The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Toro groundsmaster 4000 d (model 30448) service repair manualdhjfjkmmmde
The document provides safety information for service technicians working on the Groundsmaster 4000-D and 4010-D. It outlines general safety instructions, including wearing proper protective equipment and lowering cutting decks and relieving hydraulic pressure before maintenance. It also provides instructions for jacking the front end of the mower safely.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It describes how to remove and install the drive axle, which weighs 2046 kg. The instructions include disconnecting hoses and sensors, removing mounting hardware, and lifting the axle out of position. Proper lubrication and torque specifications are provided for reinstallation. Safety warnings are given regarding the lifting of heavy components.
Still forklift r70 60 series service repair manualufjsjefjkkemd
The document provides instructions for servicing and maintaining components of the steer axle for a STILL truck model R 70-60/70/80 and R 7044-46. It describes dismantling and reassembling procedures for the chassis frame, steer axle, wheel hub, track rod, stub axles, steering arm and steer cylinder. Torque specifications and lubrication details are provided for proper reinstallation of components.
Still r70 60 diesel fork truck service repair manualfjskemdme
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are pneumatic radial tires of size 15.5-25 with a pressure of 2.8-5.6 bar.
Still r70 20 bis 45 fork truck service repair manualfjsekksmemm
The document provides instructions for maintaining the steer axle and power axle of R 70 trucks. It includes:
1) Technical specifications for maintenance including torque values.
2) Descriptions of the construction of the steer axle, power axle, and gearbox. The power axle consists of an electric motor, gearbox, axle housing, and mast pivots.
3) Procedures for removing and installing the steer axle, wheel hubs, half shafts, and power axle. The power axle removal involves draining oil, removing wheels/mast, and using bolts and an overhead hoist.
Still r70 45 fork truck service repair manualfjskemdme
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) An overview of the configuration of the articulating steer axle suspended from the counterweight.
2) Steps for removing the steer axle which include disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
3) Details on dismantling and reassembling wheel hubs, stub axles, and lubricating the steer axle with grease.
Toro groundsmaster 4000 d (model 30448) service repair manualdhjfjkmmmde
The document provides safety information for service technicians working on the Groundsmaster 4000-D and 4010-D. It outlines general safety instructions, including wearing proper protective equipment and lowering cutting decks and relieving hydraulic pressure before maintenance. It also provides instructions for jacking the front end of the mower safely.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It describes how to remove and install the drive axle, which weighs 2046 kg. The instructions include disconnecting hoses and sensors, removing mounting hardware, and lifting the axle out of position. Proper lubrication and torque specifications are provided for reinstallation. Safety warnings are given regarding the lifting of heavy components.
Still forklift r70 60 series service repair manualufjsjefjkkemd
The document provides instructions for servicing and maintaining components of the steer axle for a STILL truck model R 70-60/70/80 and R 7044-46. It describes dismantling and reassembling procedures for the chassis frame, steer axle, wheel hub, track rod, stub axles, steering arm and steer cylinder. Torque specifications and lubrication details are provided for proper reinstallation of components.
Still r70 60 diesel fork truck service repair manualfjskemdme
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are pneumatic radial tires of size 15.5-25 with a pressure of 2.8-5.6 bar.
Still r70 20 bis 45 fork truck service repair manualfjsekksmemm
The document provides instructions for maintaining the steer axle and power axle of R 70 trucks. It includes:
1) Technical specifications for maintenance including torque values.
2) Descriptions of the construction of the steer axle, power axle, and gearbox. The power axle consists of an electric motor, gearbox, axle housing, and mast pivots.
3) Procedures for removing and installing the steer axle, wheel hubs, half shafts, and power axle. The power axle removal involves draining oil, removing wheels/mast, and using bolts and an overhead hoist.
Still r70 45 fork truck service repair manualfjskemdme
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) An overview of the configuration of the articulating steer axle suspended from the counterweight.
2) Steps for removing the steer axle which include disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
3) Details on dismantling and reassembling wheel hubs, stub axles, and lubricating the steer axle with grease.
