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The document provides an overview and examples of wheel multiple systems used for aircraft wheel assembly. Key features discussed include advanced torque control strategies for socket engagement and synchronization, precision rotary suspension, compact packaging, and customizable solutions. Example applications presented are for mounting aircraft wheels to landing gears by driving multiple nuts evenly spaced around bolt circles to specified torques. Benefits outlined are improved accuracy, productivity, and ergonomics over manual assembly.

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© 2015 APEX TOOL GROUP 1 Products introduction Claude RIOU April, 2015 © 2014 APEX TOOL GROUP
Agenda A1Plattform Frangible collar TUL-Man (Electronic counter) Wheel Multiple Modular Drills 2
A1 Series Positive Feed Drive
Product Overview A1 Series Positive Feed Drill • Up to 2.5hp/1.9kW* at the spindle to maximize cutting speed • Vane and turbine governed motors to minimize speed drop when drilling • Mitis TM option for chip fragmentation Productivity • 500 hours/100000 cycles PM** service interval • Easy feed change (<15 mins) • Modular design allows complete tool reconfiguration in hours Operating Cost • 35% weight reduction over previous models • Uniquely configurable handles for best operating position Ergonomic • Configurable error proofing • Minimized speed drop for optimum hole quality and cutter life • Optional counter for cutter change and service monitoring Quality *Actual power dependent on tool speed and muffler configuration **MitisTM may require more frequent PM, refer to service manual
Example Solution Major Aerospace OEM Right angle base tool  Ergo handle with clamp actuation  Auto twist lock attachment  Through spindle coolant  Electronic counter  For 3/8”/10mm holes in Aluminum
Example Solution Major Aerospace OEM  In line base tool  Twin ergo handles with clamp actuation and cycle start  Auto twist lock attachment with integral chip vacuum  Integrated MitisTM  For 1/2”/12.7mm holes in Aluminum
Design Features Accessories Electronic Counter Coolant Lubricator Configurable Modular Design Standard Nose for ¼ turn/twist lock` Vacuum Option Ergo Handle for Right Angle Pistol Handle For In Line Twin Handle for In Line Base Tool Configurable for Feed/Speed Configurable for Right Angle/Inline Configurable for Turbine/Vane Motor Gear Head All new see later slides for features Concentric Collet Vacuum Option` Attachments Template Foot Vacuum Option` Auto Twist Lock (DASA) Vacuum Option`  Easily customizable to suit YOUR application needs  Ergonomic solution  Optimize productivity  Implement error proofing  Use existing fixturing
Design Features  Easychange  Integrated MitisTM  Logiport  Overtorque  Liftswitch  Extralife  Overclutch 6 patents pending  Improved durability 500 hours/100000 cycle PM interval*  Improved mechanical design to minimize jams  Easy (15 minute) feed or MitisTM change  Logiport for configurable error proofing reducing defects  Lower servicing cost All New Gear Head * MitisTM may require more frequent PM, refer to service manual
Design Features Integrated MitisTM – For chip fragmentation  MitisTM feature gives chip fragmentation while drilling  Allows easier vacuuming of chips with less clean up time  Reduces potential for torque/thrust overload as the hole gets deeper  Allows less coolant with less clean up  Can extend cutter life
Design Features Easy Change – For feed rate and MitisTM  Feed change in less than 15 minutes, allows easy reconfiguration and/or less time to repair.  MitisTM change in less than 15 minutes, allows easy reconfiguration and/or less time to repair.
