Fishbone Diagram - 2-Cause Levels
Project: Production - Kimwa Process: Stand Production Prapared by: QA/QC Date: 7/10/2023
Man Method Equipment
Material Environment Measurement
Conclusion/Comments:
Delayed delivery of
water tanks due to
stand provided with
incorrect measurements
1. Correct measurements of stands needed should be followed at all times to avoid delayed schedule of tank release.
2. List of stand measurments must be accurate, updated and be provided to all involved employees.
Incorrect stand measurements
Employees are not double checking
stands before transfer
No other available FTH-4200L to provide
Big stands are not included
in the buffer list
Delayed inspection and delivery of
water tanks to customers
Incorrect meaurements of
stand transferred
NCR served to employees
Negligence
Wrong set of stand transferred
Employees are not following correct
measurements of stand needed
Congested production/holding area
Tanks on hold due to incorrect stand
measurements
Stand should have correct measurements
Additional consumption for stand rework
Employees will use additional materials
for the stand that is subject for rework
No supervision during stand production
Stand actual measurement is 170cm
Correct stand measurements
not followed
Inaccurate list of measurements of stands
Correct stand measurements
not followed
Tank won't fit into the stand
Incorrect stand measurements will be
returned and is subject for rework

ROOT CAUSE ANALYSIS

  • 1.
    Fishbone Diagram -2-Cause Levels Project: Production - Kimwa Process: Stand Production Prapared by: QA/QC Date: 7/10/2023 Man Method Equipment Material Environment Measurement Conclusion/Comments: Delayed delivery of water tanks due to stand provided with incorrect measurements 1. Correct measurements of stands needed should be followed at all times to avoid delayed schedule of tank release. 2. List of stand measurments must be accurate, updated and be provided to all involved employees. Incorrect stand measurements Employees are not double checking stands before transfer No other available FTH-4200L to provide Big stands are not included in the buffer list Delayed inspection and delivery of water tanks to customers Incorrect meaurements of stand transferred NCR served to employees Negligence Wrong set of stand transferred Employees are not following correct measurements of stand needed Congested production/holding area Tanks on hold due to incorrect stand measurements Stand should have correct measurements Additional consumption for stand rework Employees will use additional materials for the stand that is subject for rework No supervision during stand production Stand actual measurement is 170cm Correct stand measurements not followed Inaccurate list of measurements of stands Correct stand measurements not followed Tank won't fit into the stand Incorrect stand measurements will be returned and is subject for rework