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INNOVATIONS IN SUSTAINABLE PACKAGING	

Ron Romanik, Romanik Communications	

Arnold Barlow, Sustainable Solutions UPS	

Michael Dupee, Green Mountain Coffee Roasters	

Jon Dettling, US Quantis	

David Lear, Dell
Sustainable	
  Brands	
  ’12	
  
            Innovations in
        Sustainable Packaging
       	
  


PANEL:	
  
Ron	
  Romanik,	
  Romanik	
  Communica,ons;	
  ron@romanik.com	
  
Jon	
  DeBling,	
  Quan,s	
  Interna,onal;	
  jon.deBling@quanGs-­‐intl.com	
  
Michael	
  Dupee,	
  Green	
  Mountain	
  Coffee	
  Roasters;	
  Michael.Dupee@gmcr.com	
  
Arnold	
  Barlow,	
  UPS;	
  abarlow@ups.com	
  
David	
  Lear,	
  Dell;	
  david_lear@dell.com	
  
	
  
	
  
INNOVATIONS IN SUSTAINABLE PACKAGING	

	

	

	

	

Jon Dettling, US Quantis
Measuring	
  packaging	
  
            sustainability	
  
5	
  quick	
  points	
  for	
  finding	
  the	
  right	
  
packaging	
  for	
  products	
  and	
  planet	
  




                                  Jon	
  DeBling	
  
                      Managing	
  Director,	
  US	
  
               jon.deBling@quanGs-­‐intl.com	
  
OpGmal	
  packaging	
  is	
  usually	
  not	
  zero	
  packaging	
  




                                                                                                                                                                                                                                            Credit:
                                                                                                                                                                                                                                            Global Project on
                                                                                                                                                                                                                                            Packaging
                                                                                                                                                                                                                                            Sustainability



Op#mal	
  packaging	
  	
  	
  	
  |	
  	
  	
  	
  MulGple	
  metrics	
  	
  	
  	
  |	
  	
  	
  	
  IntegraGng	
  LCA	
  	
  	
  	
  |	
  	
  	
  	
  The	
  whole	
  system	
  	
  	
  	
  |	
  	
  	
  	
  Industry	
  iniGaGves	
  
                                                                                                                                                                                                                                                         5
Think	
  about	
  more	
  than	
  carbon	
  footprint.	
  
             We	
  need	
  to	
  consider	
  mulGple	
  aspects	
  of	
  
             environment	
  when	
  making	
  decisions.	
  
             	
  
             	
  
Renewable	
  resources	
  are	
  limited	
  too.	
  
  	
  	
  
          Renewable	
  does	
  not	
  mean	
  limitless	
  or	
  without	
  
          impact.	
  In	
  some	
  cases	
  renewable	
  opGons	
  will	
  be	
  
          preferable	
  and	
  in	
  some	
  cases	
  not.	
  
          	
  
          We	
  are	
  rapidly	
  running	
  out	
  of	
  the	
  land	
  and	
  water	
  
          that	
  we	
  need	
  to	
  raise	
  renewable	
  resources.	
  
          	
  

OpGmal	
  packaging	
  	
  	
  	
  |	
  	
  	
  	
  Mul#ple	
  metrics	
  	
  	
  	
  |	
  	
  	
  	
  IntegraGng	
  LCA	
  	
  	
  	
  |	
  	
  	
  	
  The	
  whole	
  system	
  	
  	
  	
  |	
  	
  	
  	
  Industry	
  iniGaGves	
  
                                                                                                                                                                                                                                            6
Bring	
  LCA	
  metrics	
  into	
  your	
  package	
  design	
  process	
  



                                                                                                                                                                                        LCA can guide choices within
                                                                                                                                                                                        competing priorities:
                                                                                                                                                                                        •           material choice
                                                                                                                                                                                        •           material amount
                                                                                                                                                                                        •           recycled content and
                                                                                                                                                                                                    recyclability
                                                                                                                                                                                        •           transportation efficiency
                                                                                                                                                                                        •           performance




