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Sales manual-presentation-v20

The document provides information about conveyor systems for transporting bulk materials. It describes the different conveyor sizes and their capacities, as well as options for gentle material handling, cleaning, and system layouts. Return on investment calculations are also presented to demonstrate potential savings from reducing product breakage during transport.

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2 2 Sample of Materials Conveyed Coffee Almonds Tea Dry Beans Nuts Frozen Food Breakfast Cereal Pet FoodPowders Trail Mix Rice Plastic Resin Sample of Materials Conveyed
3 Gentle Handling – Less Product Loss - Less Scrap! Dust-Free Enclosed System Conveys Materials on Multiple Planes Low Maintenance Energy-efficient Clean-in-Place Options Low Decibels – Quiet! Minimal Footprint Stops & Starts Under Load 3
4 Conveyor Sizes & Capacities6000 Series Six-Inch Diameter (152.4mm) System Up to 1,240 Ft³ (35.4 M³) / Hour 4000 Series Four-Inch Diameter (101.6mm) System Up to 525 Ft³ (14.87 M³) / Hour 2000 Series Two-Inch Diameter (50.8mm) System Up to 75 Ft³ (2.12 M³) / Hour
5 Cable & Discs 1-Piece, 2-Piece, Coated or Uncoated Ultra-Flexible, High-Tensile Strength, Durable Stainless Steel Cable. Tension Turnaround Unit Self Adjusting / Auto-Tensioning Inspection Tube Transparent View DriveUnit Compact and Low Horsepower All Systems Customized to Your Specifications Slow Speed Drive Unit (VFD-Controlled) Reduces Degradation & Separation of Materials
6 Sample System Layouts Inline Vertical Transfer Horizontal-Vertical-Horizontal – 3D
7 Sample System Layouts Horizontal Transfer U-Shape Horizontal Horizontal-Vertical-Horizontal Inline
8 Return on Investment Calculation ChartCostofMaterialperPoundCostofMaterialperPound $1.00 $25.00 $50.00 $75.00 $100.00 $200.00 $2.00 $50.00 $100.00 $150.00 $200.00 $400.00 $3.00 $75.00 $150.00 $225.00 $300.00 $600.00 $4.00 $100.00 $200.00 $300.00 $400.00 $800.00 $5.00 $125.00 $250.00 $375.00 $500.00 $1,000.00 $6.00 $150.00 $300.00 $450.00 $600.00 $1,200.00 $7.00 $175.00 $350.00 $525.00 $700.00 $1,400.00 $8.00 $200.00 $400.00 $600.00 $800.00 $1,600.00 $9.00 $225.00 $450.00 $675.00 $900.00 $1,800.00 $10.00 $250.00 $500.00 $750.00 $1,000.00 $2,000.00     1/4% 1/2% 3/4% 1.00% 2.00%% Breakage Savings based on 10,000 pounds (4,536kg) per hour Return on Investment Calculation Chart 8 Savings based on 10,000 pounds (4,536kg) per hour
9 Variable Position Discharge Valve Patent-Pending • Discharge Valve Can Open to Any Position • Virtually Eliminates Material Degradation
10 Cablevey Speed Flow Rate Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 30 1,200 .85 544 60 18.29 45 1,800 1.27 816 80 24.38 60 2,400 1.70 1,088 100 30.48 75 3,000 2.12 1,361 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 150 6,000 4.25 2,722 60 18.29 225 9,000 6.37 4,082 80 24.38 300 12,000 8.50 5,442 100 30.48 375 15,000 10.62 6,803 120 36.57 450 18,000 12.74 8,163 140 42.67 525 21,000 14.87 9,524 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12 350 14,120 10 6,400 50 15 440 17,650 12 8,010 60 18 530 21,180 15 9,610 70 21 620 24,710 17 11,210 80 24 710 28,240 20 12,810 90 27 790 31,770 22 14,410 100 30 880 35,300 25 16,010 110 34 970 38,830 27 17,600 120 37 1,060 42,360 30 19,210 130 40 1,150 45,890 32 20,820 140 43 1,240 49,420 35 22,420 Cable Speed Flow Rate Flow Rate Flow Rate Cable Speed Cable Speed Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 30 1,200 .85 544 60 18.29 45 1,800 1.27 816 80 24.38 60 2,400 1.70 1,088 100 30.48 75 3,000 2.12 1,361 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 150 6,000 4.25 2,722 60 18.29 225 9,000 6.37 4,082 80 24.38 300 12,000 8.50 5,442 100 30.48 375 15,000 10.62 6,803 120 36.57 450 18,000 12.74 8,163 140 42.67 525 21,000 14.87 9,524 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12 350 14,120 10 6,400 50 15 440 17,650 12 8,010 60 18 530 21,180 15 9,610 70 21 620 24,710 17 11,210 80 24 710 28,240 20 