The document summarizes Prashant Choudhary's summer internship project at the Industrial Design Centre of IIT Bombay from May to June. It includes designs for an electric autorickshaw, a solar-powered LED lamp called "Jugnoo," and a table-top circular saw. Solidworks was used to create 3D models, which were rendered for a realistic appearance. Physical prototypes were also fabricated for selected designs. The project provided experience in design processes like modeling, rendering, prototyping and workshop practices.
ELECTRICITY GENERATION USING STAIRCASE- HARVESTING RENEWABLE ENERGYShubham Patel
The world as we know is continuously exploiting resources in one form or the another. The idea of exploitation and saving has been showcased by many authors. Here, I present this example of harvesting a form of energy which gets exhausted while we do the very needful thing of her everyday life, "We Walk". Yes, when we do walk we are exerting a force on the pavement or the road or the stairs; in short our considerable part of energy gets exhausted. But, if this energy be utilized, saved and harvested for some other cause which in case helps to decrease the level of natural resource exploitation then this can be a boon to the present day world. The report showcases a similar type of an engineering material and its use in some mechanical means to help earth become a better place to live in.
The document is a newsletter from the Engineering Council of India providing updates on recent events and activities. It discusses:
1) The 13th Foundation Day of ECI where eminent engineer awards were conferred on Dr. Baba Kalyani and Dr. Anil Kakodkar.
2) A 6th executive development program on project management organized by ECI.
3) ECI's continued efforts to pursue the Engineers Bill with the Ministry of HRD, including organizing a meeting of member associations to discuss strategy.
4) ECI making representations to an inter-ministerial group considering issues relating to the Council of Architecture that have implications for the engineering profession.
This document provides guidelines for final year B.E. project activities and use of the Project Mentoring and Monitoring System (PMMS) platform at Gujarat Technological University. It outlines the objectives of PMMS to help students with project mentoring and monitoring. It describes the various activities students must complete on PMMS, including registering their projects, submitting periodic progress reports, design exercises, patent reports, and uploading their final project reports. The document provides timelines and instructions for using PMMS for activities in the 7th and 8th semesters. It also describes how the system facilitates mentoring of student projects by industry experts through the platform.
The document provides information about architecture education and careers in architecture. It discusses the following key points in 3 sentences:
The document discusses that India faces a shortage of architects, with only 49,500 architects for a population of over 1.2 billion people. It notes that India requires approximately 700,000 architects based on standards in the UK and US. It provides information about various architecture entrance exams like NATA and JEE, and the eligibility criteria and weightage for admissions to B.Arch programs in India.
The document contains biographical and educational information about Rathishchandra R Gatti. It includes details of his PhD from Curtin University in Australia, various engineering roles held, and 14 concept ideas and implementations for energy harvesting devices, infrastructure improvements, and renewable energy technologies. The concepts range from mobile phone accessories to optimize energy capture to large-scale systems for tidal or solar energy generation and distribution.
This document outlines the design process for a group project to create an automatic tire inflation system. It includes sections on storyboarding to understand user needs, conducting an AEIOU analysis of activities, environments, interactions, objects and users. Ideation and product development canvases are also included to generate ideas and define the product. The group's project is aimed at developing a system that automatically fills air in tires to help vehicles drive, addressing an issue at crowded places like garages.
A design engineer is a person who may be involved in any of various engineering disciplines including civil, mechanical, electrical, chemical, textiles, aerospace, nuclear, manufacturing, systems, and structural /building/architectural. Design engineers tend to work on products and systems that involve adapting and using complex scientific and mathematical techniques. The emphasis tends to be on utilizing engineering physics and sciences to develop solutions for society.
At present scenario, productivity and economics of machining work pieces in large
quantity is greatly affected by use of work holding devices like fixture. To achieve
require accuracy with reduced rework and easy handling, fixtures are provided. This
project is about designing the fixture for pressing bearing inside the crank case. For
this purpose of designing and analysing the modelling software known as solid works is
to be used. The fixture is design mainly to get multiple bearing pressed on crank case
while keeping it stable and to get the accuracy of press within tolerance limit.
ELECTRICITY GENERATION USING STAIRCASE- HARVESTING RENEWABLE ENERGYShubham Patel
The world as we know is continuously exploiting resources in one form or the another. The idea of exploitation and saving has been showcased by many authors. Here, I present this example of harvesting a form of energy which gets exhausted while we do the very needful thing of her everyday life, "We Walk". Yes, when we do walk we are exerting a force on the pavement or the road or the stairs; in short our considerable part of energy gets exhausted. But, if this energy be utilized, saved and harvested for some other cause which in case helps to decrease the level of natural resource exploitation then this can be a boon to the present day world. The report showcases a similar type of an engineering material and its use in some mechanical means to help earth become a better place to live in.
The document is a newsletter from the Engineering Council of India providing updates on recent events and activities. It discusses:
1) The 13th Foundation Day of ECI where eminent engineer awards were conferred on Dr. Baba Kalyani and Dr. Anil Kakodkar.
