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This document provides specifications for two LED lighting systems. The 31.4W system produces 4145 lumens with a power factor of 0.98 and runs at 200mA. The 51.6W system produces 6180 lumens with a power factor of 0.98 and runs at 350mA. Both systems have an LED driver rated life of 100,000 hours and LED life of 60,000 hours. They are suitable for use in offices, lecture halls, hospitals, and retail environments.
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SIMULATION OF INDUCTION SYSTEM FOR BRAZING OF SQUIRREL CAGE ROTOR
http://fluxtrol.com
ABSTRACT. Induction heating is the most progressive method for brazing of squirrel cage (SC) type rotors of electric motors. Frequencies from 3 to 10 kHz are typically being used for brazing of relatively large rotors (diameter more than 200 mm). If the ring thickness exceeds its height, flat single or two-turn inductors with concentrator are located under the ring instead of the round coil surrounding the ring. The rotor is standing on the top of the coil providing high pressure onto the joint components; a gap between the coil and ring is minimal and constant during the heating process.
This study describes a modified system with concentrator made of magnetic composite Fluxtrol 100. Frequency was much higher (around 50 kHz) than traditionally used (3-10 kHz). Electromagnetic and thermal coupled simulation with Flux 2D used to compare the process parameters and temperature distribution dynamics at 3 and 50 kHz. It was found that at higher frequency the brazing quality and time are approximately the same as at lower frequency. Electrical efficiency is slightly higher at 50 kHz while the coil current is significantly lower. Computer simulation at different powers showed that for a larger rotor the minimum required power is 70-75 kW. At lower power brazing time quickly increases and at 50 kW reaches 16 min instead of 5 min at 75 kW. Electrodynamic forces between the coil and rotor at 75 kW equal to 250 N at 50 kHz and almost 950 N at 3 kHz.
Thermal simulation of the coil proved that the maximum temperature of Fluxtrol 100 concentrator is below 200 C, which is acceptable for this material. Experimental and then industrial tests confirmed the results of simulation.
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In induction hardening, thermal fatigue is one of the main failure modes of induction heating coils. There have been papers published that describe this failure mode and others that describe some good design practices [1-3]. The variables previously identified as the sources of thermal fatigue include radiation from the part surface, frequency, current, concentrator losses, water pressure and coil wall thickness. However, there is very little quantitative data on the factors that influence thermal fatigue in induction coils available in the public domain. By using finite element analysis software this study analyzes the effect of common design variables of inductor cooling, and quantifies the relative importance of these variables. A comprehensive case study for a single shot induction coil with Fluxtrol A concentrator applied is used for the analysis.
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http://fluxtrol.com
ABSTRACT. Induction heating is the most progressive method for brazing of squirrel cage (SC) type rotors of electric motors. Frequencies from 3 to 10 kHz are typically being used for brazing of relatively large rotors (diameter more than 200 mm). If the ring thickness exceeds its height, flat single or two-turn inductors with concentrator are located under the ring instead of the round coil surrounding the ring. The rotor is standing on the top of the coil providing high pressure onto the joint components; a gap between the coil and ring is minimal and constant during the heating process.
This study describes a modified system with concentrator made of magnetic composite Fluxtrol 100. Frequency was much higher (around 50 kHz) than traditionally used (3-10 kHz). Electromagnetic and thermal coupled simulation with Flux 2D used to compare the process parameters and temperature distribution dynamics at 3 and 50 kHz. It was found that at higher frequency the brazing quality and time are approximately the same as at lower frequency. Electrical efficiency is slightly higher at 50 kHz while the coil current is significantly lower. Computer simulation at different powers showed that for a larger rotor the minimum required power is 70-75 kW. At lower power brazing time quickly increases and at 50 kW reaches 16 min instead of 5 min at 75 kW. Electrodynamic forces between the coil and rotor at 75 kW equal to 250 N at 50 kHz and almost 950 N at 3 kHz.
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Induction Heating in the Powertrain Industry
This document discusses induction heating in the automotive powertrain industry. It outlines the advantages of induction heating, its current applications, and need for continued advancement. Specifically, it calls for cooperative efforts to improve induction heating education and develop shared resources like material property databases and simulation tools to help design better induction coils and processes.
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http://fluxtrol.com
Overview:
Basics of Magnetic Flux Control
Effect of Flux Controllers on Different Coil Styles
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ASM 2013 Fluxtrol Presentation - Enhancing Inductor Coil Reliability
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In induction hardening, thermal fatigue is one of the main failure modes of induction heating coils. There have been papers published that describe this failure mode and others that describe some good design practices [1-3]. The variables previously identified as the sources of thermal fatigue include radiation from the part surface, frequency, current, concentrator losses, water pressure and coil wall thickness. However, there is very little quantitative data on the factors that influence thermal fatigue in induction coils available in the public domain. By using finite element analysis software this study analyzes the effect of common design variables of inductor cooling, and quantifies the relative importance of these variables. A comprehensive case study for a single shot induction coil with Fluxtrol A concentrator applied is used for the analysis.