Applications  Holes • Up to 3/4” /19mm in Titanium • Up to 1”/25mm in Aluminium  Aero structure component drill, ream, countersinking  Aircraft final assembly • Wing to body • Fuselage • Nose • Doors • Tail • Stabilizer
Value Productivity • Optimize drill time • Minimize clean up time • Reduce coolant use • Optimize cutter usage • Best ergonomics for maximum operator comfort Operating Cost • Less servicing • Greater durability /longer overall life • Can be easily and quickly reconfigured • More holes per cutter Ergonomics • Reduce operator exposure to drilling forces • Configure for best ergonomic operation • Low tool weight reduces operator fatigue Quality • Controlled cutting with positive feed • Configurable error proofing • Electronic counter to monitor cutter cycles, maintenance interval
Configurations & Options A14T A14V A16T A16V Nose Concentric Collet Template Foot Handles Counter Lubricator Tool thrust 500lbs at 90psi/6.3bar dynamic air supply Base Tool Code Noise Code Configuration Turbine ipr mm/rev A14V 7.3 3.3 <=85dBA Right Angle Vane Motor M Internal Mitis 3200 3100 760 0.001 0.025 A14T 6.9 3.1 <=82dBA Right Angle Turbine 2500 2800 670 0.002 0.05 A16V 7.1 3.2 <=85dBA In Line Vane Motor 1700 2500 600 0.003 0.08 A16T 6.7 3.0 <=82dBA In Line Turbine 950 2100 510 0.004 0.10 750 1900 460 0.006 0.15 600 1700 410 0.007 0.18 400 1450 350 0.008 0.20 950 320 850 250 Spindles Spindle Guard Nose Attachment Concentric Collet Template Foot Handles Electronic Counter Lubricator Based on application requirements A Series Base Tool Options Feeds Base weight Configuration For cutter, maintenance and overall tool life A Series Custom Tool Options and Accessories Vane Rated Speeds -0/+10%Standard Option Specified based on stroke requirement and cutter thread interface Specified based on spindle stroke and coolant method used Based on application requirements Based on application requirements Based on application requirements We have a range of standard handles developed or can customize one to suit your needs
Configurations & Options A1 Series Leaflet
Frangible Collar Tools Installation Tools for Aerospace Fasteners
+  Cleco nutrunner  Pneumatic Stall  Pneumatic Clutch  DC Corded  DC cordless/LivewireTM  Specialty Heads  Complete installation tool for limited access / access issues + Angle Tools Pistol Tools Tightening Tools with Specialty heads Product Overview
Example Solution Pre-Torque Operation Frangible Nuts ASNA2528, ASNA2536, ASNA2537 and ASNA 2538. Cleco TCP series Drive Socket  Frangible collar installation (1st operation)  Torque control tools  Pneumatic Clutch tools • Pistol Grip Screwdrivers (19, 35 and 88 series) • Right Angle Nutrunners (19, 24, 34, 45, 55 and 75 series)  DC Assembly Tools • Livewire cordless tools (17 and 47 series) • Corded Assembly Tools (18, 48 , and 67 series)  Specialty Heads • Specialty heads for “hard to reach” applications • Hold and drive heads where necessary
Example Solution  Frangible collar installation (2nd operation) • Torque control or stall base tool • Diameter 4.16 to 15.9 mm • Final torque operation Break off line Frangible Collars ASNA2528, ASNA2536, ASNA2537 and ASNA 2538 Cleco FC Series Drive Socket
Example Solution  Torque control tools • Pneumatic Clutch tools • Pistol Grip Screwdrivers (19, 35 and 88 series) • Right Angle Nutrunners (19, 24, 34, 45, 55 and 75 series) • DC Assembly Tools • Livewire cordless tools (17 and 47 series) • Corded Assembly Tools (18, 48 , and 67 series)  Specialty Heads • Specialty heads for “hard to reach” applications • Hold and drive heads where necessary Non Frangible Nuts ASNA2529, ASNA2531, ASNA2532 Cleco TC & TCHD series
Design Features Range of Motor Types  Heavy duty industrial proven pneumatic motors  Industry leading torque clutch accuracy  Ergonomic grips, low weight  Low speed versions  TVP verifier for pneumatic torque control tools  Process control and data collection with DC electric  Stall versions - Pneumatic  Torque Control - Pneumatic Clutch  Pistol Grip Screwdrivers  Right Angle Nutrunners  Torque Control DC Electric - Livewire cordless tools - Corded Assembly Tools)
Design Features Pistol Grip Tool Extension Head Right Angle Tool Extension Head Wide Range of Head Types Pistol Grip Tool Offset Head Pistol Grip Tool Offset Head Reverse Socket Right Angle Tool Offset Extension Head 110°Angle Tool Extension Head 110°Angle Tool Offset Head Hold and Drive Right Angle Tool Offset Head With Reverse Socket  Heads to suit most access issues  Different options to match required duty cycle
Design Features Indexable Heads  360°Indexer allows the fastening head to be rotated into more ergonomically friendly configurations Indexer
Design Features Wide range of socket and bit sizes  To suit most applications  Less compromize  Custom sizes possible  Easy change Socket Bit
Applications  Shear Ties assembly  Wing panel butt strap tightening
Applications  Nose  Fuselage  Wings and Wingbox  Shells  Panels  Tail  Frangible Fasteners  Eddie Bolts  Non Frangible Fasteners  Temporary Fasteners
