More Related Content
Similar to SJ GROUP presentation-All
Similar to SJ GROUP presentation-All (20)
SJ GROUP presentation-All
- 1. www.shouju.com Copyright@ Shouju Industry (Group) Co., Ltd All Rights Reserved
- 2. ABOUT SHOUJU D-U-N-S Number: 421311694
- 3. Milestones 1987 1996 2004 2008 Weilam Mold Factory built in HK, started with precision mold. Weilam Mold set a branch factory in Shenzhen. Founded SJ Industrial (Group) Co., Ltd. Acquired Thin-Wall Packaging.
- 4. 2011 2012 2014 2014 Built SJ-Huazhen, Main for medium and large size mold production Set up SJ-Wuxi, Main for plastic injection mass production Established SJ-Europe office Founded SJ-Chengdu Branch Milestones 2009 Start Business in Medical Industry 2015 Established SJ-America office
- 5. Culture ■Corporate Vision ■Corporate Mission ■Our Business Philosophy ■Our Management Philosophy To be the pioneer of precision manufacturing and services.Create the greatest value for the customers. Provide wide development space for the employees. Shoulder the relevant social responsibilities. Honest and Mutual Benefits Acting like A School, A Family and An Army.
- 6. Business Scope Mold Design & Manufacture1 Products R&D 2 Precision Injection Molding3 Engineering Support4
- 8. Business Turnover Unit: (MillionUSD) 0 10 20 30 40 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Gross Turnover of SJ group Business Turnover segment Automotive Packaging Medical Others 21.0 8.5 1.5 1.0 Unit: Million USD
- 10. Part Description: Part Name: Shroud + LH fan+ RH fan Mold Size : 1500 X 1000 X 1749 Part Weight 321.7g +337.5g +1590g Resin: PP+30%GF 1+1+1 Tandem Mold 12 Drop Mold Master Hot Runner with Valve Gate Cycle Time:90s Clamping Force:1100T Typical Cases-Tandem Mold
- 11. Typical Cases-2K-Mold Part Description: Part Name: 190 Coupling Cover Part Size : 190x190x66 Part Weight: 170g Resin: PP & TPE Cycle Time: 80s 2+2 Cavity Mold
- 12. Typical Cases-Structural Parts Part Description: Part Name: Longitudinal_housing Mold Size : 626 x 550x 676 Part Weight 112cm³/156g Resin: PA66+30%GF 1x1 Cavity Mold 1 Drop Mold-master Hot Runner with Hot Tip Cycle Time:40s Clamping Force:300T
- 13. Typical Cases- Speaker Grill Part Description: Part Name: Audi AU736 NO Loudspeaker Mold Size : 210x170x20 Part Weight :55 g Resin: POM 1x2 Cavity Mold 8 Drops Syventive Hot Tip Cycle Time:40s Clamping Force:380T
- 14. Typical Cases-Grille Part Description: Part Name: Timing Grille outlet Mold Size : 700X1350X750 Part Weight : 782Cm^3/860g Resin: ASA 1x1 Cavity Mold 8 Drop YUDO Hot Runner with Valve Gate Cycle Time:70s Clamping Force:1200T
- 15. Typical Cases- Air outlet grille Part Description: Part Name: Mazda Air outlet grille Mold Size : 766 X620 X945mm Part Weight : 22.2g+22.2g Resin: PP 1+1 Cavity Mold 1 Drop YUDO Hot Runner change to sub-gate Cycle Time:50S Clamping Force:320T
- 16. Typical Cases- Motor Housing Part Description: Part Name: Motor housing Mold Size : 500x500x510 Part Weight :87.55g/50cm Resin: PET +45%GF 1x2 Cavity Mold 2 Drop YUDO Hot Runner with Valve Gate Cycle Time:30s Clamping Force:180T
- 17. Typical Cases- NOZZLE-DEF.WS RWR Part Description: Part Name: NOZZLE-DEF.WS RWR Mold Size : 1850X800X1253 Part Weight : 810cm3/733g Resin: PP + 20% talc 1x1 Cavity Mold 8 Drop YUDO Hot Runner with Valve Gate Cycle Time:75s Clamping Force:1880T
- 18. Typical Cases- Electron connector Part Description: Part Name: Amphenol Electron connector Mold Size : 220x230x200 Part Weight :2.35 g Resin: PBT+15%GF 1x4 Cavity Mold 4 subgates cold runner Cycle Time:10 s Clamping Force:380T
- 21. PACKAGING CASES
