This document is the workshop manual for the TELELIFT series of machines. It contains 16 sections covering: general information, safety regulations, technical specifications, inspections and adjustments, disassembly and reassembly, troubleshooting, maintenance for various components like axles, engines, pumps, motors, and transmissions. It also includes information on tools, torque specifications, repairs, welding, paint colors, spare parts, and more. The manual provides instructions for properly maintaining these machines in a safe manner.
TEREX TELELIFT 2506 GLADIATOR AGRILIFT TELESCOPIC HANDLER Service Repair Manualjksebmdmn
This document is a workshop manual that provides instructions for routine and extraordinary maintenance of machines in the Telelift, Gladiator, and Agrilift series. It contains sections on general information, safety regulations, technical specifications, maintenance procedures, troubleshooting, and repair instructions for various components. The manual lists required tools and equipment, torque specifications for fasteners, and other technical details to support safe and proper maintenance of the machines.
TEREX GIROLIFT 5022 TELESCOPIC HANDLER Service Repair Manualjnfmmsd ejdkmsm
This is the Highly Detailed factory service repair manual for theTEREX GIROLIFT 5022 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TEREX GIROLIFT 5022 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Safety Regulations
Technical Operation Data
Checks and Adjustments
Disassemblies and Assemblies
Troubleshooting
Dana Axle Assembly / Disassembly
Perking Engine Maintenance
Repair Instructions – Rexroth Pump
Repair Instructions – Rexroth Motor
Dana Gearbox Assembly / Disassembly
Potation Reduction Gear Assembly / Disassembly
Maintenance Instructions – 3B6 Load Limiter
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTEREX GIROLIFT 5022 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
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8
Terex telelift 2306 gladiator agrilift telescopic handler service repair manualfuhsejskekmmm
This document is the workshop manual for the TELELIFT 2306 - 2506 - 3007 and GLADIATOR AGRILIFT 357 - 359 handler machines. It contains 16 sections covering: general information, safety regulations, technical specifications, maintenance checks, troubleshooting, and repair instructions for major components like axles, engines, pumps, motors and transmissions. The manual provides guidance on required tools and equipment, torque specifications, welding and testing procedures, and refilling/paint specifications.
The document discusses various clutch-brake modules and components for industrial motors and gearboxes. It provides specifications, dimensions, part numbers and ordering information for open drip proof and enclosed clutch-brake, clutch and brake modules in 56C, 143TC/145TC, 182TC/184TC, and 213TC/215TC frame sizes. It also covers shaft input modules for belt drives and spring set holding brakes.
This document provides installation, operation, and maintenance instructions for Daikin Trailblazer air-cooled scroll chiller models. It includes information on handling and placement of the units, required service clearances, operating limits, refrigerant schematics, dimensions and weights, electrical and control data, startup and shutdown procedures, maintenance, and troubleshooting. The manual aims to ensure the chillers are properly installed and can be safely and efficiently operated.
This document provides specifications for the VRS-060 series inline shaft gear reducer from Nidec-Shimpo. The VRS series features best-in-class backlash of 3 arc-minutes or less, high load capacity enabled by tapered roller bearings, and smooth and quiet operation even under challenging static forces. The VRS-060 is available in 1-stage or 2-stage models across a wide range of ratios, with nominal torques up to 50 Nm, radial loads up to 3000N, and a maximum input speed of 6000 rpm.
New holland w300 c tier 4 wheel loader service repair manual instant downloaduufsjkefkksemm
This document is a service manual for a wheel loader that provides specifications and repair instructions. It contains sections on the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, cab, and safety features. Tables provide standard torque specifications for fasteners of different sizes.
The document summarizes Delta Power's REG2000 series of regenerative power units. It provides specifications for the units, which allow for up to 95% regeneration efficiency and support energy savings applications. The document also provides two examples of how the REG2000 units provide estimated annual energy and cost savings when used with hoist and elevator systems compared to traditional brake resistor solutions.
TEREX TELELIFT 2506 GLADIATOR AGRILIFT TELESCOPIC HANDLER Service Repair Manualjksebmdmn
This document is a workshop manual that provides instructions for routine and extraordinary maintenance of machines in the Telelift, Gladiator, and Agrilift series. It contains sections on general information, safety regulations, technical specifications, maintenance procedures, troubleshooting, and repair instructions for various components. The manual lists required tools and equipment, torque specifications for fasteners, and other technical details to support safe and proper maintenance of the machines.