Value Accuracy • Lower cost of Quality • Industry-leading accuracy reduces scrap and/or costly rework • Process control adds greater level of quality Productivity • Customized solution ensures optimum assembly time • Special heads allow access to applications currently done manually Ergonomics • Increased productivity from better ergonomic solutions • Less operator fatigue
Wheel Multiple Advanced Assembly Systems for Aircraft Wheels
Product Overview Aircraft Wheel MultipleA typical Aircraft wheel multiple systems includes:  (1) Global Controller  (2) spindle handheld multiple with the following: − Intelligent DC electric spindles − Single ‘high flex’ field cable − Precision rotary suspension − Manually adjustable centers − Torque selector switch © 2014 APEX TOOL GROUP 29
Benefits  Advanced Torque Strategy − Socket Engagement − High Speed rundown − Torque synchronization − Pulse Torque recovery − Socket relaxation  Precison rotary suspension  Single ‘high flex’ field cable  Compact packaging © 2014 APEX TOOL GROUP 30
Example Solution Air Plane Wheel to Landing Gear Mounting Application Description: Drive (12 -24 ) Manually started wheel nuts (2) at a time equally spaced on a 300 - 500 mm diameter bolt circle to 600 nm torque Solution: (1) mPro400GC M controller (1) (2) spindle handheld multiple with the following: • Intelligent DC electric spindles • Single ‘high flex” field cable • Precision rotary suspension • Manually adjustable centers and torque selection switch Benefits: • Advanced torque strategy including: • Socket engagement • High speed rundown • Torque synchronization • Pulse torque recovery • Socket relaxation • Precision rotary suspension • Single ‘high flex” field cable • Compact packaging • One unit for all applications
References © 2014 APEX TOOL GROUP 32
BMW Germany plant Leipzig General ATG: Germany, WH Integrator: IMEG Handling: IMEG Tools: 10 x 2BTS-2B200A-2K3B-2ZB Torque: 130Nm Controller: 1 x CPM6 Order No: 201622511 Order Date: November, 2012 SL: Andreas Okupniak PM: Andreas Streit Specials Cycle Operation
BMW Germany plant Oxford General ATG: Germany, WH Integrator: ATG Handling: WHN Tools: 10 x 2BTS-2B200A-2K3B-2ZB Torque: 130Nm Controller: 1 x CPM6 Order No: 201517596 Order Date: August, 2012 SL: Andreas Okupniak PM: Andreas Streit Specials Flow Operation Automatic drive home Front/Rear detection PLC S7300 Complete Railing Wheel alignment clamping Centering unit Alignment clamping Front/Rear detection Automatic drive home
Value Productivity • Efficient and reliable assembly system Quality • Advanced error-proofing solutions Ergonomics • Effortless Handling system
Modular Drills Modular Solutions For Manual Drilling Operations
Modular Manual Drilling solutions
Design Features Heads available  Compact angle head  Miniature angle head  Heavy duty angle head  45° angle head  360° angle head © 2014 APEX TOOL GROUP 39
Value Modularity • One motor with diferent heads offers more flexibility to operator Productivity • Reduce downtime for your operations (No need to back to workshop to change Drills Heads) Ergonomics • Easy way to adjust Drill configuration upon applications Lower cost of ownership • Reduced operating cost with less parts (one motor only) • Upgrade kit for existing drills
TUL-Man Tool Usage and Life Management Solution
Product Overview TUL-Man is a cost-effective solution for monitoring and managing pneumatic tool usage • Track Cycle Counts (i.e. cycle count since last torque calibration) • Track Runtime (i.e. time drilled with the cutter) • Programmable operator feedback (i.e. red blinking LED to signal stop) • Programmable Filters to Improve Count Accuracy (i.e. anything shorter than 5 seconds is not a real cycle) Mechanical Integration Integrated Circuit Software
Design Features Mechanical Integration “Plug and Play” Adaptability • Common ¼” NPT thread on both ends • Compatible with small pneumatic tools Durability • Water and Dust Resistant Design • Impact Resistant Polycarbonate Cover • Wear Resistant Delrin Housing • Separation of electrical components • Drop Tested Minimal Impact on the Tool • 2.2” long and 1.25” in diameter • <10% impact on free speed
Design Features Integrated Circuit Efficiency • Small (15mm X 35mm) • 1.5 year of estimated battery life* • Programmable operator feedback Accuracy • Signal filers that can be programmed base on application i.e. Ignores pulses that are shorter than 3 seconds Ability to connect to PC • Micro-USB port • Programmable through PC • Ability to upload tool usage data
Design Features Software Interface Simplicity • Simple graphical Interface Security • Different access level for different users • Password protected settings Basic Mode • View usage data Tool Room Mode • + Reset Cycle Counts Advance Mode • + Program filters and feedback • + Program Tool ID
Tool Calibration Optimize Calibration Process With the information gathered and uploaded by TUL-Man allows you to  Adjust the time-based calibration process according to the actual tool usage i.e. Extend the calibration cycle to 1 year if the tool doesn’t see much usage  Circulating the same type of tools for more balanced usages i.e. Rotate the same type of tools between stations/cells to balance the usage  Eventually shift to usage-based calibration system i.e. Calibrate the tool when the LED is blinking.