12,810 90 27 790 31,770 22 14,410 100 30 880 35,300 25 16,010 110 34 970 38,830 27 17,600 120 37 1,060 42,360 30 19,210 130 40 1,150 45,890 32 20,820 140 43 1,240 49,420 35 22,420 Cable Speed Flow Rate Flow Rate Flow Rate Cable Speed Cable Speed Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 30 1,200 .85 544 60 18.29 45 1,800 1.27 816 80 24.38 60 2,400 1.70 1,088 100 30.48 75 3,000 2.12 1,361 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 150 6,000 4.25 2,722 60 18.29 225 9,000 6.37 4,082 80 24.38 300 12,000 8.50 5,442 100 30.48 375 15,000 10.62 6,803 120 36.57 450 18,000 12.74 8,163 140 42.67 525 21,000 14.87 9,524 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12 350 14,120 10 6,400 50 15 440 17,650 12 8,010 60 18 530 21,180 15 9,610 70 21 620 24,710 17 11,210 80 24 710 28,240 20 12,810 90 27 790 31,770 22 14,410 100 30 880 35,300 25 16,010 110 34 970 38,830 27 17,600 120 37 1,060 42,360 30 19,210 130 40 1,150 45,890 32 20,820 140 43 1,240 49,420 35 22,420 Cable Speed Flow Rate Flow Rate Flow Rate Cable Speed Cable Speed 2000 Series - Maximum 75 Ft³/Hour 2” – 50mm Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) Standard Speed Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) 4000 Series - Maximum 525 Ft³/Hour 4” – 100mm 6000 Series - Maximum 1,240 Ft³/Hour 6” – 150mm
11 Cleaning Options Dry Cleaning Wet Cleaning
12 Dry Cleaning Tubing Urethane Wiper Bristle Brush Urethane Wiper
13 Dry Cleaning Cable Brush Box Air Knife
14 Wet Cleaning Initial Rinse Rinse Drying Foam Sanitize • Plastic or Stainless Sprockets • All Stainless Parts • Tensioning System Outside the Turnaround • Open Frame Stainless Steel Idler Carriage • WeIded Ports • Hinged Safety Switch Covers is Standard • Polycarbonate or Stainless Steel Covers Available • Cablevey Logo is Bead Blasted on to Turnaround • Stainless SteeI Supports • Stainless Steel Couplers • Round Corner & Polished Funnels & Inlets • All Stainless Steel with Continuous & Polished Welds • Open Bottom and Funnel Options for Turnaround • Designed for Easy Wet & Dry Cleaning
15 Wet Cleaning Cable Foam Initial Rinse
16 Wet Cleaning Rinse Sanitize
17 Dry Cleaning Urethane Wiper Air Knife
18 System Series Identification Standard Configuration Shown. Please Contact Cablevey for Further Options. 4100 or 6100 Series 4200 or 6200 Series 4300 or 6300 Series Stainless SteelStainless Steel Stainless Steel or Plastic Stainless Steel or Plastic Painted Zinc Plated • Zinc Plated Sprockets • Zinc Plated & Painted Parts • Tensioning System Inside the Turnaround • Closed Frame Painted Idler Carriage • Bolted on Ports • Bolted Covers are Standard • Polycarbonate or Stainless Steel Covers Available • Cablevey Logo is Clear Vinyl Decal • Painted Supports • Galvanized Couplers • Square Corner Funnels & Inlets • Stitch Welded Parts • Plastic or Stainless Sprockets • All Stainless Parts • Tensioning System Inside the Turnaround • Closed Frame Stainless Steel Idler Carriage • Bolted on Ports • Bolted Covers are Standard • Polycarbonate or Stainless Steel Covers Available • CabIevey Logo is Clear Vinyl Decal • Stainless Steel Supports • Stainless Steel Couplers • Square Corner Funnels & Inlets • Stitch WeIded Parts • Plastic or Stainless Sprockets • All Stainless Parts • Tensioning System Outside the Turnaround • Open Frame Stainless Steel Idler Carriage • WeIded Ports • Hinged Safety Switch Covers is Standard • Polycarbonate or Stainless Steel Covers Available • Cablevey Logo is Bead Blasted on to Turnaround • Stainless SteeI Supports • Stainless Steel Couplers • Round Corner & Polished Funnels & Inlets • All Stainless Steel with Continuous & Polished Welds • Open Bottom and Funnel Options for Turnaround • Designed for Easy Wet & Dry Cleaning
19 2200 Series Dimensions • All dimensions are standard dimensions. • Sweeps are 36” Centerline Radius. (2516.65mm) 8’3.08” (916.95mm) 3’0.10” (2146.05mm) 7’0.49” (2132.41mm) 6’11.95” 12’5.08” (3786.65mm) (651.65mm) 2’1.66” (749.94mm) 2’5.53” (236.72mm) 9.32” (508mm) 1’8.00” 2” Discharge and Funnel 2” Inlet (43.18mm) 17" (35.92mm) 14.14" 2” Brush box and Funnel
