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Sujith Mohanan is applying for the position of Lifting Equipment Inspection Engineer with Technical Inspection Bureau in Abu Dhabi, UAE. He has over 4 years of experience as a Lifting Equipment Inspector and is certified by LEEA. He is seeking a role where he can utilize his inspection experience and qualifications to help achieve organizational goals.
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This document contains a candidate's declaration stating that the work presented in their industrial training report was completed independently. It also includes acknowledgements thanking those who provided guidance and support. Finally, it provides an abstract summarizing that the training allowed the candidate to gain both theoretical classroom knowledge and practical experience through exposure to real work situations and processes at VE Commercial Vehicles.
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This document provides an overview of an inplant training report conducted at ACG - P+AM Pharma Technologies Pvt. Ltd. The report discusses the company profile including information on the Associated Capsule Group which owns multiple companies involved in pharmaceutical manufacturing. It describes the role of various departments within the company and the products manufactured by ACG PAM including various capsule filling machines and allied machinery. The training was conducted over 6 months with the goal of improving overall equipment effectiveness at the CNC department of the company.
This resume is for S. UmaShankar, who has over 10 years of experience in manufacturing. He currently works as a Process Engineer at ELGI Equipments Ltd, where he has been for over 8 years. In his role, he is responsible for tasks like process documentation, tool selection, fixture design, problem solving, and training. Previously, he worked at Aquasub Engineering as a apprentice, where he gained experience programming CNC machines and inspecting components. He holds a Bachelor's degree in Mechanical Engineering and seeks to efficiently contribute his skills to benefit his employer.
This document contains a candidate's declaration stating that the work presented in their industrial training report was completed independently. It also includes acknowledgements thanking those who provided guidance and support. Finally, it provides an abstract summarizing that the training allowed the candidate to gain both theoretical classroom knowledge and practical experience through exposure to real work situations and processes at VE Commercial Vehicles.
Run Time Tire Pressure Monitoring and Controlling SystemIRJET Journal
This document describes a system to monitor and control tire pressure in vehicles. The system uses a PIC microcontroller connected to pressure sensors on each tire to monitor pressure levels in real-time. If pressure drops below a threshold, a compressor will automatically refill the tire. If pressure rises above the threshold, a solenoid valve will release excess air. The system aims to improve safety by ensuring proper tire inflation and alerting drivers to issues. It was tested successfully on a vehicle with results showing it can maintain pressure levels and overcome problems associated with manually inflating tires.
This document provides a summary of the industrial training completed by Ajay Kumar at Lumax Mannoh Allied Technologies from June 15th to July 15th, 2016. It includes an introduction to APQP (Advanced Product Quality Planning), the major elements and phases of APQP, examples of process outputs like an FFMEA (Failure Mode and Effects Analysis). It also summarizes key failure modes, effects, potential causes and controls as part of the FFMEA process for improving product quality.
The document is a seminar report submitted by a student for their B.Tech in Mechanical Engineering. It provides details about the student's 6-week summer training at HMT Limited in Ajmer, including an overview of the company and descriptions of various departments.
HMT Limited is an Indian manufacturer of machine tools, established in 1953 with the goal of producing machinery required to build India's industrial base. The student's report describes the various manufacturing departments at HMT's Ajmer facility, such as medium machine shop, tool room, and assembly. It also discusses corporate details like safety measures, vision, and products offered.
This industrial training report provides details about Sonu Yadav's 6-month training at Digilog Automation Pvt. Ltd. The report includes details about Digilog such as the services they offer and their clients. It also discusses automation and key concepts in industrial automation including programmable logic controllers, SCADA systems, and HMIs. The report focuses on explaining PLC components and operation including the CPU, memory types, input/output modules, and ladder logic programming.
The document provides a 3-page internship report summarizing Nasit Malay Ramesh's 28-day internship at Jyoti CNC Automation Pvt. Ltd. The report details Jyoti CNC's manufacturing processes for CNC machines, including casting, machining, assembly, and quality control testing. It also describes the various components that make up CNC machines and the different departments within Jyoti CNC involved in production.
