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V36_23/10/14
Our Services
Our Services | UGL 1
Our end-to-end delivery model
RAIL
• Freight
• Passenger
TRANSPORT &
TECHNOLOGY SYSTEMS
• Broadcast
• Rail Systems
• Road Systems & Tunnels
• Telecommunications
Sectors & Industries
POWER
• Power Distribution
• Power Generation
• Power Transmission
• Substations
• Renewables
RESOURCES
• Chemicals
• Industrial Processing
• Minerals  Metals
• Oil  Gas
WATER
• Industrial Water
 Wastewater
• Irrigation  Reticulation
• Municipal Water
 Wastewater
DEFENCE
• Defence Estate
• Defence Matériel
UGL is a diversified services
company delivering critical
assets and essential services
that sustain and enhance the
environment in which we live.
Our projects, services and expertise
are readily transferable; bringing our
clients a unique breadth of knowledge
and expertise.
UGL is a leading provider of engineering, construction,
asset management and maintenance services with a
diversified end-market exposure across the core sectors
of rail, transport  technology systems, power, resources,
water and defence.
Our operations provide innovative and sustainable
technology-based solutions to optimise the value and
performance of our clients’ operating assets.
UGL provides government agencies and corporations with
the technical engineering capability to deliver essential
services through all phases of an asset’s life. Our whole
of life delivery model supports both critical economic and
social assets from the initial design and construction to the
end of the asset’s life cycle. Our approach to asset delivery
and management ensures an asset’s performance is
optimised and enhanced over this entire period.
By partnering with UGL, clients are able to leverage our
enduring technology and industry partnerships, gaining
access to world leading technology and best practice
engineering solutions.
We provide high-value add services in outsourced
engineering, construction, asset management and
operations and maintenance services including:
• Engineering
• Construction
• Fabrication
• Manufacturing
• Commissioning
• Operations
• Maintenance
• Supply Chain  Technical Services
• Refurbishments  Upgrades
• Decommissioning
• Asset Management
• Project Delivery  Implementation
UGL’s services are underpinned by a track record
that spans over 115 years.
Today we employee over 7,700 people, with annual
revenue in excess of $2.2 billion across Australia,
New Zealand and South East Asia.
For further information, visit:
www.ugllimited.com
Operating Model
REGIONS
Civil Operations
Asset Management
Project Delivery  Implementation
OUR SERVICES – What we deliver
Civil and structural engineering Manufacturing engineering
Commissioning philosophies and procedures Mechanical engineering
Completions management Product development
Design engineering Project controls and governance
Electrical engineering Systems engineering
Instrumentation and controls
Civil and structural engineering Mechanical engineering
Construction and construction management Procurement and logistics
Design engineering Project and work pack management
Direct labour and sub-contractor management Project planning, governance and reporting
Electrical engineering Systems engineering
Instrumentation and controls Technology integration
Design engineering Mechanical engineering
Electrical engineering Pressing
Machining Welding
Assembly Procurement and logistics
Design engineering Project planning, governance and reporting
Manufacturing engineering Systems engineering
Mechanical engineering Technology integration
Original Equipment Manufacturer (OEM) and contractor
management
Certification and handover Supervision and engineering (all disciplines)
Consulting (project controls development, project
certification)
Systems integration
Provision of technicians (field, mechanical, instrumentation,
electrical)
Testing and commissioning
Certified operations training programs Procurement and logistics
Direct labour and sub-contractor management Production operations and maintenance management
Energy management and emission reductions Production scheduling and material requirements planning
Maintenance planning and scheduling Recruitment of operations personnel
Operations analysis, planning, review, governance and
reporting
Safety and risk management
Pre-operations planning Specialist engineering services
Contractor management Outage/shutdown and turnaround management
Engineering support Planning, estimating and scheduling
Maintenance performance reporting Procurement and logistics
Materials planning Repairs
Design engineering Mechanical engineering
Electrical engineering Pressing
Machining Welding
Design engineering Mechanical engineering
Electrical engineering Pressing
Machining Welding
Compliance inspections and completion documentation Preparation of best practices for client programs
Documenting project compliance Safety review and monitoring
Environment Strategic planning - assessing end use/exit plan options
Estimating and asset evaluations Systems engineering
Nuisance and emission control and monitoring Tender preparation and management
Pre-demolition surveys and engineering Turnkey project execution and contract management
ManufacturingManufacturing
Manufacturing
CommissioningCommissioning
Commissioning
OperationsOperations
Operations
MaintenanceMaintenance
Maintenance
SupplyChainTechnicalServicesSupplyChainTechnicalServices
Supply Chain  Technical Services
RefurbishmentsUpgradesRefurbishmentsUpgrades
Refurbishments  Upgrades
DecommissioningDecommissioning
Decommissioning
EngineeringEngineering
Engineering
ConstructionConstruction
Construction
FabricationFabrication
Fabrication
UGL’s operating model describes the services, markets and regions in which UGL operates.