OpGmal	
  packaging	
  	
  	
  	
  |	
  	
  	
  	
  MulGple	
  metrics	
  	
  	
  	
  |	
  	
  	
  	
  Integra#ng	
  LCA	
  	
  	
  	
  |	
  	
  	
  	
  The	
  whole	
  system	
  	
  	
  	
  |	
  	
  	
  	
  Industry	
  iniGaGves	
  
                                                                                                                                                                                                                                            7
We	
  must	
  consider	
  a	
  whole	
  packaging—and	
  	
  
product—system	
  	
  



                                                Primary	
  Packaging	
                                                                                                               Packaging can affect:
                                                     Switch   	
  
                                                                                                                                                                                     •  Product loss
                                                                                                                                                                                     •  Transport weight
                                                                                                                                                                                     •  Consumer behavior
                                                                                                                                                                                     •  Etc.
                                               Causes	
  Secondary	
  
                                                Packaging	
  Switch	
  




OpGmal	
  packaging	
  	
  	
  	
  |	
  	
  	
  	
  MulGple	
  metrics	
  	
  	
  	
  |	
  	
  	
  	
  IntegraGng	
  LCA	
  	
  	
  	
  |	
  	
  	
  	
  The	
  whole	
  system	
  	
  	
  	
  |	
  	
  	
  	
  Industry	
  iniGaGves	
  
                                                                                                                                                                                                                                            8
Look	
  for	
  guidance	
  from	
  industry	
  iniGaGves	
  
  CGF	
  completed	
  its	
  Global	
  Project	
  on	
  Packaging	
  
  Sustainability	
  in	
  2011	
  
       	
  Based	
  heavily	
  on	
  SPC’s	
  metrics,	
  
       	
  with	
  large	
  focus	
  on	
  LCA	
  metrics	
  
  	
  
  	
  
  The	
  Sustainability	
  ConsorGum	
  and	
  others	
  are	
  
  looking	
  to	
  set	
  standards	
  for	
  communicaGng	
  product	
  
  (and	
  package)	
  sustainability	
  metrics	
  



                                       But	
  expect	
  to	
  find	
  your	
  own	
  innovaGons	
  

OpGmal	
  packaging	
  	
  	
  	
  |	
  	
  	
  	
  MulGple	
  metrics	
  	
  	
  	
  |	
  	
  	
  	
  IntegraGng	
  LCA	
  	
  	
  	
  |	
  	
  	
  	
  The	
  whole	
  system	
  	
  	
  	
  |	
  	
  	
  	
  Industry	
  ini#a#ves	
  
                                                                                                                                                                                                                                            9
INNOVATIONS IN SUSTAINABLE PACKAGING	

	

	

	

	

Michael Dupee, Green Mountain Coffee Roasters
6 | JUNE | 2012




       Sustainable	
  Brands	
  2012	
  
         Innova&ons	
  in	
  Sustainable	
  	
  	
  
                Packaging	
  
	
  
Packaging	
  at	
  GMCR:	
  Where	
  have	
  we	
  been?	
  



                            My	
  K-­‐Cup®	
  Re-­‐usable	
  
                            coffee	
  filter	
  for	
  Keurig®	
  
                            K-­‐Cup®	
  Single	
  Cup	
  
                            Brewing	
  systems	
  
                                                                    K-­‐Cup®	
  packs	
  


InternaGonal	
  Paper	
  
ecotainer™	
  
Packaging at GMCR: What did we learn?
                   How	
  K-­‐Cup®	
  packs	
  
                   work	
  




                            GMCR	
  Life	
  Cycle	
  analysis	
  
Packaging at GMCR: Where are we now?

Keurig®	
  Vue™	
  Brewer	
  




                                Vue™	
  packs	
  
Packaging at GMCR: Where are we going?
Broader Challenges?
INNOVATIONS IN SUSTAINABLE PACKAGING	

	

	

	

	

Arnold Barlow, Sustainable Solutions UPS
Innovations in Sustainable Packaging
What Research is Needed?

SB ’12 – June 6, 2012
The Product Life Cycle




Source: University of Toronto
                                19
Does Sustainable Packaging Really Matter?