Cutter Usage Monitor Cutter Usage With the information gathered and uploaded by TUL-Man allows you to  Understand how cutters are used i.e. Calculate cutter life, average cycle time, distance drilled , etc. Reduce the per cycle cost of drilling by selecting the right cutter for the job  Estimate cutter wear i.e. Have a time or cycle based cutter change system vs. replacing the cutter when it can no longer produce a good hole  Evaluate impact on quality i.e. Hole size vs. cutter wear, surface finish vs. cutter wear
Value Lower Cost of Ownership • Usage-based PM program to reduce costly repairs and downtime i.e. Replace bearings before it fails and cause damage to other parts • Reduce the number of unnecessary calibrations i.e. Extend calibration cycle from 3 month to 6 month if the tool doesn’t see much usage • Higher tool utilization rate i.e. less downtime = fewer backup tools needed Improve Process • Track tool condition when a cycle was conducted i.e. The joint was fastened 3 days before the calibration was due • Information for continuous improvement i.e. Cpk changes from 2.00 to 1.50 after 1 million cycles on a nutrunner for a particular application. Action is needed at 500,000 cycle to maintain the desired Cpk.

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Product Marketing CR

  • 1.
    © 2015 APEXTOOL GROUP 1 Products introduction Claude RIOU April, 2015 © 2014 APEX TOOL GROUP
  • 2.
    Agenda A1Plattform Frangible collar TUL-Man (Electroniccounter) Wheel Multiple Modular Drills 2
  • 3.
  • 4.
    Product Overview A1 Series PositiveFeed Drill • Up to 2.5hp/1.9kW* at the spindle to maximize cutting speed • Vane and turbine governed motors to minimize speed drop when drilling • Mitis TM option for chip fragmentation Productivity • 500 hours/100000 cycles PM** service interval • Easy feed change (<15 mins) • Modular design allows complete tool reconfiguration in hours Operating Cost • 35% weight reduction over previous models • Uniquely configurable handles for best operating position Ergonomic • Configurable error proofing • Minimized speed drop for optimum hole quality and cutter life • Optional counter for cutter change and service monitoring Quality *Actual power dependent on tool speed and muffler configuration **MitisTM may require more frequent PM, refer to service manual
  • 5.
    Example Solution Major Aerospace OEMRight angle base tool  Ergo handle with clamp actuation  Auto twist lock attachment  Through spindle coolant  Electronic counter  For 3/8”/10mm holes in Aluminum
  • 6.
    Example Solution Major Aerospace OEM In line base tool  Twin ergo handles with clamp actuation and cycle start  Auto twist lock attachment with integral chip vacuum  Integrated MitisTM  For 1/2”/12.7mm holes in Aluminum
  • 7.
    Design Features Accessories Electronic Counter CoolantLubricator Configurable Modular Design Standard Nose for ¼ turn/twist lock` Vacuum Option Ergo Handle for Right Angle Pistol Handle For In Line Twin Handle for In Line Base Tool Configurable for Feed/Speed Configurable for Right Angle/Inline Configurable for Turbine/Vane Motor Gear Head All new see later slides for features Concentric Collet Vacuum Option` Attachments Template Foot Vacuum Option` Auto Twist Lock (DASA) Vacuum Option`  Easily customizable to suit YOUR application needs  Ergonomic solution  Optimize productivity  Implement error proofing  Use existing fixturing
  • 8.
