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Plasti-Chemie
Cure it fast with our Plastifloor and Plastipur resins
Welcome
2
Volkmar Lull, General Manager
Plasti Chemie GmbH founded in 1995
What are Plastifloor resins?
What are Plastipur and Plastistone resins?
Products Overview, New Products
How to install?
References and Projects
Volkmar Lull
 54 years old, active in the
coating industry since 1991
 Started his business in 1991 with
RPM
 Since 1995 GM of Plasti-Chemie
GmbH
 More than 30 years experience
in the MMA resin business
3
Plasti-
Chemie
GmbH
4
Start of production in 1995
Annual production volume: 4000 tons
Owned by Knorr Venture Capital Group Inc., a
US Holding Company
Production of roof, wall & floor coatings
90% MMA and PUMMA, 10% Epoxy, Polyaspartic
and Bitumen
80% export to Europe, Asia, Middle East, Africa,
South America and USA, Canada and Australia
Headquarters in Germany
5
Headquarter in USA
 Plasti Chemie North America LLC.
In Naples:
6
Automatic mixers
with a day shift
capacity of 10
tons- 2x5t
OUR FACTORY
7
Products stored in the container warehouse
OUR FACTORY
8
Our Factory 9
 Resins are available in:
 180 kg(47,5 gal) drums
 25kg and 10 kg pails
 Sand in 25 kg bags
 Hardener in 25 kg boxes
 Fleece in 105 m2 rolls
Our Factory 10
 Resins are available
in:
 180 kg(47,5 gal)
drums
 25kg and 10 kg pails
 Sand in 25 kg bags
 Hardener in 25 kg
boxes
 Fleece in 105 m2 rolls
Our Factory 11
 Resins are available
in:
 180 kg(47,5 gal)
drums
 25kg and 10 kg pails
 Sand/filler in 25 kg
bags
 Hardener in 25 kg
boxes
 Fleece in 105 m2 rolls
Shipping
worldwide
12
 We sip our resins by
truck, by sea
container or via
airplane to our
clients:
Shipping
worldwide
13
 We sip our resins by
truck, by sea
container or via
airplane to our
clients also the
necessary hardener
powder.
Shipping worldwide
 We sip our resins by truck, by sea
container or via airplane to our
clients:
14
Shipping
worldwide
15
 We sip our resins by
truck, by sea
container or via
airplane to our
clients:
Our
Laboratory
16
Before we fill the
resins in the drums
we testing the
properties:
reactivity time
Viscosity
Flowing size
Adhesion to the
substrate
flexural strength
elongation
Quality
testing
17
Quality
testing
18
Quality
testing
19
Quality testing
hot tire test (USA)
20
Quality
testing
21
What are Plastifloor
resins?
Plastifloor resins are not as new as
one might think. Since more than
70 years they are used throughout
the world as industrial coating
applications. But what exactly are
they?
 They are not Epoxy resins.
 They are not Polyester resins.
 They are not Polyurethane
resins.
22
What are
Plastifloor
resins?
23
There are several unique features which
distinguish Plasti-Chemie’s Plastifloor resins from
the previously mentioned common coating
materials
What makes Plastifloor resins so unique?
Plastifloor resins are Methylacrylate resins
(MMA) they are curing by radical
Polymerisation.
Technical
Advantages
24
Fastest Curing Time: 1-2 hours
High Quality Performance below -30°C, up to +70 °C
sprayable versions available
High Chemical Resistance
Skid Proof and Easy to Clean Coatings
Low in viscosity resin allows application with trowel-on or roll-on
equipment
Resins are available from flexible to very hard
Installation of plain, colored, decorative, smooth or textured surfaces,
they are highly resilient, hygienic, chemical and wear resistant
That’s why
the resins
are
applicable
everywhere
25
Public:
Parking Decks, cycle ways, lining, waterproofing
Bridges and Ship Decks, tunnels
Private :
Factory Halls, warehouse
Offices, laboratories
Garages, Ramps
Swimming Pools inside and around
Terraces, Stairs and Balconies
Plastifloor resins are certified for all industries
resins used outside and for inside applications.
Product Installation Overview
All Plastifloor systems are designed to meet the requirements of
the customer in following steps:
26
Floor Preparation
•Grinding, Blasting
Primer
•Plastifloor Primers are aplicable to any types of substrates
Mortar*
•Fills leaks, defects and holes of the substrate
Coating
•Chemically resistant, highly elastic features
Sealer
•Top Coat protecting layer with special features
• Using Plastifloor Additives improves the performance of the top coat
What are
Plastipur resins?
