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Caterpillar Performance Handbook
                                                                                                                              Caterpillar
                                                                                                                              Performance
                                                                                                                              Handbook

                                                                                                                                            42
        SEBD0351-42

        © 2012 Caterpillar • All Rights Reserved • Printed in USA
        CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow”
        and the “Power Edge” trade dress, as well as corporate and product identity used
        herein, are trademarks of Caterpillar and may not be used without permission.




English_Cover_BW2.indd 1
                                                                                           42                                                12/14/11 3:42 PM
CONTENTS                                 TRACK-TYPE TRACTORS                                            1
                                                         Page
         Preface . . . . . . . . . . . . . . . . . . . . . . . 4
         Environment and Sustainability . . . 4                    MOTOR GRADERS                                                  2
         Operator and
           Machine Protection . . . . . . . . . . . 5
              Operator Training . . . . . . . . . . 5              SKID STEER LOADERS ● MULTI TERRAIN LOADERS                     3
                                                                   ● COMPACT TRACK LOADERS
              Machine Modifications . . . . . . 7
              Equipment Options . . . . . . . . . 7
              Machine Protection . . . . . . . . . 7               EXCAVATORS                                                     4
              Fire Prevention. . . . . . . . . . . . . 7
              Safety Regulations . . . . . . . . . . 8
              Sound Suppression . . . . . . . . . 8
              Replacement Parts Warning . . 8                      BACKHOE LOADERS                                                5
         Nomenclature . . . . . . . . . . . . . . . . . 9

                                                                   FOREST PRODUCTS                                                6



                                                                   PIPELAYERS                                                     7



                                                                   WHEEL TRACTOR-SCRAPERS ● TOWED SCRAPERS                        8



                                                                   OFF-HIGHWAY & MINING TRUCKS                                    9



                                                                   ARTICULATED TRUCKS                                            10



                                                                   WHEEL DOZERS ● SOIL COMPACTORS                                11



                                                                   WHEEL LOADERS ● INTEGRATED TOOLCARRIERS                       12



                                                                   TRACK LOADERS                                                 13



                                                                   TELESCOPIC HANDLERS                                           14



                                                                   PAVING PRODUCTS                                               15



                                                                   UNDERGROUND MINING EQUIPMENT                                  16



                                                                   HYDROMECHANICAL WORK TOOLS                                    17



                                                                   ENGINES                                                       18


                                                                                                                Edition 42   1



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CATERPILLAR PERFORMANCE HANDBOOK
         a publication by Caterpillar Inc., Peoria, Illinois, U.S.A.


         JANUARY 2012




         Important Notice: The subscription list has been discontinued for the Caterpillar Performance Handbook (PHB).
         Edition 42 is the final PHB to be distributed via a subscription list. Effective immediately, all Performance
         Handbooks, including this current edition, can be ordered 24/7 at https://oos.midlandcorp.com/cat.
         Please direct any inquiries about the Performance Handbook to the Caterpillar Performance Handbook
         Coordinator at Siegle_Toni_M@cat.com.


         Performance information in this booklet is intended for estimating
         purposes only. Because of the many variables peculiar to individual
         jobs (including material characteristics, operator efficiency, underfoot
         conditions, altitude, etc.), neither Caterpillar Inc. nor its dealers
         warrant that the machines described will perform as estimated.

         NOTE: Always refer to the appropriate Operation and
               Maintenance Manual for specific product information.

         Materials and specifications are subject to change without notice.




                             CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow”
                          and the “Power Edge” trade dress, as well as corporate and product identity used herein,
                                   are trademarks of Caterpillar and may not be used without permission.

         Printed in U.S.A.                              © 1979-2012 Caterpillar Inc.                                 SEBD0351-42




         2   Edition 42



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FORMER MODELS                                          19



                          ESTIMATING OWNING & OPERATING COSTS                    20



                          TIRES                                                  21



                          MINING AND EARTHMOVING                                 22



                          STOCKPILE COAL HANDLING                                23



                          LAND CLEARING                                          24



                          WASTE HANDLING                                         25



                          TECHNOLOGY PRODUCTS                                    26



                          TABLES                                                 27




                                                                Edition 42   3



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PREFACE
            Machine performance must ultimately be measured              Methods for estimating machine owning and oper-
         in unit cost of material moved, a measure that includes      ating costs vary widely, depending on locality, indus-
         both production and costs. Factors bearing directly on       try practices, owner preferences and other factors.
         productivity include such things as weight to horse-         One method is suggested in the Handbook section on
         power ratio, capacity, type of transmission, speeds and      Owning and Operating Costs. When used with good
         operating costs. The Perfor mance Handbook consid-           judgment, it has provided reasonably accurate estimates
         ers these factors in detail. There are other less direct     in the past. Included in the Owning and Operating
         machine performance factors for which no tables, charts      Section are guidelines, based on working conditions, to
         or graphs are possible. Serviceability, parts availability   assist in estimating consumption of fuel and lubricants,
         and operator convenience are examples. In compar-            tire life and repair costs for Cat machines. However,
         ing machine performance, all factors should be con-          what one Handbook user regards as “excellent” con-
         sidered. This Handbook is intended as an aid which,          ditions, another may consider “severe” or “average”,
         when coupled with experience and a good knowledge            depending on his own experience and basis of compari-
         of local conditions, can assist in estimating true machine   son. Therefore, these guidelines should be considered
         performance.                                                 only approximations.
            Many sections of the Handbook include tables or              Caterpillar Inc. has made every effort to assure that
         curves showing cycle times or hourly production figures      the information contained in this Handbook is accurate
         for Cat® machines under certain conditions. Statements       and is a fair statement of the results to be achieved in the
         of conditions always accompany or precede the curves         circumstances indicated. However, because of the many
         or tables. Before using any performance information          variables involved in estimating the production or per-
         in this Handbook, a complete understanding of the            formance of earthmoving machinery, their consumption
         qualifying conditions is essential. The data is based on     of fuel and lubricants, tire life and repair costs, and the
         field testing, computer analysis, laboratory research and    possibility of inadvertent errors or omissions in assem-
         experience; and every effort has been made to assure         bling this data, Caterpillar cannot and does not imply
         their correctness.                                           that all data in this book are complete nor that this level
            However, all such data is based upon 100% efficiency      of performance will be achieved on a given job.
         in operation — a status which cannot be achieved con-           Specifications shown in this Handbook were current
         tinuously even under ideal conditions. Thus, in using        at time of printing. However, due to Caterpillar’s many
         such performance and production data, it is necessary        machine improvement programs, specifications and
         to correct the results indicated in the handbook tables      materials may change without notice. For current speci-
         by appropriate factors. This allows for the anticipated      fications relating to a machine’s performance, please
         actual job efficiency, operator efficiency, material char-   refer to the most recent Cat product specification sheet.
         acteristics, haul road conditions, altitude and other fac-
         tors which may reduce performance or production on a                                             Caterpillar Inc.
         particular job.




         ENVIRONMENT AND SUSTAINABILITY
            Caterpillar supports environmental responsibility         our customers to use the products they purchase from
         through sustainable development. Our products and ser-       us in environmentally responsible ways. We take effec-
         vices are intended to support sustainable development        tive steps to continually increase the natural resources
         of global resources and they will meet or exceed appli-      efficiency and cleanliness of our facilities. When avail-
         cable regulations and standards wherever they are ini-       able, the various product groups have included rele-
         tially sold. We establish and adhere to environmentally      vant sustainability data with their content updates for
         sound policies and practices in product design, engi-        inclusion in the Performance Handbook.
         neering, and manufacturing. We educate and encourage




         4   Edition 42



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OPERATOR AND
         MACHINE PROTECTION
            A well trained operator, working under suitable con-      I. Operator Training and Protection Practices
         ditions, utilizing a modern, properly-equipped machine       Remember that any kind of machine or mechanical device can
         provides a machine-operator team capable of giving           be hazardous if not kept in good condition, or if operated by
         maximum production. These factors, along with appro-         careless or improperly trained operators, or if operated in an
         priate job site rules and communication procedures, are      irresponsible manner.
         essential to coordinate people and machines working
                                                                        Listed below are some recommended basic steps that
         together.
                                                                      can be broadly applied to most work environments:
            Appropriately protected and maintained machines           ● Train operators for the job they are assigned to do.
         are less likely to suffer premature component failure or
                                                                        The length and type of training must comply with
         damage, and give operators the confidence and assur-
                                                                        governmental and local regulations wherever they
         ance they need to carry out their work. Further more,
                                                                        apply. As an example, machine operators in mining
         training is not complete until the operator reads, under-
                                                                        activities must be trained in accordance with Mine
         stands and agrees to follow the instructions provided in
                                                                        Safety and Health Administration (MSHA) regula-
         the Operation and Maintenance Manual included with
                                                                        tions. Where specific regulations do not apply, no
         every Cat machine.
                                                                        operator should be assigned to a job until he or she
            Employers have a duty to provide a safe work place
                                                                        meets the following minimum requirements:
         for their employees. The purchaser of a Cat machine has
                                                                        – Completes proper training to operate the assigned
         a duty to review his/her particular application and job
                                                                           machine and understands that seat belts must be
         site for the machine to identify potential hazards inher-
                                                                           worn whenever seated in operator’s compartment.
         ent to that application or job site. Based on the results
                                                                           SEAT BELTS SAVE LIVES!
         of this hazard analysis, the appropriate operator and
                                                                        – Reads and understands the Operation & Main-
         machine protection configuration can be determined.
                                                                           tenance manual for that machine, and knows that
            Caterpillar designs, builds, and tests its products to
                                                                           a copy of that manual is stored in the operator’s
         ensure the safety of operators, maintenance persons, ser-
                                                                           compartment.
         vice persons, and bystanders. That means people in, on
                                                                        – Reads and understands the AEM (Association of
         and around Cat products. Caterpillar provides as stan-
                                                                           Equipment Manufacturers), or any other furnished
         dard equipment the appropriate operator and machine
                                                                           manual related to rules for safe machine operation
         protection for most applications. However, particular
                                                                           and identification of hazards. For example, that
         applications, including the use of some Work Tools, may
                                                                           includes the Work Tool Operation and Maintenance
         require additional operator and/or machine protection.
                                                                           Manual if a Cat Work Tool is involved in the given
         Caterpillar offers related options for most such applica-
                                                                           application.
         tions. However, there may be very special applications
                                                                        – Has appropriate personal safety equipment and
         where the Cat dealer or the Purchaser may want to fabri-
                                                                           knows how to use it. This includes such things as
         cate, or request Caterpillar to provide, custom or special
                                                                           hard hat, gloves, safety glasses, hearing protection,
         guarding. Your Cat dealer can help you with this hazard
                                                                           high-visibility vest, and safety shoes.
         analysis and guarding configuration process.
                                                                        – Knows what the job requirements are, what other
                                                                           machines are working in the area, and is aware of
                                                                           any hazardous conditions that may arise.




                                                                                                                   Edition 42     5



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●   Be sure operators are alert and in proper physical and      ●   Make sure the machine is properly maintained. The
             mental condition to perform their work assignments              operator at the beginning of each shift should per-
             safely. No machine should be operated by a person               form a walk-around inspection before the machine is
             who is drowsy, under the affect of medicines or drugs,          placed in operation. This process is described in the
             suffers blackouts, or is suffering from any physical or         machine and Work Tool Operation and Maintenance
             mental distraction that could contribute to unsafe              Manual. If this inspection reveals any problems that
             operation.                                                      could affect safety, the machine or Work Tool must
         ●   Maintain proper job conditions and working proce-               not be operated until these problems are corrected.
             dures. Check the job for possible hazards, both above           Some examples include:
             and below ground level. Look for all possible sources           – Loose, bent or missing grab irons, railings or steps;
             of danger to the operator and others in the area.               – Worn, cut or missing seat belts (any seat belt over
             When operating in hazardous conditions the door                    three (3) years old must be replaced regardless of
             and windows must always be closed. Pay particular                  condition);
             attention to conditions which may be hazardous or               – Damaged windows in the operator’s compartment;
             near the operating limits of the machine: e.g., side            – Worn, rubbing or abraded electrical insulation and
             slopes, steep grades, potential overloads, etc. Examine            hydraulic hoses;
             the work site for restricted traffic patterns, obstructed       – Material or unwanted debris accumulation;
             views, congestion, underground power or gas lines,              – Incompatibility of the component attachments
             etc. If the machine is equipped with a Quick Coupler,              (Quick Couplers);
             always make sure the Work Tool is properly attached             – Hydraulic leaks that could impair the lock/secure
             by conducting an attachment test as directed in the                feature of a Quick Coupler or other securing devices;
             Quick Coupler Operation and Maintenance Manual.                 – Any fluid leaks; and
             Hazardous work conditions should be corrected                   – Missing or damaged guards.
             wherever possible and adequate warnings should be           ●   Know the limits of your machine and equipment.
             posted when applicable.                                         With certain Work Tool combinations, including
         ●   Provide the correct machine to handle the job and               Quick Couplers, the Work Tool can hit the cab or the
             equip it properly for the job to provide the neces-             machine. Always check for interference limits when
             sary operator protection. Check for compliance with             first operating.
             all applicable governmental and local regulations. It       ●   It is the machine owner’s or employer’s responsibility
             is the legal responsibility of the machine owner or             to ensure the machine is properly maintained. Your
             employer to see that his equipment complies with, and           Cat dealer will be glad to assist you in selecting and
             is operated in accordance with, all such requirements.          equipping the machine best suited for your job and in
                                                                             providing maintenance for your machines.