    Design Features  Easychange Integrated MitisTM  Logiport  Overtorque  Liftswitch  Extralife  Overclutch 6 patents pending  Improved durability 500 hours/100000 cycle PM interval*  Improved mechanical design to minimize jams  Easy (15 minute) feed or MitisTM change  Logiport for configurable error proofing reducing defects  Lower servicing cost All New Gear Head * MitisTM may require more frequent PM, refer to service manual
  • 9.
    Design Features Integrated MitisTM– For chip fragmentation  MitisTM feature gives chip fragmentation while drilling  Allows easier vacuuming of chips with less clean up time  Reduces potential for torque/thrust overload as the hole gets deeper  Allows less coolant with less clean up  Can extend cutter life
  • 10.
    Design Features Easy Change– For feed rate and MitisTM  Feed change in less than 15 minutes, allows easy reconfiguration and/or less time to repair.  MitisTM change in less than 15 minutes, allows easy reconfiguration and/or less time to repair.
  • 11.
    Applications  Holes • Upto 3/4” /19mm in Titanium • Up to 1”/25mm in Aluminium  Aero structure component drill, ream, countersinking  Aircraft final assembly • Wing to body • Fuselage • Nose • Doors • Tail • Stabilizer
  • 12.
    Value Productivity • Optimize drilltime • Minimize clean up time • Reduce coolant use • Optimize cutter usage • Best ergonomics for maximum operator comfort Operating Cost • Less servicing • Greater durability /longer overall life • Can be easily and quickly reconfigured • More holes per cutter Ergonomics • Reduce operator exposure to drilling forces • Configure for best ergonomic operation • Low tool weight reduces operator fatigue Quality • Controlled cutting with positive feed • Configurable error proofing • Electronic counter to monitor cutter cycles, maintenance interval
  • 13.
    Configurations & Options A14TA14V A16T A16V Nose Concentric Collet Template Foot Handles Counter Lubricator Tool thrust 500lbs at 90psi/6.3bar dynamic air supply Base Tool Code Noise Code Configuration Turbine ipr mm/rev A14V 7.3 3.3 <=85dBA Right Angle Vane Motor M Internal Mitis 3200 3100 760 0.001 0.025 A14T 6.9 3.1 <=82dBA Right Angle Turbine 2500 2800 670 0.002 0.05 A16V 7.1 3.2 <=85dBA In Line Vane Motor 1700 2500 600 0.003 0.08 A16T 6.7 3.0 <=82dBA In Line Turbine 950 2100 510 0.004 0.10 750 1900 460 0.006 0.15 600 1700 410 0.007 0.18 400 1450 350 0.008 0.20 950 320 850 250 Spindles Spindle Guard Nose Attachment Concentric Collet Template Foot Handles Electronic Counter Lubricator Based on application requirements A Series Base Tool Options Feeds Base weight Configuration For cutter, maintenance and overall tool life A Series Custom Tool Options and Accessories Vane Rated Speeds -0/+10%Standard Option Specified based on stroke requirement and cutter thread interface Specified based on spindle stroke and coolant method used Based on application requirements Based on application requirements Based on application requirements We have a range of standard handles developed or can customize one to suit your needs
  • 14.
  • 15.
  • 16.
    +  Cleco nutrunner Pneumatic Stall  Pneumatic Clutch  DC Corded  DC cordless/LivewireTM  Specialty Heads  Complete installation tool for limited access / access issues + Angle Tools Pistol Tools Tightening Tools with Specialty heads Product Overview
  • 17.
    Example Solution Pre-Torque Operation Frangible NutsASNA2528, ASNA2536, ASNA2537 and ASNA 2538. Cleco TCP series Drive Socket  Frangible collar installation (1st operation)  Torque control tools  Pneumatic Clutch tools • Pistol Grip Screwdrivers (19, 35 and 88 series) • Right Angle Nutrunners (19, 24, 34, 45, 55 and 75 series)  DC Assembly Tools • Livewire cordless tools (17 and 47 series) • Corded Assembly Tools (18, 48 , and 67 series)  Specialty Heads • Specialty heads for “hard to reach” applications • Hold and drive heads where necessary
  • 18.
    Example Solution  Frangiblecollar installation (2nd operation) • Torque control or stall base tool • Diameter 4.16 to 15.9 mm • Final torque operation Break off line Frangible Collars ASNA2528, ASNA2536, ASNA2537 and ASNA 2538 Cleco FC Series Drive Socket
  • 19.