2) A 6th executive development program on project management organized by ECI.
3) ECI's continued efforts to pursue the Engineers Bill with the Ministry of HRD, including organizing a meeting of member associations to discuss strategy.
4) ECI making representations to an inter-ministerial group considering issues relating to the Council of Architecture that have implications for the engineering profession.
This document provides guidelines for final year B.E. project activities and use of the Project Mentoring and Monitoring System (PMMS) platform at Gujarat Technological University. It outlines the objectives of PMMS to help students with project mentoring and monitoring. It describes the various activities students must complete on PMMS, including registering their projects, submitting periodic progress reports, design exercises, patent reports, and uploading their final project reports. The document provides timelines and instructions for using PMMS for activities in the 7th and 8th semesters. It also describes how the system facilitates mentoring of student projects by industry experts through the platform.
The document provides information about architecture education and careers in architecture. It discusses the following key points in 3 sentences:
The document discusses that India faces a shortage of architects, with only 49,500 architects for a population of over 1.2 billion people. It notes that India requires approximately 700,000 architects based on standards in the UK and US. It provides information about various architecture entrance exams like NATA and JEE, and the eligibility criteria and weightage for admissions to B.Arch programs in India.
The document contains biographical and educational information about Rathishchandra R Gatti. It includes details of his PhD from Curtin University in Australia, various engineering roles held, and 14 concept ideas and implementations for energy harvesting devices, infrastructure improvements, and renewable energy technologies. The concepts range from mobile phone accessories to optimize energy capture to large-scale systems for tidal or solar energy generation and distribution.
This document outlines the design process for a group project to create an automatic tire inflation system. It includes sections on storyboarding to understand user needs, conducting an AEIOU analysis of activities, environments, interactions, objects and users. Ideation and product development canvases are also included to generate ideas and define the product. The group's project is aimed at developing a system that automatically fills air in tires to help vehicles drive, addressing an issue at crowded places like garages.
A design engineer is a person who may be involved in any of various engineering disciplines including civil, mechanical, electrical, chemical, textiles, aerospace, nuclear, manufacturing, systems, and structural /building/architectural. Design engineers tend to work on products and systems that involve adapting and using complex scientific and mathematical techniques. The emphasis tends to be on utilizing engineering physics and sciences to develop solutions for society.
At present scenario, productivity and economics of machining work pieces in large
quantity is greatly affected by use of work holding devices like fixture. To achieve
require accuracy with reduced rework and easy handling, fixtures are provided. This
project is about designing the fixture for pressing bearing inside the crank case. For
this purpose of designing and analysing the modelling software known as solid works is
to be used. The fixture is design mainly to get multiple bearing pressed on crank case
while keeping it stable and to get the accuracy of press within tolerance limit.
This document provides a training report on the construction of a residential school with 506 student capacity. It includes details on the construction procedures from excavation to completion of the slab and staircase. The procedures covered include foundation work like excavation, anti-termite treatment, PCC work; sub-structure work like brickwork, damp proofing; superstructure work like further brickwork, lintel beams, columns, and slab work. It also provides checklists for various construction activities like excavation, filling, formwork, and safety measures to be followed on site. Bar bending schedules, daily progress reports, and onsite material testing procedures are also documented.
Sundar S is a mechanical engineering student seeking a career where he can contribute his knowledge and skills. He has experience in product design and development using CAD software like Creo and AutoCAD. His academic qualifications include a B.E. in Mechanical Engineering from Loyola-ICAM College of Engineering and Technology. For his main projects, he designed and fabricated an automated biodiesel reactor and a paddy separator. He is proficient in Solidworks, Creo, and AutoCAD and has undergone training in manufacturing processes.
Ganesh Prabhu is an industrial product designer with a M.Sc. in Industrial Product Design from Coventry University in the UK and a B.E. in Mechanical Engineering. He has skills in user-centered design, CAD software, research, and developing products to help users. He completed projects designing fitness equipment, an excavator, and a vegetable cutter. Prabhu has worked as an assistant product designer and has internship experience in engine assembly, robotics, hydraulics and power plants.
Ismail Shahid Sk is a 2015 graduate with a B. Tech in Mechanical Engineering. He has skills in ANSYS, CREO, AutoCAD/CAM from government training institutes. His projects include generating electricity from industrial waste water and a coolant monitoring system. He also worked on a project to improve fuel efficiency and reduce pollutants in automobiles using hydrogen-oxygen gas. He is seeking a position where he can apply his technical skills and grow professionally while contributing to organizational goals.
Design of multiple Bearings pressing Fixture in Crank Case
Bearing fixed in to crank case with pushing upper plate or by using ram, different Part sketches,and their assembly
Why fixture is necessary to manufacturing and it's benefits
Components uses in fixturefor for bearings pressing Fixture in manufacturing
Please keep in mind fixture should #accurate & precise upto 99%, If any mistake in fixture that result impact on final product.