         6    Edition 42



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II. Machine Modifications                                        IV. Machine Protection
            Modifications must not be made to the machine that:             Check the job for unusually demanding conditions
            – Interfere with operator visibility;                         that could cause premature failure or excessive wear
            – Interfere with ingress or egress from the machine;          of machine components. Additional protective devices
            – Exceed the rated payload or gross combination               such as heavy-duty radiator guards, crankcase guards,
              weight of the machine resulting in overloading the          engine enclosures, track roller guards and/or brake
              braking and/or steering system or the roll-over pro-        shields may be needed. Also, consider the use of anti-
              tective structure (ROPS) capacity rating (shown on          vandalism devices, such as cap locks and instrument
              a plate affixed to the ROPS); or                            panel guards. The failure to provide proper guarding in
            – Place objects in the cab that intrude into the oper-        some of these applications can lead to machine damage,
              ator’s space or that are not firmly fixed into place.       personal injury or death. Contact your Cat dealer for
            – Are not authorized by Caterpillar.                          machine-protection and vandalism-prevention options
                                                                          for your machine.
         III. Operator-related Equipment Options
             Each job presents unique conditions that must be             V. Fire Prevention
         taken into account. Consider direct dangers to the               Remember that most fluids on your machine are flammable!
         operator as well as all possible sources of distraction             To minimize the risk of fire, Caterpillar recommends
         that could reduce operator efficiency and increase the           following these basic steps:
         chances of costly and dangerous mistakes. Climate-                  – Always perform the Walk-Around Inspection
         controlled, sound-suppressed cabs, and special exterior               described in Part I. It can identify many of the fire
         lighting are options available from Caterpillar that can              hazards described below.
         address requirements of special working environments.               – Remove trash (leaves, twigs, papers, etc.) that may
             “Flexible” machines include hydraulic excavators                  accumulate in the engine compartment or around
         (track-type, wheel-type, and compact), skid-steer load-               other hot parts on the product.
         ers, backhoe loaders and integrated tool-carriers can               – Do not operate a machine if leakage of flamma-
         utilize interchangeable “Work Tools” to accomplish spe-               ble fluids is noticed. Repair leaks before resum-
         cific tasks. Work Tools or any tool used in hazardous                 ing machine operation. Most fluids used in Cat
         applications like demolition, quarry, logging, stump                  machines should be considered flammable.
         grinding, scrap handling, milling, and scaling, can create          – Keep access doors to major machine compartments
         a need for special operator guarding. When flying debris              in working order to permit the use of fire fighting
         from impact, cutting, shearing or sweeping attachments is             equipment, should a fire occur.
         present, additional protective devices such as a front screen,      – Avoid attaching electrical wiring to hoses and tubes
         Falling Object Guarding System (FOGS, includes top                    that contain flammable or combustible fluids. Hydrau-
         & front guarding), thick polycarbonate windshields or                 lic hoses can move during machine operation and
         a combination of these is recommended by Caterpillar.                 abrade wires and other hoses if improperly secured.
         The failure to provide proper operator/machine guarding             – Replace any rubbing, damaged, frayed, kinked or
         in some of these applications can lead to machine dam-                leaking hydraulic hoses or fittings. Use genuine Cat
         age, personal injury or death. Contact your Cat dealer for            parts or their equivalent, including both pressure and
         operator guarding options on your machine.                            temperature limit capabilities.
                                                                             – Follow safe fueling practices as described in Cat
                                                                               Operation and Maintenance Manuals, AEM Safety
                                                                               Manuals, and local regulations. Never store flam-
                                                                               mable fluids in the machine operator’s compart-
                                                                               ment, nor smoke while fueling the machine.
                                                                             – As an additional safety measure, keep a fire extin-
                                                                               guisher on the machine in a location as specified in
                                                                               the Operation and Maintenance Manual.
                                                                             – Consider installation of an after-market fire-sup-
                                                                               pression system (FSS) on the equipment if the appli-
                                                                               cation and working conditions warrant it.




                                                                                                                     Edition 42      7



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VI. Safety Regulations                                         VII. Sound Suppression
            Regulations vary from country to country and often             Different marketing areas have different noise emis-
         within country. Your Cat dealer can assist you in prop-        sion requirements. Noise regulations usually specify
         erly equipping your machine to meet applicable require-        limits for operators and spectators.
         ments. Note: The general summaries given below are not
         substitutes for Owners or Employers reading and being          (a) United States
         familiar with the appropriate local laws.                         OSHA and MSHA noise-control regulations set per-
                                                                        missible noise-exposure limits for machine operators
         (a) United States (US)                                         and employees. Operator protection from machine noise
            With a few exceptions, all machine operations in the        can be achieved by use of factory-built cabs as offered
         United States are covered by federal and/or state regula-      in the Caterpillar Price List. These cabs, when properly
         tions. If the machine is used in mining activities, the reg-   maintained and operated with the doors and windows
         ulations are administered by the Mine Safety and Health        closed, reduce the operator sound level for an eight-
         Administration (MSHA). Other activities, including             hour operating period to meet the OSHA and MSHA
         construction, are under regulations administered by            noise-exposure limits in effect at the date of manufac-
         the Occupational Safety and Health Administration              ture. Variables that may be encountered on the job site,
         (OSHA). These agencies require employers to provide a          such as other nearby noise sources or noise-reflecting
         safe working environment for employees. Caterpillar has        surfaces, may reduce the allowable work hours. If this
         the same objective.                                            occurs, ear protective devices may be required. This is
            OSHA and MSHA have adopted criteria for ROPS,               especially true if a machine is not equipped with a closed
         Falling Object Protective Structures (FOPS), seat belts,       cab. For example if the machine has no cab, or is being
         warning horns, back-up alarms, operator sound lev-             operated with the doors or windows opened.
         els, steering systems, and braking systems. Additional
         operator’s compartment protection may be required              (b) European Union
         for machines engaged in logging, demolition and other             Operator sound-exposure requirements for machines
         special applications.                                          in Europe are very similar to the OSHA and MSHA
                                                                        regulations mentioned above. In addition to operator
         (b) European Union (EU)                                        sound-exposure requirements, most types of Cat machines
            The EU Machinery Safety Directive applies to Cat            are subject to European Commission regulations for
         machines and most work tools. It requires that the             exterior sound levels. Caterpillar ensures its products sold
         “CE mark” be applied to the product and that a man-            in the EU comply with the applicable noise regulations.
         ufacturer’s declaration be provided. The “CE mark”
         indicates that safety issues have been addressed by apply-     VIII. Replacement Parts for your Cat Machine
         ing the appropriate safety standards in the design and
         manufacture of the machine. The objective of the Safety
         Directive is to protect operators, spectators and main-
         tenance personnel. Caterpillar fully supports this objec-
                                                                                             WARNING
                                                                            When replacement parts are required for this product,
         tive. This is especially true if a machine is not equipped         Caterpillar recommends using Cat replacement parts or
         with a closed cab. For example if the machine has no cab,          parts with equivalent specifications including, but not
         or is being operated with the doors or windows opened.             limited to, physical dimensions, type, strength and material.
                                                                            Failure to heed this warning can lead to premature failures,
                                                                            product damage, personal injury or death of persons on,
                                                                            or around, the product.




         8   Edition 42



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Nomenclature
         THE CAT PRODUCT LINE
         TRACK-TYPE TRACTORS                                                    *Waste Handling Arrangements (WHA)
         Flywheel power 55 to 634 kW (74 to 850 hp)                              available for sanitary landfill applications




           D3K XL (LRC)           D4K XL (LRC)          D5K XL (LRC)              D5N XL                   D6K XL                    D6N XL
           D3K LGP (LRC)          D4K LGP (LRC)         D5K LGP (LRC)             D5N LGP                  D6K LGP                   D6N LGP
           D3K2 XL                D4K2 XL               D5K2 XL
           D3K2 LGP               D4K2 LGP              D5K2 LGP




              D6R               D6R Series 3*              D6T*                   D7E                    D7G Series 2            D7R Series 2*
              D6R XL            D6R XL Series 3*           D6T XL                 D7E LGP                                        D7R XR Series 2*
              D6R LGP           D6R XW Series 3*           D6T XW                                                                D7R LGP Series 2*
                                D6R LGP Series 3*          D6T LGP




                 D7R                    D8R                              D9R                       D10T*                           D11T
                                        D8T*                             D9T*                                                      D11T CD
                                        D8R LGP
                                        D8T LGP


         MOTOR GRADERS                                                                                  *All Wheel Drive.
         Flywheel power 104 to 397 kW (140 to 533 hp)




               120K            120M Global                      12K              12M Global                   140K               140M Global
                               120M Global                                                                                       140M Global
                               with AWD* option                                                                                  with AWD* option




               160K            160M Global                 14M Global                   16M Global                              24M Global
                               160M Global
                               with AWD* option


         SKID STEER LOADERS/MULTI TERRAIN LOADERS/COMPACT TRACK LOADERS
         Operating Weight 2600 to 4865 kg (5710 to 10,730 lb)




            Skid Steer             Skid Steer            Multi Terrain           Multi Terrain           Multi Terrain            Compact Track
            216B3                  246C                  247B3                   277C                    259B3                    279C
            226B3                  256C                  257B3                   287C                                             289C
            242B3                  262C                                          297C                                             299C
            236B3                  272C
            252B3


                                                                                                                                  Edition 42      9



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HYDRAULIC EXCAVATORS
         Operating Weight 1650 to 316 600 kg (3640 to 698,000 lb)
         Track Models


         301.6C             302.5C   303C CR      304C CR       307C               308D CR                 311D LRR                 312D
         301.8C                      303.5C CR 305C CR          307D               308C CR SB                                       312D L
                                             305.5




              313C CR                314C CR                  315D L                       319D L                 320D      320D L     323D L
              313C SR                314C LCR                                              319D LN                320D RR   320D LRR   323D LN




               321D LCR                     324D                         329D                      336D                       349D
                                            324D L                       329D L                    336D L                     349D L – FIX
                                            324E                         329E                      336D LN                    349D L – VG
                                            324E L                       329E L                    336E                       349E
                                            324E LN                      329E LN                   340D HD WH                 349E L – FIX
                                                                                                   336E L                     349E L – VG
                                                                                                   336E LN




                     374D                              390D



         Front Shovels                                                                          Wheel Models
         Operating Weight 74 300 to 318 500 kg (163,803 to 702,000 lb)




                                                                                                          M313D             M315D
                  385C FS



                                                                                                  M316D           M318D          M322D



         BACKHOE LOADERS
         Digging depth 4420 to 6528 mm (14'6" to 21'5")




         416E 420E/420E IT           422E    428E           430E/430E IT            432E   442E       434E MECHANICAL               450E
                                                                                                      434E PILOT
                                                                                                      444E




         10    Edition 42



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FOREST PRODUCTS
                                                                                           Wheel Loaders and
         Wheel Skidders                    Track Skidders          Forest Machines         Integrated Tool Carriers             Work Tools
                                                                                                                                Grapples
                                                                                                                                Logging Forks
                                                                                                                                Woodchip Dozers
                                                                                                                                Scoops
               525C                 517 Cable   517 Grapple        320D FM    325D FM      950H LL    988H LL                   Rakes
               535C                 527 Cable   527 Grapple        324D FM    330D FM      966H LL    IT62H LL
               545C                                                                        980H LL

         Track                    Wheel          Track Feller          Wheel Feller      Felling                              Knuckleboom
         Harvesters               Harvester      Bunchers              Bunchers          Heads         Forwarders             Loaders
                                                                                         HF 201
                                                                                         HF 221


         501       532               550         511     541           553                                 534                519     519SM
         501 HD    541                           521     551           563                                 544                529     519SM/EHC
         511       551                           522     552           573                                 564                559B    569SM
         521       552                           532                                                       574                569     569SM/EHC
         522                                                                                               584/584HD          579

         PIPELAYERS
         Lifting capacity 18 145 to 91 625 kg (40,000 to 202,000 lb)




                           PL61                                               PL83                                             PL87


         WHEEL TRACTOR-SCRAPERS
         Standard Models
         Heaped capacity 17 to 26 m3 (22 to 34 yd3)




                      621H                              631G

         Tandem Powered Scrapers
         Heaped capacity 17 to 33.6 m3 (22 to 44 yd3)




                         627H                           637G                             657G

         Elevating Scrapers                                                      Coal Bowl Scrapers
         Heaped capacity 17.6 m3 (23 yd3)                                        Heaped capacity 38 to 56 m3 (50 to 73 yd3)




                      623H                                                                   637G                             657G

         Push-Pull Scrapers
         Heaped capacity 17 to 33.6 m3 (22 to 44 yd3)




                            627H                                       637G                                            657G


                                                                                                                                Edition 42    11



PHB-Intro-Nom-12.indd 11                                                                                                                     12/14/11 4:31 PM
CONSTRUCTION & MINING TRUCKS
         Construction & Mining Trucks                                                              *OEM Solutions Group non-dumper for special
         Capacity 37 to 363 metric ton — 41 to 400 U.S. tons                                        applications available




               770                                    773E                             777D                               785C*
               770G*                                  773G*                            777G*                              785D*
               772                                    775G*
               772G*




                   789C                                       793D                                   797F
                                                              793F

         ARTICULATED TRUCKS
         Capacity 23.6 to 39.5 metric tons (26 to 43.5 U.S. tons)




                 725                     730                   730 Ejector                735                  740                740 Ejector


         WHEEL DOZERS
         Flywheel power 173 to 597 kW (232 to 801 hp)




              814F2                    824H                          834H                       844H                          854K

         LANDFILL COMPACTORS                                                                SOIL COMPACTORS
         Flywheel power 173 to 349 kW (232 to 468 hp)                                       Flywheel power 173 to 264 kW (232 to 354 hp)




                816F2                    826H                        836H
                                                                                                  815F2                           825H

         WHEEL LOADERS & INTEGRATED TOOLCARRIERS                                                    * High lift arrangement available.
                                                                                                    † Waste handling arrangement available.
         Bucket Capacity (Heaped) 0.6 to 30 m3 (0.78 to 40 yd3)




               904H          906H              907H           908H           914G/IT14G         924Hz†        924H Pin On*               928Hz†
                                                                                                              924H Hook On*†




         930H Pin On*             938H*†                 950H*†               962H*†            966H*†               972H*†             980H*†
         930H Hook On*†           IT38H†                                      IT62H†




                 988H*                   990H*                         992K                        993K*                        994F*


         12    Edition 42



PHB-Intro-Nom-12.indd 12                                                                                                                        12/14/11 4:31 PM
TRACK LOADERS                                                              *General Purpose Bucket.
                                                                                    †Waste handling arrangement available.
         Bucket Capacity (Heaped)* 1.15 to 3.2 m3 (1.5 to 4.2 yd3)




                   953D†                             963D†                         973C†                             973D†


         TELESCOPIC HANDLERS
         Non-U.S. Versions                                                    U.S. Versions




                     TH255                              TH406                           TH255                             TH406
                                                        TH407                                                             TH407
                                                        TH336
                                                        TH337
                                                        TH414
                                                        TH417
                                                        TH514
                                                                                                          TL642
                                                                                                          TL943
                                                                                                          TL1055
                                                                                                          TL1255


         PAVING PRODUCTS*                                                     *Paving products starting with BG are Barber Greene products.