Australia
NewZealand
SouthEastAsia
SECTORS INDUSTRIES SUB-INDUSTRIESOUR SERVICES – What we deliver
Rail
Freight Diesel electric locomotives - C44ACi, C44ACHi, Evolutions Series, PowerHaul Series (PH37ACmai), bogies, wagons, sub-assemblies,
EcoRun, rail infrastructure
Passenger EMU, HRC, DMU, LRV, sub-assemblies, rail infrastructure
Transport 
Technology
Systems
Infrastructure Build 
Asset Management
Asset management, maintenance and construction services: rail systems and infrastructure maintenance, signalling and
communications systems; tunnelling and depot rail infrastructure
Rail Systems ACDC traction power, signalling systems, communications, in-cab electronics, traction power, overhead electrification, ICT, train
controls, locomotive fuel saving solutions (EcoRun and Traper2), passenger information and communications control systems
Signalling 
Communications
Passenger information and communication control systems, networks, signalling systems, maintenance and support: broadcast
television and radio, Electromagnetic Radiation (EMR), GSM-R, microwave links, optical fibre networks, satellite earth stations,
telecommunication access and network solutions, tunnel telephone and communication systems, service repair and maintenance
centre, telecommunications, Electromagnetic radiation (EMR) testing and certification, IPTV and multimedia systems, road and rail
tunnel radio re-broadcast, wireless internet
Tunnel  Intelligent
Transport Systems
Advanced traffic management systems, bus tracking and priority, bus transit ways and hailing, CCTV/security, integrated control/
software, integrated tunnel management, intelligent traffic management, passenger information, security systems, surveillance
management software, tunnel communications, tunnel electrical, tunnel mechanical/ventilation, variable speed management signs
Power
Power Generation Combined cycle power stations, open cycle power stations, diesel power stations, hydro power stations, co-generation power
stations, tri-generations power stations, geo thermal power stations, communication and control systems
Power Transmission High Voltage (HV) transmission lines, High Voltage (HV) underground and submarine cables, grid management, communication and
control systems
Substations High Voltage (HV) Substations, High Voltage (HV) underground and submarine cables, communication and control systems
Power Distribution Distribution networks
Renewables Renewables, wind, solar
Resources
Chemicals Fertilisers, acid plants, explosives, ammonia, nitrates, communication and control systems
Industrial processing Pulp mills, food and beverage manufacturing, abattoirs, pharmaceutical plant, tobacco, printing, automotive manufacturing, glass
factories, cement, communication and control systems
Minerals  Metals Iron ore, coal, alumina, copper, lead, zinc, silver, gold, nickel, gemstones, uranium, mineral sands, exotic metals and minerals,
aluminium, communication and control systems
Oil  Gas Onshore processing facilities, offshore platforms, floating production storage and off-loading, LNG, distribution pipelines, CSG,
communication and control systems
Water
Municipal Water
 Wastewater
Advanced water treatment, desalination, water treatment plants, wastewater treatment, wastewater reuse; primary, secondary and
tertiary treatment processes, pump stations, communication and control systems
Industrial Water
 Wastewater
Industrial water and wastewater treatment for power stations, mining, oil and gas refineries, pump stations, communication and
control systems
Irrigation
 Reticulation
Channels, metering systems, flow control systems, pump stations, pipe spooling, communication and control systems
Defence
Defence Materiel
(Naval, Land, Air)
Ship refurbishment (Sustainment), ship systems, logistics, port services, materials handling, ship loading, cranes, communication
and control systems
Defence Estate Fixed plant and equipment, range management, workshops, logistics, security, communication and control systems
Our Services | UGL 3
Our Services | UGL 54 UGL | Our Services
Engineering
UGL’s unique in-house design engineering
capability combines flexibility with
innovation and complete solutions,
giving clients customisable options
for their project. From concept design,
through detailed design and development
to simulation, validation and optimisation
tasks, UGL delivers solutions tailored to
client requirements across every phase
of the design process.