TEREX GIROLIFT 5022 TELESCOPIC HANDLER Service Repair Manualjnfmmsd ejdkmsm
This is the Highly Detailed factory service repair manual for theTEREX GIROLIFT 5022 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TEREX GIROLIFT 5022 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Safety Regulations
Technical Operation Data
Checks and Adjustments
Disassemblies and Assemblies
Troubleshooting
Dana Axle Assembly / Disassembly
Perking Engine Maintenance
Repair Instructions – Rexroth Pump
Repair Instructions – Rexroth Motor
Dana Gearbox Assembly / Disassembly
Potation Reduction Gear Assembly / Disassembly
Maintenance Instructions – 3B6 Load Limiter
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTEREX GIROLIFT 5022 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
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Terex telelift 2306 gladiator agrilift telescopic handler service repair manualfuhsejskekmmm
This document is the workshop manual for the TELELIFT 2306 - 2506 - 3007 and GLADIATOR AGRILIFT 357 - 359 handler machines. It contains 16 sections covering: general information, safety regulations, technical specifications, maintenance checks, troubleshooting, and repair instructions for major components like axles, engines, pumps, motors and transmissions. The manual provides guidance on required tools and equipment, torque specifications, welding and testing procedures, and refilling/paint specifications.
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This document provides installation, operation, and maintenance instructions for Daikin Trailblazer air-cooled scroll chiller models. It includes information on handling and placement of the units, required service clearances, operating limits, refrigerant schematics, dimensions and weights, electrical and control data, startup and shutdown procedures, maintenance, and troubleshooting. The manual aims to ensure the chillers are properly installed and can be safely and efficiently operated.
This document provides specifications for the VRS-060 series inline shaft gear reducer from Nidec-Shimpo. The VRS series features best-in-class backlash of 3 arc-minutes or less, high load capacity enabled by tapered roller bearings, and smooth and quiet operation even under challenging static forces. The VRS-060 is available in 1-stage or 2-stage models across a wide range of ratios, with nominal torques up to 50 Nm, radial loads up to 3000N, and a maximum input speed of 6000 rpm.
New holland w300 c tier 4 wheel loader service repair manual instant downloaduufsjkefkksemm
This document is a service manual for a wheel loader that provides specifications and repair instructions. It contains sections on the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, cab, and safety features. Tables provide standard torque specifications for fasteners of different sizes.
The document summarizes Delta Power's REG2000 series of regenerative power units. It provides specifications for the units, which allow for up to 95% regeneration efficiency and support energy savings applications. The document also provides two examples of how the REG2000 units provide estimated annual energy and cost savings when used with hoist and elevator systems compared to traditional brake resistor solutions.
Terex telelift 2306 gladiator agrilift telescopic handler service repair manualfujsjefkskemm
This document is the workshop manual for the Telelift series of handler machines with telescopic booms. It provides an index of the manual's contents which covers general information, safety regulations, technical specifications, maintenance procedures, troubleshooting, and repair instructions for various components of the machines. The general information section includes symbols, abbreviations, units of measurement, minimum workshop equipment requirements, special tools, bolt tightening torques, welding procedures, and other technical reference information for working on the machines.
Terex telelift 2306 gladiator agrilift telescopic handler service repair manualfjjsieskekfmmse
This document is the workshop manual for the TELELIFT 2306 - 2506 - 3007 and GLADIATOR AGRILIFT 357 - 359 handlers. It contains 16 sections covering: general information, safety regulations, technical specifications, maintenance checks, troubleshooting, and repair instructions for major components like axles, engines, pumps, motors and transmissions. The manual provides guidance on required tools and equipment, torque specifications, welding and testing procedures.
Terex girolift 5022 telescopic handler service repair manualfjjskkemsmee
The document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, maintenance checks, disassembly/assembly, troubleshooting, maintenance for specific components like the engine, hydraulic pump and motor, and refilling specifications. The manual instructs technicians to strictly follow the procedures and read the document before working on the machine. It also lists the minimum required workshop equipment and tools needed to service the vehicle.