In a product’s life cycle, how big an impact is packaging and transportation?
     –    Production, 67%
     –    Customer use, 25%
     –    Transport, 6%
     –    Recycling, 2%
     –    Total greenhouse gas emissions: 180 kg CO2e



Source: www.apple.com/environment/reports. Results apply to new iPad, 3/7/12.

                                                                                20
It Matters Because … It Affects Your Brand Image




Source: Treehugger.com, 12/08

                                               21
Damages Matter


                          Manufacture
                            & Ship



                         Remanufacture
                           & Re-ship




                            Return
                          & Dispose
 Manufacturer/Retailer                   Customer

                                                    22
Cube Optimization (“Right-Sizing”) Matters




                                             23
Optimizing Packaging Material




Source: Innventia AB Model, Global Packaging Project, 6/10

                                                             24
Materials Matter

Materials Analysis
•  Source location,
   Biodegradability,
   Recyclability, PCW,
   Reusability, Renewable
•  Lifecycle metrics
  – Fossil fuel consumption
  – GHG emissions
  – Water consumption
  – Biotic resource consumption
  – Disability-Adjusted Life Years
  – Aquatic toxicity
  – Mineral consumption
  – Eutrophication



                                     25
INNOVATIONS IN SUSTAINABLE PACKAGING	

	

	

	

	

David Lear, Dell	

                  26
what if
you could eat the
 packaging your
 order came in?
What if your
packaging could
grow back at an
inch per hour?




   Confidential   7/10/12   Corporate Responsibility
Innovative bio-based packaging

            Agricultural waste
            feeds mushroom
            spawn injected into molds,
            grows server cushions in
            <10 days




            Bamboo, sourced
            near manufacturing
            in China, becomes
            recyclable, renewable
            cushions for laptops




                                         Corporate Responsibility
Out-of-the-box thinking
about packaging
•  Three C’s:
   Cube, Content and Curb

•  Eliminated more than
   20 million pounds of packaging

•  Saved more than
   $18 million in 4 years

•  Makes packaging easier for
   customers to deal with




                                    Corporate Responsibility
Our lifecycle approach
to sustainability

                         Design




         Recycle                  Build




          Use              Ship
Our Commitment
Dell Powering the Possible is our
commitment to put technology to work
where it can do the most good
for people and the planet




                                       Corporate Responsibility
INNOVATIONS IN SUSTAINABLE PACKAGING	

	

	

	

	

                                         Corporate Responsibility
Ron Romanik, Romanik Communications
Packaging	
  Case	
  Study	
  –	
  Burt’s	
  Bees	
  




                                                        34
Packaging	
  Case	
  Study	
  –	
  Burt’s	
  Bees	
  




                                                        35
Packaging	
  Case	
  Study	
  –	
  Burt’s	
  Bees	
  




                                                        36
Packaging	
  Case	
  Study	
  –	
  Pure	
  	
  &	
  Natural	
  




                                                                  37
Packaging	
  Case	
  Study	
  –	
  Pure	
  	
  &	
  Natural	
  




                                                                  38
Packaging	
  Case	
  Study	
  –	
  Pure	
  	
  &	
  Natural	
  




        	
  	
  	
  Original	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  New	
  



                                                                                                                                                                                                                                      39
Sustainable	
  Brands	
  ’12	
  
            Innovations in
        Sustainable Packaging
       	
  


PANEL:	
  
Ron	
  Romanik,	
  Romanik	
  Communica,ons;	
  ron@romanik.com	
  
Jon	
  DeBling,	
  Quan,s	
  Interna,onal;	
  jon.deBling@quanGs-­‐intl.com	
  
Michael	
  Dupee,	
  Green	
  Mountain	
  Coffee	
  Roasters;	
  Michael.Dupee@gmcr.com	
  
Arnold	
  Barlow,	
  UPS;	
  abarlow@ups.com	
  
David	
  Lear,	
  Dell;	
  david_lear@dell.com	
  
	
  
	
  