27
 Plastipur resins are
based on Polyaspartic
acids
 They are not Epoxy
resins.
 They are not Polyester
resins.
 They are not
Polyurethane resins.
The resins are clear, not
smelling and curing within
6-7 hours
Applications: 28
 Plastipur resins are
perfect to use as a
chemical resistant,
clear sealer on top
of Plastifloor
broadcasted
coatings.
Applications: 29
 Plastipur resins are
perfect to use as a
chemical resistant,
clear sealer on top
of Plastifloor
broadcasted
coatings.
What are Plastistone
resins?
30
 Plastistone resins are based
on Epoxy resins.
 They are not Acrylic resins.
 They are not Polyester resins.
 They are not Polyurethane
resins.
The resins are available clear,
colored and not smelling and
curing within 12-16 hours
Applications: 31
 Plastistone resins
are perfect to use
as a mechanical
resistant, self
levelling floor
coating when time
is not an issue.
The coating
defects:
32
Epoxy coatings don´t
last long when they
applied too thin.
The coating
defects:
33
Too many different
layers made from
different materials.
The coating
defects:
34
The old coating is loose
fom the concrete
substrate when is too
thin and fork lift traffic
goes on.
The detail
defects
35
Cracked coves
substrate
defects
36
Cracked and
uneven substrate
7000 bridges need repairs in Germany:
37
Bitumen roofs need repairs in Italy:
38
The Plastifloor
Solution:
39
 The Plastifloor resin family
enables you to fix all of these
problems.
 Thanks to the unique resin
formulation, Plastifloor resins
will allow you to cover cracks,
fill joints, achieve better
bonding properties to the
substrate than other flooring
systems
 Levelling uneven substrates
quick and easy
 Install waterproofing
membranes by airless sprayer
on bridges, tunnels, roofs
Plastifloor
adhesives
for
concrete
towers
40
Plastifloor
resins for
roof
coatings
41
Plastifloor
resins for
linings
42
Plastifloor resins for Acrylic
Carbon sheets.
43
Products
Overview
44
Primers:
Plastifloor® 112 primer (concrete)
Plastifloor® 113 additive for wet
spots
Plastifloor® 114 crack sealer
Plastifloor® 116 asphalt primer
Plastifloor® 118 wet substrate primer
Products
Overview
45
Basecoats:
Plastifloor® 332/SL and BD flexible floor system
Plastifloor® 418/SL floor system
Plastifloor® 418/TO floor system
Plastifloor® 500 “style” floor system
Plastifloor® 800 PUMMA hybrid
Plastifloor® 800 SP PUMMA hybrid sprayable
Plastifloor® 510 Terrazzo
Products
Overview
46
Sealers:
Plastifloor® 522
interior, hard
Plastifloor® 526 wet
areas, med. flex
Plastifloor® 528 flexible
sealer
Products
Overview
47
Hardeners:
Plastifloor® hardener 50W(50%BPO)
Plastifloor®/M hardener for matt and
scratch-resistant sealcoats
Joint Filler:
Plastifloor® 430, very flexible, lowly
viscous resin for joints and membranes in
freezers.
Products
Overview
48
Polymer mortar system and cove
paste
Plastifloor® 510/PC with C2 or B2
Plastifloor® 540/H gel for coves
Plastifloor® 050/051 Polymer
concrete
Plastifloor® 050/051F flexible
Polymer concrete
Plastifloor® 050/051S Polymer
adhesive
Products
Overview
49
Accessories:
Accelerator B101(very low temperatures)
Accelerator 440 ( thinner)
Adhesive Agent (increase the adhesion)
Additive 523 (increase solvent resist.)
Additive 527 (increase heat resist.)
Cleanser (cleanser for tools)
MMA
Products
overview
50
Additives:
•Color pigments and paste
•Fillers like SL filler, silica flour,
SL/PET
•Color quartz mixtures
•PU Joint fillers
•Polyester Granulates for 500
„style“
•Technical support and
service
Profiles for cove
system
51
Profile system for coves:
Profiles for cove
system
52
WATERTIGHT PROFILE
SYSTEMS FOR JOINTS.
How to prepare
the substrate?
53
 Floor preparation:
Grinding or Shot-
blasting
How to prepare
the substrate?
54
 Floor preparation:
Grinding or Shot-
blasting
How to test the
substrate?
55
 Bonding test prior to
application:
What about
moisture?