         Cold Planers                                                         Reclaimer/Soil Stabilizers
                                                                              Flywheel power 250-321 kW (335-430 hp)
                                                                              Cutting width 2438 mm (8'0")



                      PM102                      PM200 — 2.0 m

                                                                                           RM300                        RM500


                 PM200 — 2.2 m                        PM201


         Asphalt Pavers
         Paving width 914 to 9754 mm (3 to 32 ft)




                AP300                       AP500E                   AP600D                     AP1000E                       AP255




               AP555E                       AP655D                   AP755                      AP1055E                      BG500E




               BG600D                      BG1000E                   BG555E                     BG655D                       BG1055E



                                                                                                                         Edition 42     13



PHB-Intro-Nom-12.indd 13                                                                                                               12/14/11 4:31 PM
PAVING PRODUCTS (Continued)
         Vibratory and Pneumatic Tire Compactors
         Single Drum Smooth
         Drum width 1270 to 2130 mm (4'2" to 7'0")

                                    R




                  CP-433E                                                                                                        E335-PC                                       E335-PC




                CS423E                                                                  CS44                                    CS533E                                                   CS54


              E375-PC                                                         E375-PC                                         E375-PC




                             CS56                                                       CS64                                               CS74                                          CS76                        CS76 XT


         Single Drum, Padded
         Drum width 1270 to 2130 mm (4'2" to 7'0")


                                                                                                   E335-P C                                            E335-PC




                                        CP44                                                                  CP533E                                             CP54


                                                                                                                                                   E37 5- P C
                        E375- P C                                                               E375- P C




                                        CP56                                                                  CP64                                               CP74                                         CP76



         Double Drum and Combi
         Drum width 1000 to 2130 mm (3'3.4" to 7'0")




              CB14                                                CB14 XW                      CB14 Full Flush                              CB22                        CB24                           CC24            CB32




                                                                                                                                                                                                                        CD54

                                        CB-434D                             CB-434D




              CB434D                                               CB434D XW                                           CB54                        CB54 XW                                      CB64                  CD54



         Pneumatic Tire Asphalt Compactors
         Wheel loads 1134 to 5000 kg (2500 to 11,020 lb)


                                                        C051-SP
                  R




                                         THGIEW-YVAEH




              PS150C                                                                      PS360C




         14           Edition 42



PHB-Intro-Nom-12.indd 14                                                                                                                                                                                                       12/14/11 4:31 PM
UNDERGROUND MINING
         Load-Haul-Dump
         Bucket sizes 2.4-11.6 m3 (3.1-15.2 yd3)




              R1300G II                            R1600G                 R1700G                         R2900G
                                                                                                       R2900G XTRA



         Articulated Trucks
         30-55 t (33-61 T) capacity




                 AD30                      AD45B              AD55B


         HYDROMECHANICAL WORK TOOLS
                Hydraulic                           Mobile Scrap and                 Multi-
                Hammers                             Demolition Shears                Processors
         H35D S             H115 S                    S305       S340B             MP15        MP30
         H45D S             H120C S                   S320B      S365B             MP20        MP40
         H55D S             H130 S                    S325B      S385B
         H65D S             H140D S
         H70/H70 S          H160D S
         H90/H90C S         H180D S
         H100/H100 S


                Contractor’s                        Sorting and                     Orange
                Grapples                            Demolition Grapples             Peel Grapples
            G107B          G130B                      G315      G310B                 GSH15B
            G112B          G145B                      G320      G315B                 GSH20B
            G115B          G165B                      G330      G320B                 GSH22B
            G120B          G185B
            G125B




                                                                                                      Edition 42    15



PHB-Intro-Nom-12.indd 15                                                                                           12/14/11 4:31 PM
Notes —




         16    Edition 42



PHB-Intro-Nom-12.indd 16    12/14/11 4:31 PM
TRACK-TYPE TRACTORS                                                            1
                                                                                                                 Hydraulic Controls
                                                                                                                         Bulldozers
                                                                                                               Rippers and Winches


         CONTENTS
         TRACK-TYPE TRACTORS                                                                 WINCHES
         Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1   PACCAR Features . . . . . . . . . . . . . . . . . . . . . . . . .1-83
         Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3     Allied Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-84
         Power Shift Drawbar Pull                                                            Physical Specifications. . . . . . . . . . . . . . . . . . . . . . .1-85
           vs. Ground Speed Curves. . . . . . . . . . . . . . . . . . .1-19                  Operating Specifications . . . . . . . . . . . . . . . . . . . . .1-99
         Power Shift Travel Speeds . . . . . . . . . . . . . . . . . . . .1-24
         Ground Pressures . . . . . . . . . . . . . . . . . . . . . . . . . .1-26            Waste Handling                                 See Waste
         Extreme Slope Operation . . . . . . . . . . . . . . . . . . . .1-28                  Track-Type Tractors . . . . . . . . . . Handling Section

         HYDRAULIC CONTROLS
         Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-29
         Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-30      TRACK-TYPE TRACTORS
                                                                                             Features:
         BULLDOZERS
                                                                                             ●   Cat® Diesel Engines provide the power, high torque
         Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-33
                                                                                                 rise, reliability and performance you can depend on.
         Summary of Blade Options. . . . . . . . . . . . . . . . . . .1-34
         Blade Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-35         ●   HEUI™ on D6R and D7R increases fuel efficiency,
         General Dimensions (Tractor and Blade) . . . . . . . .1-38                              reduces smoke, improves cold starting and enhances
         SAE Blade Capacity Definition . . . . . . . . . . . . . . .1-38                         diagnostic capabilities.
         Blade Specifications. . . . . . . . . . . . . . . . . . . . . . . . .1-39           ●   Electronic Unit Injection (EUI) on D7R Series 2. The
         Estimating Production Off-the-Job. . . . . . . . . . . . .1-52
                                                                                                 Electronic Control Module (ECM) performs much
         Job Condition Correction Factors . . . . . . . . . . . . .1-56
                                                                                                 like a mechanical governor, but has no moving parts.
         Measuring Production On-the-Job . . . . . . . . . . . . .1-57
                                                                                                 The ECM signals the injectors regulating the fuel
         Work Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-57
                                                                                                 supply thus controlling engine speed and power. EUI
         RIPPERS                                                                                 provides: Reduced exhaust smoke, automatic altitude
                                                                                                 compensation and cold start protection.
         Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-59
         Ripper Specification Diagrams                                                       ●   Mechanical Electronic Unit Injector (MEUI™) on D8T,
           Adjustable Parallelogram Ripper . . . . . . . . . . . .1-60                           D9T, D10T and D11T excels in its ability to control
           Radial Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . .1-62               injection pressure over the entire engine operating
           Fixed Parallelogram Ripper . . . . . . . . . . . . . . . .1-62                        speed range. It combines the technical advancement
         Specifications                                                                          of an electronic control system with the simplicity of
           Track-Type Tractors . . . . . . . . . . . . . . . . . . . . . .1-63                   direct mechanically controlled unit fuel injection. These
         Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-72           features allow the engine to have complete control
         Estimating Ripping Production . . . . . . . . . . . . . . .1-72                         over injection timing, duration, and pressure.
         Seismic Wave Velocity Charts . . . . . . . . . . . . . . . . .1-75
         Estimated Ripper Production Graphs . . . . . . . . . .1-80




                                                                                                                                                 Edition 42         1-1



PHB-Sec01(pg01-28).indd 1                                                                                                                                          12/14/11 3:44 PM
Track-Type Tractors                Features




         ●   Common Rail fuel injection system on D6K, D6N, D6T         ●   SystemOne Undercarriage extends undercarriage sys-
             and D7E as well as D3K, D4K and D5K; optimizes                 tem life, improves reliability, and reduces owning and
             performance and fuel consumption, minimizes heat               operating costs. Optional on D6T (all sources), D6K
             rejection, and lowers emissions.                               and D6N, optional on D8T and D8R (East Peoria
         ●
                                                                            sourced), D3K, D4K, D5K.
             Oil cooled steering clutches and brakes standard on
             D9R, D10T and D11T.                                        ●   Elevated sprockets (not on D6K or D7E) eliminate
         ●
                                                                            final drive stress induced by roller frame movement
             Finger Tip Controls (FTC) of transmission, steering
                                                                            and ground impact loads. Final drives pull chain only.
             clutches and brakes on D10T and D11T.
                                                                            Seals moved up out of dirt, sand and water for longer
         ●   Differential steering allows infinitely variable turning       life. Blade visibility improved because operator sits
             radius. Standard on the D6N, D6T, D7R Series 2,                higher.
             D7E, D8R and D8T, allows the tractor to make a             ●   Resilient mounted bogie undercarriage on D8R, D8T,
             “power turn” keeping both tracks working for more
                                                                            D9T, D10T and D11T reduces shock transmitted to
             traction and higher performance.
                                                                            tractor. Allows track to conform to rough ground
         ●   Electronic Hydrostatic Power Train System on D3K               for better traction.
             thru D6K allows power turns, stepless speed range,         ●   Solid mounted undercarriage standard on D3K through
             smooth modulation, dynamic hydrostatic braking, supe-
                                                                            D5K provides stable platform for low impact, and high
             rior maneuverability and excellent controllability.
                                                                            abrasion applications. Provides optimum finish grad-
         ●   Electric Drive Power Train System on D7E allows step-          ing performance.
             less speed range, smooth modulation, and excellent         ●   Oscillating undercarriage on D6K through D7E and
             efficiency. When coupled with differential steer it pro-
                                                                            optional on the D8R and D8T decreases ground shock
             vides superior maneuverability with locked-track pivot
                                                                            to the machine and provides a smoother, more com-
             turn capability and excellent controllability.
                                                                            fortable ride for the operator.
         ●   Combined hand lever steering located left of operator      ●   Accessible modular design on D6N XL and up greatly
             provides easier operation on D9R.
                                                                            reduces drive train removal and installation time result-
         ●   Standard Tractors designed for heavy dozing and gen-           ing in reduced repair costs.
             eral grading.                                              ●   Tag link on D7R Series 2 and up; L-shaped push arms
         ●   XL Tractor D6T offers higher horsepower and longer             on D6N, D6T and D7E. Both designs allow closer
             roller frames for increased finish grading capability,         mounting of dozer blades. This reduces total tractor
             flotation and productivity.                                    length, improves maneuverability, balance, blade pen-
         ●
                                                                            etration and pryout.
             Extra Wide (XW) gauge on D6T length roller frame
             provides wider shoes for greater flotation and stabil-     ●   Low ground pressure (LGP) tractors offer greater flo-
             ity for steep slope grading.                                   tation in soft, swampy conditions. Available on D3K
         ●
                                                                            through D8T.
             Sealed and Lubricated Track reduces pin and bush-
             ing wear for lower undercarriage repair costs. Sealed
             and lubricated track is standard on the D3K, D4K,
             and D5K while heavy duty track chain is available
             on D6N, D6T, D7R Series 2 and D7E improves wear
             life and reduces pin/bore stretching and cracking.