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IRJET- Trouble Shooting of Rotary Equipments using Vibration AnaysisIRJET Journal
This document discusses vibration analysis as a technique for troubleshooting and predicting failures in rotary equipment. It begins with an introduction to predictive maintenance using condition monitoring tools like vibration analysis. Next, it covers causes of vibration in rotating machines, vibration measurement and analysis methods, and the instruments used. Key points made include that vibration analysis can identify specific machine faults from vibration signatures, and that periodic vibration monitoring allows problems to be detected early before failures occur. The goals of a vibration analysis program are to minimize downtime and maintenance costs in industrial operations.
Sajeethu Jagafar Shaik Alavudeen is seeking a position that offers career development opportunities and challenges. He has one year of experience in production, including planning and scheduling to meet targets, troubleshooting, maintenance, and quality control. His skills include implementing quality standards, team leadership, and machine operation. He worked as a Junior Engineer at Delphi-TVS Diesel System Limited for one year, where his responsibilities included staff management, production monitoring, and issue resolution. He has a diploma in electronics engineering and certificates in AutoCAD and Microsoft Office.
The student visited Flexronics Technology Pvt Ltd, a leading manufacturer of computer peripheral devices. The key points:
1) Flexronics manufactures Public Call Office Monitors (PCOM) and Fixed Cellular Terminals which are used for billing in call booths.
2) The company has departments for administration, quality control, assembly, testing, and packaging. Components are formed, mounted onto circuit boards, soldered, and tested.
3) PCOMs play an important role in call booths by calculating billing amounts based on call duration and location. They detect signals from the telephone exchange to determine when a call starts and ends.
This document summarizes the design of an automated numerical control (NC) drilling machine. The machine uses a microcontroller to control drilling depth based on numeric input from a 12-key keypad. When a depth is entered and start is pressed, the drill motor activates and drills to the programmed depth. The microcontroller continuously monitors the keypad and stores input in its memory. The automated machine aims to improve drilling accuracy, productivity, and reduce bit wear by controlling drilling depth precisely according to programmed values for repeated mass production tasks.
This document is a project report submitted by Rohit Rajendran to fulfill the requirements for a part time course in Statistical Quality Control. It discusses improving the measurement system and evaluating the process capability at ACE Manufacturing System in Bangalore. The report includes details about the company, the rear axle housing part being studied, the measurement operations and CNC machine used. It describes implementing a Measurement System Analysis to determine the accuracy and precision of the measurement process and collecting initial data from 3 operators measuring 30 parts. The objectives are to analyze the measurement system, collect additional data after improvements, and analyze the process capability.
Analysis of machining parameters using MQL conditionPadmalochan Nanda
In this project an investigation is done related to the role of MQL on tool wear and surface roughness in turning operation at industrial speed-feed combination
This document describes a project report on plastic recycling using a hand-operated injection molding machine. A group of students designed and built the machine to reuse scrap plastic into new products. The machine uses a mechanically-operated process where shredded plastic is heated and injected into a die mold of the final product shape. The report provides details on the machine design and construction, injection molding process, materials used, total costs, advantages and limitations. The students concluded the machine can be built inexpensively and operated with basic skills to produce small plastic parts from recycled materials.
S. Vinothkumar has over 5 years of experience in CNC machine operation and electrical works. He has a Bachelor's Degree in Electronics and Communication Engineering and is seeking a position that allows him to continue growing. His most recent roles include 6 months as a CNC operator at KGK Industries, where he operates lathe machines, and 6 months as a CNC operator at Indo Shell Cast, where he produced piston housings. Prior to that he spent 1 year as a project trainee engineer at Hi Tech Engineers, assisting with CNC machine retrofitting and electrical works.
This project report describes a TPM tracking device for machine shops using hardware and software. The hardware includes an AVR microcontroller to collect data from CNC/VMC machines including temperature, compare it to standard values, and store it in EEPROM memory. An Ethernet protocol is used to send the machine data to a PC. The software includes a GUI to display the data in a standardized format required by the maintenance department. The system aims to track machine breakdowns and improve overall equipment effectiveness for increased productivity.
This document describes an android-based automated wheelchair controlled via a smartphone. The wheelchair uses the accelerometer and Bluetooth in a smartphone to control two DC motors and drive the chair. An IR detection system is also used to detect obstacles and improve safety. Issues addressed include stability, controls, maneuverability and cost. Design considerations like dimensions, drive positions and caster stems are analyzed.
This document describes an android-based automated smart wheelchair that can be controlled via smartphone. Key points:
1) It uses a smartphone's built-in accelerometer sensors and Bluetooth technology to transmit control signals to a microcontroller connected to DC motors that power the wheelchair's wheels.