Terex girolift 3518 telescopic handler service repair manualfjskekfseik
The document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, maintenance procedures, troubleshooting, disassembly/reassembly instructions for major components like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual lists the minimum workshop equipment required, safety symbols used, conversion tables, and consumable materials needed for repairs. It aims to allow safe and proper maintenance of the machine in accordance with the provided instructions.
TEREX GIROLIFT 3514 TELESCOPIC HANDLER Service Repair Manualfudfjjkskekmdm
This is the Highly Detailed factory service repair manual for theTEREX GIROLIFT 3514 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TEREX GIROLIFT 3514 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Safety Regulations
Technical Operation Data
Checks and Adjustments
Disassemblies and Assemblies
Troubleshooting
Dana Axle Assembly / Disassembly
Perking Engine Maintenance
Repair Instructions – Rexroth Pump
Repair Instructions – Rexroth Motor
Dana Gearbox Assembly / Disassembly
Potation Reduction Gear Assembly / Disassembly
Maintenance Instructions – 3B6 Load Limiter
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTEREX GIROLIFT 3514 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Terex girolift 3514 telescopic handler service repair manualfkjsekksmem
The document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, maintenance procedures, troubleshooting, disassembly/reassembly instructions for major components like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual lists the minimum required workshop equipment and tools, provides symbols and units of measurement, and offers advice on tasks like welding, inspections, and refilling fluids.
Terex girolift 5022 telescopic handler service repair manualfjjskkefksme
The document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, maintenance procedures, troubleshooting, disassembly/reassembly instructions for major components like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual lists the minimum required workshop equipment and tools, provides symbols and units of measurement, and offers advice on tasks like welding, leak testing, and refilling fluids.
Terex girolift 3514 perfora telescopic handler service repair manualfujskekfmsme
This document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, inspections, troubleshooting, and repair procedures for major vehicle systems like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual instructs technicians on the tools, equipment, and materials needed to properly service the vehicle.
Terex girolift 3518 perfora telescopic handler service repair manualfkjsekksmem
This document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, inspections, troubleshooting, and repair procedures for major vehicle systems like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual instructs technicians on the tools, equipment, and materials needed to properly service the vehicle.
Terex girolift 5022 perfora telescopic handler service repair manualfjjsekkksmeik
This document is a workshop manual that provides instructions for maintenance and repairs of a handler with a telescopic boom. It contains sections on general information, safety regulations, technical specifications, inspections, disassembly and assembly, troubleshooting, maintenance of specific components like the axle, engine, pumps, gearbox, and load limiter. The appendices provide information on tools, torque specifications, weights of parts, and refilling specifications. The manual is intended to allow safe and proper maintenance of the machine.
Terex girolift 3514 perfora telescopic handler service repair manualfusekksejfkem
This document is a workshop manual that provides instructions for maintenance and repairs of a handler with a telescopic boom. It contains sections on general information, safety regulations, technical specifications, inspections, disassembly and assembly, troubleshooting, maintenance of specific components like the axle, engine, hydraulic pump and motor, and technical specifications like tightening torques. The manual instructs technicians to strictly follow the procedures and read the document before working on the machine.
Terex girolift 3514 perfora telescopic handler service repair manualfujsejfkskemem
This document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, inspections, troubleshooting, and repair procedures for major vehicle systems like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual instructs technicians on the tools, equipment, and materials needed to properly service the vehicle.
Terex girolift 4010 perfora telescopic handler service repair manualfjjskkefksme
This document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, inspections, troubleshooting, and repair procedures for major vehicle systems like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual instructs technicians on the tools, equipment, and materials needed to properly service the vehicle.
John deere 664 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 665 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety symbols and cautions presented throughout the text.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat d350 d articulated truck (prefix 9rf) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe removing hoses and lines, draining fluids if needed, removing mounting hardware, and reversing the steps to install the valves. Detailed steps are provided for disassembling and assembling the steering control valve and hoist control valve components. Safety precautions are noted for working on air systems.