         1-2    Edition 42



PHB-Sec01(pg01-28).indd 2                                                                                                       12/14/11 3:44 PM
Specifications                    Track-Type Tractors
                                                                                                                                                                             1




           MODEL                                         D3K XL (LRC)               D3K LGP (LRC)                    D3K2 XL                     D3K2 LGP
           Flywheel Power                              55.2 kW          74 hp       55.2 kW          74 hp       59.7 kW          80 hp       59.7 kW          80 hp
           Operating Weight*                           7795 kg         17,185 lb    8093 kg         17,842 lb    7958 kg         17,544 lb    8403 kg         18,525 lb
           Engine Model                                    C4.4 ACERT™                  C4.4 ACERT                   C4.4 ACERT                   C4.4 ACERT
           Rated Engine RPM                                      1900                        1900                         2200                         2200
           No. of Cylinders                                        4                            4                            4                            4
           Bore                                        105 mm           4.13"       105 mm           4.13"       105 mm           4.13"       105 mm           4.13"
           Stroke                                      127 mm            5.0"       127 mm            5.0"       127 mm            5.0"       127 mm            5.0"
           Displacement                                  4.4 L          269 in3      4.4 L          269 in3       4.4 L          269 in3       4.4 L           269 in3
           Track Rollers (Each Side)                               6                            6                            6                            6
           Width of Standard Track Shoe                406 mm            16"        635 mm            25"        406 mm            16"        635 mm            25"
           Length of Track on Ground                  2095 mm            83"       2095 mm            83"       2248 mm            89"       2248 mm            89"
           Ground Contact Area
             (w/Std. Shoe)                            17 011 cm2       2637 in2    26 607 cm2       4124 in2    18 254 cm2       2848 in2    28 550 cm2       4425 in2
           Track Gauge                                1495 mm            59"       1725 mm            68"       1495 mm            59"       1725 mm            68"
           GENERAL DIMENSIONS:
              Height (To Top of ROPS)                 2763 mm           108.8"     2763 mm           108.8"     2763 mm           108.8"     2763 mm           108.8"
              Overall Length (with P blade)           4266 mm            168"      4255 mm           167.6"     4266 mm            168"      4266 mm            168"
                  (without Blade)                     3275 mm           128.9"     3275 mm           128.9"     3275 mm           128.9"     3275 mm           128.9"
              Width (w/o Trunnion and Blade
                — Std. Shoe)                          1901 mm           74.8"      2360 mm           92.9"      1901 mm           74.8"      2360 mm           92.9"
              Ground Clearance                         332 mm            13"        332 mm            13"        332 mm            13"        332 mm            13"
           Blade Types and Widths:
              VPAT, Straight                          2646 mm           104.1"     3149 mm           124.0"     2646 mm           104.1"     3149 mm            124"
              VPAT, Angled 25°                        2417 mm           95.1"      2874 mm            113"      2417 mm           95.1"      2874 mm            113"
           Fuel Tank Refill Capacity                     195 L          51.5         195 L           51.5         195 L           51.5         195 L           51.5
                                                                       U.S. gal                     U.S. gal                     U.S. gal                     U.S. gal
         *Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid
          drawbar, front pull device and standard service crankcase guard.




                                                                                                                                                Edition 42             1-3



PHB-Sec01(pg01-28).indd 3                                                                                                                                           12/14/11 3:44 PM
Track-Type Tractors                        Specifications




           MODEL                                         D4K XL (LRC)               D4K LGP (LRC)                    D4K2 XL                     D4K2 LGP
           Flywheel Power                              62.6 kW          84 hp       62.6 kW         84 hp       68.8 kW          92 hp       68.8 kW          92 hp
           Operating Weight*                           8147 kg        17,961 lb     8501 kg        18,742 lb    8201 kg         18,080 lb    8510 kg         18,761 lb
           Engine Model                                     C4.4 ACERT                  C4.4 ACERT                   C4.4 ACERT                  C4.4 ACERT
           Rated Engine RPM                                      1900                        1900                         2200                        2200
           No. of Cylinders                                       4                            4                            4                            4
           Bore                                        105 mm           4.13"       105 mm          4.13"       105 mm           4.13"       105 mm           4.13"
           Stroke                                      127 mm            5.0"      127 mm            5.0"       127 mm            5.0"       127 mm            5.0"
           Displacement                                  4.4 L          269 in3      4.4 L          269 in3       4.4 L          269 in3      4.4 L           269 in3
           Track Rollers (Each Side)                              7                            7                            7                            7
           Width of Standard Track Shoe                460 mm            18"       635 mm            25"        460 mm            18"        635 mm            25"
           Length of Track on Ground                  2248 mm            89"       2248 mm           89"       2248 mm            89"         2248             89"
           Ground Contact Area
             (w/Std. Shoe)                           20 682 cm2       3206 in2    28 550 cm2       4425 in2    20 862 cm2       3206 in2    28 550 cm2       4425 in2
           Track Gauge                                1550 mm            61"       1725 mm           68"       1550 mm            61"       1725 mm            68"
           GENERAL DIMENSIONS:
               Height (To Top of ROPS)                2763 mm           108.8"     2763 mm          108.8"     2763 mm           108.8"     2763 mm           108.8"
               Overall Length (with P blade)          4274 mm            168"      4266 mm           168"      4266 mm            168"      4266 mm            168"
                  (without Blade)                     3275 mm           128.9"     3275 mm          128.9"     3275 mm           128.9"     3275 mm           128.9"
               Width (w/o Trunnion and Blade
                 — Std. Shoe)                         2010 mm           79.1"      2360 mm          92.9"      2010 mm           79.1"      2360 mm           92.9"
               Ground Clearance                        332 mm            13"       332 mm            13"        332 mm            13"        332 mm            13"
           Blade Types and Widths:
               VPAT, Straight                         2782 mm           109.5"     3149 mm          124.0"     2782 mm           109.5"     3149 mm            124"
               VPAT, Angled 25°                       2542 mm           100.1"     2874 mm           113"      2542 mm           100.1"     2874 mm            113"
           Fuel Tank Refill Capacity                     195 L         51.5          195 L          51.5          195 L          51.5         195 L           51.5
                                                                      U.S. gal                     U.S. gal                     U.S. gal                     U.S. gal
         *Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid
          drawbar, front pull device and standard service crankcase guard.




         1-4     Edition 42



PHB-Sec01(pg01-28).indd 4                                                                                                                                          12/14/11 3:44 PM
Specifications                    Track-Type Tractors
                                                                                                                                                                            1




           MODEL                                         D5K XL (LRC)               D5K LGP (LRC)                    D5K2 XL                     D5K2 LGP
           Flywheel Power:
              Hydrostatic                              71.6 kW          96 hp       71.6 kW         96 hp       77.6 kW          104 hp      77.6 kW          104 hp
           Operating Weight:*
              Hydrostatic                              9408 kg        20,741 lb     9683 kg        21,347 lb    9314 kg         20,534 lb    9646 kg         21,266 lb
           Engine Model                                     C4.4 ACERT                  C4.4 ACERT                   C4.4 ACERT                  C4.4 ACERT
           Rated Engine RPM                                      1900                        1900                         2100                        2100
           No. of Cylinders                                       4                            4                            4                            4
           Bore                                        105 mm           4.13"       105 mm          4.13"       105 mm           4.13"       105 mm           4.13"
           Stroke                                      127 mm            5.0"      127 mm            5.0"       127 mm            5.0"       127 mm            5.0"
           Displacement                                  4.4 L          269 in3      4.4 L          269 in3       4.4 L          269 in3      4.4 L           269 in3
           Track Rollers (Each Side)                              7                            7                            7                            7
           Width of Standard Track Shoe                510 mm            20"       660 mm            26"        510 mm            20"        660 mm            26"
           Length of Track on Ground                  2310 mm            91"       2310 mm           91"       2310 mm            91"       2310 mm            91"
           Ground Contact Area
             (w/Std. Shoe)                           23 562 cm2       3652 in2    30 492 cm2       4726 in2    23 562 cm2       3652 in2    30 492 cm2       4726 in2
           Track Gauge                                1600 mm            63"       1750 mm           69"       1600 mm            63"       1750 mm            69"
           GENERAL DIMENSIONS:
              Height (To Top of ROPS Canopy)          2769 mm           109.0"     2769 mm          109.0"     2769 mm           109.0"     2769 mm           109.0"
              Height (To Top of ROPS Cab)             2769 mm           109.0"     2769 mm          109.0"     2769 mm           109.0"     2769 mm           109.0"
              Overall Length (with P Blade)           4321 mm           170.1"     4294 mm          169.1"     4321 mm           170.1"     4321 mm           170.1"
                  (without Blade)                     3199 mm           125.9"     3265 mm          128.5"     3199 mm           125.9"     3265 mm           128.5"
              Width (w/o Trunnion and Blade
                — Std. Shoe)                           2110 mm          83.1"      2410 mm          94.9"      2110 mm           83.1"      2410 mm           94.9"
              Ground Clearance                         332 mm            13"       332 mm            13"        332 mm            13"        332 mm            13"
           Blade Types and Widths:
              VPAT, Straight                          2782 mm           109.5"     3220 mm          126.7"     2782 mm           109.5"     3220 mm           126.7"
              VPAT, Angled 25°                        2636 mm           103.8"     2940 mm          115.8"     2636 mm           103.8"     2940 mm           115.8"
           Fuel Tank Refill Capacity                     195 L         51.5          195 L          51.5          195 L          51.5         195 L           51.5
                                                                      U.S. gal                     U.S. gal                     U.S. gal                     U.S. gal
         *Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid
          drawbar, front pull device and standard service crankcase guard.




                                                                                                                                                Edition 42            1-5



PHB-Sec01(pg01-28).indd 5                                                                                                                                          12/14/11 3:44 PM
Track-Type Tractors                      Specifications




           MODEL                                           D6K XL                    D6K LGP                      D6K XL                     D6K LGP
           Engine Emissions Tier                                 —                           —                  Tier 4 Interim/             Tier 4 Interim/
                                                                                                                  Stage IIIB                  Stage IIIB
           Flywheel Power:
               Hydrostatic                           93.2 kW          125 hp     93.2 kW          125 hp     93.2 kW          125 hp     93.2 kW          125 hp
           Operating Weight:
               Hydrostatic                           12 886 kg       28,409 lb   13 467 kg       29,690 lb   12 866 kg       28,409 lb   13 467 kg       29,690 lb
           Engine Model                                   C6.6 ACERT                 C6.6 ACERT                  C6.6 ACERT                  C6.6 ACERT
           Rated Engine RPM                                    2100                        2100                        2100                        2100
           No. of Cylinders                                      6                           6                           6                           6
           Bore                                      105 mm           4.13"      105 mm           4.13"      105 mm           4.13"      105 mm           4.13"
           Stroke                                    127 mm            5.0"      127 mm            5.0"      127 mm            5.0"      127 mm            5.0"
           Displacement                                6.6 L          403 in3      6.6 L          403 in3      6.6 L          403 in3      6.6 L          403 in3
           Track Rollers (Each Side)                             7                           7                           7                           7
           Width of Standard Track Shoe              560 mm            22"       760 mm            30"       560 mm            22"       760 mm            30"
           Length of Track on Ground                 2645 mm           104"      2645 mm           104"      2645 mm           104"      2645 mm           104"
           Ground Contact Area
             (w/Std. Shoe)                            3.0 m2         4650 in2     4.0 m2         6200 in2     3.0 m2         4650 in2     4.0 m2         6200 in2
           Track Gauge                               1770 mm           70"       2000 mm           79"       1770 mm           70"       2000 mm           79"
           GENERAL DIMENSIONS:
               Height (To Top of ROPS Canopy)        2958 mm          116.5"     2958 mm          116.5"     2958 mm          116.5"     2958 mm          116.5"
               Height (To Top of ROPS Cab)           2958 mm          116.5"     2958 mm          116.5"     2958 mm          116.5"     2958 mm          116.5"
               Overall Length
                 (with VPAT Blade)                   4688 mm           185"      4688 mm           185"      4688 mm           185"      4688 mm           185"
                  (without Blade)                    4220 mm           166"      4220 mm           166"      4220 mm           166"      4220 mm           166"
               Width (w/o Trunnion and Blade
                 — Std. Shoe)*                       2330 mm          91.7"      2760 mm          108.7"     2330 mm          91.7"      2760 mm          108.7"
               Ground Clearance                     360.4 mm          14.2"      360.4 mm         14.2"      360.4 mm         14.2"      360.4 mm         14.2"
           Blade Types and Widths:
               VPAT                                  3077 mm          121.1"     3360 mm          132.3"     3195 mm          125.8"     3683 mm           145"
           Fuel Tank Refill Capacity                   275 L          72.6        275 L           72.6        275 L           72.6        275 L           72.6
                                                                     U.S. gal                    U.S. gal                    U.S. gal                    U.S. gal
         *Width (w/o Trunnion — Std. Shoe) is also w/o VPAT Blade.




         1-6    Edition 42



PHB-Sec01(pg01-28).indd 6                                                                                                                                      12/14/11 3:44 PM
Specifications                    Track-Type Tractors
                                                                                                                                                                        1




           MODEL                                           D6N XL                    D6N LGP                      D6N XL                     D6N LGP
           Engine Emissions Tier                                 —                           —                  Tier 4 Interim/             Tier 4 Interim/
                                                                                                                  Stage IIIB                  Stage IIIB
           Flywheel Power:
              Power Shift                            111.8 kW          150 hp    111.8 kW         150 hp     111.8 kW          150 hp    111.8 kW         150 hp
           Operating Weight:
              Power Shift Differential Steer         16 668 kg       36,747 lb   17 997 kg       39,712 lb   16 668 kg       36,747 lb   17 997 kg       39,712 lb
           Engine Model                                   C6.6 ACERT                 C6.6 ACERT                  C6.6 ACERT                  C6.6 ACERT
           Rated Engine RPM                                     2200                       2200                         2200                       2200
           No. of Cylinders                                      6                           6                           6                           6
           Bore                                      105 mm            4.13"     105 mm           4.13"      105 mm            4.13"     105 mm           4.13"
           Stroke                                    127 mm             5.0"     127 mm            5.0"      127 mm             5.0"     127 mm            5.0"
           Displacement                                6.6 L           403 in3     6.6 L          403 in3      6.6 L           403 in3     6.6 L          403 in3
           Track Rollers (Each Side)                             7                           8                           7                           8
           Width of Standard Track Shoe              610 mm             24"      840 mm            33"       610 mm             24"      840 mm            33"
           Length of Track on Ground                 2611 mm            103"     3113 mm           123"      2611 mm            103"     3113 mm           123"
           Ground Contact Area
             (w/Std. Shoe)                            3.18 m2        4929 in2    5.24 m2         8122 in2     3.18 m2        4929 in2    5.24 m2         8122 in2
           Track Gauge                               1890 mm           74.4"     2160 mm           85"       1890 mm           74.4"     2160 mm           85"
           GENERAL DIMENSIONS:
              Height (To Top of ROPS Canopy)         3040 mm           119.7"    3144 mm          123.8"                 —                           —
              Height (To Top of ROPS Cab)            3095 mm           121.9"    3200 mm           126"      3095 mm           121.9"    3200 mm           126"
              Overall Length
                (with VPAT Blade)                    4903 mm            193"     5369 mm          211.4"     5035 mm           198.2"    5398 mm          212.5"
                  (without Blade)                    3740 mm           147.2"    4165 mm           164"      3740 mm           147.2"    4165 mm           164"
                  (with SU Blade)                    5157 mm            203"                 —               5157 mm            203"                 —
              Width (over Trunnion)                  2630 mm           103.5"                —               2630 mm           103.5"                —
              Width (w/o Trunnion —
                Std. Shoe)*                          2500 mm           98.4"     3000 mm           118"      2500 mm           98.4"     3000 mm           118"
              Ground Clearance                       394 mm            15.5"     507 mm           20.0"      394 mm            15.5"     507 mm           20.0"
           Blade Types and Widths:
              Semi-U                                 3154 mm            124"                 —               3154 mm            124"                 —
              VPAT                                   3272 mm           128.8"    4080 mm          160.6"     3272 mm           128.8"    4082 mm          160.7"
           Fuel Tank Refill Capacity                   300 L          79.3        300 L           79.3        300 L           79.3        300 L           79.3
                                                                     U.S. gal                    U.S. gal                    U.S. gal                    U.S. gal
         *Width (w/o Trunnion — Std. Shoe) is also w/o VPAT Blade.