                                                                                      40
SB'12 - Ron Romanik - Romanik Communications, Jon Dettling - US Quantis, Michael Dupee - Green Mountain Coffee Roasters, Arnold Barlow - UPS, David Lear - Dell

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SB'12 - Ron Romanik - Romanik Communications, Jon Dettling - US Quantis, Michael Dupee - Green Mountain Coffee Roasters, Arnold Barlow - UPS, David Lear - Dell

  • 1. INNOVATIONS IN SUSTAINABLE PACKAGING Ron Romanik, Romanik Communications Arnold Barlow, Sustainable Solutions UPS Michael Dupee, Green Mountain Coffee Roasters Jon Dettling, US Quantis David Lear, Dell
  • 2. Sustainable  Brands  ’12   Innovations in Sustainable Packaging   PANEL:   Ron  Romanik,  Romanik  Communica,ons;  ron@romanik.com   Jon  DeBling,  Quan,s  Interna,onal;  jon.deBling@quanGs-­‐intl.com   Michael  Dupee,  Green  Mountain  Coffee  Roasters;  Michael.Dupee@gmcr.com   Arnold  Barlow,  UPS;  abarlow@ups.com   David  Lear,  Dell;  david_lear@dell.com      
  • 3. INNOVATIONS IN SUSTAINABLE PACKAGING Jon Dettling, US Quantis
  • 4. Measuring  packaging   sustainability   5  quick  points  for  finding  the  right   packaging  for  products  and  planet   Jon  DeBling   Managing  Director,  US   jon.deBling@quanGs-­‐intl.com  
  • 5. OpGmal  packaging  is  usually  not  zero  packaging   Credit: Global Project on Packaging Sustainability Op#mal  packaging        |        MulGple  metrics        |        IntegraGng  LCA        |        The  whole  system        |        Industry  iniGaGves   5
  • 6. Think  about  more  than  carbon  footprint.   We  need  to  consider  mulGple  aspects  of   environment  when  making  decisions.       Renewable  resources  are  limited  too.       Renewable  does  not  mean  limitless  or  without   impact.  In  some  cases  renewable  opGons  will  be   preferable  and  in  some  cases  not.     We  are  rapidly  running  out  of  the  land  and  water   that  we  need  to  raise  renewable  resources.     OpGmal  packaging        |        Mul#ple  metrics        |        IntegraGng  LCA        |        The  whole  system        |        Industry  iniGaGves   6
  • 7. Bring  LCA  metrics  into  your  package  design  process   LCA can guide choices within competing priorities: •  material choice •  material amount •  recycled content and recyclability •  transportation efficiency •  performance OpGmal  packaging        |        MulGple  metrics        |        Integra#ng  LCA        |        The  whole  system        |        Industry  iniGaGves   7
  • 8. We  must  consider  a  whole  packaging—and     product—system     Primary  Packaging   Packaging can affect: Switch   •  Product loss •  Transport weight •  Consumer behavior •  Etc. Causes  Secondary   Packaging  Switch   OpGmal  packaging        |        MulGple  metrics        |        IntegraGng  LCA        |        The  whole  system        |        Industry  iniGaGves   8
  • 9. Look  for  guidance  from  industry  iniGaGves   CGF  completed  its  Global  Project  on  Packaging   Sustainability  in  2011    Based  heavily  on  SPC’s  metrics,    with  large  focus  on  LCA  metrics       The  Sustainability  ConsorGum  and  others  are   looking  to  set  standards  for  communicaGng  product   (and  package)  sustainability  metrics   But  expect  to  find  your  own  innovaGons   OpGmal  packaging        |        MulGple  metrics        |        IntegraGng  LCA        |        The  whole  system        |        Industry  ini#a#ves   9
  • 10. INNOVATIONS IN SUSTAINABLE PACKAGING Michael Dupee, Green Mountain Coffee Roasters