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This is the Highly Detailed factory service repair manual for theTEREX GIROLIFT 3514 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TEREX GIROLIFT 3514 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
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Safety Regulations
Technical Operation Data
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Disassemblies and Assemblies
Troubleshooting
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Repair Instructions – Rexroth Motor
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NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTEREX GIROLIFT 3514 TELESCOPIC HANDLER Service Repair Workshop Manual.
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Terex telelift gladiator agrilift 359 telescopic handler service repair manual
1. WORKSHOP
MANUAL
Cod. 57.4400.6400 - 2nd
Edition 06/2007
INDEX
English
Edition
Handler with telescopic boom
TELELIFT 2306 - 2506 - 3007
GLADIATOR
AGRILIFT 357 - 359
2. Document 57.4400.6400 - 2nd
Edition 06/2007 INDEX
5
TELELIFT Series
CONTENTS
MANUAL CONTENTS
Sect. A GENERAL INFORMATION
Sect. B SAFETY REGULATIONS
Sect. C TECHNICAL OPERATION DATA
Sect. D CHECKS AND ADJUSTMENTS
Sect. E DISMANTLING AND REASSEMBLY
Sect. F TROUBLESHOOTING
Sect. G CARRARO AXLE ASSEMBLY/DISMANTLING (valid for Telelift 2306 - Gladiator)
Sect. G DANA AXLE ASSEMBLY/DISMANTLING (valid for Telelift 2506 - 3007)
Sect. H PERKINS ENGINE MAINTENANCE (valid for Telelift 2306 - Gladiator)
Sect. H DEUTZ ENGINE MAINTENANCE (valid for Telelift 2506 - 3007)
Sect. I REPAIR INSTRUCTIONS - REXROTH PUMP (valid for Telelift 2306 - 2506 - 3007 -
Gladiator)
Sect. L REPAIR INSTRUCTIONS - REXROTH MOTOR (valid for Telelift 2306 - 2506 - 3007
- Gladiator)
Sect. M COMPACT PLUS TRANSMISSION (valid for Agrilift 357 - 359)
3. Document 57.4400.6400 - 2nd
Edition 06/2007 INDEX
6
Date Previous denomination Present denomination Notes
TELELIFT Series
MACHINE CORRESPONDENCE
4. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
1
TELELIFT Series
GENERAL INFORMATION
Section A
GENERAL INFORMATION
SECTION INDEX
A.01 Introduction ......................................................................................... page 2
A.02 Symbols used in the manual ....................................................................... 3
A.03 Abbreviations................................................................................................ 4
A.04 Units of measure .......................................................................................... 5
A.05 Minimum workshop equipment .................................................................. 6
A.06 Special tools and equipment ...................................................................... 7
A.07 Bolt and nut tightening torques .................................................................. 11
A.08 Drill diameters for threads .......................................................................... 13
A.09 Fitting tightening torques ............................................................................ 14
A.10 Threadlockers, thread sealants and gaskets ............................................ 16
A.11 Hoisting instructions.................................................................................... 17
A.12 Weight list of the main parts ....................................................................... 18
A.13 Advice to renew flexible hoses ................................................................... 19
A.14 Repair interventions, welds and weld materials ....................................... 21
A.15 Weld material................................................................................................ 23
A.16 Checks with liquid penetrants .................................................................... 24
A.17 Checks with magnetoscope ....................................................................... 25
A.18 Refilling and product specifications........................................................... 26
A.19 Machine paint coulours ............................................................................... 26
A.20 Lists of recommended spare parts ............................................................ 27
5. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
2
TELELIFT Series
GENERAL INFORMATION
A.01 INTRODUCTION
This manual has been prepared to provide information
about the routine and extraordinary maintenance of the
main units of the machine in a safe and proper way.
STRICTLY COMPLY WITH THE INSTRUCTIONS
GIVEN IN THIS MANUAL!
READ AND UNDERSTAND THIS MANUAL
BEFORE CARRYING OUT ANY INTERVENTION
ON THE MACHINE.
If you are unsure about anything after the reading of
this manual, address to TEREXLIFT Assistance
Service: addresses, phone and fax numbers are
printed in the cover and in the title-page of this
manual.
Keep this manual in the workshop at all times and read
it before carrying out any extraordinary maintenance job.
6. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
3
TELELIFT Series
GENERAL INFORMATION
A.02 SYMBOLS USED IN THE MANUAL
In this manual, any important information starts with a
SPECIAL SYMBOL.