Still r70 20 fork truck service repair manualfjskemdme
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) An overview of the configuration of the articulating steer axle suspended from the counterweight.
2) Steps for removing the steer axle which include disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
3) Details on dismantling and reassembling wheel hubs, stub axles, and lubricating the steer axle with grease.
Still r70 20 fork truck service repair manualdhjfjkmmmde
The document provides instructions for removing and installing the steer axle on STILL forklifts models 7032-34, 7038-40, and 7048-50. Key steps include disconnecting hydraulic lines and removing mounting bolts to separate the steer axle from the vehicle frame. Components like wheel hubs and stub axles can then be dismantled by removing nuts, seals, and bearings. Reassembly follows the reverse order, taking care to properly grease bearings and reinstall components correctly. Torque specifications and limits for pressing pins into place are also provided.
Still r70 40 fork truck service repair manualdidkkskddm
The document provides instructions for removing and installing the steer axle on STILL forklifts models 7032-34, 7038-40, and 7048-50. Key steps include disconnecting hydraulic lines and removing mounting bolts to separate the steer axle from the vehicle frame. Components like wheel hubs and stub axles can then be dismantled by removing nuts, seals, and bearings. Reassembly follows the reverse order, taking care to properly grease bearings and reinstall components correctly. Torque specifications and limits for pressing pins into place are provided.
Still r70 35 fork truck service repair manualfhsjekkdkem
The document provides instructions for removing and installing the steer axle on STILL forklifts models 7032-34, 7038-40, and 7048-50. Key steps include disconnecting hydraulic lines and removing mounting bolts to detach the steer axle. Installation is the reverse process, ensuring proper torque specs are followed and hydraulic lines are not swapped. The document also outlines lubrication points and procedures for maintaining components of the steer axle system.
Still r70 25 fork truck service repair manualdhjfjkmmmde
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) How to remove the steer axle by disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
2) Details on dismantling and reassembling the wheel hub, including bearing and seal replacement.
3) Instructions for adjusting the wheel angle stops to set the steering angles.
4) Steps for removing and reinstalling the stub axles and internal components like bearings, seals, and king pins.
5) A note to lubricate the steer axle fittings with grease during steering operations.
Still r70 35 fork truck service repair manualdidkkskddm
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) How to remove the steer axle by disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
2) Details on dismantling and reassembling the wheel hub, including bearing and seal replacement.
3) Instructions for adjusting the wheel angle stops to set the steering angles.
4) Steps for removing and reinstalling the stub axles and internal components like bearings, seals, and king pins.
5) A note to lubricate the steer axle fittings with grease during steering operations.
Still r70 45 fork truck service repair manualdikdkkdkdm
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) How to remove the steer axle by disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
2) Details on dismantling and reassembling the wheel hub, including bearing and seal replacement.
3) Instructions for adjusting the wheel angle stops to set the steering angles.
4) Steps for removing and reinstalling the stub axles and internal components like bearings, seals, and king pins.
5) A description of lubricating the steer axle by applying grease fittings.
6
Still r70 25 fork truck service repair manualfjskemdme
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) How to remove the steer axle by disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
2) Details on dismantling and reassembling the wheel hub, including bearing and seal replacement.
3) Instructions for adjusting the wheel angle stop to set the steering angles.
4) Steps for removing and reinstalling the stub axle components like bearings, seals, and king pin.
5) A note to lubricate the steer axle fittings with grease during steering operations.
6
Still r70 20 fork truck service repair manualdikdkkdkdm
The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) How to remove the steer axle by disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
2) Details on dismantling and reassembling the wheel hub, including bearing and seal replacement.
3) Instructions for adjusting the wheel angle stops to set the steering angles.
4) Steps for removing and reinstalling the stub axles and internal components like bearings, seals, and king pins.
5) A note to lubricate the steer axle fittings with grease during steering operations.