Prototyping an Exhaust Driven Turbogenerator for Automotive ApplicationsSaarth Jauhari
This document summarizes a student project to prototype an exhaust-driven turbogenerator for automotive applications. The project was undertaken by four students and presented to Mumbai University for their Bachelor's degree. The document outlines the various chapters that will be included, such as literature review on existing technologies, modeling and fabrication process, and future applications. It also provides specifications for the engine used in the prototype - a 1089cc four-cylinder gasoline engine from a Premier Padmini car.
Hariharan Lakshmanan is seeking a challenging job as a Mechanical Design Engineer where he can utilize his 1.5 years of experience in 3D modeling of automotive components. He has skills in CAD tools like Unigraphics NX and CREO. His past work includes projects modeling a cylinder head and exhaust manifold for GE. He also has experience designing sheet metal brackets and hydraulic system components for tractor models while working at Escorts Agri Machinery. Hariharan holds a Master's degree in Mechanical Engineering from Northumbria University and a Bachelor's from Francis Xavier College of Engineering.
The document describes a capstone project for a nut sorting machine. It was undertaken by Manpreet Singh at Lovely Professional University under the guidance of Mr. Harinder Pal Singh. The project involved designing a mechatronics system that can sort nuts of different sizes and types using sensors, motors, and electronic components. The machine works by detecting the size of a nut's shadow and dispensing it into the appropriate bin.
ASME BITS Goa SS Newsletter - October 2012 is now out!
Download it to get details of ASME explorations, lecture series and workshops, along with various international competitions for ASME members and latest campus news.
The document provides details about Andrew Moore's background and interests in design and technology. Some key points:
- Andrew has been fascinated by technology from a young age and enjoyed taking things apart to see how they worked.
- He studied graphic design and mechanical systems/CAD design at university where he rediscovered his passion for design.
- His ambition is to design products that improve people's lives and push the boundaries of technology and design.
- He has experience in various areas including AutoCAD, product design, prototyping, and mechanical systems.
An investigation into the critical factors involved in developing a Knowledge...Gowri Shankar
This document is the final report submitted by Gnanamoorthy Gowri Shankar for the course BN89 Master in Project Management at Queensland University of Technology. The report investigates the critical factors involved in developing a knowledge management system in project-based manufacturing industries, using the automobile components manufacturing industry as a case study. The report includes an introduction outlining the problem statement, objectives and approach. It also includes a literature review, research methodology, results and discussion, conclusion, and recommendations. The aim is to identify issues influencing knowledge management implementation and provide recommendations to improve knowledge management practices in the industry.
This document discusses a project report on designing a chaff cutting machine model using NX software. It includes certificates of approval for three students who worked on the project under the supervision of their project guide. It outlines the objectives, management, and capabilities of the Central Tool Room and Training Centre where the project was conducted. It also includes declarations by the students that the project represents their original work. The document provides introductions to CAD/CAM/CAE software and concepts, chaff cutters, and the NX software used for the project.
Here is a wonderful mechanism that carries force through a 90ºbend.Translating
rotational motion around an axis usually involves gears, which can quickly become complicated, inflexible and clumsy-looking, often ugly. So,instead of using gears, this technology elegantly converts rotational motionusing a set of cylindrical bars, bent to 90º, in a clever, simple and smoothprocess that translates strong rotational force even in restricted spaces.
This project involves designing and developing a wireless, microcontroller-based humanoid arm with a five-fingered hand. Solidworks was used to design the mechanical components of the hand to resemble a human hand. Analysis was performed to ensure design specifications such as weight and cost were met. The hand will be 3D printed based on CAM codes generated in NX-CAM. An Arduino microcontroller board will enable wireless control of servo motors in the hand using a sensor-equipped control glove. The goal is to create a low-cost, biologically inspired robotic hand for applications such as bomb disposal, prosthetics and surgery.
The document summarizes a project to develop a modular car concept in Pakistan. It discusses three main phases:
1. The research phase involved analyzing auto rickshaw users, conducting interviews, and using a case study of a manufacturer.
2. The concept development phase addressed problems users face, their needs and specifications, and defined values and a vision to select a final concept.
3. The product development phase introduced technical aspects and resulted in a final product. The goal was to improve safety, ergonomics and the environment over existing auto rickshaws.
hello everyone!
This is an example of how to make an industrial report for your college. By getting through this report you can easily make your own report.
This will help all those who spend a lot of time in browsing or for formats on how to make reports for their industrial training.
I am sure that after watching this report you will get a brief idea on how to make your own one and make it look attractive and purposeful.
Thank You!
K. Mohamed Thoufiq Ali has over 6 years of experience in vehicle design and product development. He has worked for companies such as Royal Enfield and Streit Group of Companies on projects involving vehicle integration, chassis design, and innovation. Thoufiq has extensive skills in 3D modeling, CAD software, simulation, and prototyping. He holds a Bachelor's degree in Mechanical Engineering and seeks to contribute his technical expertise and teamwork skills to help companies grow.