                                                                                                                                            Edition 42            1-7



PHB-Sec01(pg01-28).indd 7                                                                                                                                      12/14/11 3:44 PM
Track-Type Tractors                        Specifications




           MODEL                                                              D6R                               D6R XL                         D6R LGP
           Flywheel Power                                           130 kW             175 hp          145 kW            195 hp          145 kW            195 hp
           Operating Weight:*
               Power Shift                                         18 325 kg          40,400 lb      20 080 kg          44,270 lb      21 716 kg          47,874 lb
           Engine Model                                                         C9                                C9                                C9
           Rated Engine RPM: Power Shift                                       2000                              2000                              2000
           No. of Cylinders                                                      6                                 6                                 6
           Bore                                                     112 mm              4.4"          112 mm              4.4"          112 mm              4.4"
           Stroke                                                   149 mm              5.9"          149 mm              5.9"          149 mm              5.9"
           Displacement                                               8.8 L            537 in3          8.8 L            537 in3          8.8 L            537 in3
           Track Rollers (Each Side)                                             6                                 7                                 8
           Width of Standard Track Shoe                             560 mm               22"          560 mm               22"          915 mm               36"
           Length of Track on Ground                               2664 mm              105"         2871 mm              113"         3275 mm              129"
           Ground Contact Area (w/Std. Shoe)                        2.98 m2           4620 in2         3.22 m2          4972 in2         5.99 m2          9288 in2
           Track Gauge                                             1880 mm               74"         1880 mm               74"         2286 mm               90"
           GENERAL DIMENSIONS:
               Height (Stripped Top)**                             3143 mm              10'4"        3143 mm              10'4"         3193 mm             10'6"
               Height (To Top of ROPS Canopy)                      3195 mm              10'6"        3195 mm              10'6"        3245 mm              10'8"
               Height (To Top of ROPS Cab)                         3195 mm              10'6"        3195 mm              10'6"        3245 mm              10'8"
               Overall Length (without Blade)                      3860 mm              12'8"        3860 mm              12'8"        4247 mm             13'11"
                  with S Blade                                     4903 mm              16'0"                     —                    5465 mm              17'9"
                  with SU Blade                                    5095 mm              16'7"        5332 mm              17'5"                     —
                  with Angle Blade                                 5007 mm              16'4"                     —                                 —
               Width (over Trunnion)                               2640 mm               8'8"        2640 mm               8'8"        3491 mm              11'5"
               Width (w/o Trunnion — Std. Track)                   2440 mm               8'0"        2440 mm               8'0"         3201 mm             10'6"
           Ground Clearance                                         383 mm               1'3"         383 mm               1'3"         433 mm               1'5"
           Blade Types and Widths:
               Straight                                            3360 mm              11'0"                     —                    4063 mm              13'4"
               Angle Straight                                      4166 mm              13'8"        4166 mm              13'8"                     —
               Semi-U                                              3260 mm              10'8"        3260 mm              10'8"                     —
           Fuel Tank Refill Capacity                                  424 L          112 U.S. gal       424 L          112 U.S. gal       424 L          112 U.S. gal
         **Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluid, SU blade, horn, back-up alarm, retrieval
           hitch and front pull hook.
         **Height (Stripped Top) — without ROPS canopy, exhaust, seat back or other easily removed encumbrances.




         1-8     Edition 42



PHB-Sec01(pg01-28).indd 8                                                                                                                                           12/14/11 3:44 PM
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Phb 42

