Refer to Operator’s Manual for transport infor-
mation.
Tow Vehicle
IMPORTANT: Frequent or long distance towing of
the Workman is not recommended.
In case of emergency, the vehicle can be towed for a
short distance. Refer to Operator’s Manual for towing
information.
IMPORTANT: If vehicle is towed, make sure that
ignition switch is in the OFF position and key is re-
moved from switch.
7. Workman MD/MDX Page 1 -
- 5 Safety
Transaxle Neutral Position
When performing routine maintenance and/or engine
testing, the transaxle must be shifted into the neutral
position.
1. Park machine on a level surface, stop engine, set
parking brake and remove key from the ignition switch.
2. Move shift lever to the neutral position (Fig. 3).
3. Make sure transaxle is in the neutral position by ro-
tating the driven clutch. The tires should not rotate. If tire
rotation does occur, see Adjust Shift Cables in the Ad-
justment section of Chapter 5 -- Drive Train.
1. Shift lever (in neutral)
2. Forward position
3. Reverse position
Figure 3
1
3
2
Safety
8. Workman MD/MDX
Page 1 -
- 6
Safety
Safety and Instruction Decals
Numerous safety and instruction decals are affixed to
your Workman. If any decal becomes illegible or dam-
aged, install a new decal. Part numbers are listed in the
Parts Catalog. Order replacement decals from your Au-
thorized Toro Distributor.
9. Workman MD/MDX Page 2 -
- 1 Product Records and Maintenance
Chapter 2
Product Records and Maintenance
Table of Contents
PRODUCT RECORDS 1
. . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EQUIVALENTS AND CONVERSIONS 2
. . . . . . . . . . .
Decimal and Millimeter Equivalents 2
. . . . . . . . . . . .
U.S. to Metric Conversions 2
. . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS 3
. . . . . . . . . . . . . . . . . . . .
Fastener Identification 3
. . . . . . . . . . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Inch Series). 4
. . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Metric Fasteners). 5
. . . . . . . . . .
Other Torque Specifications 6
. . . . . . . . . . . . . . . . . .
Conversion Factors 6
. . . . . . . . . . . . . . . . . . . . . . . . . .
Product Records
Insert Operator’s Manual and Parts Catalog for your
Workman at the end of this chapter. Additionally, if any
optional equipment or accessories have been installed
to your machine, insert the Installation Instructions, Op-
erator’s Manuals and Parts Catalogs for those options
at the end of this chapter.
Maintenance
Maintenance procedures and recommended service in-
tervals for your Workman are covered in the Operator’s
Manual. Refer to that publication when performing regu-
lar equipment maintenance.
Product
Records
and
Maintenance
11. Workman MD/MDX Page 2 -
- 3 Product Records and Maintenance
Torque Specifications
Recommended fastener torque values are listed in the
following tables. For critical applications, as determined
by Toro, either the recommended torque or a torque that
is unique to the application is clearly identified and spe-
cified in this Service Manual.
These Torque Specifications for the installation and
tightening of fasteners shall apply to all fasteners which
do not have a specific requirement identified in this Ser-
vice Manual. The following factors shall be considered
when applying torque: cleanliness of the fastener, use
of a thread sealant (e.g. Loctite), degree of lubrication
on the fastener, presence of a prevailing torque feature,
hardness of the surface underneath the fastener’s head
or similar condition which affects the installation.
As noted in the following tables, torque values should be
reduced by 25% for lubricated fasteners to achieve
the similar stress as a dry fastener. Torque values may
also have to be reduced when the fastener is threaded
into aluminum or brass. The specific torque value
should be determined based on the aluminum or brass
material strength, fastener size, length of thread en-
gagement, etc.
The standard method of verifying torque shall be per-
formed by marking a line on the fastener (head or nut)
and mating part, then back off fastener 1/4 of a turn.
Measure the torque required to tighten the fastener until
the lines match up.
