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SesamTM
40 years of success
Efficient engineering of topside structures

Ole Jan Nekstad, Product Director Sesam
3 December 2012
Efficient engineering of topside structures
      Save man-hours and increase quality
      by using the latest available
      capabilities in concept technologies
      for
      -   Structure modelling
      -   Deadweight loads
      -   Environmental loads
      -   Forces, stresses, deflections
      -   Beam/plate code checking
      -   Fatigue from wave or wind
      -   Refined fatigue
      -   ULS, FLS, ALS




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   2
Topside structures (including modules, flare booms, bridges)
      On jacket                                     On floater
      - Often members only                          - Often plates and stiffeners and members




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   3
Common challenges in design




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   4
The importance of the Sesam design loop
                                                      40-60% of engineering time
                                                       often spent in evaluation




                                                How fast can you do it over again?

SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.                     5
How can Sesam GeniE help you
             to design a topside structure

             Structure


SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   6
Structure modelling
      Easy to facilitate the range from small to large and complex




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   7
Structure modelling
      Combine detailed models in
      a global model
                                                    Beam
      - FE results, SCF for beam fatigue,
        plate fatigue

                                                               Plates




                                                    FE beam



                                                              FE shell




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   8
Structure modelling
      Make the complete model in Sesam GeniE
      - Beams, plates, trusses, double beams, segmented
        members, auto creation of tubular joints,
        connections
      - Automatic model update when inserting, deleting,
        moving, copying
          - The model topology is always updated, hence major
            changes in the model may easily be performed
      - You may be become more productive by using
        scripting and parametric modelling
      - Several engineers can work on parts of the topside
        and merge prior to analysis
          - Result evaluation may also be performed on same parts
      - Same model and loads may be used for several
        loading conditions

      Re-use data and continue modelling in GeniE
      - Older Sesam models
      - Sacs, StaadPro, StruCad3D, Ansys
SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.            9
How can Sesam GeniE help you
             to design a topside structure

             Deadweight loads


SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   10
Deadweight loads
      From structural mass x gravity
      From point masses x gravity
      Blanket loads (evenly distributed
      mass)
      Equipments
      Specific pressure loads, point or line
      loads
      Mass of ice x gravity (same as marine
      growth for jacket)
      Compartment loads
      Temperature loads




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   11
Deadweight loads
      When jack-up is in “fixed structure” modus. Easy to define compartment loads
      - Content and filling degree is enough to compute the acting pressures in the walls




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.       12
How can Sesam GeniE help you
             to design a topside structure

             Environmental loads


SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   13
Topsides/modules on jackets or floaters
      Topside on jackets                                         Topside on floaters
      -   All is done inside Sesam GeniE                         - Opt. 1 - Integrated: Results from Sesam HydroD
      -   Wind, current, wave                                      (hydrodynamic frequency or time domain
      -   Morison theory                                           analysis) imported into Sesam GeniE
      -   Deterministic, stochastic, time domain                 - Opt. 2 - No load transfer: Accelerations and
                                                                   deflections are computed in Sesam HydroD and
      -   Non-linear pile/soil analysis normally included          used as basis for load-cases in Sesam GeniE




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.               14
Option 1: Topsides/modules on floaters
      Waves give deformations and stresses in
      topsides and modules
      - These are converted to deterministic loads
        before import to Sesam GeniE




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.        16
Option 2: Topsides/modules on floaters
      Deformations and accelerations used to define load cases in Sesam GeniE
      - Accelerations constant or centripetal (from Sesam HydroD)
      - Deformations from global structural analysis (used as prescribed displacements in GeniE)




                  Sp1: 2mm
                  Sp2: 3mm
                  Sp3: 5mm                      Centripetal
                                                Acceleration
                  Sp4: 2mm
SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.                  17
Topsides/modules on jackets
      Codes of practice specify different safety factors for structural mass on various parts
      of the structure
      Sesam GeniE can work with different load factors for structure mass by using a
      utility script as found on the Sesam GeniE SnackPack
      - I.e. Force = acceleration x mass x load factor




   Lower level loads from mass                   Upper level loads from       Rotational acceleration
     x acceleration (x & z-dir)                 mass x acceleration (z-dir)   Harmonic induced wave
                                                                                      motion
SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.                18
How can Sesam GeniE help you
             to design a topside structure

             Results assessment


SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   19
Efficient engineering – typical steps
      First assessment
      - Forces, stresses and deflections

      Code checking
      - Check against prescriptive standards

      Member re-design
      - Evaluate the effect of modifying section
        properties or code check parameters
      - Often many attempts – depends on the
        engineer’s experience

      Design iteration
      - A complete re-run of all to document the
        re-design