2) The microcontroller receives the Bluetooth signals and controls the wheelchair motion.
3) It allows for easier mobility for disabled users by automating the wheelchair and controlling it remotely with a smartphone.
Patients having injuries and physical disabilities and with good mental health face a lot of difficulty when using the conventional hand powered wheelchair. This project enables an economic assembly in any existing wheelchair that enables a smart system for automated motion which can be controlled by any Smartphone. The concept particularly mentions ‘Smartphone’ which covers devices like any Android powered mobile phone which have inbuilt 3 axis accelerometer and Bluetooth Wireless technology. The functionality can be extended to other mobile devices using a suitable application. The other end of the system has a micro controller powers the DC motor for linear motion of the wheelchair. The DC motor connected to the rear wheels enables linear motion.
This is an android based automated wheelchair that can be used by differently able.
• It uses android based Smartphone’s which have inbuilt axis accelerator sensors and Bluetooth wireless technology.
• The proposed concept exploits these features of the smart phones to use at as a transmitter and control device.
• This is an android based automated wheelchair that can be used by differently able.
• It uses android based Smartphone’s which have inbuilt axis accelerator sensors and Bluetooth wireless technology.
• The proposed concept exploits these features of the smart phones to use at as a transmitter and control device.
This document summarizes the features and specifications of a microcontroller board based on the ATMega16 microcontroller chip. The board includes a 40 pin base for the microcontroller, a reset switch, a 16 pin base for motor driver ICs, 4 LEDs for testing connected to specific pins, connectors for 2 motors with assigned PWM and direction channels, 8 headers for sensors, a 16 pin header for an LCD, and the ability to program it using BASIC language in BASCOM-AVR.
Quality check machine for outer door mirror of carsshashank tiwari
This document provides information on a quality check machine used to test outer door mirrors, including specifications, design, bill of materials, and operating sequence. The machine checks mirror motor wiring connections by moving the mirror through a sequence of down, up, left, and right movements. If the mirror moves through the correct sequence, the machine marks the mirror coupler assembly as approved.
Quality check machine for outer door mirror of cars
SHASHANK PROJECT
1. QUALITY CHECK MACHINE FOR OUTER
DOOR MIRROR
Submitted to: Mr. SUMIT KUMAR MISHRA Submitted By: SHASHANK TIWARI
Asst. Professor Enrollment No. A12405411032
AMITY SCHOOL OF ENGINEERING Roll No: 11046
B.TECH (7MAE)
AMITY SCHOOL OF ENGINEERING
3. 2
ACKNOWLEDGMENT
The 49-days industrial training is indeed the most important and integral part of my curriculum at the
Mechanical and Automation Engineering Department at Amity University, Noida.
The 49-days industrial training gave me ample opportunity to develop a veritable and first hand industrial
experience not only towards technical but all round development also, being able to see and learn about the
actual implementation of the subjects we study is indeed a valuable experience.
Training at SANDHAR Automotive HSCI Division LIMITED has been beneficial in the technical aspect, as
it has given an unprecedented opportunity to exercise and put into practice some of the theoretical aspects of
engineering.
I would like to thank my Head of institution Dr. (Prof.) Ajay Rana for his efforts in maintaining a good rapport
with the industry and for keeping his faith and confidence in my performance and for being source of
continuous encouragement.
I would like to thanks my mentor Mr. Arjun Singh (Deputy Manager/ Engineering processing, SANDHAR
HSCI) for giving me an invaluable opportunity to do my project at SANDHAR Automotive HSCI Div. and
for assigning me the Design and Development department, working at which, I gain firsthand knowledge on
Designing and different Manufacturing processes.
4. 3
ABSTRACT
In these 49-days of my industrial training at SANDHAR Automotive HSCI Div. Gurgaon, I had to deal with
a variety of tasks. Each activity presented a unique challenge as well as great learning opportunity. This was
the perfect setting to further strengthen my understanding of the various technical processes by brushing up
the theoretical knowledge gained in the university with practical observations. More often than not, I was
entrusted with responsibilities and was expected to deliver the results within the stipulated time frame and of
required quality.