Nagaraja Shenoy is a mechanical engineer from Mangalore, India with experience in CAD modeling, part design, and internship experience in automotive manufacturing. He has skills in NX, Creo, Catia, and other CAD software. His portfolio includes designs of an alternator cap, TV remote, bike engine parts, and more. He is looking for an internship or job in engineering design where he can continue growing his skills and contributing to the company.
Integrated approach to sustainable development of indian railway stations t...satyalaxmi naidu
This document is the final thesis report submitted by Ms. G. Satyalaxmi Naidu for the degree of M.Arch. (By Research) at Rashtrasant Tukdoji Maharaj Nagpur University. The thesis proposes an integrated approach to the sustainable development of Indian railway stations. It discusses theories of sustainability and provides an overview of Indian Railways. It then focuses on sustainable approaches to building management, energy management, water management, and waste management at railway stations. The goal is to establish railway stations as models of sustainable development in India.
This document provides a report on optimizing space in an assembly line at Mahle Behr India Pvt. Ltd. The report begins with acknowledgements and an abstract. It then outlines the current assembly line process, including production data and part movement details. It proposes a new kitting method using kitting trolleys to improve material handling, reduce distance traveled by parts, and free up space. Comparisons are made between the current and modified assembly lines in terms of these metrics. Advantages, limitations, and precautions of the kitting method are discussed. The report concludes that the kitting method can successfully be implemented to improve the assembly line efficiency.
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This document provides a training report on the construction of a residential school with 506 student capacity. It includes details on the construction procedures from excavation to completion of the slab and staircase. The procedures covered include foundation work like excavation, anti-termite treatment, PCC work; sub-structure work like brickwork, damp proofing; superstructure work like further brickwork, lintel beams, columns, and slab work. It also provides checklists for various construction activities like excavation, filling, formwork, and safety measures to be followed on site. Bar bending schedules, daily progress reports, and onsite material testing procedures are also documented.
Sundar S is a mechanical engineering student seeking a career where he can contribute his knowledge and skills. He has experience in product design and development using CAD software like Creo and AutoCAD. His academic qualifications include a B.E. in Mechanical Engineering from Loyola-ICAM College of Engineering and Technology. For his main projects, he designed and fabricated an automated biodiesel reactor and a paddy separator. He is proficient in Solidworks, Creo, and AutoCAD and has undergone training in manufacturing processes.
Ganesh Prabhu is an industrial product designer with a M.Sc. in Industrial Product Design from Coventry University in the UK and a B.E. in Mechanical Engineering. He has skills in user-centered design, CAD software, research, and developing products to help users. He completed projects designing fitness equipment, an excavator, and a vegetable cutter. Prabhu has worked as an assistant product designer and has internship experience in engine assembly, robotics, hydraulics and power plants.
Ismail Shahid Sk is a 2015 graduate with a B. Tech in Mechanical Engineering. He has skills in ANSYS, CREO, AutoCAD/CAM from government training institutes. His projects include generating electricity from industrial waste water and a coolant monitoring system. He also worked on a project to improve fuel efficiency and reduce pollutants in automobiles using hydrogen-oxygen gas. He is seeking a position where he can apply his technical skills and grow professionally while contributing to organizational goals.
Design of multiple Bearings pressing Fixture in Crank Case
Bearing fixed in to crank case with pushing upper plate or by using ram, different Part sketches,and their assembly
Why fixture is necessary to manufacturing and it's benefits
Components uses in fixturefor for bearings pressing Fixture in manufacturing
Please keep in mind fixture should #accurate & precise upto 99%, If any mistake in fixture that result impact on final product.
Prototyping an Exhaust Driven Turbogenerator for Automotive ApplicationsSaarth Jauhari
This document summarizes a student project to prototype an exhaust-driven turbogenerator for automotive applications. The project was undertaken by four students and presented to Mumbai University for their Bachelor's degree. The document outlines the various chapters that will be included, such as literature review on existing technologies, modeling and fabrication process, and future applications. It also provides specifications for the engine used in the prototype - a 1089cc four-cylinder gasoline engine from a Premier Padmini car.
Hariharan Lakshmanan is seeking a challenging job as a Mechanical Design Engineer where he can utilize his 1.5 years of experience in 3D modeling of automotive components. He has skills in CAD tools like Unigraphics NX and CREO. His past work includes projects modeling a cylinder head and exhaust manifold for GE. He also has experience designing sheet metal brackets and hydraulic system components for tractor models while working at Escorts Agri Machinery. Hariharan holds a Master's degree in Mechanical Engineering from Northumbria University and a Bachelor's from Francis Xavier College of Engineering.