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.      20
Beam forces and stresses
      Forces and stresses in 2D view as well as tabular




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   21
Check deflection ratio against AISC levels
      Allowable deflection ratio 180, 240, 360 and scanning all load cases




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   22
How can Sesam GeniE help you
             to design a topside structure

             Code checking of members &
             stiffened panels

SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   23
Code checking in GeniE - members
      Supporting
      -   API WSD 2002/AISC ASD 2005
      -   API WSD 2005/AISC ASD 2005 (API: 2007, 2010 updates)
      -   API LRFD 2003/AISC LRFD 2005 (withdrawn by API)
      -   NORSOK 2004/Eurocode 3 1993 (EC: 2008, 2009, 2010 updates)
      -   ISO 19902 2007/Eurocode 3 1993 (EC: 2008, 2009, 2010 updates)
      -   DS 412/449




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.    24
Document code check results
      Graphically – complete model




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   25
Document code check results
      Graphically – parts of structure only




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   26
Efficient redesign of members
      Redesign (“design iterations”)
      - Step1: Preliminary results when
        modifying section, material,
        stiffener spacing or buckling length
        parameters
          - Note: The loads and stiffness
            are not updated
      - Step2: Commit changes to model
      - Step3: Re-run analysis and code
        check
          - Reports may be automatically
            re-created




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   27
Redesign – single members
      Select a capacity member for redesign
      Modify parameters
      - Preliminary results automatically computed




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.        28
Redesign – single members
      Look at all details (Full Table)
      - Shown with colour coding




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   29
Redesign – multiple members
      Select capacity members for redesign
      Modify parameters
      - Preliminary results automatically computed




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.        30
Redesign – segmented beams
      Before and after




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   31
Redesign – re-run all from one command
      The “Run All” command will
      -   Update structure from members
      -   Run analysis
      -   Generate code check loads (positions)
      -   Execute code check

      Recreation of a report




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.     32
Code checking of stiffened panels
      Create panels
      - Panels are independent of analysis and finite
        element mesh

      Three different options to define panels
      - Min Box finds the smallest idealised rectangular
        panel possible enclosing the possibly non-
        rectangular structural region
      - Max Area Moment is an alternative algorithm
        finding the major axis based on calculation of
        area moment of inertia of the surface. This
        algorithm will also work for irregular panel            Min Box
        shapes
      - CSR Tank Default is the algorithm usually used
        when doing a CSR Tank (PULS) code check




                                                                          Max Area Moment

SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.              33
Code checking of stiffened panels – ships and offshore
      Code checking according to PULS (DNV RP-C201.2)
      - Linear and non-linear




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   34
Code checking of stiffened panels - offshore
      Yield check of plates – based on membrane stress
      - Includes a safety factor S




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   35
How can Sesam GeniE help you
             to design a topside structure

             Multiple analysis


SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   36
Multiple analysis
                                                                      The “master”
      Multiple analysis in same project                                   model
      - E.g. Lifting, transport, in-place
      - Varying parameters
          - Structure
          - Boundary conditions
          - Load cases




Lifting Condition                               Transport Condition     In_place Condition




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.                   37
Multiple analysis – graphic results
      Different results at your finger-tips
      - Bending moments shown




                       Lifting Condition


                                                Transport Condition



                                                                      In_place Condition
SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.           38
Multiple analysis – code check results
      Different results at your finger-tips
      - API WSD and default settings used in example below




                   Lifting Condition            Transport Condition   In_place Condition
                     Max Uf = 2.51                Max Uf = 1.85         Max Uf = 4.58
SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.           39
Multiple analysis
      Frigg TCP2 MSF removal




                                                                    Transportation



  MSF: Main Support Frame




                                                Lifting Condition




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.                  40
How can Sesam GeniE help you
             to design a topside structure

             Fatigue


SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   41
Fatigue of topsides
      Sesam supports 3 options
      - Deterministic fatigue (regular waves, time domain wave load
        analysis)
        - More accurate wave loads (any theory and proper drag)
        - Simple and straight forward


      - Stochastic fatigue (spectral wave load analysis)
        - Structural dynamics and better coverage of environmental
          conditions
        - Prior to fatigue analysis partial damage may be set


      - Time domain fatigue (irregular waves, time domain wave load
        analysis) – also known as Rainflow Counting Fatigue (RFC)
        - Wave loads to instantaneous free surface (also for irregular
          sea states)
        - Non-linear pile soil effects

SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.       42
Fatigue of topsides
      Include a refined shell model (finite element model) in the global model for the
      purpose of computing stresses, SCF’s for beam fatigue or direct shell fatigue




