Scienta company presentation_2020

www.scienta.fi
Introductory
presentation
17 February, 2020
Joakim Stenius, CTO

www.scienta.fi Page 2
© Scienta Oy 2020
Subsidiary of Fastpap Oy
With a large network of
suppliers around the world.
Founded 64 years ago
Our strategic partners are:
Andritz
Voith Paper Fabrics
Vits Technology GmbH
Tapio Technologies Oy
Cristini Srl
Develops sensors and
online measuring systems
Scienta develops sensors and
online measuring systems for
the Pulp&Paper, Impregnation,
and Non-woven industries.
WHO IS SCIENTA?
Own sensor production since
1954; scanner production
since 1974.

© Scienta Oy 2020
Wide range of competence in online sensor development and a deep
understanding of physics, electronics and automation.
Large network of resources.
Long and deep experience in delivering measuring solutions to a wide range of
processes.
WHAT DO WE DO BEST?

© Scienta Oy 2020
Our ability to successfully work globally in different cultures and with
different people.
Small and very flexible organization.
Programming experience using Siemens (since 1996) and Allen-Bradley
PLC’s.

© Scienta Oy 2020
SOME
MAJOR
CUSTOMERS

© Scienta Oy 2020
Total Weight, Moisture, Caliper,
Brightness, Coating weight, Ash
content, Porosity and Temperature.
SCIENTA ONLINE SYSTEMS
GENERAL FEATURES
Online measurements:

© Scienta Oy 2020
Double and single sided scanners, fixed point and mobile units.
Choice of control system – Siemens or Allen-Bradley.
DCS connection using Profinet, OPC and/or SQL database.
CD and MD controls are available as options.
Remote support using TeamViewer.
SCIENTA ONLINE SYSTEMS
GENERAL FEATURES

© Scienta Oy 2020
Scanners are designed for a harsh, industrial
environment with potentially high humidity
and moisture levels.
SCANNER DESIGN STRATEGY
1.
2.
Scienta has used its extensive experience (building scanners
since 1974) to produce a highly reliable and modular scanner
platform.

© Scienta Oy 2020
The scanner construction is virtually maintenance free with
few regularly replaceable parts.
3.
4.
Standard parts and programs are used extensively including Siemens /
Allen-Bradley / ABB PLC’s. No PC is required to run the system as we can
connect to most DCS systems through networks, field buses and OPC.

© Scienta Oy 2020
Latest generation scanner with liquid cooled
sensor platform, Profinet internal network and
locally controlled sensors (local PLC in the
head). Very stable frame for wide webs up to
10 m.
SCANNER MODEL 1010

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Sturdy, bolted frame construction for sheet
widths up to 4 m. This model has stainless steel
cover plates and heads that move apart for
cleaning and servicing. Head platform with
large wheels assuring a very long service life.
SCANNER MODEL 9110

© Scienta Oy 2020
Single sided scanner frame. Can handle very
heavy loads and it is suitable for handling
multiple sensors. Up to 15 m wide frames has
been built. Head platform with large wheels
can operate under very severe conditions.
SCANNER MODEL 9145

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Short C-Frame scanner for fixed point
installations. Features stainless steel
construction with up to 1 m stroke. It can also
scan sheet edges. Can be installed upside down
or at an angle.
SCANNER MODEL 9144

© Scienta Oy 2020
MEASUREMENT METHODS
Basis Weight
Ash Weight
Radiometric
(Beta, Gamma)
NIR - MIR
(2, 3, 4 or 128 channel
models)
Moisture
Coat Weight, Thickness
Spectrometer
Microwave
Moisture
Fibre orientation

© Scienta Oy 2020
MEASUREMENT METHODS
Dirt detection on wire
Opacity
Caliper
Brightness (Pulp)
Visible light Air Permeability
Porosity

© Scienta Oy 2020
OUR OWN
SENSOR
OFFERING

© Scienta Oy 2020
Pulp Dryer line installation before dryer
single sided scanner and Microwave Sensor
Pulp Dryer line installation after dryer
O-frame and double sided sensors
APPLICATIONS

© Scienta Oy 2020
Phenolic Impregnation line, dry end scanner
Cardboard measurement with Basis
Weight and Moisture sensors
Online measuring system for Phenolic and
Melamine Resin Impregnation lines
APPLICATIONS

© Scienta Oy 2020
Nonwoven felt fabric installation
Scienta online measuring system for Nonwoven
lines with Total Weight, Temperature and Porosity
Scienta Specialty Applications;
hot environment – Moisture sensor
APPLICATIONS

© Scienta Oy 2020
Our new NIR-MIR based sensor is well suited to
measure Tissue fabrics. Single sensor for Basis
Weight and Moisture. Also plastics like PP, PA and
PES can be measure very accurately.
1.
2.
Excellent response to Moisture starting from as low
as 1 % even on flocky and very thin materials.
APPLICATIONS
SCIENTA ONLINE SYSTEMS FOR PAPER/TISSUE LINES
Airlaid tissue machine installation
3.
Simple ’one unit’ scanner with built-in PLC ready to
go. Ethernet + compressed air + 120-230VAC is all
that is needed. Liquid cooling of sensor platform.

© Scienta Oy 2020
4. Sheet edge detection using the IR-sensors signal for web width
measurement.
Optional SQL database to gather measurement values for reports and
statistical analyses.
MD and CD controls as needed. Connection to any DCS system. Very
simple to use!
5.
6.

© Scienta Oy 2020
STANDARD ETHERNET NETWORK
Full feature
scanners
Local service
panel/stations
Database for
reports and
analysis
High-performance
Standard IO for MD
and CD control
SIMPLE INSTALLATION
AND MAINTENANCE Operator
station
CD controls

© Scienta Oy 2020
Total weight and
moisture NIR-MIR
sensors
Air/liquid chiller and
fresh air blower
standard
Automatic controls are
available as options
Remote diagnostic
as standard
(TeamViewer)
SIMPLE INSTALLATION AND MAINTENANCE
Connection to line DCS or
other systems with
a minimum of hazzle
FFT analysis package
as an option

Head office:
Juurakkotie 3
37150 Nokia, Finland
Visiting address:
www.scienta.fi
info@scienta.fi
Hirsalantie 11
02420 Jorvas, Finland
Tel. +358 9 221 1101

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