The document describes a capstone project for a nut sorting machine. It was undertaken by Manpreet Singh at Lovely Professional University under the guidance of Mr. Harinder Pal Singh. The project involved designing a mechatronics system that can sort nuts of different sizes and types using sensors, motors, and electronic components. The machine works by detecting the size of a nut's shadow and dispensing it into the appropriate bin.
ASME BITS Goa SS Newsletter - October 2012 is now out!
Download it to get details of ASME explorations, lecture series and workshops, along with various international competitions for ASME members and latest campus news.
The document provides details about Andrew Moore's background and interests in design and technology. Some key points:
- Andrew has been fascinated by technology from a young age and enjoyed taking things apart to see how they worked.
- He studied graphic design and mechanical systems/CAD design at university where he rediscovered his passion for design.
- His ambition is to design products that improve people's lives and push the boundaries of technology and design.
- He has experience in various areas including AutoCAD, product design, prototyping, and mechanical systems.
An investigation into the critical factors involved in developing a Knowledge...Gowri Shankar
This document is the final report submitted by Gnanamoorthy Gowri Shankar for the course BN89 Master in Project Management at Queensland University of Technology. The report investigates the critical factors involved in developing a knowledge management system in project-based manufacturing industries, using the automobile components manufacturing industry as a case study. The report includes an introduction outlining the problem statement, objectives and approach. It also includes a literature review, research methodology, results and discussion, conclusion, and recommendations. The aim is to identify issues influencing knowledge management implementation and provide recommendations to improve knowledge management practices in the industry.
This document discusses a project report on designing a chaff cutting machine model using NX software. It includes certificates of approval for three students who worked on the project under the supervision of their project guide. It outlines the objectives, management, and capabilities of the Central Tool Room and Training Centre where the project was conducted. It also includes declarations by the students that the project represents their original work. The document provides introductions to CAD/CAM/CAE software and concepts, chaff cutters, and the NX software used for the project.
Here is a wonderful mechanism that carries force through a 90ºbend.Translating
rotational motion around an axis usually involves gears, which can quickly become complicated, inflexible and clumsy-looking, often ugly. So,instead of using gears, this technology elegantly converts rotational motionusing a set of cylindrical bars, bent to 90º, in a clever, simple and smoothprocess that translates strong rotational force even in restricted spaces.
This project involves designing and developing a wireless, microcontroller-based humanoid arm with a five-fingered hand. Solidworks was used to design the mechanical components of the hand to resemble a human hand. Analysis was performed to ensure design specifications such as weight and cost were met. The hand will be 3D printed based on CAM codes generated in NX-CAM. An Arduino microcontroller board will enable wireless control of servo motors in the hand using a sensor-equipped control glove. The goal is to create a low-cost, biologically inspired robotic hand for applications such as bomb disposal, prosthetics and surgery.
The document summarizes a project to develop a modular car concept in Pakistan. It discusses three main phases:
1. The research phase involved analyzing auto rickshaw users, conducting interviews, and using a case study of a manufacturer.
2. The concept development phase addressed problems users face, their needs and specifications, and defined values and a vision to select a final concept.
3. The product development phase introduced technical aspects and resulted in a final product. The goal was to improve safety, ergonomics and the environment over existing auto rickshaws.
hello everyone!
This is an example of how to make an industrial report for your college. By getting through this report you can easily make your own report.
This will help all those who spend a lot of time in browsing or for formats on how to make reports for their industrial training.
I am sure that after watching this report you will get a brief idea on how to make your own one and make it look attractive and purposeful.
Thank You!
K. Mohamed Thoufiq Ali has over 6 years of experience in vehicle design and product development. He has worked for companies such as Royal Enfield and Streit Group of Companies on projects involving vehicle integration, chassis design, and innovation. Thoufiq has extensive skills in 3D modeling, CAD software, simulation, and prototyping. He holds a Bachelor's degree in Mechanical Engineering and seeks to contribute his technical expertise and teamwork skills to help companies grow.
Nagaraja Shenoy is a mechanical engineer from Mangalore, India with experience in CAD modeling, part design, and internship experience in automotive manufacturing. He has skills in NX, Creo, Catia, and other CAD software. His portfolio includes designs of an alternator cap, TV remote, bike engine parts, and more. He is looking for an internship or job in engineering design where he can continue growing his skills and contributing to the company.
Integrated approach to sustainable development of indian railway stations t...satyalaxmi naidu
This document is the final thesis report submitted by Ms. G. Satyalaxmi Naidu for the degree of M.Arch. (By Research) at Rashtrasant Tukdoji Maharaj Nagpur University. The thesis proposes an integrated approach to the sustainable development of Indian railway stations. It discusses theories of sustainability and provides an overview of Indian Railways. It then focuses on sustainable approaches to building management, energy management, water management, and waste management at railway stations. The goal is to establish railway stations as models of sustainable development in India.