  • 11. 6 | JUNE | 2012 Sustainable  Brands  2012   Innova&ons  in  Sustainable       Packaging    
  • 12. Packaging  at  GMCR:  Where  have  we  been?   My  K-­‐Cup®  Re-­‐usable   coffee  filter  for  Keurig®   K-­‐Cup®  Single  Cup   Brewing  systems   K-­‐Cup®  packs   InternaGonal  Paper   ecotainer™  
  • 13. Packaging at GMCR: What did we learn? How  K-­‐Cup®  packs   work   GMCR  Life  Cycle  analysis  
  • 14. Packaging at GMCR: Where are we now? Keurig®  Vue™  Brewer   Vue™  packs  
  • 15. Packaging at GMCR: Where are we going?
  • 17. INNOVATIONS IN SUSTAINABLE PACKAGING Arnold Barlow, Sustainable Solutions UPS
  • 18. Innovations in Sustainable Packaging What Research is Needed? SB ’12 – June 6, 2012
  • 19. The Product Life Cycle Source: University of Toronto 19
  • 20. Does Sustainable Packaging Really Matter? In a product’s life cycle, how big an impact is packaging and transportation? –  Production, 67% –  Customer use, 25% –  Transport, 6% –  Recycling, 2% –  Total greenhouse gas emissions: 180 kg CO2e Source: www.apple.com/environment/reports. Results apply to new iPad, 3/7/12. 20
  • 21. It Matters Because … It Affects Your Brand Image Source: Treehugger.com, 12/08 21
  • 22. Damages Matter Manufacture & Ship Remanufacture & Re-ship Return & Dispose Manufacturer/Retailer Customer 22
  • 24. Optimizing Packaging Material Source: Innventia AB Model, Global Packaging Project, 6/10 24
  • 25. Materials Matter Materials Analysis •  Source location, Biodegradability, Recyclability, PCW, Reusability, Renewable •  Lifecycle metrics – Fossil fuel consumption – GHG emissions – Water consumption – Biotic resource consumption – Disability-Adjusted Life Years – Aquatic toxicity – Mineral consumption – Eutrophication 25
  • 26. INNOVATIONS IN SUSTAINABLE PACKAGING David Lear, Dell 26
  • 27. what if you could eat the packaging your order came in?
  • 28. What if your packaging could grow back at an inch per hour? Confidential 7/10/12 Corporate Responsibility
  • 29. Innovative bio-based packaging Agricultural waste feeds mushroom spawn injected into molds, grows server cushions in <10 days Bamboo, sourced near manufacturing in China, becomes recyclable, renewable cushions for laptops Corporate Responsibility
  • 30. Out-of-the-box thinking about packaging •  Three C’s: Cube, Content and Curb •  Eliminated more than 20 million pounds of packaging •  Saved more than $18 million in 4 years •  Makes packaging easier for customers to deal with Corporate Responsibility
  • 31. Our lifecycle approach to sustainability Design Recycle Build Use Ship
  • 32. Our Commitment Dell Powering the Possible is our commitment to put technology to work where it can do the most good for people and the planet Corporate Responsibility
  • 33. INNOVATIONS IN SUSTAINABLE PACKAGING Corporate Responsibility Ron Romanik, Romanik Communications
  • 34. Packaging  Case  Study  –  Burt’s  Bees   34
  • 35. Packaging  Case  Study  –  Burt’s  Bees   35
  • 36. Packaging  Case  Study  –  Burt’s  Bees   36
  • 37. Packaging  Case  Study  –  Pure    &  Natural   37
  • 38. Packaging  Case  Study  –  Pure    &  Natural   38
  • 39. Packaging  Case  Study  –  Pure    &  Natural        Original                                                                                                New   39
  • 40. Sustainable  Brands  ’12   Innovations in Sustainable Packaging   PANEL:   Ron  Romanik,  Romanik  Communica,ons;  ron@romanik.com   Jon  DeBling,  Quan,s  Interna,onal;  jon.deBling@quanGs-­‐intl.com   Michael  Dupee,  Green  Mountain  Coffee  Roasters;  Michael.Dupee@gmcr.com   Arnold  Barlow,  UPS;  abarlow@ups.com   David  Lear,  Dell;  david_lear@dell.com       40