                                                Use the GeniE SnackPack to auto
                                                   convert from beam to shell

SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.                               43
Fatigue of topsides
      Results can be used to derive SCF for use in traditional beam fatigue
      Results can be used to do fatigue of shells – FE size same as thickness and should
      be as quadratic as possible




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   44
Safeguarding life, property
       and the environment

       www.dnv.com




SesamTM
3 December 2012
© Det Norske Veritas AS. All rights reserved.   45

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SUC Brasil 2012 : Sesam for Topsides

  • 1. 1 SesamTM 40 years of success Efficient engineering of topside structures Ole Jan Nekstad, Product Director Sesam 3 December 2012
  • 2. Efficient engineering of topside structures Save man-hours and increase quality by using the latest available capabilities in concept technologies for - Structure modelling - Deadweight loads - Environmental loads - Forces, stresses, deflections - Beam/plate code checking - Fatigue from wave or wind - Refined fatigue - ULS, FLS, ALS SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 2
  • 3. Topside structures (including modules, flare booms, bridges) On jacket On floater - Often members only - Often plates and stiffeners and members SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 3
  • 4. Common challenges in design SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 4
  • 5. The importance of the Sesam design loop 40-60% of engineering time often spent in evaluation How fast can you do it over again? SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 5
  • 6. How can Sesam GeniE help you to design a topside structure Structure SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 6
  • 7. Structure modelling Easy to facilitate the range from small to large and complex SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 7
  • 8. Structure modelling Combine detailed models in a global model Beam - FE results, SCF for beam fatigue, plate fatigue Plates FE beam FE shell SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 8
  • 9. Structure modelling Make the complete model in Sesam GeniE - Beams, plates, trusses, double beams, segmented members, auto creation of tubular joints, connections - Automatic model update when inserting, deleting, moving, copying - The model topology is always updated, hence major changes in the model may easily be performed - You may be become more productive by using scripting and parametric modelling - Several engineers can work on parts of the topside and merge prior to analysis - Result evaluation may also be performed on same parts - Same model and loads may be used for several loading conditions Re-use data and continue modelling in GeniE - Older Sesam models - Sacs, StaadPro, StruCad3D, Ansys SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 9
  • 10. How can Sesam GeniE help you to design a topside structure Deadweight loads SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 10
  • 11. Deadweight loads From structural mass x gravity From point masses x gravity Blanket loads (evenly distributed mass) Equipments Specific pressure loads, point or line loads Mass of ice x gravity (same as marine growth for jacket) Compartment loads Temperature loads SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 11
  • 12. Deadweight loads When jack-up is in “fixed structure” modus. Easy to define compartment loads - Content and filling degree is enough to compute the acting pressures in the walls SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 12
  • 13. How can Sesam GeniE help you to design a topside structure Environmental loads SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 13
  • 14. Topsides/modules on jackets or floaters Topside on jackets Topside on floaters - All is done inside Sesam GeniE - Opt. 1 - Integrated: Results from Sesam HydroD - Wind, current, wave (hydrodynamic frequency or time domain - Morison theory analysis) imported into Sesam GeniE - Deterministic, stochastic, time domain - Opt. 2 - No load transfer: Accelerations and deflections are computed in Sesam HydroD and - Non-linear pile/soil analysis normally included used as basis for load-cases in Sesam GeniE SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 14
  • 15. Option 1: Topsides/modules on floaters Waves give deformations and stresses in topsides and modules - These are converted to deterministic loads before import to Sesam GeniE SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 16
  • 16. Option 2: Topsides/modules on floaters Deformations and accelerations used to define load cases in Sesam GeniE - Accelerations constant or centripetal (from Sesam HydroD) - Deformations from global structural analysis (used as prescribed displacements in GeniE) Sp1: 2mm Sp2: 3mm Sp3: 5mm Centripetal Acceleration Sp4: 2mm SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 17
  • 17. Topsides/modules on jackets Codes of practice specify different safety factors for structural mass on various parts of the structure Sesam GeniE can work with different load factors for structure mass by using a utility script as found on the Sesam GeniE SnackPack - I.e. Force = acceleration x mass x load factor Lower level loads from mass Upper level loads from Rotational acceleration x acceleration (x & z-dir) mass x acceleration (z-dir) Harmonic induced wave motion SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 18
  • 18. How can Sesam GeniE help you to design a topside structure Results assessment SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 19
  • 19. Efficient engineering – typical steps First assessment - Forces, stresses and deflections Code checking - Check against prescriptive standards Member re-design - Evaluate the effect of modifying section properties or code check parameters - Often many attempts – depends on the engineer’s experience Design iteration - A complete re-run of all to document the re-design SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 20