- 22. Typical Cases Part Description: Part Name: 1.5 L Cestbon Handle Cavity :48+48 stack Mold Resin: HDPE Cycle time: 7.5 s Runner system:48x2 Drop Husky Hot Runner With Hot Tip Machine :400T
- 23. Part Description: Part Name: 500~750 ml container （0.35mm thickness) Cavity :2+2 stack mold Resin: PP Cycle time: 5 s Runner system:4 Drops Mold master valve gate Machine :320T Typical Cases
- 24. Part Description: Part Name: Fold fork Cavity: 64 cavities Resin: PP Cycle time: 7.5S Runner system: Husky Hot Runner with Hot Tip Machine: 400T ton Typical Cases
- 25. Part Description: Part Name: Coffee Cup Cavity: 2 * 16 Cav stack mold Resin: LDPE Cycle time: 9 s Runner system : 16 drop Husky hot tip Machine: 300 T Typical Cases
- 26. Part Description: Part name: Jokey Square tub and lid Cavity: 1*6 cavity Resin: PP Cycle time: 6 s Runner system: 6 drops Manner valve gate Machine: 220 T Typical Cases
- 27. Part Description: Part name : Rubbermaid food container Cavity: 1*4 Cavity Resin: PP Cycle time: 10 s Runner system: 4 drops Husky Valve gate hot runner Machine: 350 Ton Typical Cases
- 28. Part Description: Part Name: Unilever butter container Cavity: 1*4 cavity Resin: PP Cycle time: 6 s Runner system: Husky 4 drops valve gate Machine : 350T Typical Cases
- 29. Part Description: Part Name: Electric smoking housing Cavity: 1x24 cavities Resin: PC Cycle time: 16 s Runner system: Husky 6 drops SG4 direct side-gate Machine : 100 T Typical Cases
- 32. MEDICAL CASES
- 33. Typical Cases- Blood Tube Part Description: Part Name: Blood Tube Cavity: 1 x 32 Part Size: D12 x 100 mm Part Weight ：5 g Cycle time: 10 s Runner system: 32 drops Husky valve gate Machine: 230 T
- 34. Typical Cases- Syringe needle Part Description: Part name : 5 ml Syringe Cavity : 1x4 Resin : COP Cycle time :15 s Runner system : 4 drops Husky side gate-Full Hot runner Machine：80T
- 35. Typical Cases- Dialysis Shell Part Description: Part name : dialysis shell Cavity No. : 1 x 2 Resin : PC-X1805 Cycle time : 38 s Feed system :6 drops Husky valve gate Machine : 280 T
- 36. Typical Cases- Blood Cover Part Description: Part Name: Blood cover Cavity: 1 x 4 Resin: PC-X1805 Cycle time: 32 s Runner system: 2 drops Huksy hot Tip turn to sub gate Machine: 230 T
- 37. Typical Cases- Mouthpieces Part Description: Part name: Mouthpieces Cavity ：1 x 2 Resin : TPE Cycle time ：32 s Runner system：2 drops EWIKON hot tip Machine: 180 T
- 38. Typical Cases- indwelling needle Part Description: Part name: indwelling needle+ Strain Relief Weight :2.7g + 0.6 g Resin ：PC + PEBAX 35 Cycle time: 45 s + 30 s Runner system: Edge gate cold runner Machine : 50 T
- 39. Typical Cases- STR biochip Part Description: Part name: STR biochip Weight :1.8 + 4.1 g Cav: 1+1 Resin ：PC Cycle time: 30 s Runner system: Edge gate cold runner Machine : 50 T
- 40. Typical Cases- Flush Device Part Description: Part name: Flush Device Cavity: 1 x 8 Resin ：PP Cycle time: 10 s Runner system: 8 drops Husky hot tip. Machine : 220 T
- 41. Typical Cases
- 45. Project Management Project Start Mold Design Manufacture Process After-sale Service Delivery Engineering Change First Tryout Schedule confirm PO review Mold Flow Report Design Review Proposal Finalize Order Steel Mold Machining Plan Weekly Progress Report QC during manufacturing Trial testing & Samples delivery T-1 Reports & Dimension Inspection Report -1/-2 Review meeting T2 schedule arrangement Standard Packing Pictures Before Shipping inspection Packing Check Mold operation and customer feedback follow Monthly mould maintenance and billing services can be arranged according to customer demand and technical personnel stationed in the customer's plant.