At SANDHAR, I was involved in a number of activities, which were directly involved, with the daily
functioning of the manufacturing process. This implies that the project assigned to me a live project, which
was actually relevant and the results of which has important implications on the market as well. The project
on which I was entrusted was” DESIGN DEVELOPMENT OF QUALITY CHECK MACHINE”.
5. 4
Certificate
This is to certify that Mr. SHASHANK S.TIWARI, student of B. Tech. in Mechanical and Automation
Engineering has carried out the work presented in the Industrial work report on ‘DESIGN AND
DEVELOPMENT OF QUALITY CHECK MACHINE FOR OUTER DOORMIRROR’ as a part of third
year program of Bachelor of Technology in Mechanical and Automation Engineering from Amity School
of Engineering, Amity University, Noida, Uttar Pradesh under my supervision.
(Mr. SUMIT KUMAR MISHRA)
Asst. Professor
ASE, Noida.
7. 6
SCOPE
This manual covers operating instruction for O.K. Marking Machine of outer Door Mirror As per HSCI
Div.
8. 7
SPECIFICATIONS
This machine will check mirror motor wiring connection by making the following
SEQUENCE TEST: DOWN UP LEFT RIGHT
The machine will take a decision on OK/NG depending upon the sequence of mirror plate movement. The
OK sequence is shown above.
After OK mirror testing, machine will put a punch mark on mirror coupler assy.
MODEL: UH
OK MARK
OK MARK
17. 16
OPERATING SEQUENCE
MIRROR SETTING PROCEDURE:
OPERATING SEQUENCE:
STEP 1: PUT ON MAIN SWITCH
STEP 2: SELECT AUTO MODE & CHOSE MIRROR TYPE (LEFT / RIGHT)
STEP 3: SET DOOR MIRROR ON FIXTURE
STEP 4: INSERT MIRROR SWITCH INTO COUPLER (UH / LK)
STEP 5: PRESS START SWITCH.
STEP 6: MAIN CYL. GO DOWN & ALIGNING CYL. MAKE MIRROR PLATE TO ALIGN.
STEP 7: NOW MOVEMENT PINS MAKE THE REQUIRED SEQUENCE TEST.
18. 17
STEP 8: MACHINE WILL MAKE DECISION ON OK/NG DEPENDING UPON SEQUENCE
OF MIRROR PLATE MOVEMENT.
OK SEQUENCE: DOWN UP LEFT RIGHT
IN PUT/ OUT PUT LIST
S.No. INPUT I/P No. OUTPUT O/P No.
1 START 0 OK 1000
2 1 FAULT 1001
3 LEFT/RIGHT MIRROR SELECTION 2
MAIN CYLENDER
DOWN 1002
4 AUTO/MANUAL 3 ALIGNMENT CYL. 1003
5 RESET 4 DOWN MOVE 1004
6 MAIN CYLENDER DOWN SENSOR 5 UP MOVE 1005
7 ALIGNMENT CYLENDER DOWN SENSOR 6 LEFT MOVE 1006
8 DOWN MOVE CHECK SENSOR 7 RIGHT MOVE 1007
9 UP MOVE CHECK SENSOR 100 READY 1100
10 LEFT MOVE CHECK SENSOR 101 1101
11 RIGHT MOVE CHECK SENSOR 102 MAIN CYL. UP 1102
12 103 PUNCHING CYL. 1103
20. 19
POWER & DISPLAY UNIT CONNECTION
L: 220v
N: Neutral
P24v: +24v
Z: -24v
G: Ground
CIF-01: Communication Unit b/w PLC & NT-11
21. 20
MIRROR MOTOR CONNECTION
R: Relay
L: 220v
N: Neutral
P24v: +24v
Z: -24v
G: Ground
MAINTENANCE CHECK POINTS
S.No. CHECK POINTS FREQUENCY ACTION
1
2
3
4
5
6
MAIN AIR PRESSURE
OILING ON GUIDE ROD
CHECK FRL
CHECKING OF
SENSORS
GUIDE ROD DUST
CLEANING
CHECK FIXTURE
ADJUSTMENT
DAILY
WEEKLY
DAILY
DAILY
DAILY
AT START
SET AIR PRESSURE AT 5 bar
APPLY OIL IF REQUIRED
REMOVE DRAIN IF REQUIRED
TIGHT SENSORS IF REQUIRED
REMOVE DUST IF REQUIRED
MOVEMENT SENSORS SHOULD
NOT COME WHILE MIRROR IS
ALIGNED.