  • 1. Caterpillar Performance Handbook Caterpillar Performance Handbook 42 SEBD0351-42 © 2012 Caterpillar • All Rights Reserved • Printed in USA CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. English_Cover_BW2.indd 1 42 12/14/11 3:42 PM
  • 2. CONTENTS TRACK-TYPE TRACTORS 1 Page Preface . . . . . . . . . . . . . . . . . . . . . . . 4 Environment and Sustainability . . . 4 MOTOR GRADERS 2 Operator and Machine Protection . . . . . . . . . . . 5 Operator Training . . . . . . . . . . 5 SKID STEER LOADERS ● MULTI TERRAIN LOADERS 3 ● COMPACT TRACK LOADERS Machine Modifications . . . . . . 7 Equipment Options . . . . . . . . . 7 Machine Protection . . . . . . . . . 7 EXCAVATORS 4 Fire Prevention. . . . . . . . . . . . . 7 Safety Regulations . . . . . . . . . . 8 Sound Suppression . . . . . . . . . 8 Replacement Parts Warning . . 8 BACKHOE LOADERS 5 Nomenclature . . . . . . . . . . . . . . . . . 9 FOREST PRODUCTS 6 PIPELAYERS 7 WHEEL TRACTOR-SCRAPERS ● TOWED SCRAPERS 8 OFF-HIGHWAY & MINING TRUCKS 9 ARTICULATED TRUCKS 10 WHEEL DOZERS ● SOIL COMPACTORS 11 WHEEL LOADERS ● INTEGRATED TOOLCARRIERS 12 TRACK LOADERS 13 TELESCOPIC HANDLERS 14 PAVING PRODUCTS 15 UNDERGROUND MINING EQUIPMENT 16 HYDROMECHANICAL WORK TOOLS 17 ENGINES 18 Edition 42 1 PHB-Intro-Nom-12.indd 1 12/14/11 4:31 PM
  • 3. CATERPILLAR PERFORMANCE HANDBOOK a publication by Caterpillar Inc., Peoria, Illinois, U.S.A. JANUARY 2012 Important Notice: The subscription list has been discontinued for the Caterpillar Performance Handbook (PHB). Edition 42 is the final PHB to be distributed via a subscription list. Effective immediately, all Performance Handbooks, including this current edition, can be ordered 24/7 at https://oos.midlandcorp.com/cat. Please direct any inquiries about the Performance Handbook to the Caterpillar Performance Handbook Coordinator at Siegle_Toni_M@cat.com. Performance information in this booklet is intended for estimating purposes only. Because of the many variables peculiar to individual jobs (including material characteristics, operator efficiency, underfoot conditions, altitude, etc.), neither Caterpillar Inc. nor its dealers warrant that the machines described will perform as estimated. NOTE: Always refer to the appropriate Operation and Maintenance Manual for specific product information. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Printed in U.S.A. © 1979-2012 Caterpillar Inc. SEBD0351-42 2 Edition 42 PHB-Intro-Nom-12.indd 2 12/14/11 4:31 PM
  • 4. FORMER MODELS 19 ESTIMATING OWNING & OPERATING COSTS 20 TIRES 21 MINING AND EARTHMOVING 22 STOCKPILE COAL HANDLING 23 LAND CLEARING 24 WASTE HANDLING 25 TECHNOLOGY PRODUCTS 26 TABLES 27 Edition 42 3 PHB-Intro-Nom-12.indd 3 12/14/11 4:31 PM
  • 5. PREFACE Machine performance must ultimately be measured Methods for estimating machine owning and oper- in unit cost of material moved, a measure that includes ating costs vary widely, depending on locality, indus- both production and costs. Factors bearing directly on try practices, owner preferences and other factors. productivity include such things as weight to horse- One method is suggested in the Handbook section on power ratio, capacity, type of transmission, speeds and Owning and Operating Costs. When used with good operating costs. The Perfor mance Handbook consid- judgment, it has provided reasonably accurate estimates ers these factors in detail. There are other less direct in the past. Included in the Owning and Operating machine performance factors for which no tables, charts Section are guidelines, based on working conditions, to or graphs are possible. Serviceability, parts availability assist in estimating consumption of fuel and lubricants, and operator convenience are examples. In compar- tire life and repair costs for Cat machines. However, ing machine performance, all factors should be con- what one Handbook user regards as “excellent” con- sidered. This Handbook is intended as an aid which, ditions, another may consider “severe” or “average”, when coupled with experience and a good knowledge depending on his own experience and basis of compari- of local conditions, can assist in estimating true machine son. Therefore, these guidelines should be considered performance. only approximations. Many sections of the Handbook include tables or Caterpillar Inc. has made every effort to assure that curves showing cycle times or hourly production figures the information contained in this Handbook is accurate for Cat® machines under certain conditions. Statements and is a fair statement of the results to be achieved in the of conditions always accompany or precede the curves circumstances indicated. However, because of the many or tables. Before using any performance information variables involved in estimating the production or per- in this Handbook, a complete understanding of the formance of earthmoving machinery, their consumption qualifying conditions is essential. The data is based on of fuel and lubricants, tire life and repair costs, and the field testing, computer analysis, laboratory research and possibility of inadvertent errors or omissions in assem- experience; and every effort has been made to assure bling this data, Caterpillar cannot and does not imply their correctness. that all data in this book are complete nor that this level However, all such data is based upon 100% efficiency of performance will be achieved on a given job. in operation — a status which cannot be achieved con- Specifications shown in this Handbook were current tinuously even under ideal conditions. Thus, in using at time of printing. However, due to Caterpillar’s many such performance and production data, it is necessary machine improvement programs, specifications and to correct the results indicated in the handbook tables materials may change without notice. For current speci- by appropriate factors. This allows for the anticipated fications relating to a machine’s performance, please actual job efficiency, operator efficiency, material char- refer to the most recent Cat product specification sheet. acteristics, haul road conditions, altitude and other fac- tors which may reduce performance or production on a Caterpillar Inc. particular job. ENVIRONMENT AND SUSTAINABILITY Caterpillar supports environmental responsibility our customers to use the products they purchase from through sustainable development. Our products and ser- us in environmentally responsible ways. We take effec- vices are intended to support sustainable development tive steps to continually increase the natural resources of global resources and they will meet or exceed appli- efficiency and cleanliness of our facilities. When avail- cable regulations and standards wherever they are ini- able, the various product groups have included rele- tially sold. We establish and adhere to environmentally vant sustainability data with their content updates for sound policies and practices in product design, engi- inclusion in the Performance Handbook. neering, and manufacturing. We educate and encourage 4 Edition 42 PHB-Intro-Nom-12.indd 4 12/14/11 4:31 PM
  • 6. OPERATOR AND MACHINE PROTECTION A well trained operator, working under suitable con- I. Operator Training and Protection Practices ditions, utilizing a modern, properly-equipped machine Remember that any kind of machine or mechanical device can provides a machine-operator team capable of giving be hazardous if not kept in good condition, or if operated by maximum production. These factors, along with appro- careless or improperly trained operators, or if operated in an priate job site rules and communication procedures, are irresponsible manner. essential to coordinate people and machines working Listed below are some recommended basic steps that together. can be broadly applied to most work environments: Appropriately protected and maintained machines ● Train operators for the job they are assigned to do. are less likely to suffer premature component failure or The length and type of training must comply with damage, and give operators the confidence and assur- governmental and local regulations wherever they ance they need to carry out their work. Further more, apply. As an example, machine operators in mining training is not complete until the operator reads, under- activities must be trained in accordance with Mine stands and agrees to follow the instructions provided in Safety and Health Administration (MSHA) regula- the Operation and Maintenance Manual included with tions. Where specific regulations do not apply, no every Cat machine. operator should be assigned to a job until he or she Employers have a duty to provide a safe work place meets the following minimum requirements: for their employees. The purchaser of a Cat machine has – Completes proper training to operate the assigned a duty to review his/her particular application and job machine and understands that seat belts must be site for the machine to identify potential hazards inher- worn whenever seated in operator’s compartment. ent to that application or job site. Based on the results SEAT BELTS SAVE LIVES! of this hazard analysis, the appropriate operator and – Reads and understands the Operation & Main- machine protection configuration can be determined. tenance manual for that machine, and knows that Caterpillar designs, builds, and tests its products to a copy of that manual is stored in the operator’s ensure the safety of operators, maintenance persons, ser- compartment. vice persons, and bystanders. That means people in, on – Reads and understands the AEM (Association of and around Cat products. Caterpillar provides as stan- Equipment Manufacturers), or any other furnished dard equipment the appropriate operator and machine manual related to rules for safe machine operation protection for most applications. However, particular and identification of hazards. For example, that applications, including the use of some Work Tools, may includes the Work Tool Operation and Maintenance require additional operator and/or machine protection. Manual if a Cat Work Tool is involved in the given Caterpillar offers related options for most such applica- application. tions. However, there may be very special applications – Has appropriate personal safety equipment and where the Cat dealer or the Purchaser may want to fabri- knows how to use it. This includes such things as cate, or request Caterpillar to provide, custom or special hard hat, gloves, safety glasses, hearing protection, guarding. Your Cat dealer can help you with this hazard high-visibility vest, and safety shoes. analysis and guarding configuration process. – Knows what the job requirements are, what other machines are working in the area, and is aware of any hazardous conditions that may arise. Edition 42 5 PHB-Intro-Nom-12.indd 5 12/14/11 4:31 PM
  • 7. Be sure operators are alert and in proper physical and ● Make sure the machine is properly maintained. The mental condition to perform their work assignments operator at the beginning of each shift should per- safely. No machine should be operated by a person form a walk-around inspection before the machine is who is drowsy, under the affect of medicines or drugs, placed in operation. This process is described in the suffers blackouts, or is suffering from any physical or machine and Work Tool Operation and Maintenance mental distraction that could contribute to unsafe Manual. If this inspection reveals any problems that operation. could affect safety, the machine or Work Tool must ● Maintain proper job conditions and working proce- not be operated until these problems are corrected. dures. Check the job for possible hazards, both above Some examples include: and below ground level. Look for all possible sources – Loose, bent or missing grab irons, railings or steps; of danger to the operator and others in the area. – Worn, cut or missing seat belts (any seat belt over When operating in hazardous conditions the door three (3) years old must be replaced regardless of and windows must always be closed. Pay particular condition); attention to conditions which may be hazardous or – Damaged windows in the operator’s compartment; near the operating limits of the machine: e.g., side – Worn, rubbing or abraded electrical insulation and slopes, steep grades, potential overloads, etc. Examine hydraulic hoses; the work site for restricted traffic patterns, obstructed – Material or unwanted debris accumulation; views, congestion, underground power or gas lines, – Incompatibility of the component attachments etc. If the machine is equipped with a Quick Coupler, (Quick Couplers); always make sure the Work Tool is properly attached – Hydraulic leaks that could impair the lock/secure by conducting an attachment test as directed in the feature of a Quick Coupler or other securing devices; Quick Coupler Operation and Maintenance Manual. – Any fluid leaks; and Hazardous work conditions should be corrected – Missing or damaged guards. wherever possible and adequate warnings should be ● Know the limits of your machine and equipment. posted when applicable. With certain Work Tool combinations, including ● Provide the correct machine to handle the job and Quick Couplers, the Work Tool can hit the cab or the equip it properly for the job to provide the neces- machine. Always check for interference limits when sary operator protection. Check for compliance with first operating. all applicable governmental and local regulations. It ● It is the machine owner’s or employer’s responsibility is the legal responsibility of the machine owner or to ensure the machine is properly maintained. Your employer to see that his equipment complies with, and Cat dealer will be glad to assist you in selecting and is operated in accordance with, all such requirements. equipping the machine best suited for your job and in providing maintenance for your machines. 6 Edition 42 PHB-Intro-Nom-12.indd 6 12/14/11 4:31 PM