- 46. Quality ◆ QC for manufacture ◆ Electrode Inspection ◆ Mold Component Inspection ◆ Mold Assembly Check ◆ FAI Report & CPK Report ◆ Mold Package Inspection ISO9001 ISO13485 TS16949
- 47. Equipments Total 24 sets Injection Machine Model Tons Quantity Remarks Borche Machine 1000 1 Toshiba 50 2 BM260-080ML 260 1 2K Machine Sumitomo 100 1 Sumitomo 50 3 Toshiba 180 2 HTF200W L-B 200 1 Toyo SI350 IV 350 1 High speed SE50EV-FT 50 3 SE100EV-FT 100 1 HYSKY H500 RS65 500 1 High speed Clamping force range: 50-1000 tons …… …… ……
- 48. Equipments Total 21 sets CNC Brand Max. Stroke Qty Accurate YASDA YBM9150V 1500×900×450 1 0.002MM Mikron HSM800 800×600×500 1 0.01MM Mikron HEM800 850×530×600 2 0.008MM MORISEIKI NV4000 600×400×400 3 0.015MM YCM TV146B 1400×620×630 1 0.02MM XK850-D 800×500 1 0.015MM PK-1000A 1000×500 1 0.01MM KPC30B 500×380×300 1 0.02MM Caver S600A 600×500×300 1 0.05MM VMC-1890 1800×900 1 0.02MM VMC-1220 1300×600 1 0.02MM The Biggest: 1500×900×450 （mm） VMC-850 800×500 1 0.02MM Best Accurate: 0.002MM KH-650# 650×300 1 0.01MM
- 49. Equipments Total 14 sets EDM Brand Max. Stroke Qty Accurate AGIETRO AGIETRO 640×450 1 0.005MM NADVAN 500×300 1 0.015MM CE3 500×300 1 0.015MM Fo 23 up 300×200×150 2 0.005MM LG450 500×400 2 0.02MM ST-230 200×300 ×200 1 0.005MM CNC-1680N 2000× 1000 1 0.02MM 430 400×300 2 0.025MM 450 450×350 1 0.025MM 450 450×350 2 0.025MM 540 550×400 3 0.025MM S750L 750×500 1 0.025MM Best Accurate: 0.005MM
- 50. Equipments Total 8 sets Wire Cutting Machine Brand Max. Stroke Qty Accurate Sodick AQ537L 570×370 ×350 1 0.005MM CUT20P AgieCharm illes 350×250 ×250 1 0.005MM DK7732± 3°/80mm 500×350 2 0.025MM DK7740 500×400 1 0.025MM DK7763 630×400 1 0.025MM DK7750± 15%/80m 700×500 1 0.025MM DK77100 1200× 1000 1 0.025MM Best Accurate: 0.005MM …… …… …… ……
- 51. Equipments Total 8 sets Grinding Machine Brand Max. Stroke Qty Accurate Okamoto ACC106CA1 1000x600x600 1 0.002MM Paragon GU-3250P D320 1 0.02MM PGSG-4080AHR 470x160 2 0.005MM Yuqing grinder 150x400x280 6 0.005mm Lianggao grinder 150x400x280 6 0.005mm Best Accurate: 0.002MM …… …… …… ……
- 52. Equipments Inspection Machine and Others Equipment Name Model Qty Precision Projector ST-8601 2 0.01MM CMM Global Classic 1 0.005MM CMM Zeiss Contura G2 10166 1 0.002MM Altimeter TESA Hite 400 1 0.01mm CMM WH-544MV 1 0.005mm Best accurate: 0.002mm
- 53. Value-added Service ■ Book-to-Bill is only a start of our permanent quality services, SJ Group professional strength and brand integrity can ensure to solve problems for customers anywhere. ■ SJ Group shows an active interest in running performance of the product at various life stages, this just based on the results of surveys and feedback optimization in time. Teleconference/Video conference with customers Condition & Sampling Tracking Customer’s comment To customer’s factory for field trip