56
 Moisture test
prior to
application:
How to install
Plastifloor?
57
Cut the cracks and
fill stainless steel
fibres in.
How to install
Plastifloor?
58
 Prepare drains
with tools
How to install
Plastifloor?
59
 apply the primer by
roller or squeegee:
How to install
Plastifloor?
60
 Fill cracks with
Plastifloor 510
slurry:
How to install
Plastifloor?
61
 Fill the joints with
Joint Filler 430 slurry:
How to install
Plastifloor?
62
 Level the floor with mortar 510
+ C2:
How to install
Plastifloor?
63
 Install the coves with
Plastifloor 540/H
How to install
Plastifloor?
64
 Prepare drain with
Plastifloor 510 mortar
How to install
Plastifloor?
65
 Apply the
membrane
Plastifloor 332:
How to install
Plastifloor?
66
 Apply the 418 S/L
coating:
How to install
Plastifloor?
67
 Or the 418 coating:
How to install Plastifloor?
 Use Graco XP 70 for the
Plastifloor 800 SP waterproofing
installation on steel or concrete
substrates.
68
How to install
Plastifloor?
69
 Broadcasting with
color quartz using
the broadcasting
machine.
How to install
Plastifloor?
70
 Sealing:
Plastifloor is
easy to install
for trained
applicators
71
We offer in-house training for
applicators
Site trainings for applicators
Technical support on-site
Business support and consulting
In-house trainings for sales people
Product meetings in hotels and
meeting locations
YMCA, San Francisco
2006, 600 m²
72
Thuringia
Steel 201,
972 m²
73
Meilinger meat
Ingolstadt,
2007 580 m²
74
Stairs, Stiller Germany 2007
75
Automobil supplier, Brandenburg 2007, 540 m²
76
References:
park deck,
Miami USA
5000 m2
77
References:
bridge Kiev,
Ukraine,5000
m2
78
GTG Gundelfingen, 2014 979 m²
79
Frankfurt,
2018 65
m²
kitchen
floor
80
Pool
coating
with
Plastifloor,
Italy 2018
81
Momeni &
Niksiiar,
Ammerbuch
557 m²
82
Schiller,
sausages
factory,
Hof 372
m²
83
Plastipur
on top of
Plastifloor
flakes,
Ireland
84
Le
Patron,
Böckten
2008 464
m²
85
VW car
dealer,
Miesbach
743 m²,
Germany
86
Stairs,
Rondo
Pet
Food,
Halle
87
Hotel
Pool,
Sydney
Australia
2019
88
Rondo
Pet
Food,
Halle
corridors
89
Fischer
canned
food,
Bavaria
2007 18580
m²
90
Rondo
Pet Food,
Halle
2008
91
Bakery
Switzerland
92
Le Patron
Böckten,
Switzerland
2009
93
Pommeraner
Loitz, 2009
372 m²
94
Le Patron
Böckten
Switzerland
2009
95
Rudi
Kleinkopf
machineries,
Rastatt
Germany
96
Freiberg
University,
Germany
1997 4645 m²
97
Locker
room,
Sydney
Australia
2017
98
Hösl
Brewery
2005,
Germany
38 m²
99
Hansedom
Germany,
929 m²,
2002
10
0
Hotel kitchen
Kühlungsborn,
2008 46 m²
10
1
References:
Baltiska
Hallen
Malmö,
Sweden
10
2
Butcher
„Max“,
Hof 110
m2
10
3
Rondo
Pet Food,
Halle
Germany
929 m²
10
4
Innovate
GmbH
loading
dock,
Naumburg
700 m²
10
5
Brunner
packaging
machines,
Reutlingen
10
6
Plastifloor
cove
detail with
profile
system.
10
7
Plastifloor
418
Industry in
the textile
factory,
Velen
10
8
Plastifloor 418
Industry in the
Heinecken
brewery,
South Africa.
10
9
Plastifloor
in meat
packaging
plant,
Germany
11
0
Plastifloor
in a
washer
room, m-
back
Germany
11
1
Plastistone
in an
operation
room
11
2
References:
Plastifloor S/L
broadcasted
in a shopping
center
11
3
Summary
11
4
 Plastifloor is the right
resin system for many
kinds of applications in
various branches and
industries
 Plasti-Chemie is an
experienced producer
with internationally
available technical
support
Thank You !
11
5
 Additional info
available at:
 www.plastifloor.net
 www.plasti-chemie.de
 www.plastishop.de
 www.plasti-chemie-
america.com

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