This document provides a report on optimizing space in an assembly line at Mahle Behr India Pvt. Ltd. The report begins with acknowledgements and an abstract. It then outlines the current assembly line process, including production data and part movement details. It proposes a new kitting method using kitting trolleys to improve material handling, reduce distance traveled by parts, and free up space. Comparisons are made between the current and modified assembly lines in terms of these metrics. Advantages, limitations, and precautions of the kitting method are discussed. The report concludes that the kitting method can successfully be implemented to improve the assembly line efficiency.
Similar to PrashantChoudhary-IDC-Internship-report (20)
1. 1 | P a g e
CERTIFICATE
This is to certify that the projects enclosed in this report has been carried out
by Prashant Choudhary (ME11B024) of Indian Institute of Technology
Hyderabad (IITH) as a part of the summer internship programme carried out
in Industrial Design Centre (IDC), IIT Bombay at Design Integration Studio from
May 8th to June 25th.
Prof. K Munshi
Industrial Design Centre
Indian Institute of Technology, Bombay
2. 2 | P a g e
ACKNOWLEDGEMENT
I would like to thank this opportunity to express my heartfelt thanks to all those who
helped me in the course of my internship at IDC IIT Bombay.
I would like to thank my esteemed guide Prof. K Munshi for providing this opportunity
for me to work as trainee in “Design integration studio” and to carry out the projects.
I was learnt many aspects of design.
I would like to express my gratitude to Mr. MSG Rajan for this effort in teaching me all
the ways to tackle a design issue and on the usage of IDC facilities to its maximum.
I would also like to thank Mr. Imran, Mr. Swapnil Ghutke and Mr. Raghu for guiding
and helping me in every part as needed in the project work.
Finally I would like to thank all my teachers at IITH for encouraging me to undertake
my summer training at IDC, IITB.
3. 3 | P a g e
Table of Contents
About Industrial Design Centre.......................................................................................... 4
About Prof K Munshi............................................................................................................ 5
3 wheeler electric Autorickshaw..................................................................................6-31
Introduction .......................................................................................................................6-7
The existing model snaps ....................................................................................................8
Modeling in solidworks(design stages).........................................................................9-21
Rooftop designs ............................................................................................................22-24
Windshields design.............................................................................................................25
The Final Model .............................................................................................................26-27
Real-time Renderings of the final model...................................................................28-29
Ergonomics Considerations..............................................................................................30
Different Colour suggestions for Autorickshaw.........................................................30-31
‘JUGNOO’ LED Solar Lamp .........................................................................................32-40
Introduction ........................................................................................................................32
Solidworks models .............................................................................................................33
Features...............................................................................................................................34
Real-time renderings ....................................................................................................34-35
Manufacturing Process for different models..................................................................36
Paintings and Finishings................................................................................................37-38
Final model .........................................................................................................................39
New Model suggestion for the lamp..........................................................................39-40
Designing of Table-top circular saw .........................................................................41-46
Introduction............................................................................................................................41
Solidworks models ............................................................................................................42-43
Fabrication Process and model ....................................................................................44-46
Revision1 .....................................................................................................................44
Revision2 ................................................................................................................45-46
Workshop Practices ......................................................................................................... 47
Contact Information .......................................................................................................... 4
4. 4 | P a g e
INDUSTRIAL DESIGN CENTRE
Industrial Design Centre (IDC), established in 1969 by the Indian government under
the Indian Institute of Technology Bombay (IITB). In the beginning, only industrial
design course was being offered yet now there is a wide array of the courses being
offered. These courses include studies into areas such as Interaction Design, Mobility
and Vehicular Design, Visual Design, etc. in the world IDC has been named as one
of the best design schools in India.
Admission can only be obtained with a CEED rank followed by personal interview
conducted by a panel of professors from IDC.
As of now only master programmes are provided in 5 disciplines Industrial Design,
Visual Communication, Animation, Interaction Design and Mobility & Vehicle Design.
The design training at IDC is intended to develop an attitude among the students
toward problem solving in design, in order to prepare them to go into the field and
face a wide range of challenges at the end of their training.
5. 5 | P a g e
About
Prof. K Munshi
Prof. K Munshi is the founder director of CTech Labs pvt. Ltd.,a joint venture with IIT
Bombay.
Prof. K Munshi has a Bachelor’s degree in Mechanical Engineering from IIT Bombay
and a Post graduation in Product Design from Royal College of Art, London. He was
UNESCO fellow at technical University of Hanover, Germany, Universite de
Technologie de Compiegne, France, and worked with some of the leading design
groups in Europe – Sottsass Associati, Milano, Italy. ENFI Design, Paris, France,
Lindinger & Partner, Hanover, Germany etc.
Professor and former Head of the Department, Industrial Design Centre, IIT Bombay,
Professor of Industrial Design at Oslo School of Architecture & Design, Norway, where
he started the master’s programme in Industrial Design. Professor of Design
Management at Middle East Technical University, Turkey. Visiting professor at Lulea
University of Technology, Swedan.