20 4300 Series Dimensions • All dimensions are standard dimensions. • Sweeps are 48” Centerline Radius. (3759.20mm) 12'4.00" (2743.20mm) 9'0.00" (3493.93mm) 11'5.56" (4622.80mm) 15'2.00" (973.14mm) 3'2.31" (732.92mm) 2'4.86" 4in Discharge and Funnel 1155.70mm 3'9.50" (839.43mm) 2'9.05" 4in Brush box and Funnel (914.40mm) 3'0.00" (165.15mm) 6.50in 4in Inlet
21 Standard Inlet Dimensions - 4300 Series (4”/100mm) 144.46mm 5.69in 1654.19mm 65.13in 439.74mm 17.31in 101.60mm 4.00in 165.10mm 6.50in 533.42mm 21.00in 292.10mm 11.50in 146.05mm 5.75in 11.50” (292.10mm) 21.00” (533.42mm) 5.75” (146.05mm) 12.59” (319.69mm) 63.55” (1614.10mm) 19.09” (484.85mm) 6.50” (165.10mm) 4.00” (101.60mm)
22 Standard Inlet & Turnaround Dimensions - 4300 Series (4”/100mm) 19.00” (482.6mm) 19.09” (484.89mm) 12.59” (319.79mm) 31.25” (793.75mm) 81.85” (2,078.99mm)
23 6300 Series Dimensions • All dimensions are standard dimensions. • Sweeps are 48” Centerline Radius. (2743.20mm() 9'0.00" (3807.33mm) 12'5.89" (4826mm) 15'10.00" (3857.63mm) 12'7.88" (1066.80mm) 3'6.00" (781.14mm) 2'6.75" (1155.70mm) 3'9.50" (839.43mm) 2'9.05" (252.09mm) 9.92” (1117.60mm) 3'8.00"
24 Standard Inlet Dimensions – 6300 Series (6”/150mm) 1724.30mm 67.89” 319.69mm 12.59” 571.78mm 22.51” 152.40mm 6.00” 252.02mm 9.92” 1117.60mm 44.00” 837.95mm 32.99” 406.40mm 16.00”
25 Standard Inlet & Turnaround Dimensions - 6300 Series (6”/150mm) • Turnaround legs are adjustable • Legs shown in the minimum position 19.00” (482.60mm) 89.89” 33.13” 22.51” 12.59” (571.75mm) (319.78mm) (2,283.20mm) (841.50mm) • Turnaround legs are adjustable • Legs shown in the minimum position
26 Testimonials Look at what they say about Cablevey In the 40 years I’ve been doing business, Cablevey Company as a whole is easily in the top ten percent! In the past we moved flake resin pneumatically although it was more or less powder. Before we tried Cablevey, we struggled with keeping product integrity. I had heard of the Cablevey system so I called them and worked out a deal using their product line. Cablevey sent some- one down to install their conveyor system and it worked out great. About a week later, one of the Cablevey guys called to see how it was working. This was Larry Van Zee and he seemed genuinely concerned about this piece of equipment and how it was working for us with this particular product! It was working fine. We called to order another system and then they quoted that for us. We installed it ourselves. There was a little concern from Cablevey about us doing the install ourselves. We might not put it in properly. But I convinced them we were capable. We did it ourselves around October of 2001. I talked at length to Mit Williams at Cablevey about the constraints and restrictions on angles and tensions. I needed to know that since we were doing our own installation. Mit was extremely helpful and explained the technical guidelines to me. Many companies are secretive about their methods but Cablevey is open. What I like the most about Cablevey is their straightforward thinking about equipment. They keep it simple and that is the best way to do anything. They have made their conveyor sys- tem straightforward so people can use it. I like to call this approach KISS, meaning Keep It Simple Stupid. In the end, when you’re on the production floor, the truth is that the latest high tech stuff is often difficult to operate! Also, in today’s labor market there may be a language barrier or technical-savvy limits. So if the equipment is really complicated, that makes training longer and harder. We avoid complicated equipment. We have Cablevey, a straightforward simple system. In the 40 years I’ve been doing business, Cablevey Company as a whole is easily in the top ten percent. I’ve been doing business with Cablevey for five years now and I do not have one single complaint. I don’t know any other company I can say that about. Danny Tuggle Crown Technology The system has