Jcb 540 140 load control (supplement) service repair manualfhjsekfksemert
This document provides information about the Load Control System (LCS) installed on certain JCB Loadall machine models between 1979-1997. The LCS uses a six-valve manifold to limit boom lowering, extending, dumping and crowding functions when the machine reaches a predetermined stability limit, to prevent tipping. It allows lifting and retracting to retrieve loads. The system has two modes - Load Control for lifting loads, and Ground Work for general operation. Testing should be done on level ground with wheels straight. The indicator display uses colored LEDs to show the machine's stability status.
Jcb 536 60 load control (supplement) service repair manualfhjsekfksemert
This document provides information about JCB load control systems, including identification, descriptions, schematics, sequences, and calibration procedures for various JCB load control system variants. It is intended as a supplement to standard JCB service manuals. The load control systems are designed to help prevent loads from making the machine unstable but do not replace the operator's responsibility to safely operate within the machine's limits.
Hitachi zaxis 270 lc excavator service repair manualfhjsekfksemert
The document provides precautions for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and reassembly. Specific guidance is given for bleeding air from hydraulic systems, handling floating seals, and using nylon slings safely. Proper maintenance, cleanliness, inspection, tool use, and following guidelines are emphasized to correctly service the machine and prevent damage or injury.
This shop manual provides specifications and repair procedures for Ford tractor models 1100-1110-1200-1210-1300-1310-1500-1510-1700-1710-1900-1910-2110. The document includes an index of components by model number, condensed service data tables with specifications and torque values, and repair instructions organized by system (e.g. brakes, transmission). Model-specific details are provided for engines, capacities, electrical systems, and other components.
Yale (j813) glp45 svx5 lift truck service repair manualfhjsekfksemert
This document provides specifications for GLP/GDP40-55VX lift truck models including:
- Lifting capacities ranging from 3,629 to 5,443 kg
- Fuel tank capacities of 79-100.3 liters for various engine options
- Transmission oil, engine oil, hydraulic oil, and other fluid specifications
- Electrical system details like alternator output and battery specs
- Relief valve pressure settings for hydraulic and steering systems
- Dimensions like mast speeds, turning radii, and more.
Yale (f807) erp040 th lift truck service repair manualfhjsekfksemert
This document provides a summary of the service manual contents for an ERP030-040TH lift truck. It lists the major systems covered in the manual, including the frame, motors, transaxle, steering, brakes, hydraulics, controls, mast, and general information. For each system, it provides the section number, part number, and revision details. The summary then provides a high-level overview of the frame components and operation, including covers, floor plates, and the overhead guard.
Yale (e878) gp155 vx lift truck service repair manualfhjsekfksemert
The document provides service manual contents for various lift truck models. It includes sections on removing an operator cab as a complete unit from the lift truck frame. The steps to remove the cab include tilting the steering column, sliding the seat forward, opening doors and windows, disconnecting battery cables, removing radiator and heater hose connections, and removing doors. Refrigerant must be extracted by a certified technician if the cab includes air conditioning.
Yale (e876) gdp210 dc lift truck service repair manualfhjsekfksemert
The document provides instructions for servicing components of an operator's cab, including:
1. The cab structure is a welded frame with an integrated overhead guard. Cabs can be open or closed.
2. Cabs with a tilt system can be tilted using a hydraulic cylinder and hand pump or optional electric pump.
3. The cab tilt system uses hydraulic pressure to unlock latches and raise or lower the cab. Directional valves control fluid flow to raise or lower the cab.
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The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
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2. 01Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Chassis Frame and Counterweight
01STILL GmbH Stand: 2/1995 ( Ersatz f�r Stand: )
1
2
3
4
Chassis Frame
The chassis frame is constructed of electrically
welded steel plate.
Detachable fuel and hydraulic oil tanks are
mounted inside left-hand and right-hand frame
sections respectively for extra protection.
Counterweight
The removable rear counterweight is secured to the
frame weldment by 4 bolts.