    Example Solution  Torquecontrol tools • Pneumatic Clutch tools • Pistol Grip Screwdrivers (19, 35 and 88 series) • Right Angle Nutrunners (19, 24, 34, 45, 55 and 75 series) • DC Assembly Tools • Livewire cordless tools (17 and 47 series) • Corded Assembly Tools (18, 48 , and 67 series)  Specialty Heads • Specialty heads for “hard to reach” applications • Hold and drive heads where necessary Non Frangible Nuts ASNA2529, ASNA2531, ASNA2532 Cleco TC & TCHD series
  • 20.
    Design Features Range ofMotor Types  Heavy duty industrial proven pneumatic motors  Industry leading torque clutch accuracy  Ergonomic grips, low weight  Low speed versions  TVP verifier for pneumatic torque control tools  Process control and data collection with DC electric  Stall versions - Pneumatic  Torque Control - Pneumatic Clutch  Pistol Grip Screwdrivers  Right Angle Nutrunners  Torque Control DC Electric - Livewire cordless tools - Corded Assembly Tools)
  • 21.
    Design Features Pistol GripTool Extension Head Right Angle Tool Extension Head Wide Range of Head Types Pistol Grip Tool Offset Head Pistol Grip Tool Offset Head Reverse Socket Right Angle Tool Offset Extension Head 110°Angle Tool Extension Head 110°Angle Tool Offset Head Hold and Drive Right Angle Tool Offset Head With Reverse Socket  Heads to suit most access issues  Different options to match required duty cycle
  • 22.
    Design Features Indexable Heads 360°Indexer allows the fastening head to be rotated into more ergonomically friendly configurations Indexer
  • 23.
    Design Features Wide rangeof socket and bit sizes  To suit most applications  Less compromize  Custom sizes possible  Easy change Socket Bit
  • 24.
    Applications  Shear Ties assembly Wing panel butt strap tightening
  • 25.
    Applications  Nose  Fuselage Wings and Wingbox  Shells  Panels  Tail  Frangible Fasteners  Eddie Bolts  Non Frangible Fasteners  Temporary Fasteners
  • 26.
    Value Accuracy • Lower costof Quality • Industry-leading accuracy reduces scrap and/or costly rework • Process control adds greater level of quality Productivity • Customized solution ensures optimum assembly time • Special heads allow access to applications currently done manually Ergonomics • Increased productivity from better ergonomic solutions • Less operator fatigue
  • 27.
  • 28.
    Product Overview Aircraft Wheel MultipleAtypical Aircraft wheel multiple systems includes:  (1) Global Controller  (2) spindle handheld multiple with the following: − Intelligent DC electric spindles − Single ‘high flex’ field cable − Precision rotary suspension − Manually adjustable centers − Torque selector switch © 2014 APEX TOOL GROUP 29
  • 29.
    Benefits  Advanced TorqueStrategy − Socket Engagement − High Speed rundown − Torque synchronization − Pulse Torque recovery − Socket relaxation  Precison rotary suspension  Single ‘high flex’ field cable  Compact packaging © 2014 APEX TOOL GROUP 30
  • 30.
    Example Solution Air PlaneWheel to Landing Gear Mounting Application Description: Drive (12 -24 ) Manually started wheel nuts (2) at a time equally spaced on a 300 - 500 mm diameter bolt circle to 600 nm torque Solution: (1) mPro400GC M controller (1) (2) spindle handheld multiple with the following: • Intelligent DC electric spindles • Single ‘high flex” field cable • Precision rotary suspension • Manually adjustable centers and torque selection switch Benefits: • Advanced torque strategy including: • Socket engagement • High speed rundown • Torque synchronization • Pulse torque recovery • Socket relaxation • Precision rotary suspension • Single ‘high flex” field cable • Compact packaging • One unit for all applications
  • 31.
  • 32.
    BMW Germany plantLeipzig General ATG: Germany, WH Integrator: IMEG Handling: IMEG Tools: 10 x 2BTS-2B200A-2K3B-2ZB Torque: 130Nm Controller: 1 x CPM6 Order No: 201622511 Order Date: November, 2012 SL: Andreas Okupniak PM: Andreas Streit Specials Cycle Operation
  • 33.