surpassed our expectations, being very reliable, and requiring very little maintenance. We are now considering extending this system to give greater functionality, and are looking forward to the installation of additional systems. Douglas White – Plant Engineer Green Mountain Coffee Roasters Waterbury, VT USA We chose Cablevey to move all of our whole bean and ground coffee inside our extensive Camarillo facility. It is self-cleaning, very productive and results in low breakage so we are extremely happy with the result. We have no maintenance worries. Cablevey even helped us program our customized panel. All my questions were answered promptly and accurate- ly. I can especially vouch for how well suited Cablevey is to conveying beans and ground coffee. We use Cablevey to transport our coffee in various stages of production. Chris Honeyman - Mechanical Engineer International Coffee (Coffee Bean and Tea Leaf) Los Angeles, CA
27 RFQ FormRFQ Form End User Information Company Address M2M Account # Zip Code Contact City Phone Number State Email Country Install Location Customer # Sales Representative Information Company Rep. No. Contact Phone Number Email Product Information Product Temperature Minimum Bulk Density Product     Maximum Bulk Density Ambient     Particle Size Moisture Content % Rating Examples     1 Oily Ground Coffee, Chicken Meal 2 Non-Abrasive Cereal, Flour 3 Slightly Abrasive Talc, Plastic Powder 4 Mildly Abrasive Soybeans, Corn 5 Highly Abrasive Sand, Iron Oxide Abrasiveness Please send picture of product if possible. Continue… 27
28 RFQ Form Continue… RFQ Form (Continued) Conveyor Specifications Series   Materials   Couplers   Cleanliness   1-­‐5:  5  Best   2100   Stainless  Frame,  Aluminum  Sprkt   Morris   1   2200   Stainless  Frame,  Plated  Sprkt   Morris   2   420   Stainless  Frame,  Plated  Internals   Morris   1   430   Stainless  Frame,  Stainless  Sprkt   Morris   2   4100   Stainless  Frame,  Plated  Internals   Morris   3   4200   Stainless  Frame,  Stainless  Internals   Morris   3   4300   Stainless  Frame,  Stainless  and  Polished  Internals   Morris   4   6100   Stainless  Frame,  Plated  Internals   Morris   3   6200   Stainless  Frame,  Stainless  Internals   Morris   3   6300   Stainless  Frame,  Stainless  and  Polished  Internals   Morris   4   Conveying Information Type of Conveying Operation Size Hours per day Batching Time Days per week Weeks per year Conveyor Fed By Metered product flow is required for proper conveyor operation Minimum Units Maximum Units Capacity 28
29 RFQ Form Continue… RFQ Form (Continued) Series Sprocket Material Cover Material Cover Attachment Layout Information Turnaround Bottom Motion Sensor Inlet Count Type Metering Device Pneumatic Discharge # Cleanout Discharge # Drive Unit Bottom Funnels Output Type Position Sensor Type Supports Cleaning Brush Box # of Brushes Air Knife Brush Box Bottom Air Knife Install Location Water Port Dimensions HVH / U Lower Horizontal Vertical Upper Horizontal If other layout please include sketch or drawing. Drawing files should be full dimensioned pdf or CAD file with 3D being the preference. Please provide flow diagram or process description in case of necessary redesign.   29
30 RFQ FormRFQ Form (Continued) Electrical Specifications Motor Units 3 Phase Voltage VAC Control Volts Frequency Hz Environment Non-Rated Division Class Group ATEX Brand Preferences (Cablevey will make reasonable accommodations for these preferences) Cablevey Standard Motor SEW Eurodrive Proximity Switch Turck Safety Switch Allen Bradley VFD Brand Cable Information Design Cable Material Slug Material Disc Material Disc Diameter Required Additional Information Coupler Material Coupler Gasket Manual Language Status Quote Needed By 30
31 Cablevey Fits - In Coffee Processing Plants
P O Box 148, 2397 Highway 23 • Oskaloosa, Iowa 52577 U.S.A. Tel: (641) 673-8451 Email: info@cablevey.com www.cablevey.com

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Sales manual-presentation-v20

  • 2.