1 = hex hd bolt M24x130, 8.8 DIN 933
Torque loading: 710 Nm
2 = lock ring
3 = spherical washer C 25 DIN 6319
4 = ball cup D 28 DIN 6319
Weight of the counterweight
7032/7038 = 1,170 kg
7033/7039 = 1,514 kg
7034/7040 = 1,915 kg
7048 = 1,985 kg
7049 = 2,395 kg
7050 = 2,715 kg
3. 01Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Driver�s cab
02STILL GmbH Stand: 2/1995 ( Ersatz f�r Stand: )
Bolted to the frame at the front end and to the
counterweight at the rear, the cab is mounted at 4
points on rubber type anti-vibration mounts.
Removal
- Remove panel from front cowl
- Remove floor plate
- Remove upswept type exhaust pipe (if fitted)
- Remove cover plates left and right of inspec-
tion plate, giving access to the rear rubber
mounts (above counterweight)
- Disconnect the 3 connectors at the steering
column (Fig. 1, page 3)
- Disconnect the wiring harness from the steer-
ing column
- Remove the screws which secure steering
column to hand pump (steering wheel opera-
ted pump) - Fig. 1, page 3)
- Disconnect the connections on warning horn,
brake fluid reservoir and master cylinder,
located in the front cowl (Fig. 2, page 3)
1 = rubber type anti-vibration mount
2 = allen screw M10 x 80, 8.8
3 = washer
4 = hex nut; welded to the support
4. 01Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Driver�s cab
03STILL GmbH Stand: 2/1995 ( Ersatz f�r Stand: )
Driver�s cab (removal)
Detach earthing or ground connection
Remove panel to which is mounted the electronic
control unit inside front cowl
Disconnect brake line at master cylinder (Figure 2).
Refit fluid passage bolt to prevent brake fluid from
flowing out
Remove M10 x 80 allen screws front and rear
Slig cab using an overhead hoist or remove cab with
the aid of a second lift truck
5. 02
Steer axle
1
Contents Page
Technical Data for 1
Maintenance Service
Mechanical configuration of Steer axle
Steer axle removal 2
Steer axle installation 2
Wheel hub - Removal and 3
Dismantling
Wheel hub - Reassembling and 3
Installation
Wheel angle stop adjustment 4
Checking the steering angles 4
Stub axle - Removal and 5
Dismantling
Stub axle - Reassembling and 6
Installation
Lubricating the steer axle with 6
grease
Track rod removal 7
Track rod installation 7
Steer cylinder removal 8
Steer cylinder installation 8
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
7. 02
Steer axle
4
Configuration of steer axle
The articulating steer axle suspended from the
counterweight is mounted in 2 neoprene blocks. The
stub axles are supported in the axle beam on tapered
roller bearings. Steering is limited by stop screws on
the stub axles.
1 axle beam
2+3 fixing plates
4 Tension sleeve (depending on design)
5 Washer (depending on design)
6 Lock ring
7 socket head screw
8 neoprene blocks
Steer axle removal
CAUTION: Remove steer axle only with mast in
position on the truck!
Risk of tipping!
- Apply the parking brake.
-Securely chock the front wheels to prevent
rolling of the truck.
- Slacken steer wheel nuts.
- Jack up rear of the truck at counterweight (x)
and place wooden blocks under the counter-
weight in front of the axle.
- Remove wheels.
- Disconnect the hydraulic connections at steer
cylinder.
CAUTION: Prepare for oil spillage when
disconnecting the hydraulic connections!
Catch oil in a pan of adequate capacity
and dispose of the used oil in accordance
with laws and regulations.
- Remove the 4 socket head screws which re-
tain the steer axle in place.
- Slide a hand pallet truck under the steer axle
with wooden blocks placed on the fork ends
of the hand pallet truck.
- Using a lever, drive steer axle out of roll pins
and lower the axle onto the hand pallet truck.
Steer axle installation
- Reverse the removal procedure.
- The slots of the roll pins must face the direc-
tion of forward travel.
-Torque the 4 socket heads to: MA
= 195 Nm
CAUTION: Do not swap hydraulic connec-
tions left and right!