Fastener Identification
Figure 1
Grade 1 Grade 5 Grade 8
Inch Series Bolts and Screws
Figure 2
Class 8.8 Class 10.9
Metric Bolts and Screws
Product
Records
and
Maintenance
13. Workman MD/MDX Page 2 -
- 5 Product Records and Maintenance
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Thread Size
Class 8.8 Bolts, Screws and Studs with
Regular Height Nuts
Class 10.9 Bolts, Screws and Studs with
Regular Height Nuts
Thread Size Regular Height Nuts
(Class 8 or Stronger Nuts)
Regular Height Nuts
(Class 10 or Stronger Nuts)
M5 X 0.8 57 + 5 in--lb 640 + 60 N--cm 78 + 7 in--lb 885 + 80 N--cm
M6 X 1.0 96 + 9 in--lb 1018 + 100 N--cm 133 + 13 in--lb 1500 + 150 N--cm
M8 X 1.25 19 + 2 ft--lb 26 + 3 N--m 27 + 2 ft--lb 36 + 3 N--m
M10 X 1.5 38 + 4 ft--lb 52 + 5 N--m 53 + 5 ft--lb 72 + 7 N--m
M12 X 1.75 66 + 7 ft--lb 90 + 10 N--m 92 + 9 ft--lb 125 + 12 N--m
M16 X 2.0 166 + 15 ft--lb 225 + 20 N--m 229 + 22 ft--lb 310 + 30 N--m
M20 X 2.5 325 + 33 ft--lb 440 + 45 N--m 450 + 37 ft--lb 610 + 50 N--m
NOTE: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
oil, graphite or thread sealant such as Loctite.
NOTE: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.
NOTE: The nominal torque values listed above are
based on 75% of the minimum proof load specified in
SAE J1199. The tolerance is approximately + 10% of the
nominal torque value.
Product
Records
and
Maintenance
14. Workman MD/MDX
Page 2 -
- 6
Product Records and Maintenance
Other Torque Specifications
SAE Grade 8 Steel Set Screws
Thread Size
Recommended Torque
Thread Size
Square Head Hex Socket
1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb
5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb
3/8 -- 16 UNC 35 + 10 ft--lb 18 + 3 ft--lb
1/2 -- 13 UNC 75 + 15 ft--lb 50 + 10 ft--lb
Thread Cutting Screws
(Zinc Plated Steel)
Type 1, Type 23 or Type F
Thread Size Baseline Torque*
No. 6 -- 32 UNC 20 + 5 in--lb
No. 8 -- 32 UNC 30 + 5 in--lb
No. 10 -- 24 UNC 38 + 7 in--lb
1/4 -- 20 UNC 85 + 15 in--lb
5/16 -- 18 UNC 110 + 20 in--lb
3/8 -- 16 UNC 200 + 100 in--lb
Wheel Bolts and Lug Nuts
Thread Size Recommended Torque**
7/16 -- 20 UNF
Grade 5
65 + 10 ft--lb 88 + 14 N--m
1/2 -- 20 UNF
Grade 5
80 + 10 ft--lb 108 + 14 N--m
M12 X 1.25
Class 8.8
80 + 10 ft--lb 108 + 14 N--m
M12 X 1.5
Class 8.8
80 + 10 ft--lb 108 + 14 N--m
** For steel wheels and non--lubricated fasteners.
Thread Cutting Screws
(Zinc Plated Steel)
Thread
Size
Threads per Inch
Baseline Torque*
Size
Type A Type B
Baseline Torque*
No. 6 18 20 20 + 5 in--lb
No. 8 15 18 30 + 5 in--lb
No. 10 12 16 38 + 7 in--lb
No. 12 11 14 85 + 15 in--lb
*Hole size,materialstrength,materialthickness and fin-
ish must be considered when determining specific
torque values. All torque values are based on non--lubri-
cated fasteners.
Conversion Factors
in-
-lb X 11.2985 = N-
-cm N-
-cm X 0.08851 = in-
-lb
ft-
-lb X 1.3558 = N-
-m N-
-m X 0.7376 = ft-
-lb
16. Workman MDX
Page 3 -
- 2
Briggs & Stratton Gasoline Engine
General Information
This Chapter gives information about specifications,
maintenance, troubleshooting, testing and repair of the
V--twin cylinder, gasoline engine used in the Workman
MDX.
Most repairs and adjustments require tools which are
commonly available in many service shops. Special
tools are described in the Briggs & Stratton Repair
Manual for 4--Cycle, V--Twin Cylinder, OHV Head En-
gines.Theuseofsomespecialized testequipmentisex-
plained. However, the cost of the test equipment and the
specialized nature of some repairs may dictate that the
work be done at an engine repair facility.
Service and repair parts for Briggs & Stratton engines
are supplied through your local Toro distributor. If no
parts list is available, be sure to provide your distributor
with the Toro model and serial number.