    2 2 Sample of MaterialsConveyed Coffee Almonds Tea Dry Beans Nuts Frozen Food Breakfast Cereal Pet FoodPowders Trail Mix Rice Plastic Resin Sample of Materials Conveyed
  • 3.
    3 Gentle Handling –Less Product Loss - Less Scrap! Dust-Free Enclosed System Conveys Materials on Multiple Planes Low Maintenance Energy-efficient Clean-in-Place Options Low Decibels – Quiet! Minimal Footprint Stops & Starts Under Load 3
  • 4.
    4 Conveyor Sizes &Capacities6000 Series Six-Inch Diameter (152.4mm) System Up to 1,240 Ft³ (35.4 M³) / Hour 4000 Series Four-Inch Diameter (101.6mm) System Up to 525 Ft³ (14.87 M³) / Hour 2000 Series Two-Inch Diameter (50.8mm) System Up to 75 Ft³ (2.12 M³) / Hour
  • 5.
    5 Cable & Discs 1-Piece,2-Piece, Coated or Uncoated Ultra-Flexible, High-Tensile Strength, Durable Stainless Steel Cable. Tension Turnaround Unit Self Adjusting / Auto-Tensioning Inspection Tube Transparent View DriveUnit Compact and Low Horsepower All Systems Customized to Your Specifications Slow Speed Drive Unit (VFD-Controlled) Reduces Degradation & Separation of Materials
  • 6.
    6 Sample System Layouts Inline VerticalTransfer Horizontal-Vertical-Horizontal – 3D
  • 7.
    7 Sample System Layouts HorizontalTransfer U-Shape Horizontal Horizontal-Vertical-Horizontal Inline
  • 8.
    8 Return on InvestmentCalculation ChartCostofMaterialperPoundCostofMaterialperPound $1.00 $25.00 $50.00 $75.00 $100.00 $200.00 $2.00 $50.00 $100.00 $150.00 $200.00 $400.00 $3.00 $75.00 $150.00 $225.00 $300.00 $600.00 $4.00 $100.00 $200.00 $300.00 $400.00 $800.00 $5.00 $125.00 $250.00 $375.00 $500.00 $1,000.00 $6.00 $150.00 $300.00 $450.00 $600.00 $1,200.00 $7.00 $175.00 $350.00 $525.00 $700.00 $1,400.00 $8.00 $200.00 $400.00 $600.00 $800.00 $1,600.00 $9.00 $225.00 $450.00 $675.00 $900.00 $1,800.00 $10.00 $250.00 $500.00 $750.00 $1,000.00 $2,000.00     1/4% 1/2% 3/4% 1.00% 2.00%% Breakage Savings based on 10,000 pounds (4,536kg) per hour Return on Investment Calculation Chart 8 Savings based on 10,000 pounds (4,536kg) per hour
  • 9.
    9 Variable Position DischargeValve Patent-Pending • Discharge Valve Can Open to Any Position • Virtually Eliminates Material Degradation
  • 10.
    10 Cablevey Speed FlowRate Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 30 1,200 .85 544 60 18.29 45 1,800 1.27 816 80 24.38 60 2,400 1.70 1,088 100 30.48 75 3,000 2.12 1,361 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 150 6,000 4.25 2,722 60 18.29 225 9,000 6.37 4,082 80 24.38 300 12,000 8.50 5,442 100 30.48 375 15,000 10.62 6,803 120 36.57 450 18,000 12.74 8,163 140 42.67 525 21,000 14.87 9,524 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12 350 14,120 10 6,400 50 15 440 17,650 12 8,010 60 18 530 21,180 15 9,610 70 21 620 24,710 17 11,210 80 24 710 28,240 20 12,810 90 27 790 31,770 22 14,410 100 30 880 35,300 25 16,010 110 34 970 38,830 27 17,600 120 37 1,060 42,360 30 19,210 130 40 1,150 45,890 32 20,820 140 43 1,240 49,420 35 22,420 Cable Speed Flow Rate Flow Rate Flow Rate Cable Speed Cable Speed Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 30 1,200 .85 544 60 18.29 45 1,800 1.27 816 80 24.38 60 2,400 1.70 1,088 100 30.48 75 3,000 2.12 1,361 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 150 6,000 4.25 2,722 60 18.29 225 9,000 6.37 4,082 80 24.38 300 12,000 8.50 5,442 100 30.48 375 15,000 10.62 6,803 120 36.57 450 18,000 12.74 8,163 140 42.67 525 21,000 14.87 9,524 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12 350 14,120 10 6,400 50 15 440 17,650 12 8,010 60 18 530 21,180 15 9,610 70 21 620 24,710 17 11,210 80 24 