Symbols are also used to direct the reader's attention to
special technical information about the tools to use, the
tightening torques, etc.
There are six safety symbols in this manual, always
combined with keywords that class the situations
according to their degree of dangerousness.
The symbols are always followed by a text explaining the
situation taken into account, the attention to be paid to
such situation, the method and the behaviour to be
adopted.Ifnecessary,itstressesprohibitionsorprovides
instructions to prevent dangers.
Sometimes, it can be followed by illustrations.
The safety symbols are the following:
DANGER
Draws the attention to situations that involve your
own as well as the others’ safety and that can result
in serious or lethal injury.
ELECTRICAL
DANGER
Draws the attention to electrical risks that involve
your own as well as the others’ safety and that can
result in serious injury or lethal injury.
CAUTION
Draws the attention either to situations that involve
your own as well as the others’ safety and that can
result in minor or moderate injury; or to situations
that affect the machine efficiency.
ATTENTION
Draws the attention either to situations that involve
your own as well as the others’ safety and that can
result in minor or moderate injury; or to situations
that affect the machine efficiency.
IMPORTANT
Draws the attention to important technical
information or practical advice that allows for a safer
and more efficient use of the machine.
PROTECT THE
ENVIRONMENT
Drawstheattentiontoimportantenvironment-related
information.
Indicates the number of people needed
for the job
Time expected to do the intervention
(except in case of troubles)
Special tools needed for the job
Weight of the unit to be handled
Tightening torque of bolts and screws
Inspection needed
7. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
4
TELELIFT Series
GENERAL INFORMATION
A.03 ABBREVIATIONS
Abbreviation Definition
Tab. Table
Pag. Page
Sect. Section
Dwg. Drawing
Ref. Reference
CLS Concrete
Mach. Machine
Fig. Figure
Ph. Photo
T.O. Technical Office
T.A.S. Technical Assistance Service
8. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
5
TELELIFT Series
GENERAL INFORMATION
A.04 UNITS OF MEASURE
1 FORCE
The unit of measure of force is the Newton (N)
For the conversion:
1 N = 0.1019 kg
1 kg = 9.81 N
2 POWER
The unit of measure of power is the kilowatt (kW).
Other units of measure used are:
CV Horsepower
HP Horsepower
For the conversion:
1 kW = 1.36 CV
1 kW = 1.34 HP
1 CV = 0.736 kW
1 CV = 0.986 HP
1 HP = 0.746 kW
1 HP = 1.014 CV
3 TORQUE
The unit of measure of power is the Newton
metre (Nm).
For the conversion:
1 Nm = 0.1019 kgm
1 kgm = 9.81 Nm
1 kgm = 10 Nm
NOTE:
For simplicity, the Nm unit is converted
according to the ratio 10 Nm = 1 kgm
4 SPECIFIC CONSUMPTION
The specific consumption is expressed in g/kWh
(grams per kilowatt-hour). Another unit of
measure used is: g/HPh (grams per horsepower-
hour)
For the conversion:
1 g/kWh = 0.736 g/CVh
1 g/CVh = 1.36 g/kWh
5 PRESSURE
The unit of measure of pressure is the kPa
(kilopascal). Other units of measure used are:
kg/cm2
kilogram per square centimetre
Atm Technical atmosphere
psi Pound per square inch
For the conversion:
1 kg/cm2
= 1 Atm
1 kg/cm2
= 98.1 kPa
1 kg/cm2
= 0.981 bar
1 kg/cm2
= 1 bar
1 kg/cm2
= 14.22 psi
1 bar = 100 kPa
1 bar = 1.02 kg/cm2
1 bar = 14.51 psi
1 psi = 6.9 kPa
1 psi = 0.069 bar
1 psi = 0.0703 kg/cm2
1 kPa = 0.145 psi
1 kPa = 0.0102 kg/cm2
1 kPa = 0.01 bar
NOTE:
For simplicity, the bar unit is converted
according to the ratio 1 bar = 1 kg/cm2
6 CONVERSION OF SOME METRIC UNITS OF
MEASURE INTO IMPERIAL UNITS OF
MEASURE
0,1 mm = 3.937 mils
1 mm = 0.039 inch
1 m = 3.281 ft
1 km = 0.621 miles
1 cm3
= 0.061 cu. in.