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
8. 1
2
3
4
6
5
9
10
7
8
11
12
02
Steer axle
5
Wheel hub - Removal and Dismantling
1 axle beam
2 stub axle
3 radial sealing ring
4 tapered roller bearing
5 wheel hub
6 roll pin
7 hub cap
8 nut
9 washer
10 tapered roller bearing
11 wheel bolt
12 ball seat nut
- Slacken ball seat nuts (12) and remove
wheel.
- Pull hub cap (7) from wheel.
- Slacken nut (8)
- Remove washer (9) with roll pin (6).
- Withdraw the hub.
- Remove radial sealing ring (3) then remove
tapered roller bearings (4) and (10) from hub.
- If necessary, drive out of wheel hub outer
races of tapered roller bearings (4) and (10).
Wheel hub - Reassembling and Installation
- Apply a smear of grease to the sealing lips of
the radial sealing ring.
- Before re-assembling the hub, repack with
grease F: cavity between inner race and
bearing cage of tapered roller bearings, and
the bearing spaces identified by an �x� on the
drawing.
- To reassemble the hubs, reverse theprocedure.
- Tighten nut (8) while rotating the wheel hub.
Torque loading:
7032 - 34 / 38- 40 MA
= 225 Nm
7048 - 50 MA
= 470 Nm
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
9. Linkskurve
= 82� +0/-2 Lenkeinschlag
Rechtskurve
1
Checking the steering angles
The steering angle a must amount to 80� - 82�.
To facilitate the measurement use the complementary
angle b for the setting. It should amount to 98� - 100�.
IMPORTANT: Ensure that the wheel lock is
limited by the stop screws (1) and not by the
cylinder stroke.
Wheel angle stop adjustment
The wheel stop angle is limited by the stop
screws (1).
- By operating on stop screws (1), set both
steering angles to 80� - 82�.
- Check opposite angles.
- Checkfor adequate clearance between wheels
and truck frame.
- Check that the wheel lock is not limited by
the cylinder stroke.
02
Steer axle
6
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Right-hand bend
Left-hand bend
steering lock
10. 4
5
6
7
8
9
11
10
12
1
2
3
13
14
15
16
02
Steer axle
7
Stub axle - Removal and Dismantling
1 nut
2 washer
3 king pin
4 plug
5 stub axle
6 hex. hd. screw
7 nut
8 spacing washer
9 wiper ring
10 tapered roller bearing
11 spacer
12 grease nipple
13 tapered roller bearing
14 wiper ring
15 O-Ring
16 spacing washer
- Remove the wheel.
- Press out the pin located between track rod
and stub axle.
- Slacken nut (1).
- Remove washer (2).
- Press the king pin (3) down through the stub
axle and remove the king pin.
- Remove the stub axle from the axle.
- Remove from the stub axle: spacing
washers, �O� ring, wiper rings, tapered roller
bearings and spacer (items 8-16).
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
11. 1
2
3
12
14
5
4
8
7
6
10
11
13
9
Stub axle - Reassembling and Installation
1 nut
2 washer
3 king pin
4 plug
5 stub axle
6 spacing washer
7 wiper ring
8 tapered roller bearing
9 spacer
10 tapered roller bearing
11 wiper ring
12 O-Ring
13 spacing washer
14 pin
- Insert spacer (9) into the stub axle.
- Install both tapered roller bearings (8 & 10)
after having first repacked them with a
sufficient amount of FL grade grease!
- Apply a smear of FL grade grease to the
sealing lips of the wiper rings (7 & 11).
- Install wiper rings (7 & 11), �O� ring (11) as well
as both spacing washers (items 13 & 6).
- Install the stub axle into the axle beam.
- Drive in the king pin (3) from below after having
first applied a light smear of oil to it.
- Fit the washer (2) into position on the king
pin.
- Install a new nut (1) and tighten to a torque of:
MA
= 290 Nm (7032-34/38-40)
MA
= 310 Nm (7048-50)
- Press the pin (14) into the track rod and secure
with roll pins.
- Install wheel.