  • 8. II. Machine Modifications IV. Machine Protection Modifications must not be made to the machine that: Check the job for unusually demanding conditions – Interfere with operator visibility; that could cause premature failure or excessive wear – Interfere with ingress or egress from the machine; of machine components. Additional protective devices – Exceed the rated payload or gross combination such as heavy-duty radiator guards, crankcase guards, weight of the machine resulting in overloading the engine enclosures, track roller guards and/or brake braking and/or steering system or the roll-over pro- shields may be needed. Also, consider the use of anti- tective structure (ROPS) capacity rating (shown on vandalism devices, such as cap locks and instrument a plate affixed to the ROPS); or panel guards. The failure to provide proper guarding in – Place objects in the cab that intrude into the oper- some of these applications can lead to machine damage, ator’s space or that are not firmly fixed into place. personal injury or death. Contact your Cat dealer for – Are not authorized by Caterpillar. machine-protection and vandalism-prevention options for your machine. III. Operator-related Equipment Options Each job presents unique conditions that must be V. Fire Prevention taken into account. Consider direct dangers to the Remember that most fluids on your machine are flammable! operator as well as all possible sources of distraction To minimize the risk of fire, Caterpillar recommends that could reduce operator efficiency and increase the following these basic steps: chances of costly and dangerous mistakes. Climate- – Always perform the Walk-Around Inspection controlled, sound-suppressed cabs, and special exterior described in Part I. It can identify many of the fire lighting are options available from Caterpillar that can hazards described below. address requirements of special working environments. – Remove trash (leaves, twigs, papers, etc.) that may “Flexible” machines include hydraulic excavators accumulate in the engine compartment or around (track-type, wheel-type, and compact), skid-steer load- other hot parts on the product. ers, backhoe loaders and integrated tool-carriers can – Do not operate a machine if leakage of flamma- utilize interchangeable “Work Tools” to accomplish spe- ble fluids is noticed. Repair leaks before resum- cific tasks. Work Tools or any tool used in hazardous ing machine operation. Most fluids used in Cat applications like demolition, quarry, logging, stump machines should be considered flammable. grinding, scrap handling, milling, and scaling, can create – Keep access doors to major machine compartments a need for special operator guarding. When flying debris in working order to permit the use of fire fighting from impact, cutting, shearing or sweeping attachments is equipment, should a fire occur. present, additional protective devices such as a front screen, – Avoid attaching electrical wiring to hoses and tubes Falling Object Guarding System (FOGS, includes top that contain flammable or combustible fluids. Hydrau- & front guarding), thick polycarbonate windshields or lic hoses can move during machine operation and a combination of these is recommended by Caterpillar. abrade wires and other hoses if improperly secured. The failure to provide proper operator/machine guarding – Replace any rubbing, damaged, frayed, kinked or in some of these applications can lead to machine dam- leaking hydraulic hoses or fittings. Use genuine Cat age, personal injury or death. Contact your Cat dealer for parts or their equivalent, including both pressure and operator guarding options on your machine. temperature limit capabilities. – Follow safe fueling practices as described in Cat Operation and Maintenance Manuals, AEM Safety Manuals, and local regulations. Never store flam- mable fluids in the machine operator’s compart- ment, nor smoke while fueling the machine. – As an additional safety measure, keep a fire extin- guisher on the machine in a location as specified in the Operation and Maintenance Manual. – Consider installation of an after-market fire-sup- pression system (FSS) on the equipment if the appli- cation and working conditions warrant it. Edition 42 7 PHB-Intro-Nom-12.indd 7 12/14/11 4:31 PM
  • 9. VI. Safety Regulations VII. Sound Suppression Regulations vary from country to country and often Different marketing areas have different noise emis- within country. Your Cat dealer can assist you in prop- sion requirements. Noise regulations usually specify erly equipping your machine to meet applicable require- limits for operators and spectators. ments. Note: The general summaries given below are not substitutes for Owners or Employers reading and being (a) United States familiar with the appropriate local laws. OSHA and MSHA noise-control regulations set per- missible noise-exposure limits for machine operators (a) United States (US) and employees. Operator protection from machine noise With a few exceptions, all machine operations in the can be achieved by use of factory-built cabs as offered United States are covered by federal and/or state regula- in the Caterpillar Price List. These cabs, when properly tions. If the machine is used in mining activities, the reg- maintained and operated with the doors and windows ulations are administered by the Mine Safety and Health closed, reduce the operator sound level for an eight- Administration (MSHA). Other activities, including hour operating period to meet the OSHA and MSHA construction, are under regulations administered by noise-exposure limits in effect at the date of manufac- the Occupational Safety and Health Administration ture. Variables that may be encountered on the job site, (OSHA). These agencies require employers to provide a such as other nearby noise sources or noise-reflecting safe working environment for employees. Caterpillar has surfaces, may reduce the allowable work hours. If this the same objective. occurs, ear protective devices may be required. This is OSHA and MSHA have adopted criteria for ROPS, especially true if a machine is not equipped with a closed Falling Object Protective Structures (FOPS), seat belts, cab. For example if the machine has no cab, or is being warning horns, back-up alarms, operator sound lev- operated with the doors or windows opened. els, steering systems, and braking systems. Additional operator’s compartment protection may be required (b) European Union for machines engaged in logging, demolition and other Operator sound-exposure requirements for machines special applications. in Europe are very similar to the OSHA and MSHA regulations mentioned above. In addition to operator (b) European Union (EU) sound-exposure requirements, most types of Cat machines The EU Machinery Safety Directive applies to Cat are subject to European Commission regulations for machines and most work tools. It requires that the exterior sound levels. Caterpillar ensures its products sold “CE mark” be applied to the product and that a man- in the EU comply with the applicable noise regulations. ufacturer’s declaration be provided. The “CE mark” indicates that safety issues have been addressed by apply- VIII. Replacement Parts for your Cat Machine ing the appropriate safety standards in the design and manufacture of the machine. The objective of the Safety Directive is to protect operators, spectators and main- tenance personnel. Caterpillar fully supports this objec- WARNING When replacement parts are required for this product, tive. This is especially true if a machine is not equipped Caterpillar recommends using Cat replacement parts or with a closed cab. For example if the machine has no cab, parts with equivalent specifications including, but not or is being operated with the doors or windows opened. limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to premature failures, product damage, personal injury or death of persons on, or around, the product. 8 Edition 42 PHB-Intro-Nom-12.indd 8 12/14/11 4:31 PM
  • 10. Nomenclature THE CAT PRODUCT LINE TRACK-TYPE TRACTORS *Waste Handling Arrangements (WHA) Flywheel power 55 to 634 kW (74 to 850 hp) available for sanitary landfill applications D3K XL (LRC) D4K XL (LRC) D5K XL (LRC) D5N XL D6K XL D6N XL D3K LGP (LRC) D4K LGP (LRC) D5K LGP (LRC) D5N LGP D6K LGP D6N LGP D3K2 XL D4K2 XL D5K2 XL D3K2 LGP D4K2 LGP D5K2 LGP D6R D6R Series 3* D6T* D7E D7G Series 2 D7R Series 2* D6R XL D6R XL Series 3* D6T XL D7E LGP D7R XR Series 2* D6R LGP D6R XW Series 3* D6T XW D7R LGP Series 2* D6R LGP Series 3* D6T LGP D7R D8R D9R D10T* D11T D8T* D9T* D11T CD D8R LGP D8T LGP MOTOR GRADERS *All Wheel Drive. Flywheel power 104 to 397 kW (140 to 533 hp) 120K 120M Global 12K 12M Global 140K 140M Global 120M Global 140M Global with AWD* option with AWD* option 160K 160M Global 14M Global 16M Global 24M Global 160M Global with AWD* option SKID STEER LOADERS/MULTI TERRAIN LOADERS/COMPACT TRACK LOADERS Operating Weight 2600 to 4865 kg (5710 to 10,730 lb) Skid Steer Skid Steer Multi Terrain Multi Terrain Multi Terrain Compact Track 216B3 246C 247B3 277C 259B3 279C 226B3 256C 257B3 287C 289C 242B3 262C 297C 299C 236B3 272C 252B3 Edition 42 9 PHB-Intro-Nom-12.indd 9 12/14/11 4:31 PM
  • 11. HYDRAULIC EXCAVATORS Operating Weight 1650 to 316 600 kg (3640 to 698,000 lb) Track Models 301.6C 302.5C 303C CR 304C CR 307C 308D CR 311D LRR 312D 301.8C 303.5C CR 305C CR 307D 308C CR SB 312D L 305.5 313C CR 314C CR 315D L 319D L 320D 320D L 323D L 313C SR 314C LCR 319D LN 320D RR 320D LRR 323D LN 321D LCR 324D 329D 336D 349D 324D L 329D L 336D L 349D L – FIX 324E 329E 336D LN 349D L – VG 324E L 329E L 336E 349E 324E LN 329E LN 340D HD WH 349E L – FIX 336E L 349E L – VG 336E LN 374D 390D Front Shovels Wheel Models Operating Weight 74 300 to 318 500 kg (163,803 to 702,000 lb) M313D M315D 385C FS M316D M318D M322D BACKHOE LOADERS Digging depth 4420 to 6528 mm (14'6" to 21'5") 416E 420E/420E IT 422E 428E 430E/430E IT 432E 442E 434E MECHANICAL 450E 434E PILOT 444E 10 Edition 42 PHB-Intro-Nom-12.indd 10 12/14/11 4:31 PM
  • 12. FOREST PRODUCTS Wheel Loaders and Wheel Skidders Track Skidders Forest Machines Integrated Tool Carriers Work Tools Grapples Logging Forks Woodchip Dozers Scoops 525C 517 Cable 517 Grapple 320D FM 325D FM 950H LL 988H LL Rakes 535C 527 Cable 527 Grapple 324D FM 330D FM 966H LL IT62H LL 545C 980H LL Track Wheel Track Feller Wheel Feller Felling Knuckleboom Harvesters Harvester Bunchers Bunchers Heads Forwarders Loaders HF 201 HF 221 501 532 550 511 541 553 534 519 519SM 501 HD 541 521 551 563 544 529 519SM/EHC 511 551 522 552 573 564 559B 569SM 521 552 532 574 569 569SM/EHC 522 584/584HD 579 PIPELAYERS Lifting capacity 18 145 to 91 625 kg (40,000 to 202,000 lb) PL61 PL83 PL87 WHEEL TRACTOR-SCRAPERS Standard Models Heaped capacity 17 to 26 m3 (22 to 34 yd3) 621H 631G Tandem Powered Scrapers Heaped capacity 17 to 33.6 m3 (22 to 44 yd3) 627H 637G 657G Elevating Scrapers Coal Bowl Scrapers Heaped capacity 17.6 m3 (23 yd3) Heaped capacity 38 to 56 m3 (50 to 73 yd3) 623H 637G 657G Push-Pull Scrapers Heaped capacity 17 to 33.6 m3 (22 to 44 yd3) 627H 637G 657G Edition 42 11 PHB-Intro-Nom-12.indd 11 12/14/11 4:31 PM
  • 13. CONSTRUCTION & MINING TRUCKS Construction & Mining Trucks *OEM Solutions Group non-dumper for special Capacity 37 to 363 metric ton — 41 to 400 U.S. tons applications available 770 773E 777D 785C* 770G* 773G* 777G* 785D* 772 775G* 772G* 789C 793D 797F 793F ARTICULATED TRUCKS Capacity 23.6 to 39.5 metric tons (26 to 43.5 U.S. tons) 725 730 730 Ejector 735 740 740 Ejector WHEEL DOZERS Flywheel power 173 to 597 kW (232 to 801 hp) 814F2 824H 834H 844H 854K LANDFILL COMPACTORS SOIL COMPACTORS Flywheel power 173 to 349 kW (232 to 468 hp) Flywheel power 173 to 264 kW (232 to 354 hp) 816F2 826H 836H 815F2 825H WHEEL LOADERS & INTEGRATED TOOLCARRIERS * High lift arrangement available. † Waste handling arrangement available. Bucket Capacity (Heaped) 0.6 to 30 m3 (0.78 to 40 yd3) 904H 906H 907H 908H 914G/IT14G 924Hz† 924H Pin On* 928Hz† 924H Hook On*† 930H Pin On* 938H*† 950H*† 962H*† 966H*† 972H*† 980H*† 930H Hook On*† IT38H† IT62H† 988H* 990H* 992K 993K* 994F* 12 Edition 42 PHB-Intro-Nom-12.indd 12 12/14/11 4:31 PM
  • 14. TRACK LOADERS *General Purpose Bucket. †Waste handling arrangement available. Bucket Capacity (Heaped)* 1.15 to 3.2 m3 (1.5 to 4.2 yd3) 953D† 963D† 973C† 973D† TELESCOPIC HANDLERS Non-U.S. Versions U.S. Versions TH255 TH406 TH255 TH406 TH407 TH407 TH336 TH337 TH414 TH417 TH514 TL642 TL943 TL1055 TL1255 PAVING PRODUCTS* *Paving products starting with BG are Barber Greene products. Cold Planers Reclaimer/Soil Stabilizers Flywheel power 250-321 kW (335-430 hp) Cutting width 2438 mm (8'0") PM102 PM200 — 2.0 m RM300 RM500 PM200 — 2.2 m PM201 Asphalt Pavers Paving width 914 to 9754 mm (3 to 32 ft) AP300 AP500E AP600D AP1000E AP255 AP555E AP655D AP755 AP1055E BG500E BG600D BG1000E BG555E BG655D BG1055E Edition 42 13 PHB-Intro-Nom-12.indd 13 12/14/11 4:31 PM
  • 15. PAVING PRODUCTS (Continued) Vibratory and Pneumatic Tire Compactors Single Drum Smooth Drum width 1270 to 2130 mm (4'2" to 7'0") R CP-433E E335-PC E335-PC CS423E CS44 CS533E CS54 E375-PC E375-PC E375-PC CS56 CS64 CS74 CS76 CS76 XT Single Drum, Padded Drum width 1270 to 2130 mm (4'2" to 7'0") E335-P C E335-PC CP44 CP533E CP54 E37 5- P C E375- P C E375- P C CP56 CP64 CP74 CP76 Double Drum and Combi Drum width 1000 to 2130 mm (3'3.4" to 7'0") CB14 CB14 XW CB14 Full Flush CB22 CB24 CC24 CB32 CD54 CB-434D CB-434D CB434D CB434D XW CB54 CB54 XW CB64 CD54 Pneumatic Tire Asphalt Compactors Wheel loads 1134 to 5000 kg (2500 to 11,020 lb) C051-SP R THGIEW-YVAEH PS150C PS360C 14 Edition 42 PHB-Intro-Nom-12.indd 14 12/14/11 4:31 PM
  • 16. UNDERGROUND MINING Load-Haul-Dump Bucket sizes 2.4-11.6 m3 (3.1-15.2 yd3) R1300G II R1600G R1700G R2900G R2900G XTRA Articulated Trucks 30-55 t (33-61 T) capacity AD30 AD45B AD55B HYDROMECHANICAL WORK TOOLS Hydraulic Mobile Scrap and Multi- Hammers Demolition Shears Processors H35D S H115 S S305 S340B MP15 MP30 H45D S H120C S S320B S365B MP20 MP40 H55D S H130 S S325B S385B H65D S H140D S H70/H70 S H160D S H90/H90C S H180D S H100/H100 S Contractor’s Sorting and Orange Grapples Demolition Grapples Peel Grapples G107B G130B G315 G310B GSH15B G112B G145B G320 G315B GSH20B G115B G165B G330 G320B GSH22B G120B G185B G125B Edition 42 15 PHB-Intro-Nom-12.indd 15 12/14/11 4:31 PM
  • 17. Notes — 16 Edition 42 PHB-Intro-Nom-12.indd 16 12/14/11 4:31 PM
  • 18. TRACK-TYPE TRACTORS 1 Hydraulic Controls Bulldozers Rippers and Winches CONTENTS TRACK-TYPE TRACTORS WINCHES Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 PACCAR Features . . . . . . . . . . . . . . . . . . . . . . . . .1-83 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Allied Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-84 Power Shift Drawbar Pull Physical Specifications. . . . . . . . . . . . . . . . . . . . . . .1-85 vs. Ground Speed Curves. . . . . . . . . . . . . . . . . . .1-19 Operating Specifications . . . . . . . . . . . . . . . . . . . . .1-99 Power Shift Travel Speeds . . . . . . . . . . . . . . . . . . . .1-24 Ground Pressures . . . . . . . . . . . . . . . . . . . . . . . . . .1-26 Waste Handling See Waste Extreme Slope Operation . . . . . . . . . . . . . . . . . . . .1-28 Track-Type Tractors . . . . . . . . . . Handling Section HYDRAULIC CONTROLS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-29 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-30 TRACK-TYPE TRACTORS Features: BULLDOZERS ● Cat® Diesel Engines provide the power, high torque Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-33 rise, reliability and performance you can depend on. Summary of Blade Options. . . . . . . . . . . . . . . . . . .1-34 Blade Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-35 ● HEUI™ on D6R and D7R increases fuel efficiency, General Dimensions (Tractor and Blade) . . . . . . . .1-38 reduces smoke, improves cold starting and enhances SAE Blade Capacity Definition . . . . . . . . . . . . . . .1-38 diagnostic capabilities. Blade Specifications. . . . . . . . . . . . . . . . . . . . . . . . .1-39 ● Electronic Unit Injection (EUI) on D7R Series 2. The Estimating Production Off-the-Job. . . . . . . . . . . . .1-52 Electronic Control Module (ECM) performs much Job Condition Correction Factors . . . . . . . . . . . . .1-56 like a mechanical governor, but has no moving parts. Measuring Production On-the-Job . . . . . . . . . . . . .1-57 The ECM signals the injectors regulating the fuel Work Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-57 supply thus controlling engine speed and power. EUI RIPPERS provides: Reduced exhaust smoke, automatic altitude compensation and cold start protection. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-59 Ripper Specification Diagrams ● Mechanical Electronic Unit Injector (MEUI™) on D8T, Adjustable Parallelogram Ripper . . . . . . . . . . . .1-60 D9T, D10T and D11T excels in its ability to control Radial Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . .1-62 injection pressure over the entire engine operating Fixed Parallelogram Ripper . . . . . . . . . . . . . . . .1-62 speed range. It combines the technical advancement Specifications of an electronic control system with the simplicity of Track-Type Tractors . . . . . . . . . . . . . . . . . . . . . .1-63 direct mechanically controlled unit fuel injection. These Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-72 features allow the engine to have complete control Estimating Ripping Production . . . . . . . . . . . . . . .1-72 over injection timing, duration, and pressure. Seismic Wave Velocity Charts . . . . . . . . . . . . . . . . .1-75 Estimated Ripper Production Graphs . . . . . . . . . .1-80 Edition 42 1-1 PHB-Sec01(pg01-28).indd 1 12/14/11 3:44 PM
