A part sorting system is an automated or semi-automated process that categorizes and organizes components based on specific attributes like size, shape, function, or material to ensure quality and streamline production and assembly processes. These systems often utilize technologies such as robotics, computer vision, AI, and vibration feeders to achieve precise separation and placement of parts. They are crucial for industries from automotive and electronics to medical devices, enhancing supply chain efficiency and supporting research and development. This video demonstrates how AI and vision systems are used to sort small parts with high precision: 57s Dorna Robotics YouTube · 18 Jun 2025 How Part Sorting Systems Work Input and Feeding: Parts typically enter the system in bulk, from a bucket or conveyor, where they are then fed into a consistent, single-file stream. Vibration feeders are often used to ensure parts don't overlap. Inspection/Recognition: Computer vision systems, equipped with high-resolution cameras and AI algorithms, analyze images of the parts to identify defects, measure characteristics, and classify them based on predefined criteria. Manipulation and Sorting: Robotic arms or other automated mechanisms, such as Cartesian systems, use the information from the inspection phase to pick up individual parts and move them to their designated locations. Output: Sorted parts are then directed to specific bins, totes, or assembly stations, ready for the next stage of the production or assembly process. Key Applications Automotive: Streamlines the assembly of complex vehicles by sorting metal and plastic components based on their shape, function, and quality standards. Electronics: Organizes small electronic components, ensuring precision and reducing errors in the assembly of devices. Medical Devices: Separates and sorts components for precise and reliable manufacturing of medical equipment. General Manufacturing: Automates the sorting of parts from laser-cut metal sheets, injection-molded plastics, and other manufacturing processes to increase productivity. Benefits Increased Efficiency: Automates tedious manual tasks, accelerating the sorting and material flow process. Enhanced Quality Control: Detects defects and ensures parts meet strict standards, leading to fewer errors and higher product quality. Reduced Costs: Minimizes labor costs and the need for manual handling, improving overall operational efficiency. Improved Productivity: Speeds up production lines and makes parts more locatable and accessible, supporting overall supply chain management. Automotive Sorting | Mahomed Sales and Warehousing Parts sorting services are vital to how automotive companies streamline the assembly process. Automotive sorting involves sorting ... Mahomed Sales and Warehousing Automated part sorting for laser cutting gets flexible 21 May 2024 — Part Sorting Basics. Sorting technologies vary greatly depending on the application, but

1. PART SORTING SYSTEM
MECHATRONICS LAB
PART SORTING SYSTEM

2. MECHATRONICS LAB
PART SORTING SYSTEM
SHUBHAM
RATHOD
NITESH
UTTARWAR
AKSHAY BILVAL DINESH SINGH PRUTHVIRAJ SINH
ZALA
TEAM MEMBERS

3. MECHATRONICS LAB
PART SORTING SYSTEM
PROBLEM:
Slow Sorting Speed:
Traditional sorting methods are often slow, limiting the throughput of manufacturing processes and causing
bottlenecks.
Labor Dependency:
High reliance on manual labor for sorting can lead to workforce challenges, including turnover and training
needs.
SOLUTION:
Adaptive Sorting Mechanisms:
Implement adjustable pneumatic actuators that can handle various sizes and shapes of parts. This allows for
flexibility in sorting different components without requiring extensive reconfiguration.
Advanced Sensors and Vision Systems:
Use optical sensors or cameras to identify parts based on size, shape, or color. Integrating these
technologies can enable real-time sorting adjustments and improve accuracy.
PROBLEM
STATEMENT

4. MECHATRONICS LAB
PART SORTING SYSTEM

5. MECHATRONICS LAB
TRAFFIC LIGHT SYSTEM
APPLICATIONS OF PNEUMATIC PART SORTING
Manufacturing: Used to sort parts on assembly lines, ensuring that components
are organized for seamless production.
Automotive: Essential for sorting small parts like fasteners, brackets, and electrical
components during assembly.
Food Processing: Used to sort packaging materials and food items, ensuring
compliance with hygiene standards.
Logistics and Warehousing: Automates the sorting of packages and items,
improving order fulfillment speed and accuracy.

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PART SORTING SYSTEM
ADVANTAGES OF PNEUMATIC PART SORTING
Speed: Pneumatic systems can move parts quickly, improving overall sorting efficiency and
reducing cycle times.
Precision: With proper design, these systems can accurately sort and direct parts to
specific locations.
Flexibility: Pneumatic sorting systems can be easily reconfigured to accommodate different part
sizes and shapes.
Reduced Labor Costs: Automating the sorting process minimizes the need of labour, lowering
operational costs.
Scalability: It’s easy to expand or modify pneumatic systems to handle increased
production volumes.

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PART SORTING SYSTEM
BILL OF MATERIAL

8. An electro-pneumatic part sorting system automates
the process of sorting parts using a combination of
electronic controls and pneumatic components. It
employs sensors to detect and identify parts, and a
programmable controller to process this information.
Electro-pneumatic valves then direct compressed air
to actuators, which move parts to designated bins or
conveyors based on the sorting criteria.
This system offers high speed, flexibility, and
precision, making it ideal for applications in
manufacturing, logistics, and recycling.
WORKING OPERATION
MECHATRONICS LAB
PART SORTING SYSTEM

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PART SORTING SYSTEM
The productivity of a pneumatic-based part sorting system is typically assessed by its sorting
speed, accuracy, and reliability. Key productivity metrics include:
1.Sorting Speed: Measured by cycle time and throughput.
2.Accuracy: Determined by sorting precision and error rates.
3.Reliability: Affected by failure rates and downtime.
4.Flexibility: Includes adaptability to different parts and ease of reconfiguration.
5.Operational Efficiency: Includes energy consumption and space utilization.
In essence, high productivity in such systems means efficiently sorting parts quickly and
accurately with minimal downtime and maintenance.
PRODUCTIVITY OF PNEUMATIC PART SORTING

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PART SORTING SYSTEM
Skills demonstrated in a pneumatic-based part sorting system include:
1.Pneumatic Expertise: Understanding and working with pneumatic components and principles.
2.Mechanical Proficiency: Installing, maintaining, and troubleshooting mechanical parts.
3.Automation Knowledge: Programming and configuring control systems (e.g., PLCs).
4.Problem-Solving: Diagnosing issues and optimizing system performance.
5.Attention to Detail: Ensuring accurate sorting and system adjustments.
6.Safety Awareness: Implementing safety protocols and complying with regulations.
7.Teamwork: Collaborating effectively with others and documenting system activities.
SKILLS OF PNEUMATIC PART SORTING