- Lubricate the steer axle with FL grade grease.
Lubricating the steer axle with grease
- Operate the linkage during steering.
- Using a grease gun, lubricate with FL grade
grease the fittings with which the steer axle is
equipped until a small amount of fresh grease
oozes out at the lubricating points.
02
Steer axle
8
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
12. 34
4
5
02
Steer axle
9
Track rod removal
The steer axle is fitted with two track rods arranged
between the steering cylinder and the two stub axles.
1 stub axle
2 piston rod
3 sealing rings
4 roll pins
5 pin
6 track rod
7 ball joint
- Remove the roll pins (4).
- Using a press, press out the pins (5).
Track rod installation
- Reverse the removal procedure.
Install pins cylinder end with a maximum press
force of
max. 21 kN
and pins stub axle end with a maximum press
force of
max. 26 kN
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
13. Steering cylinder removal
� Remove track rods.
� Disconnect hydraulic connections after
having marked them for identification.
WARNING: Hydraulic oil may spill when
disconnecting lines; be prepared
for oil spillage!
� Slacken the four fixing screws (1). .
Steering cylinder installation
� Retighten the fixing screws (1).
Torque loading:
MA
= 210 Nm (7032-34/38-40)
MA
= 295 Nm (7048-50)
� Reconnect hydraulic connections.
CAUTION:
Do not swap hydraulic connections!
� Install track rods.
NOTE: For steering cylinder dismantling and
reassembling refer to F.G. 06.
Lubricating the steer axle with grease
� Operate the linkage during greasing while the
steer axle is off load.
� Using a grease gun, lubricate with FL grade
grease the 8 fittings with which the steer axle
is equipped until a small amount of fresh
grease oozes out at the lubricating points.
NOTE: When lubricating the upper bearing, the
grease need not ooze out of the upper sealing
ring, it may also escape from the bottom.
02
Steer axle
10
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
14. 03
Power Axle
01STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Contents Page
Technical Data for Maintenance Service 1
Power AxIe / Description 2
Spur-type reduction gearbox/
Sectional view 3+4
PowAxIe removal and installation 5
Toothed hollow shaft / Sectional view 6
Toothed hollow shaft / Adjusting instructions 7
Wheel hub removel and installation 8
Half-shaft removal and installation 9
15. 03
02STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
Technical Data for Maintenance Service
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Functional Group 03
Power axIe type AE 25 - 02
Toque loadings frame / power axle MA= 640 Nm
Torque loadings axIe housing / gead reduction box MA = 295 Nm
Toothed hollow shaft
End play + 0,03 mm
- 0,06 mm
Torque loadings centring flage / wheel hub ZS M 6 X 16 10-9 MA = 14 Nm
Torque loadings brake backplate / axIe housing SKS M 12 X 30 10-9 MA = 110 Nm
Torque loadings half shaft ZS M 10 X 30 10-9 MA = 69 Nm
Gearbox oil capacity: approx. 3,75 litres
grade SAE - 90 EP - 61512
Grade of grease lithium soap based grease
16. 03
03STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
Power Axle
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Description
The power axle consists of a double reduction spur-
type gearbox (1) comprising differential assembly with
two- bearing driving pinion, to which a D.C. electric
motor (2) is flange mounted, as well as of a long axle
housing (3) and an axle housing which is an integral
part of the gear case (1).
1 = diff�rential gear reduction box
2 = D.C. drive motor
3 = long half-shaft housing to which the
brake backplate is bolted
4 = fixing screws
5 : short half-shaft housing / gearbox half to
which the brake backplate is bolted
6 = mast pivot locating points
The long axle housing (3) with the double reduction
spur- type gearbox (1) are rigidly bolted to the frame
and the mast pivots are bolted to the half-shaft
housings.