710 28,240 20 12,810 90 27 790 31,770 22 14,410 100 30 880 35,300 25 16,010 110 34 970 38,830 27 17,600 120 37 1,060 42,360 30 19,210 130 40 1,150 45,890 32 20,820 140 43 1,240 49,420 35 22,420 Cable Speed Flow Rate Flow Rate Flow Rate Cable Speed Cable Speed Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 30 1,200 .85 544 60 18.29 45 1,800 1.27 816 80 24.38 60 2,400 1.70 1,088 100 30.48 75 3,000 2.12 1,361 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12.19 150 6,000 4.25 2,722 60 18.29 225 9,000 6.37 4,082 80 24.38 300 12,000 8.50 5,442 100 30.48 375 15,000 10.62 6,803 120 36.57 450 18,000 12.74 8,163 140 42.67 525 21,000 14.87 9,524 Ft/Minute Meter/Minute Ft3 / Hour Lbs./ Hour* m³/Hour Kg./Hour 40 12 350 14,120 10 6,400 50 15 440 17,650 12 8,010 60 18 530 21,180 15 9,610 70 21 620 24,710 17 11,210 80 24 710 28,240 20 12,810 90 27 790 31,770 22 14,410 100 30 880 35,300 25 16,010 110 34 970 38,830 27 17,600 120 37 1,060 42,360 30 19,210 130 40 1,150 45,890 32 20,820 140 43 1,240 49,420 35 22,420 Cable Speed Flow Rate Flow Rate Flow Rate Cable Speed Cable Speed 2000 Series - Maximum 75 Ft³/Hour 2” – 50mm Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) Standard Speed Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) 4000 Series - Maximum 525 Ft³/Hour 4” – 100mm 6000 Series - Maximum 1,240 Ft³/Hour 6” – 150mm
  • 11.
  • 12.
  • 13.
  • 14.
    14 Wet Cleaning Initial RinseRinse Drying Foam Sanitize • Plastic or Stainless Sprockets • All Stainless Parts • Tensioning System Outside the Turnaround • Open Frame Stainless Steel Idler Carriage • WeIded Ports • Hinged Safety Switch Covers is Standard • Polycarbonate or Stainless Steel Covers Available • Cablevey Logo is Bead Blasted on to Turnaround • Stainless SteeI Supports • Stainless Steel Couplers • Round Corner & Polished Funnels & Inlets • All Stainless Steel with Continuous & Polished Welds • Open Bottom and Funnel Options for Turnaround • Designed for Easy Wet & Dry Cleaning
  • 15.
  • 16.
  • 17.
  • 18.
    18 System Series Identification StandardConfiguration Shown. Please Contact Cablevey for Further Options. 4100 or 6100 Series 4200 or 6200 Series 4300 or 6300 Series Stainless SteelStainless Steel Stainless Steel or Plastic Stainless Steel or Plastic Painted Zinc Plated • Zinc Plated Sprockets • Zinc Plated & Painted Parts • Tensioning System Inside the Turnaround • Closed Frame Painted Idler Carriage • Bolted on Ports • Bolted Covers are Standard • Polycarbonate or Stainless Steel Covers Available • Cablevey Logo is Clear Vinyl Decal • Painted Supports • Galvanized Couplers • Square Corner Funnels & Inlets • Stitch Welded Parts • Plastic or Stainless Sprockets • All Stainless Parts • Tensioning System Inside the Turnaround • Closed Frame Stainless Steel Idler Carriage • Bolted on Ports • Bolted Covers are Standard • Polycarbonate or Stainless Steel Covers Available • CabIevey Logo is Clear Vinyl Decal • Stainless Steel Supports • Stainless Steel Couplers • Square Corner Funnels & Inlets • Stitch WeIded Parts • Plastic or Stainless Sprockets • All Stainless Parts • Tensioning System Outside the Turnaround • Open Frame Stainless Steel Idler Carriage • WeIded Ports • Hinged Safety Switch Covers is Standard • Polycarbonate or Stainless Steel Covers Available • Cablevey Logo is Bead Blasted on to Turnaround • Stainless SteeI Supports • Stainless Steel Couplers • Round Corner & Polished Funnels & Inlets • All Stainless Steel with Continuous & Polished Welds • Open Bottom and Funnel Options for Turnaround • Designed for Easy Wet & Dry Cleaning
  • 19.