1 g = 0.035 oz.
1 kg = 2.205 lbs.
1 t = 1.102 short ton
1 t = 0.9842 long ton
0°C = 32°F
Note: in case of differences of temperature
1°C = 1.8°F
9. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
6
TELELIFT Series
GENERAL INFORMATION
A.05 WORKSHOP EQUIPMENT
IMPORTANT
The list below indicates the minimum equipment
necessary for servicing the vehicle.
Standard tools
• 6 to 41 mm box wrench set
• 6 to 41 mm socket wrench set
• 2 to 10 mm Allen wrench set
• External circlip pliers - ø 10÷60 mm
• Internal circlip pliers - ø 20÷200 mm
• Two-leg pullers - ø 25÷200 mm
• Three-leg pullers - ø 50÷400 mm
• American cutters
• Scissors
• Screwdriver set
• Hammer set
• Mallets with plastic plugs
• Combination pliers
• Wire nippers
• Nylon collar pliers
• Wire cutter
• Wire strippers
• Shears
• Cutting nippers
• Hand-saw
• Cutter
• Slotted screw driver set - ø 2.5 ÷ 10 mm
• Crosshead screw driver set - ø 2.5 ÷ 10 mm
• Adjustable self-locking pliers
• Ring nut spanner
• Wrench set for hydraulic cylinders
• Drift bolt set
• Chisel set
• Punch
• Funnel
• Funnel with flexible extension
• Calibrated measuring beaker
• Crowbar
• Fluid collecting tanks
• Pliers for internal cylinder seals
Fittings for plugging disconnected pipes
• 1/4" gas male plug
• 3/8" gas male plug
• 1/2" gas male plug
• 1" gas male plug
• 1" 1/4 gas male plug
• 1" 1/2 gas male plug
• 1/4" gas female plug
• 3/8" gas female plug
• 1/2" gas female plug
• 1" gas female plug
• 1" 1/4 gas female plug
• 1" 1/2 gas female plug
Sealing material
• Teflon tape
• Loctite sealant
• Loctite threadlocker
Equipment and instrumentation
• Measure instruments: metre, gauge, micrometres
• Compressor with compressed air system
• Hydraulic circuit test bench for pressures up to 400
bar
• Pressure gauges 0-60 bar / 0-240 bar / 0-600 bar
• Ammeter
• Digital tester
• Hourmeter
• Hydrometer for checking the battery charge
• Thermometer for oil temperature check
• Lamp/indicator for checking hydraulic circuit leaks
• Painting system
• Steam cleaner
• Forklift and/or pallet lift
• Stackable wooden planks and/or pallets
• Electric welding machine
• Cylinder and blowpipe
• Hoisting means with 5000 kg payload
• Textile bridles
• Two-/three-leg chains with hooks
• Pneumatic screwdriver
• Water level
• Bench drilling machine
• Portable electric drill
• Set of helical bits
• Set of screw taps and threaders
• Battery charger
• Adjustable stands
Consumable material
• Oils
• Greases
• Rags for cleaning
Personal protection equipment
• Goggles
• Gloves
• Ear-protectors
• Shoes
• Overall
10. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
7
TELELIFT Series
GENERAL INFORMATION
A.06 SPECIAL TOOLS AND EQUIPMENT
PART# DESCRIPTION
Pressuregaugeforcheckingthehydraulicoillowpressure
- 0÷60 bar
Pressure gauge for checking the hydraulic oil medium
pressure 0÷240 bar
Pressuregaugeforcheckingthehydraulicoilhighpressure
0÷600 bar
Amperometric detector
Electronic hourmeter
Tester for electric values
11. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
8
TELELIFT Series
GENERAL INFORMATION
PART# DESCRIPTION
Clock / chronometer
Hydrometer for battery charge
Lamp/indicator for hydraulic circuit leaks
Lamp/indicator for electric circuit
Thermometerforcheckingthefreezingpointoftheradiator
coolant
12. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
9
TELELIFT Series
GENERAL INFORMATION
PART# DESCRIPTION
Dwg.01 Wooden block for supporting the lifting jack
Telelift 2506 - X=450 mm
Telelift 3007 - X=550 mm
Dwg.02 Fixed supporting stands for boom
Wrench for internal seals
Dwg.03 Wrench for boom sliding shoes
180
900
1000
4000
100
70
15
30
100
20 sp.3
65
3
40
35/45 150
ø 60 X
30
ø 200
13. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
10
TELELIFT Series
GENERAL INFORMATION
PART# DESCRIPTION
Tester -pressurizer for accumulators
Dynamometric wrench for load cell screws
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17. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
13
TELELIFT Series
GENERAL INFORMATION
A.08 DRILL DIAMETERS FOR THREADS
Thread DRILL DIAMETER DRILL BIT
x pitch LIMITS DIAMETER
max min
M 4 x 0.7 3.42 3.24 3.30
x 0.5 3.60 3.46 3.50
M 5 x 0.8 4.33 4.13 4.20
x 0.5 4.60 4.46 4.50
M 6 x 1 5.15 4.92 5.00
x 0.75 5.38 5.19 5.20
M 8 x 1.25 6.91 6.65 6.80
x 1 7.15 6.92 7.00
M 10 x 1.5 8.87 8.38 8.50
x 1.25 9.38 9.19 9.20
M 12 x 1.75 10.44 10.10 10.20
x 1.5 10.68 10.38 10.50
M 14 x 2 12.21 11.83 12.00
x 1.5 12.68 12.38 12.50
M 16 x 2 14.21 13.84 14.00
x 1.5 14.68 14.38 14.50
M 18 x 2.5 15.74 15.29 15.50
x 1.5 16.68 16.38 16.50
M 20 x 2.5 17.74 17.29 17.50
x 1.5 18.68 18.38 18.50
M 22 x 2.5 19.74 19.29 19.50
x 1.5 20.68 20.38 20.50
M 24 x 3 21.25 20.75 21.00
x 2 22.21 21.83 22.00
M 27 x 3 24.25 23.75 24.00
x 2 25.21 24.83 25.00
M 30 x 3.5 26.77 26.21 26.50
x 3 27.25 26.75 27.00
M 33 x 3.5 27.77 29.21 29.50
x 2 31.21 30.83 31.00
M 36 x 4 32.27 31.65 32.00
x 3 33.25 32.75 33.00
M 39 x 4 35.27 34.67 35.00
x 3 36.25 35.75 36.00
18. Document 57.4400.6400 - 1st
Edition 05/2004
INDEX
A
14
TELELIFT Series
GENERAL INFORMATION
A.09 STANDARD TIGHTENING TORQUES FOR
FITTING SEALS
■ 60° CONICAL SEALS
Thread TIGHTENING
diameter TORQUES (0+10%)
60° CONICAL
SEALS
inc. mm Nm
G 1/8" 15
G 1/4" M 10 x 1 20
9/16"-18 25
11/16"-16 40
13/16"-16 55
3/4"-16 62
1"-14 80
7/8"-14 80
1.1/16"-12 110
1.3/16"-12 115
1.5/16"-12 160
1.7/16"-12 130
1.11/16"-12 190
1.5/8"-12 225
1.7/8"-12 270
2"-12 245
2.1/4"-12 360
■ FRONT O-LOK (Parker) SEALS
Thread TIGHTENING
diameter TORQUES (0+10%)
FRONT O-LOK
(Parker) SEALS
inc. mm Nm
9/16"-18 25
11/16"-16 40
13/16"-16 55
1"-14 80
1.3/16"-12 115
1.7/16"-12 130
1.11/16"-12 190
2"-12 245
■ 37° COUNTER-SUNK CONICAL SEALS (JIC)
Thread TIGHTENING
diameter TORQUES (0+10%)
37° CONICAL
SEALS (JIC)
inc. mm Nm
7/16"-20 M10x1 15
1/2"-20 M12x1.5 20
9/16"-18 M14x1.5 28
M16x1.5 62
3/4"-16 M18x1.5 62
7/8"-14 M22x1.5 80
1.1/16"-12 M27x2 110
1.3/16"-12 141
1.5/16"-12 M33x2 160
1.5/8"-12 M42x2 225
1.7/8"-12 M48x2 270
2.1/4"-12 M10x1 360