18. 03
05STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
1 Gearcase
2
3 dowel pin
4 allen screw
5 tapered roller bearing
6 dif ferential
7 gear
8 roll pin
9 hex hd bolt
10 shim 100 X 115 X 0,5 -0,8
11 tapered roller bearing
12 gear with shaft
13 shim 60 X 72 X 0,6 -0,8
14 circlip
15 connector
16 sealing ring
17 oil drain plug
18 lid
19 plug
20 Idriving dog
21 chevron seal
22 tapered roller bearing
23 toothed hollow shaft
24 �O�ring
25 shim 68 X 58 X 0,1 +0,5
26 �O�ring
27 chevron seal
28 cover
29 spring washer
30 hex hd bolt M 8 X 20 8.8
Power Axle
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
Spur-type reduction gearbox with dfferential assembly
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20. 03
06STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
Power Axle removal
Remove mast assembly
Chock truck securely to prevent rolling
Drain oil at oil drain plug (2); catch oil in pan
Slacken wheelnuts Remove wheels
Clearly mark the electric cables before disconnecting
them from the drive motor
Disconnect hydraulic brake lines at brake master
cylinder
Disconnect brake cables at the parking brake
With sling around power axle attach chain to overhead
hoist
Remove mounting boits (3) right and left
Carefully manoeuvre the power axle clear of truck
Power Axle rnounting
With the overhead hoist manoeuvre power axle into f
rame
Insert the 14 mounting bolts with their 14 washers
but do not tighten at this stage
Torque all mounting bolts (3) to MA
= 640 Nm
Remove overhead hoist
Reconnect drive motor cables
Reconnect hydraulic brake lines to brake master
cylinder
Reconnect brake cables to parking brake
Install wheels
Install mast
Checking oil level:
Unscrew dipstick, push it in as far as it will go and
then withdraw again (do not screw in for checking the
oil level)
Oil capacity: 3,75 litres
Gearbox oil: SAE 90 EP - 51512
Power Axle
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
1 = Oil f iller neck with dipstick
2 = Oil drain plug
3 = Mounting bolts
4 = Tension washers
21. 03
07STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
Item Description
1 Spring washer DIN 137
2 Hex hd bolt M 6 X 20 8.8
3 Washer 68 X 58 X 0.5
4 Chevron seal A40 X 55 X 7 - P 70
5 �O�ring seal 32 X 2 - P 70
6 Tapered roller bearing 32008 X - CL 7A
7 �0� ring seal 65 X 3 - P 90
8 Cover
9 Allen screw M 12 X 35 10.9 MA 120 Nm
10 Lid 32,2 X 11
11 Tapered roller bearing 32008 X - CL 7A
12 Toothed hollow shaft
Power from the drive motor is transmitted via a shaft
with spline to the double reduction gears. The pinion
shaft in gearbox is supported both sides on tapered
roller bearings, and the sealing between drive motor
and gearbox is with chevron seal.
Power Axle
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50
22. 03
08STILL GmbH Stand: 4/2002 ( Ersatz f�r Stand: )
Arbre creux � denture = A
Adjusting instructions for support�ng the toothed
hollow shaft on taper rollier bearings.
1. Assemble both taper roller bearings onto toothed
hollow shaft. After that determine dimension �A�
across tapper roller bearing outer races.
2. Determine installation demension �B�.
3. Determine centring collar length �C� on cover.
4. Thickness of shims D = B - (minus) (A + C + 0,06
mm)
5. Add or remove shims as per actual dimension =
�D� + (plus) 0,03 mm (pree-load) up to - (minus)
0,06 mm (free play).
6. Assemble both taper roller bearings which must
be repacked with grease up to half of the max.
capacity. In exceptional cases gearbox oil SAE
140 EP can be used as a substitute.
7. Using a fitting tool (mandrel), pre-assemble outer
race of taper roller bearing (opposite the cover).
8. Install toothed hollow shaft.
9. Using a fitting tool, pre-assemble by. around 20
mm outer race of taper roller bearing (cover side).
10.Install layer of shims as per para. 5, and by
tightening the cover bolts evenly i * n corner
to corner sequence bring taper roller
bearing outer race into final position.
Power Axle
Workshop Manual 7032 - 34 / 38 - 40 / 48 - 50