    19 2200 Series Dimensions •All dimensions are standard dimensions. • Sweeps are 36” Centerline Radius. (2516.65mm) 8’3.08” (916.95mm) 3’0.10” (2146.05mm) 7’0.49” (2132.41mm) 6’11.95” 12’5.08” (3786.65mm) (651.65mm) 2’1.66” (749.94mm) 2’5.53” (236.72mm) 9.32” (508mm) 1’8.00” 2” Discharge and Funnel 2” Inlet (43.18mm) 17" (35.92mm) 14.14" 2” Brush box and Funnel
  • 20.
    20 4300 Series Dimensions •All dimensions are standard dimensions. • Sweeps are 48” Centerline Radius. (3759.20mm) 12'4.00" (2743.20mm) 9'0.00" (3493.93mm) 11'5.56" (4622.80mm) 15'2.00" (973.14mm) 3'2.31" (732.92mm) 2'4.86" 4in Discharge and Funnel 1155.70mm 3'9.50" (839.43mm) 2'9.05" 4in Brush box and Funnel (914.40mm) 3'0.00" (165.15mm) 6.50in 4in Inlet
  • 21.
    21 Standard Inlet Dimensions- 4300 Series (4”/100mm) 144.46mm 5.69in 1654.19mm 65.13in 439.74mm 17.31in 101.60mm 4.00in 165.10mm 6.50in 533.42mm 21.00in 292.10mm 11.50in 146.05mm 5.75in 11.50” (292.10mm) 21.00” (533.42mm) 5.75” (146.05mm) 12.59” (319.69mm) 63.55” (1614.10mm) 19.09” (484.85mm) 6.50” (165.10mm) 4.00” (101.60mm)
  • 22.
    22 Standard Inlet &Turnaround Dimensions - 4300 Series (4”/100mm) 19.00” (482.6mm) 19.09” (484.89mm) 12.59” (319.79mm) 31.25” (793.75mm) 81.85” (2,078.99mm)
  • 23.
    23 6300 Series Dimensions •All dimensions are standard dimensions. • Sweeps are 48” Centerline Radius. (2743.20mm() 9'0.00" (3807.33mm) 12'5.89" (4826mm) 15'10.00" (3857.63mm) 12'7.88" (1066.80mm) 3'6.00" (781.14mm) 2'6.75" (1155.70mm) 3'9.50" (839.43mm) 2'9.05" (252.09mm) 9.92” (1117.60mm) 3'8.00"
  • 24.
    24 Standard Inlet Dimensions– 6300 Series (6”/150mm) 1724.30mm 67.89” 319.69mm 12.59” 571.78mm 22.51” 152.40mm 6.00” 252.02mm 9.92” 1117.60mm 44.00” 837.95mm 32.99” 406.40mm 16.00”
  • 25.
    25 Standard Inlet &Turnaround Dimensions - 6300 Series (6”/150mm) • Turnaround legs are adjustable • Legs shown in the minimum position 19.00” (482.60mm) 89.89” 33.13” 22.51” 12.59” (571.75mm) (319.78mm) (2,283.20mm) (841.50mm) • Turnaround legs are adjustable • Legs shown in the minimum position
  • 26.
    26 Testimonials Look at whatthey say about Cablevey In the 40 years I’ve been doing business, Cablevey Company as a whole is easily in the top ten percent! In the past we moved flake resin pneumatically although it was more or less powder. Before we tried Cablevey, we struggled with keeping product integrity. I had heard of the Cablevey system so I called them and worked out a deal using their product line. Cablevey sent some- one down to install their conveyor system and it worked out great. About a week later, one of the Cablevey guys called to see how it was working. This was Larry Van Zee and he seemed genuinely concerned about this piece of equipment and how it was working for us with this particular product! It was working fine. We called to order another system and then they quoted that for us. We installed it ourselves. There was a little concern from Cablevey about us doing the install ourselves. We might not put it in properly. But I convinced them we were capable. We did it ourselves around October of 2001. I talked at length to Mit Williams at Cablevey about the constraints and restrictions on angles and tensions. I needed to know that since we were doing our own installation. Mit was extremely helpful and explained the technical guidelines to me. Many companies are secretive about their methods but Cablevey is open. What I like the most about Cablevey is their straightforward thinking about equipment. They keep it simple and that is the best way to do anything. They have made their conveyor sys- tem straightforward so people can use it. I like to call this approach KISS, meaning Keep It Simple Stupid. In the end, when you’re on the production floor, the truth is that the latest high tech stuff is often difficult to operate! Also, in today’s labor market there may be a language barrier or technical-savvy limits. So if the equipment is really complicated, that makes training longer and harder. We avoid complicated equipment. We have Cablevey, a straightforward simple system. In the 40 years I’ve been doing business, Cablevey Company as a whole is easily in the top ten percent. I’ve been doing business with Cablevey for five years now and I do not have one single complaint. I don’t know any other company I can say that about. Danny Tuggle Crown Technology The system has surpassed our expectations, being very reliable, and requiring very little maintenance. We are now considering extending this system to give greater functionality, and are looking forward to the installation of additional systems. Douglas White – Plant Engineer Green Mountain Coffee Roasters Waterbury, VT USA We chose Cablevey to move all of our whole bean and ground coffee inside our extensive Camarillo facility. It is self-cleaning, very productive and results in low breakage so we are extremely happy with the result. We have no maintenance worries. Cablevey even helped us program our customized panel. All my questions were answered promptly and accurate- ly. I can especially vouch for how well suited Cablevey is to conveying beans and ground coffee. We use Cablevey to transport our coffee in various stages of production. Chris Honeyman - Mechanical Engineer International Coffee (Coffee Bean and Tea Leaf) Los Angeles, CA
  • 27.