Operator’s Manual
The Operator’s Manual provides information regarding
the operation, general maintenance and maintenance
intervals for your Workman MDX vehicle. Refer to the
Operator’s Manual for additional information when ser-
vicing the machine.
17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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18. Workman MDX Page 3 -
- 3 Briggs & Stratton Gasoline Engine
Specifications
Item Description
Make / Designation Briggs and Stratton, 4--cycle, V--Twin Cylinder,
OHV, Air Cooled, Gasoline Engine -- Model 303440
Bore x Stroke 2.68” x 2.60” (68 mm x 66 mm)
Total Displacement 29.3 in3 (480 cc)
Governor Mechanical Governor
Carburetor Float Feed, Single Barrel
Fuel Pump Pulsating Crankcase Vacuum
Fuel Unleaded, regular grade gasoline
Fuel Tank Capacity 7.0 U.S. gal (26.5 l)
Lubrication System Pressure Lubrication, Gear Driven Geroter Oil Pump
Crankcase Oil Capacity 1.75 U.S. qt (1.66 l) with new filter
Engine Oil See Operator’s Manual
Ignition System Flywheel magneto, twin electronic armatures
Spark Plugs Champion RC 12YC (or equivalent)
Spark Plug Gap 0.030” (0.76 mm)
Starter/Generator 10.5 VDC 100 Amps/14 VDC and 23 Amps
Dry Weight (approximate) 72 lb (32.4 kg)
Briggs
&
Stratton
Gasoline
Engine
19. Workman MDX
Page 3 -
- 4
Briggs & Stratton Gasoline Engine
Adjustments
Adjust Throttle Cable
NOTE: The Workman MDX is equipped with an engine
governor. Refer to the Briggs & Stratton Repair Manual
at the end of this chapter for governor information on
these machines.
Depressing the accelerator pedal rotates the engine
governor bellcrank which tensions the main governor
spring to increase engine speed. Releasing the acceler-
ator pedal decreases governor spring tension to reduce
engine speed.
1. Park machine on a level surface, stop engine, en-
gage parking brake and remove key from the ignition
switch.
2. Lift cargo box and prop with rod to gain access to the
engine.
3. When the accelerator pedal is fully depressed the
engine governor bellcrank mechanism should have a
gap from 0.030” to 0.080” (0.8 to 2.0 mm) (Fig. 2). If nec-
essary, adjust jam nuts on accelerator cable so that gap
is correct.
4. After throttle cable adjustment is correct, lower and
secure cargo box.
Figure 1
1. Throttle cable 2. Governor bellcrank
1
2
ACCELERATOR
PEDAL RELEASED
Figure 2
1. Throttle cable
2. Governor bellcrank
3. Gap
3
1
2
ACCELERATOR
PEDAL DEPRESSED
20. Workman MDX Page 3 -
- 5 Briggs & Stratton Gasoline Engine
Service and Repairs
Cooling System
To ensure proper engine cooling, make sure the grass
screen, cooling fins and other external surfaces of the
engine are kept clean at all times.
NOTE: Perform this maintenance procedure at the in-
terval specified in the Operator’s Manual.
IMPORTANT: The engine that powers the Workman
MDX is air-
-cooled. Operating the engine with dirty
or plugged cooling fins or a plugged or dirty blower
housing will result in engine overheating and dam-
age.
1. Park machine on a level surface, stop engine, en-
gage parking brake and remove key from the ignition
switch.
2. Raise cargo box and support with prop rod.
3. Carefully remove spark plug wires from the spark
plugs to prevent the engine from starting unexpectedly.
IMPORTANT: Never clean engine with pressurized
water. Water could enter and contaminate the fuel
system.
4. Clean cooling fins on both cylinder heads (Fig. 3).
5. Clean rotating screen and blower housing of dirt and
debris.
6. If necessary remove rotating screen and blower
housing fromenginefor morethorough enginecleaning.
IMPORTANT: Never operate engine without the ro-
tating screen and blower housing installed. Over-
heating and engine damage will result.
7. Make sure rotating screen and blower housing are
properly installed to the engine if removed.
8. Attach spark plug wires to spark plugs.
9. Lower and secure cargo box.
Figure 3
1. Cylinder head cooling fins
1
1
Figure 4
1. Rotating screen 2. Blower housing
1
2
Briggs
&
Stratton
Gasoline
Engine