  • 19. Track-Type Tractors Features ● Common Rail fuel injection system on D6K, D6N, D6T ● SystemOne Undercarriage extends undercarriage sys- and D7E as well as D3K, D4K and D5K; optimizes tem life, improves reliability, and reduces owning and performance and fuel consumption, minimizes heat operating costs. Optional on D6T (all sources), D6K rejection, and lowers emissions. and D6N, optional on D8T and D8R (East Peoria ● sourced), D3K, D4K, D5K. Oil cooled steering clutches and brakes standard on D9R, D10T and D11T. ● Elevated sprockets (not on D6K or D7E) eliminate ● final drive stress induced by roller frame movement Finger Tip Controls (FTC) of transmission, steering and ground impact loads. Final drives pull chain only. clutches and brakes on D10T and D11T. Seals moved up out of dirt, sand and water for longer ● Differential steering allows infinitely variable turning life. Blade visibility improved because operator sits radius. Standard on the D6N, D6T, D7R Series 2, higher. D7E, D8R and D8T, allows the tractor to make a ● Resilient mounted bogie undercarriage on D8R, D8T, “power turn” keeping both tracks working for more D9T, D10T and D11T reduces shock transmitted to traction and higher performance. tractor. Allows track to conform to rough ground ● Electronic Hydrostatic Power Train System on D3K for better traction. thru D6K allows power turns, stepless speed range, ● Solid mounted undercarriage standard on D3K through smooth modulation, dynamic hydrostatic braking, supe- D5K provides stable platform for low impact, and high rior maneuverability and excellent controllability. abrasion applications. Provides optimum finish grad- ● Electric Drive Power Train System on D7E allows step- ing performance. less speed range, smooth modulation, and excellent ● Oscillating undercarriage on D6K through D7E and efficiency. When coupled with differential steer it pro- optional on the D8R and D8T decreases ground shock vides superior maneuverability with locked-track pivot to the machine and provides a smoother, more com- turn capability and excellent controllability. fortable ride for the operator. ● Combined hand lever steering located left of operator ● Accessible modular design on D6N XL and up greatly provides easier operation on D9R. reduces drive train removal and installation time result- ● Standard Tractors designed for heavy dozing and gen- ing in reduced repair costs. eral grading. ● Tag link on D7R Series 2 and up; L-shaped push arms ● XL Tractor D6T offers higher horsepower and longer on D6N, D6T and D7E. Both designs allow closer roller frames for increased finish grading capability, mounting of dozer blades. This reduces total tractor flotation and productivity. length, improves maneuverability, balance, blade pen- ● etration and pryout. Extra Wide (XW) gauge on D6T length roller frame provides wider shoes for greater flotation and stabil- ● Low ground pressure (LGP) tractors offer greater flo- ity for steep slope grading. tation in soft, swampy conditions. Available on D3K ● through D8T. Sealed and Lubricated Track reduces pin and bush- ing wear for lower undercarriage repair costs. Sealed and lubricated track is standard on the D3K, D4K, and D5K while heavy duty track chain is available on D6N, D6T, D7R Series 2 and D7E improves wear life and reduces pin/bore stretching and cracking. 1-2 Edition 42 PHB-Sec01(pg01-28).indd 2 12/14/11 3:44 PM
  • 20. Specifications Track-Type Tractors 1 MODEL D3K XL (LRC) D3K LGP (LRC) D3K2 XL D3K2 LGP Flywheel Power 55.2 kW 74 hp 55.2 kW 74 hp 59.7 kW 80 hp 59.7 kW 80 hp Operating Weight* 7795 kg 17,185 lb 8093 kg 17,842 lb 7958 kg 17,544 lb 8403 kg 18,525 lb Engine Model C4.4 ACERT™ C4.4 ACERT C4.4 ACERT C4.4 ACERT Rated Engine RPM 1900 1900 2200 2200 No. of Cylinders 4 4 4 4 Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 Track Rollers (Each Side) 6 6 6 6 Width of Standard Track Shoe 406 mm 16" 635 mm 25" 406 mm 16" 635 mm 25" Length of Track on Ground 2095 mm 83" 2095 mm 83" 2248 mm 89" 2248 mm 89" Ground Contact Area (w/Std. Shoe) 17 011 cm2 2637 in2 26 607 cm2 4124 in2 18 254 cm2 2848 in2 28 550 cm2 4425 in2 Track Gauge 1495 mm 59" 1725 mm 68" 1495 mm 59" 1725 mm 68" GENERAL DIMENSIONS: Height (To Top of ROPS) 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8" Overall Length (with P blade) 4266 mm 168" 4255 mm 167.6" 4266 mm 168" 4266 mm 168" (without Blade) 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9" Width (w/o Trunnion and Blade — Std. Shoe) 1901 mm 74.8" 2360 mm 92.9" 1901 mm 74.8" 2360 mm 92.9" Ground Clearance 332 mm 13" 332 mm 13" 332 mm 13" 332 mm 13" Blade Types and Widths: VPAT, Straight 2646 mm 104.1" 3149 mm 124.0" 2646 mm 104.1" 3149 mm 124" VPAT, Angled 25° 2417 mm 95.1" 2874 mm 113" 2417 mm 95.1" 2874 mm 113" Fuel Tank Refill Capacity 195 L 51.5 195 L 51.5 195 L 51.5 195 L 51.5 U.S. gal U.S. gal U.S. gal U.S. gal *Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid drawbar, front pull device and standard service crankcase guard. Edition 42 1-3 PHB-Sec01(pg01-28).indd 3 12/14/11 3:44 PM
  • 21. Track-Type Tractors Specifications MODEL D4K XL (LRC) D4K LGP (LRC) D4K2 XL D4K2 LGP Flywheel Power 62.6 kW 84 hp 62.6 kW 84 hp 68.8 kW 92 hp 68.8 kW 92 hp Operating Weight* 8147 kg 17,961 lb 8501 kg 18,742 lb 8201 kg 18,080 lb 8510 kg 18,761 lb Engine Model C4.4 ACERT C4.4 ACERT C4.4 ACERT C4.4 ACERT Rated Engine RPM 1900 1900 2200 2200 No. of Cylinders 4 4 4 4 Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 Track Rollers (Each Side) 7 7 7 7 Width of Standard Track Shoe 460 mm 18" 635 mm 25" 460 mm 18" 635 mm 25" Length of Track on Ground 2248 mm 89" 2248 mm 89" 2248 mm 89" 2248 89" Ground Contact Area (w/Std. Shoe) 20 682 cm2 3206 in2 28 550 cm2 4425 in2 20 862 cm2 3206 in2 28 550 cm2 4425 in2 Track Gauge 1550 mm 61" 1725 mm 68" 1550 mm 61" 1725 mm 68" GENERAL DIMENSIONS: Height (To Top of ROPS) 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8" 2763 mm 108.8" Overall Length (with P blade) 4274 mm 168" 4266 mm 168" 4266 mm 168" 4266 mm 168" (without Blade) 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9" 3275 mm 128.9" Width (w/o Trunnion and Blade — Std. Shoe) 2010 mm 79.1" 2360 mm 92.9" 2010 mm 79.1" 2360 mm 92.9" Ground Clearance 332 mm 13" 332 mm 13" 332 mm 13" 332 mm 13" Blade Types and Widths: VPAT, Straight 2782 mm 109.5" 3149 mm 124.0" 2782 mm 109.5" 3149 mm 124" VPAT, Angled 25° 2542 mm 100.1" 2874 mm 113" 2542 mm 100.1" 2874 mm 113" Fuel Tank Refill Capacity 195 L 51.5 195 L 51.5 195 L 51.5 195 L 51.5 U.S. gal U.S. gal U.S. gal U.S. gal *Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid drawbar, front pull device and standard service crankcase guard. 1-4 Edition 42 PHB-Sec01(pg01-28).indd 4 12/14/11 3:44 PM
  • 22. Specifications Track-Type Tractors 1 MODEL D5K XL (LRC) D5K LGP (LRC) D5K2 XL D5K2 LGP Flywheel Power: Hydrostatic 71.6 kW 96 hp 71.6 kW 96 hp 77.6 kW 104 hp 77.6 kW 104 hp Operating Weight:* Hydrostatic 9408 kg 20,741 lb 9683 kg 21,347 lb 9314 kg 20,534 lb 9646 kg 21,266 lb Engine Model C4.4 ACERT C4.4 ACERT C4.4 ACERT C4.4 ACERT Rated Engine RPM 1900 1900 2100 2100 No. of Cylinders 4 4 4 4 Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" Displacement 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 4.4 L 269 in3 Track Rollers (Each Side) 7 7 7 7 Width of Standard Track Shoe 510 mm 20" 660 mm 26" 510 mm 20" 660 mm 26" Length of Track on Ground 2310 mm 91" 2310 mm 91" 2310 mm 91" 2310 mm 91" Ground Contact Area (w/Std. Shoe) 23 562 cm2 3652 in2 30 492 cm2 4726 in2 23 562 cm2 3652 in2 30 492 cm2 4726 in2 Track Gauge 1600 mm 63" 1750 mm 69" 1600 mm 63" 1750 mm 69" GENERAL DIMENSIONS: Height (To Top of ROPS Canopy) 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0" Height (To Top of ROPS Cab) 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0" 2769 mm 109.0" Overall Length (with P Blade) 4321 mm 170.1" 4294 mm 169.1" 4321 mm 170.1" 4321 mm 170.1" (without Blade) 3199 mm 125.9" 3265 mm 128.5" 3199 mm 125.9" 3265 mm 128.5" Width (w/o Trunnion and Blade — Std. Shoe) 2110 mm 83.1" 2410 mm 94.9" 2110 mm 83.1" 2410 mm 94.9" Ground Clearance 332 mm 13" 332 mm 13" 332 mm 13" 332 mm 13" Blade Types and Widths: VPAT, Straight 2782 mm 109.5" 3220 mm 126.7" 2782 mm 109.5" 3220 mm 126.7" VPAT, Angled 25° 2636 mm 103.8" 2940 mm 115.8" 2636 mm 103.8" 2940 mm 115.8" Fuel Tank Refill Capacity 195 L 51.5 195 L 51.5 195 L 51.5 195 L 51.5 U.S. gal U.S. gal U.S. gal U.S. gal *Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluids, back-up alarm, seat belts, lights, rigid drawbar, front pull device and standard service crankcase guard. Edition 42 1-5 PHB-Sec01(pg01-28).indd 5 12/14/11 3:44 PM
  • 23. Track-Type Tractors Specifications MODEL D6K XL D6K LGP D6K XL D6K LGP Engine Emissions Tier — — Tier 4 Interim/ Tier 4 Interim/ Stage IIIB Stage IIIB Flywheel Power: Hydrostatic 93.2 kW 125 hp 93.2 kW 125 hp 93.2 kW 125 hp 93.2 kW 125 hp Operating Weight: Hydrostatic 12 886 kg 28,409 lb 13 467 kg 29,690 lb 12 866 kg 28,409 lb 13 467 kg 29,690 lb Engine Model C6.6 ACERT C6.6 ACERT C6.6 ACERT C6.6 ACERT Rated Engine RPM 2100 2100 2100 2100 No. of Cylinders 6 6 6 6 Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" Displacement 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3 Track Rollers (Each Side) 7 7 7 7 Width of Standard Track Shoe 560 mm 22" 760 mm 30" 560 mm 22" 760 mm 30" Length of Track on Ground 2645 mm 104" 2645 mm 104" 2645 mm 104" 2645 mm 104" Ground Contact Area (w/Std. Shoe) 3.0 m2 4650 in2 4.0 m2 6200 in2 3.0 m2 4650 in2 4.0 m2 6200 in2 Track Gauge 1770 mm 70" 2000 mm 79" 1770 mm 70" 2000 mm 79" GENERAL DIMENSIONS: Height (To Top of ROPS Canopy) 2958 mm 116.5" 2958 mm 116.5" 2958 mm 116.5" 2958 mm 116.5" Height (To Top of ROPS Cab) 2958 mm 116.5" 2958 mm 116.5" 2958 mm 116.5" 2958 mm 116.5" Overall Length (with VPAT Blade) 4688 mm 185" 4688 mm 185" 4688 mm 185" 4688 mm 185" (without Blade) 4220 mm 166" 4220 mm 166" 4220 mm 166" 4220 mm 166" Width (w/o Trunnion and Blade — Std. Shoe)* 2330 mm 91.7" 2760 mm 108.7" 2330 mm 91.7" 2760 mm 108.7" Ground Clearance 360.4 mm 14.2" 360.4 mm 14.2" 360.4 mm 14.2" 360.4 mm 14.2" Blade Types and Widths: VPAT 3077 mm 121.1" 3360 mm 132.3" 3195 mm 125.8" 3683 mm 145" Fuel Tank Refill Capacity 275 L 72.6 275 L 72.6 275 L 72.6 275 L 72.6 U.S. gal U.S. gal U.S. gal U.S. gal *Width (w/o Trunnion — Std. Shoe) is also w/o VPAT Blade. 1-6 Edition 42 PHB-Sec01(pg01-28).indd 6 12/14/11 3:44 PM
  • 24. Specifications Track-Type Tractors 1 MODEL D6N XL D6N LGP D6N XL D6N LGP Engine Emissions Tier — — Tier 4 Interim/ Tier 4 Interim/ Stage IIIB Stage IIIB Flywheel Power: Power Shift 111.8 kW 150 hp 111.8 kW 150 hp 111.8 kW 150 hp 111.8 kW 150 hp Operating Weight: Power Shift Differential Steer 16 668 kg 36,747 lb 17 997 kg 39,712 lb 16 668 kg 36,747 lb 17 997 kg 39,712 lb Engine Model C6.6 ACERT C6.6 ACERT C6.6 ACERT C6.6 ACERT Rated Engine RPM 2200 2200 2200 2200 No. of Cylinders 6 6 6 6 Bore 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" 105 mm 4.13" Stroke 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" 127 mm 5.0" Displacement 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3 6.6 L 403 in3 Track Rollers (Each Side) 7 8 7 8 Width of Standard Track Shoe 610 mm 24" 840 mm 33" 610 mm 24" 840 mm 33" Length of Track on Ground 2611 mm 103" 3113 mm 123" 2611 mm 103" 3113 mm 123" Ground Contact Area (w/Std. Shoe) 3.18 m2 4929 in2 5.24 m2 8122 in2 3.18 m2 4929 in2 5.24 m2 8122 in2 Track Gauge 1890 mm 74.4" 2160 mm 85" 1890 mm 74.4" 2160 mm 85" GENERAL DIMENSIONS: Height (To Top of ROPS Canopy) 3040 mm 119.7" 3144 mm 123.8" — — Height (To Top of ROPS Cab) 3095 mm 121.9" 3200 mm 126" 3095 mm 121.9" 3200 mm 126" Overall Length (with VPAT Blade) 4903 mm 193" 5369 mm 211.4" 5035 mm 198.2" 5398 mm 212.5" (without Blade) 3740 mm 147.2" 4165 mm 164" 3740 mm 147.2" 4165 mm 164" (with SU Blade) 5157 mm 203" — 5157 mm 203" — Width (over Trunnion) 2630 mm 103.5" — 2630 mm 103.5" — Width (w/o Trunnion — Std. Shoe)* 2500 mm 98.4" 3000 mm 118" 2500 mm 98.4" 3000 mm 118" Ground Clearance 394 mm 15.5" 507 mm 20.0" 394 mm 15.5" 507 mm 20.0" Blade Types and Widths: Semi-U 3154 mm 124" — 3154 mm 124" — VPAT 3272 mm 128.8" 4080 mm 160.6" 3272 mm 128.8" 4082 mm 160.7" Fuel Tank Refill Capacity 300 L 79.3 300 L 79.3 300 L 79.3 300 L 79.3 U.S. gal U.S. gal U.S. gal U.S. gal *Width (w/o Trunnion — Std. Shoe) is also w/o VPAT Blade. Edition 42 1-7 PHB-Sec01(pg01-28).indd 7 12/14/11 3:44 PM
  • 25. Track-Type Tractors Specifications MODEL D6R D6R XL D6R LGP Flywheel Power 130 kW 175 hp 145 kW 195 hp 145 kW 195 hp Operating Weight:* Power Shift 18 325 kg 40,400 lb 20 080 kg 44,270 lb 21 716 kg 47,874 lb Engine Model C9 C9 C9 Rated Engine RPM: Power Shift 2000 2000 2000 No. of Cylinders 6 6 6 Bore 112 mm 4.4" 112 mm 4.4" 112 mm 4.4" Stroke 149 mm 5.9" 149 mm 5.9" 149 mm 5.9" Displacement 8.8 L 537 in3 8.8 L 537 in3 8.8 L 537 in3 Track Rollers (Each Side) 6 7 8 Width of Standard Track Shoe 560 mm 22" 560 mm 22" 915 mm 36" Length of Track on Ground 2664 mm 105" 2871 mm 113" 3275 mm 129" Ground Contact Area (w/Std. Shoe) 2.98 m2 4620 in2 3.22 m2 4972 in2 5.99 m2 9288 in2 Track Gauge 1880 mm 74" 1880 mm 74" 2286 mm 90" GENERAL DIMENSIONS: Height (Stripped Top)** 3143 mm 10'4" 3143 mm 10'4" 3193 mm 10'6" Height (To Top of ROPS Canopy) 3195 mm 10'6" 3195 mm 10'6" 3245 mm 10'8" Height (To Top of ROPS Cab) 3195 mm 10'6" 3195 mm 10'6" 3245 mm 10'8" Overall Length (without Blade) 3860 mm 12'8" 3860 mm 12'8" 4247 mm 13'11" with S Blade 4903 mm 16'0" — 5465 mm 17'9" with SU Blade 5095 mm 16'7" 5332 mm 17'5" — with Angle Blade 5007 mm 16'4" — — Width (over Trunnion) 2640 mm 8'8" 2640 mm 8'8" 3491 mm 11'5" Width (w/o Trunnion — Std. Track) 2440 mm 8'0" 2440 mm 8'0" 3201 mm 10'6" Ground Clearance 383 mm 1'3" 383 mm 1'3" 433 mm 1'5" Blade Types and Widths: Straight 3360 mm 11'0" — 4063 mm 13'4" Angle Straight 4166 mm 13'8" 4166 mm 13'8" — Semi-U 3260 mm 10'8" 3260 mm 10'8" — Fuel Tank Refill Capacity 424 L 112 U.S. gal 424 L 112 U.S. gal 424 L 112 U.S. gal **Operating weight includes ROPS canopy, operator, lubricants, coolant, full fuel tank, hydraulic controls and fluid, SU blade, horn, back-up alarm, retrieval hitch and front pull hook. **Height (Stripped Top) — without ROPS canopy, exhaust, seat back or other easily removed encumbrances. 1-8 Edition 42 PHB-Sec01(pg01-28).indd 8 12/14/11 3:44 PM