    27 RFQ FormRFQ Form EndUser Information Company Address M2M Account # Zip Code Contact City Phone Number State Email Country Install Location Customer # Sales Representative Information Company Rep. No. Contact Phone Number Email Product Information Product Temperature Minimum Bulk Density Product     Maximum Bulk Density Ambient     Particle Size Moisture Content % Rating Examples     1 Oily Ground Coffee, Chicken Meal 2 Non-Abrasive Cereal, Flour 3 Slightly Abrasive Talc, Plastic Powder 4 Mildly Abrasive Soybeans, Corn 5 Highly Abrasive Sand, Iron Oxide Abrasiveness Please send picture of product if possible. Continue… 27
  • 28.
    28 RFQ Form Continue… RFQ Form(Continued) Conveyor Specifications Series   Materials   Couplers   Cleanliness   1-­‐5:  5  Best   2100   Stainless  Frame,  Aluminum  Sprkt   Morris   1   2200   Stainless  Frame,  Plated  Sprkt   Morris   2   420   Stainless  Frame,  Plated  Internals   Morris   1   430   Stainless  Frame,  Stainless  Sprkt   Morris   2   4100   Stainless  Frame,  Plated  Internals   Morris   3   4200   Stainless  Frame,  Stainless  Internals   Morris   3   4300   Stainless  Frame,  Stainless  and  Polished  Internals   Morris   4   6100   Stainless  Frame,  Plated  Internals   Morris   3   6200   Stainless  Frame,  Stainless  Internals   Morris   3   6300   Stainless  Frame,  Stainless  and  Polished  Internals   Morris   4   Conveying Information Type of Conveying Operation Size Hours per day Batching Time Days per week Weeks per year Conveyor Fed By Metered product flow is required for proper conveyor operation Minimum Units Maximum Units Capacity 28
  • 29.
    29 RFQ Form Continue… RFQ Form(Continued) Series Sprocket Material Cover Material Cover Attachment Layout Information Turnaround Bottom Motion Sensor Inlet Count Type Metering Device Pneumatic Discharge # Cleanout Discharge # Drive Unit Bottom Funnels Output Type Position Sensor Type Supports Cleaning Brush Box # of Brushes Air Knife Brush Box Bottom Air Knife Install Location Water Port Dimensions HVH / U Lower Horizontal Vertical Upper Horizontal If other layout please include sketch or drawing. Drawing files should be full dimensioned pdf or CAD file with 3D being the preference. Please provide flow diagram or process description in case of necessary redesign.   29
  • 30.
    30 RFQ FormRFQ Form(Continued) Electrical Specifications Motor Units 3 Phase Voltage VAC Control Volts Frequency Hz Environment Non-Rated Division Class Group ATEX Brand Preferences (Cablevey will make reasonable accommodations for these preferences) Cablevey Standard Motor SEW Eurodrive Proximity Switch Turck Safety Switch Allen Bradley VFD Brand Cable Information Design Cable Material Slug Material Disc Material Disc Diameter Required Additional Information Coupler Material Coupler Gasket Manual Language Status Quote Needed By 30
  • 31.
    31 Cablevey Fits -In Coffee Processing Plants
  • 32.
    P O Box148, 2397 Highway 23 • Oskaloosa, Iowa 52577 U.S.A. Tel: (641) 673-8451 Email: info@cablevey.com www.cablevey.com