Management adviser and R&D (Product Developement) Concultant to more than
50 industrial organization including L&T Ltd., IBP Ltd., Godrej & Boyce Ltd.,Ponds India
Ltd., HMT watch Directorate, Crompton Greaves Ltd., Godfrey Philips Ltd., DRDO
Labs, Indian Railways etc. He has been advisor for many DST, Govt. of India funded
projects.
Member of various Government of India committees for making recommendations
on ‘Technology Transfer’, ‘Technology Upgradation’, formation of design council,
etc. Member, Human Engineering panel of DRDO, Ministry of Defence, GOI &
National Innovation Foundation. Member, Services selection board (UPSC)
Government of India.
He has been awarded for “Excellence in Design Consulting” by CDC, Government
of India and IF Award in Germany for ‘Good Design’. He has number of patents to
his credits.
6. 6 | P a g e
Battery Operated 3 wheeler Auto-Rickshaw
ABSTRACT:
To design and fabricate a 1:1 prototype of the outer body of three wheeler
electric auto rickshaw.
Whole model should be made in a way that it can be ejected from the
mould in single step to reduce the production cost and to make cheaper to
buy.
Courtesy: Google Images
Introduction:
Air pollution due to petrol and diesel is one of the major factors for global warming.
Daily hike in petrol and diesel prices has resulted in reluctance for use of these
vehicles. And the limited amount of these natural sources pushes us to think about
some strong alternative. Designing and developing in the area of battery operated
vehicles and their efficiencies may be a strong alternative to satisfy the need of
power with better efficiency values.
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World is becoming more and more conscious towards the environmental problems
caused by the emissions of the petrol and diesel operated vehicles. Electric vehicle
is the only remedy for this because the batteries can be charged using unending
source of solar or any other clean energy.
The project is focused on designing the outer body of the 250W BLDC motor battery
operated electric auto rickshaw. Whole auto rickshaw had to be made in a way to
reduce the cost and the time with a clean energy source battery powered system.
My project involved-
1. Making sketch of an electrically powered auto-rickshaw for 2 passengers.
2. Making of 3D model in solidworks.
3. Rendering of the model to get a real-time look.
4. Basic structural analysis of the body.
5. Making of a 1:1 thermocol model of the body.
Further the same model with minor changes will be made in clay to make an
FRP (fibre reinforced plastic) final model of the electric auto-rickshaw.
Courtesy: Google Images
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The Existing model
of the three-wheeler:
These outer dimensions were taken as a reference in making the new 3D
model of the auto-rickshaw.
Reverse engineering was done and a 3D model of the existing model was
made in solidworks.
The fork design, the base plank and the side covering with tires and leaf-
spring were made in 3D.
Then on the basis of existing model, a new simple model was generated.
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Mold5:
Simple body design so that whole body can be taken out from the mould in a
single step with the need of only one mould design.
Mold 6:
Driver seat was redesigned aesthetically.
Finished base part giving rigidness to the whole model.
Spacing for front wheel to steer was made.
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Mold 9:
Improvised design of casing for front wheel.
Step for mounting the passenger seat was made.
Driver foot-space area was increased.
Mold 10:
Wide driver seat for driver to put battery inside of it
Redesigning of driver-seat to keep batteries for the electric BLDC motor.
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Mold 15:
Packet for laminated spring suspension was made.
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Mold 17:
Driver seat was replaced with step. Driver seat would be separately attached
to that step according to driver comfort.
The Battery compartment was shifted to the back for safety purposes and the
battery space was increased to keep extra battery.
Mold 19:
Added Draft Allowances, fillets etc.
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Mold 26:
Giving 6mm thickness all around to the model.
Mold29:
Side stepping for preventing water to come in and to give strength to the
base.
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Mold 33:
Uniform side-stepping design merging to both sides smoothly.
Mold 36:
Slot cut was made for full steer of the handle while turning.
To make handle fully steer-able, additional front increment in design was
made.
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Mold 37:
Improvised design for full steer
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Mold 38:
New better design for full steer
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Mold 39:
Engineering revised design for mould to be come out
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Mold 41:
With all drafting allowances and filleting.
Mold 42:
Design re-evaluation according to roof-top design
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Mold 46:
The final model with all surface and edge correction.
Stepping for covering the back-part with a mesh.
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ROOF-TOP DESIGN
Model1
Revision1:
Revision2:
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Revision3:
final
1. Wide vision area.
2. Only need to fix straight glass.
Model2:
Revision1:
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Revision2:
final
o New design for warped glass shield for better un-restricted vision area
for driver.
o Wide back-side glass aesthetically designed for better vision.
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Windshields
Model1:
Model2:
o Variable radius fillet for fine transition with mould body part.
o
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The Final Model
Suggestion1:
with straigth glass surface.