  • 20. Beam forces and stresses Forces and stresses in 2D view as well as tabular SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 21
  • 21. Check deflection ratio against AISC levels Allowable deflection ratio 180, 240, 360 and scanning all load cases SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 22
  • 22. How can Sesam GeniE help you to design a topside structure Code checking of members & stiffened panels SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 23
  • 23. Code checking in GeniE - members Supporting - API WSD 2002/AISC ASD 2005 - API WSD 2005/AISC ASD 2005 (API: 2007, 2010 updates) - API LRFD 2003/AISC LRFD 2005 (withdrawn by API) - NORSOK 2004/Eurocode 3 1993 (EC: 2008, 2009, 2010 updates) - ISO 19902 2007/Eurocode 3 1993 (EC: 2008, 2009, 2010 updates) - DS 412/449 SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 24
  • 24. Document code check results Graphically – complete model SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 25
  • 25. Document code check results Graphically – parts of structure only SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 26
  • 26. Efficient redesign of members Redesign (“design iterations”) - Step1: Preliminary results when modifying section, material, stiffener spacing or buckling length parameters - Note: The loads and stiffness are not updated - Step2: Commit changes to model - Step3: Re-run analysis and code check - Reports may be automatically re-created SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 27
  • 27. Redesign – single members Select a capacity member for redesign Modify parameters - Preliminary results automatically computed SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 28
  • 28. Redesign – single members Look at all details (Full Table) - Shown with colour coding SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 29
  • 29. Redesign – multiple members Select capacity members for redesign Modify parameters - Preliminary results automatically computed SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 30
  • 30. Redesign – segmented beams Before and after SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 31
  • 31. Redesign – re-run all from one command The “Run All” command will - Update structure from members - Run analysis - Generate code check loads (positions) - Execute code check Recreation of a report SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 32
  • 32. Code checking of stiffened panels Create panels - Panels are independent of analysis and finite element mesh Three different options to define panels - Min Box finds the smallest idealised rectangular panel possible enclosing the possibly non- rectangular structural region - Max Area Moment is an alternative algorithm finding the major axis based on calculation of area moment of inertia of the surface. This algorithm will also work for irregular panel Min Box shapes - CSR Tank Default is the algorithm usually used when doing a CSR Tank (PULS) code check Max Area Moment SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 33
  • 33. Code checking of stiffened panels – ships and offshore Code checking according to PULS (DNV RP-C201.2) - Linear and non-linear SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 34
  • 34. Code checking of stiffened panels - offshore Yield check of plates – based on membrane stress - Includes a safety factor S SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 35
  • 35. How can Sesam GeniE help you to design a topside structure Multiple analysis SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 36
  • 36. Multiple analysis The “master” Multiple analysis in same project model - E.g. Lifting, transport, in-place - Varying parameters - Structure - Boundary conditions - Load cases Lifting Condition Transport Condition In_place Condition SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 37
  • 37. Multiple analysis – graphic results Different results at your finger-tips - Bending moments shown Lifting Condition Transport Condition In_place Condition SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 38
  • 38. Multiple analysis – code check results Different results at your finger-tips - API WSD and default settings used in example below Lifting Condition Transport Condition In_place Condition Max Uf = 2.51 Max Uf = 1.85 Max Uf = 4.58 SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 39
  • 39. Multiple analysis Frigg TCP2 MSF removal Transportation MSF: Main Support Frame Lifting Condition SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 40
  • 40. How can Sesam GeniE help you to design a topside structure Fatigue SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 41
  • 41. Fatigue of topsides Sesam supports 3 options - Deterministic fatigue (regular waves, time domain wave load analysis) - More accurate wave loads (any theory and proper drag) - Simple and straight forward - Stochastic fatigue (spectral wave load analysis) - Structural dynamics and better coverage of environmental conditions - Prior to fatigue analysis partial damage may be set - Time domain fatigue (irregular waves, time domain wave load analysis) – also known as Rainflow Counting Fatigue (RFC) - Wave loads to instantaneous free surface (also for irregular sea states) - Non-linear pile soil effects SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 42
  • 42. Fatigue of topsides Include a refined shell model (finite element model) in the global model for the purpose of computing stresses, SCF’s for beam fatigue or direct shell fatigue Use the GeniE SnackPack to auto convert from beam to shell SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 43
  • 43. Fatigue of topsides Results can be used to derive SCF for use in traditional beam fatigue Results can be used to do fatigue of shells – FE size same as thickness and should be as quadratic as possible SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 44
  • 44. Safeguarding life, property and the environment www.dnv.com SesamTM 3 December 2012 © Det Norske Veritas AS. All rights reserved. 45