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This document presents a method for predicting coil copper temperatures in inductors to extend inductor lifetime. It discusses common failure modes of inductors and proposes calculating heat transfer coefficients and component temperatures. A case study applies the method to a seam annealing process on pipe. Simulations show copper temperatures are lower and more evenly distributed with a Fluxtrol flux controller compared to laminations, especially at higher power levels or intermittent heating. The method helps optimize inductor design for maximum lifetime.
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MODELING AND OPTIMIZATION OF COLD CRUCIBLE FURNACES FOR MELTING METALS
http://fluxtrol.com
Cold Crucible Furnaces (CCFs), widely used in multiple special applications of
melting metals, oxides, glasses and other materials [1], are essentially 3D devices and their
modeling is a complicated task. Multiple studies of CCFs have been made for their
optimization, but their electrical efficiency is still low; for metals approximately 25-30% and
even lower. Fluxtrol, Inc., made an extensive study of electromagnetic processes of CCFs
using computer simulation and laboratory tests. This study showed that electrical efficiency of
CCFs may be strongly improved by means of optimal design of the whole system with use of
magnetic flux controllers. Theoretical results had been confirmed by laboratory tests on
mockups and by industrial tests with real melting processes. The presentation contains a
description of the computer modeling procedure and major findings. They form a basis for
optimal design of electromagnetic systems of CCFs.
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FOR INDUCTION MELTING AND MASS HEATING, the early induction heating coils
were manufactured from copper tubing wrapped in multiple turns around a mandrel. The first induction heat treating coils were developed for
crankshaft hardening in the 1930s (Fig. 1, 2) (Ref 1–4). Unlike the melting and mass heating
coils, the heat treating induction coils were machined. These inductors consisted of two
parts with a hinge on one side that would open and shut around the crankshaft journal. Quench holes were drilled on the inner diameter of the induction coil to deliver quench to the part afterheating. This pioneering development was the culmination of many years of hard work by a large team and clearly demonstrated the different requirements for induction heat treating as compared to melting and mass heating.
Copyright 2014, ASM International, www.asminternational.org. This article was published in ASM Handbook, Volume 4C: Induction Heating and Heat Treatment and is made available as an electronic reprint with the permission of ASM International. One print or electronic copy may be made for personal use only. Systematic or multiple reproduction, distribution to multiple locations via electronic or other means, duplications of any material in this article for a fee or for commercial purposes, or modification of the content of this article is prohibited.
Copyright 2014, ASM International, www.asminternational.org. This article was published in ASM Handbook, Volume 4C: Induction Heating and Heat Treatment and is made available as an electronic reprint with the permission of ASM International. One print or electronic copy may be made for personal use only. Systematic or multiple reproduction, distribution to multiple locations via electronic or other means, duplications of any material in this article for a fee or for commercial purposes, or modification of the content of this article is prohibited.
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http://fluxtrol.com
Typical Induction Installation,
Review of Various Induction Machine Types, Block Diagrams of Process and Equipment Required, Generators, Frequesncy Variations, and more.
Optimization Potential of Induction Heating Systems by Stefan Schubotz and Ha...
As published in Heat Processing (March 2015).
Depending on workpiece and process parameters, induction heating of components requires a certain amount of power. By simulation, experiments and experience, this needed energy can be well anticipated and enables the dimensioning of the converter. Basically, cost of the converter increases with rising provided power. Due to increasing energy expenses, efficiency of the system plays an important role. In this article, the influences of different process parameters on the efficiency of an example are investigated and valuable potential for improvement is demonstrated, so that the heating process is implemented with minimum converter power.
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This document summarizes research on modeling the stress and distortion of a full-float truck axle during the induction hardening process. State-of-the-art modeling was used to couple electromagnetic, thermal, metallurgical, stress, and deformation phenomena. High surface compression and tensile stresses in the core were predicted. The largest tensile stresses occurred at the base of the shaft and spline, creating a possibility of cracks. Total axial growth was 2.3 mm and radial shrinkage in the shaft was 4μm. Both distortions and stresses can be controlled by processing parameters. Future work includes adding tempering, applying load conditions, validating models, and investigating treatment schedule effects.
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http://fluxtrol.com
Cold Crucible Furnaces (CCFs), widely used in multiple special applications of
melting metals, oxides, glasses and other materials [1], are essentially 3D devices and their
modeling is a complicated task. Multiple studies of CCFs have been made for their
optimization, but their electrical efficiency is still low; for metals approximately 25-30% and
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using computer simulation and laboratory tests. This study showed that electrical efficiency of
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mockups and by industrial tests with real melting processes. The presentation contains a
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FOR INDUCTION MELTING AND MASS HEATING, the early induction heating coils
were manufactured from copper tubing wrapped in multiple turns around a mandrel. The first induction heat treating coils were developed for
crankshaft hardening in the 1930s (Fig. 1, 2) (Ref 1–4). Unlike the melting and mass heating
coils, the heat treating induction coils were machined. These inductors consisted of two
parts with a hinge on one side that would open and shut around the crankshaft journal. Quench holes were drilled on the inner diameter of the induction coil to deliver quench to the part afterheating. This pioneering development was the culmination of many years of hard work by a large team and clearly demonstrated the different requirements for induction heat treating as compared to melting and mass heating.