    BMW Germany plantOxford General ATG: Germany, WH Integrator: ATG Handling: WHN Tools: 10 x 2BTS-2B200A-2K3B-2ZB Torque: 130Nm Controller: 1 x CPM6 Order No: 201517596 Order Date: August, 2012 SL: Andreas Okupniak PM: Andreas Streit Specials Flow Operation Automatic drive home Front/Rear detection PLC S7300 Complete Railing Wheel alignment clamping Centering unit Alignment clamping Front/Rear detection Automatic drive home
  • 34.
    Value Productivity • Efficient andreliable assembly system Quality • Advanced error-proofing solutions Ergonomics • Effortless Handling system
  • 35.
    Modular Drills Modular Solutions ForManual Drilling Operations
  • 36.
  • 37.
    Design Features Heads available Compact angle head  Miniature angle head  Heavy duty angle head  45° angle head  360° angle head © 2014 APEX TOOL GROUP 39
  • 38.
    Value Modularity • One motorwith diferent heads offers more flexibility to operator Productivity • Reduce downtime for your operations (No need to back to workshop to change Drills Heads) Ergonomics • Easy way to adjust Drill configuration upon applications Lower cost of ownership • Reduced operating cost with less parts (one motor only) • Upgrade kit for existing drills
  • 39.
    TUL-Man Tool Usage andLife Management Solution
  • 40.
    Product Overview TUL-Man isa cost-effective solution for monitoring and managing pneumatic tool usage • Track Cycle Counts (i.e. cycle count since last torque calibration) • Track Runtime (i.e. time drilled with the cutter) • Programmable operator feedback (i.e. red blinking LED to signal stop) • Programmable Filters to Improve Count Accuracy (i.e. anything shorter than 5 seconds is not a real cycle) Mechanical Integration Integrated Circuit Software
  • 41.
    Design Features Mechanical Integration “Plugand Play” Adaptability • Common ¼” NPT thread on both ends • Compatible with small pneumatic tools Durability • Water and Dust Resistant Design • Impact Resistant Polycarbonate Cover • Wear Resistant Delrin Housing • Separation of electrical components • Drop Tested Minimal Impact on the Tool • 2.2” long and 1.25” in diameter • <10% impact on free speed
  • 42.
    Design Features Integrated Circuit Efficiency •Small (15mm X 35mm) • 1.5 year of estimated battery life* • Programmable operator feedback Accuracy • Signal filers that can be programmed base on application i.e. Ignores pulses that are shorter than 3 seconds Ability to connect to PC • Micro-USB port • Programmable through PC • Ability to upload tool usage data
  • 43.
    Design Features Software Interface Simplicity •Simple graphical Interface Security • Different access level for different users • Password protected settings Basic Mode • View usage data Tool Room Mode • + Reset Cycle Counts Advance Mode • + Program filters and feedback • + Program Tool ID
  • 44.
    Tool Calibration Optimize CalibrationProcess With the information gathered and uploaded by TUL-Man allows you to  Adjust the time-based calibration process according to the actual tool usage i.e. Extend the calibration cycle to 1 year if the tool doesn’t see much usage  Circulating the same type of tools for more balanced usages i.e. Rotate the same type of tools between stations/cells to balance the usage  Eventually shift to usage-based calibration system i.e. Calibrate the tool when the LED is blinking.
  • 45.
    Cutter Usage Monitor CutterUsage With the information gathered and uploaded by TUL-Man allows you to  Understand how cutters are used i.e. Calculate cutter life, average cycle time, distance drilled , etc. Reduce the per cycle cost of drilling by selecting the right cutter for the job  Estimate cutter wear i.e. Have a time or cycle based cutter change system vs. replacing the cutter when it can no longer produce a good hole  Evaluate impact on quality i.e. Hole size vs. cutter wear, surface finish vs. cutter wear
  • 46.
    Value Lower Cost of Ownership •Usage-based PM program to reduce costly repairs and downtime i.e. Replace bearings before it fails and cause damage to other parts • Reduce the number of unnecessary calibrations i.e. Extend calibration cycle from 3 month to 6 month if the tool doesn’t see much usage • Higher tool utilization rate i.e. less downtime = fewer backup tools needed Improve Process • Track tool condition when a cycle was conducted i.e. The joint was fastened 3 days before the calibration was due • Information for continuous improvement i.e. Cpk changes from 2.00 to 1.50 after 1 million cycles on a nutrunner for a particular application. Action is needed at 500,000 cycle to maintain the desired Cpk.