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Suggestion2:
with warped glass surface
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Real-time Rendered images
for the final model of three wheeler electric auto rickshaw
Suggestion1:
With straight glass surface
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Suggestion2:
With warped glass surface
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Ergonomics Consideration:
(taking 95% manikin as a reference)
Transperent look to visualise the sitting position of the passengers and the
driver and to see the position of glass sheild according to driver.
Different colour
Suggestions:
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‘JUGNOO’ LED Solar Lamp
ABSTRACT:
To design and fabricate a solar powered lamp for various purposes.
INTRODUCTION:
The project involves the making of a real-time product which should be
environmental friendly and to be related to some social cause. In rural area, where
electricity-supply is not very frequent and after the daytime lot of children cannot
study even due to power cut-offs. A 3D model of an LED solar lamp with a compact
and unique design is made. Then it is fabricated aesthetically and technically in all
respects.
My project involves-
1. Making a 3D assembly model in solid works.
2. Rendering it to get a real-time touch for better visualisation.
3. Drafting the 3D model in Autocad.
4. Making a pattern for model to make outer parts.
5. Painting and finishing of all parts.
6. Assembling it with solar panel.
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Making of 3D model in SOLID WORKS 2010-
Rendering the model in ‘Keyshot 3.0’-
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Salient Features-
No direct LED light on the eyes.
Less power consuming LEDs.
Adjustable wireframe for different angle.
Solar powered battery with a solar panel mounted on back.
Can be hanged on the wall and can be used as a room-light.
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Patterns were made for Vaccum-forming to get an outer casing for lamp-
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Model1:
Model2:
2 models for this LED solar panel are proposed.
2mm thick styrene sheets were used to make this model in vaccum molding to meet
the purpose of design and functionalities.
1mm thick sheets were too thin to hold the all components rigidly. And the 3mm
thickness were not really required for this purpose.
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Final Model-
Model3:
Design simplification on the basis of manufacturing and aesthatically revised.
Solar panel will go inside till the straight cross section and sit on the curvature
part of the model.
Better uniform layer thickness in vacuum forming.
Staggered arrangement of LEDs for the space limitation of compact design.
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Designing a Table-top Circular saw
Abstract:
To design a table mount for a handhold circular saw generally to cut styrene
or plastic sheets.
Introduction:
A handhold angle grinder can be used to cut plastic sheets precisely with the help
of a table mount arrangement. An existing model of BOSCH GWS 6-100 Professional
was taken.
Grinding plate was replaced by a circular cutting saw blade to cut the plastic parts.
The whole system was mounted on a wooden box and other things and
connections were made. The whole assembly was made in that way so that it can
be easily dismantled and can be used as a normal angle grinder.
My project involved-
1. Designing a 3D model of the whole system in SolidWorks.
2. Making a real-appearance of the 3D model in Keyshot 3.0.
3. Making of whole working model in real scale.
4. Attaching a safety guard cover on the blade.
5. Making guide-ways to propagate the sheets in x-y direction with accuracy.
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3D model made in solidworks 2010-
4 holes are made to mount the clamp with M12 allen bolts. The clamp was
made to support the angle grinding machine.
Holes were countersunk to get a planer finish on the working area (the top of
the table).
Countersunk holes in the depth can make plywood weak so an additional
12mm thick wooden plank was nailed-attached in the bottom area of the
plywood.
A 12mm wide and 150mm long slot is made in the 12mm plywood plank for
the circular saw to be come out from the table with a cutting-height of
24mm.
One impression was made to attach a clamp for the safety cover for the
circular saw.
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Designing of safety cover:
Revision1: Solidworks model
Revision2: Nature inspired design for safety guard of the cutting saw.
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Fabrication Process and model:
Revision1:
With metal cage body:
Machine was tightened with 4 M12 allen bolts.
Alignment was made properly to meet the requirements.
All electric connection was made.
One extra ON/OFF switch was given to operate the machine from outer side
of the box.
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Revision2:
Aesthetically revised wooden cage:
Lipping of the boundaries was done for smooth finish.
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Slot for wire was made.
Rectangular boss was made to strengthen the structure.
Nylon stands were put for better gripping the table-top mount.
Since this was made in wooden box so special foam for sound-proofing was
attached in the inner side of the box to reduce the noise.
Leaf design for safety cover was made in acrylic sheets of 3mm via laser
cutting method.
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Workshop Practices
RAPIDBOT 3D printer, Angle grinder, grinding machine, sander, electric arc
welding,
Wood shop- wood cutting machine, sander, grinder, hand drill.
Metal studio- lathe, metal cutting machines (hand operated & leg operated
both), power drilling machine.
Plastic Studio- Vacuum moulding machine, plastic bending machine,
thermocol cutting machine, styrene sheet cutters, sander. Grinder, air blower.
Ceramic studio
Clay studio
Bamboo studio
Paint shop
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Contact Information
Prashant Choudhary
B.Tech Mechanical
3rd year ,
IIT HYDERABAD
Email address:
me11b024@iith.ac.in
Contact Information:
+91-7382-365-794