Copyright 2014, ASM International, www.asminternational.org. This article was published in ASM Handbook, Volume 4C: Induction Heating and Heat Treatment and is made available as an electronic reprint with the permission of ASM International. One print or electronic copy may be made for personal use only. Systematic or multiple reproduction, distribution to multiple locations via electronic or other means, duplications of any material in this article for a fee or for commercial purposes, or modification of the content of this article is prohibited.
Copyright 2014, ASM International, www.asminternational.org. This article was published in ASM Handbook, Volume 4C: Induction Heating and Heat Treatment and is made available as an electronic reprint with the permission of ASM International. One print or electronic copy may be made for personal use only. Systematic or multiple reproduction, distribution to multiple locations via electronic or other means, duplications of any material in this article for a fee or for commercial purposes, or modification of the content of this article is prohibited.
2 Fluxtrol Sample Induction Heating Installations
http://fluxtrol.com
Typical Induction Installation,
Review of Various Induction Machine Types, Block Diagrams of Process and Equipment Required, Generators, Frequesncy Variations, and more.
Optimization Potential of Induction Heating Systems by Stefan Schubotz and Ha...
As published in Heat Processing (March 2015).
Depending on workpiece and process parameters, induction heating of components requires a certain amount of power. By simulation, experiments and experience, this needed energy can be well anticipated and enables the dimensioning of the converter. Basically, cost of the converter increases with rising provided power. Due to increasing energy expenses, efficiency of the system plays an important role. In this article, the influences of different process parameters on the efficiency of an example are investigated and valuable potential for improvement is demonstrated, so that the heating process is implemented with minimum converter power.
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MODELING AND OPTIMIZATION OF COLD CRUCIBLE FURNACES FOR MELTING METALS
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Optimization Potential of Induction Heating Systems by Stefan Schubotz and Ha...
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TEMPERATURE PREDICTION AND THERMAL MANAGEMENT FOR COMPOSITE MAGNETIC CONTROLLERS
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This document describes and provides specifications for the H4 Bi-Xenon HID kit from Future Vision. The kit includes two HID bulbs, two ballasts, wiring, and a one year warranty. It produces 2.5 times more light than halogen and is waterproof and vibration resistant. The kit is compatible with H4/HB2/9003 bulbs and various wattage options are available starting at $374.99.
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The document describes various lightbox products from UniBox including edge lit and back lit lightboxes. It provides details on several lightbox models (Ledge 22, 34, 50, 105, 65, 135) such as dimensions, LED specifications, power consumption and attributes. The lightboxes are designed for graphic displays and come in various sizes to illuminate fabrics for retail and commercial interior environments. They can be used for exhibitions, events, retail displays and more.
Unibox ledge led lightboxes october2014
The document describes various lightbox products from Unibox including edge lit and back lit lightboxes. It provides details on their LED lighting technology, frame dimensions, power specifications, and applications for exhibition displays, retail displays, and signage. The lightboxes come in various sizes from 22mm to 135mm deep and can illuminate graphics up to 3.5m high and 50m wide. They offer bright, even illumination of tension fabric graphics that can be changed quickly.
APLICACIONES LED DE USO INDUSTRIAL
The document discusses SONARAY high bay LED lighting products for industrial use. It provides details on the 1000 Series and 2000 Series high bay lights, including their power output, luminous flux, efficacy, color temperature options, beam angle, materials, and lifetime. The lights are said to offer energy savings of 40-80% compared to traditional lighting through the use of high-quality CITILED LEDs from Citizen of Japan.
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AOK iR Series LED Canopy Light & Recessed Gas Station Light Datasheet
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LED Lighting for Industrial & Commercial Applications
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RCM LED
- 1. Specification System Lumen* System Power Power Factor Current L W H Weight 31.4W 0.98 200mA Luminaire Efficiency: 87.41% Life/Maintenance LED driver average rated life: 100 000 hours LED Life: 60 000 hours @ 200mA (L70 F10, TP 65⁰ C) Luminaire Efficacy: 129.55 Lm/W Product Features and Accessories • High colour rendering index CRI > 80 • Colour temperature 4000K (3000K and 6500K on request) • Small colour tolerance - MacAdam 3 • Tridonic LED module and driver • Ambient temperature: -30…+45⁰C • Rolled mild steel body with a matt white epoxy powder coated finish. • Rolled mild steel back reflectors with a matt white epoxy powder coated finish • High transmission optic hides the LED’s LASCON RCM LED Applications • Offices • Lecture halls • Hospitals • Retail *Luminous flux of LED modules at 65⁰C RCM-28W-LED 4145 RCM-46W-LED 6180 51.6W 0.98 350mA 597mm 597mm 61mm 5.6kg 597mm 597mm 61mm 5.6kg 58 000 hours @ 350mA (L70 F10, TP 65⁰ C) • Dimmable options available Emergency options available•