A single, integrated engineering capability adds
considerable value for our clients by avoiding the
complications of multiple parties and touch points. A full
project team working directly with clients is the shortest
route to a more effective outcome. Along the construct,
commission and operate paths of project delivery UGL’s
design engineers drive development of robust, practical
and safer designs.
Our capability includes civil/structural, mechanical and
electrical/instrumentation design. UGL performs all
mechanical and electrical trades and the majority of
commissioning and process proving activities. We develop
control methodologies and undertake complex system
integration works.
All our work is delivered in accordance with the
International Standard ISO 9001 (Quality Management
Systems).
OUR CAPABILITIES
To enable the delivery of our design services,
we have advanced capabilities in:
•	 Civil and structural engineering
•	 Commissioning philosophies and procedures
•	 Completions management
•	 Constructability reviews and site surveys
•	 Design engineering
•	 Electrical engineering
•	 Instrumentation and controls
•	 Manufacturing engineering
•	 Mechanical engineering
•	 Product development
•	 Project controls and governance
•	 Systems engineering
“The complementary
nature of UGL’s capabilities
means we offer our clients
tailored solutions to
develop or enhance their
asset’s performance over
its entire life cycle.”
Our Services | UGL 76 UGL | Our Services
Construction
Across Australia, New Zealand, South
East Asia and India we employ highly
refined systems and procedures to meet
client needs in the construction sector.
Unlike many others in the construction industry who
are reliant on subcontractors, UGL delivers construction
services using its own skilled and dedicated workforce,
ensuring greater control and mitigation of client risks.
To meet client requirements, we deliver construction
services under a variety of contract models, including:
•	 Construct only
•	 Construction (EPC)
•	 Construction Management (EPCM)
•	 Construction Management only
•	 Contractor-led EPCM with direct delivery
•	 Design and Construct
•	 Engineering only
•	 Engineering Procurement
•	 Engineering Procurement
•	 Supply and Construct
Our direct construction capabilities includes civil work,
structural piping, mechanical and electrical equipment
and instrumentation.
OUR CAPABILITIES
To enable the delivery of our construction services,
we have advanced capabilities in:
•	 Civil and Structural engineering
•	 Construction and construction management
•	 Design engineering
•	 Direct labour and subcontractor management
•	 Electrical engineering
•	 Instrumentation and Controls
•	 Mechanical engineering
•	 Procurement and logistics
•	 Project and work pack management
•	 Project planning, governance and reporting
•	 Systems engineering
•	 Technology integration
Our Services | UGL 98 UGL | Our Services
Fabrication
UGL is ideally placed for fabrication
delivery utilising in-house workshop
capabilities and partnering with external
facilities to provide the optimal solution
for any situation. We can make use of our
established international supply chain
network to minimise both costs and
delivery time.
From several strategically placed sites around Australia,
UGL provides a full range of fabrication, field welding
qualification and quality control services. These are
supported by established systems and expertise, allowing
us to offer clients a full end-to-end solution, inclusive of
design, detailing, fabrication, machining, site installation,
and field services.
Facilities in Henderson (WA), Bassendean (WA), Ballarat
(VIC), Newcastle (NSW), Gladstone, Mackay and Townsville
(QLD) and Kolkata, India (as a partner in the UGL Texmaco
joint venture), offer fabricated structural steelwork, piping,
pipe spooling, pressure vessels, heat exchangers, tankage,
mechanical equipment and general industrial products in
all materials.
Our facilities can fabricate structural steelwork, piping,
pressure vessels, tanks, mechanical equipment and general
industrial products in all materials. The workshops’ lifting
requirements are serviced by overhead cranage and
supported by a fleet of mobile cranes. The facilities supply
both on-site and off-site end-to-end service.
The facilities provide clients with total flexibility to
undertake a variety of manufacturing activities. UGL has
the skills, expertise and equipment to cater for client’s
manufacturing needs.
OUR CAPABILITIES
To enable the delivery of our fabrication services,
we have advanced capabilities in:
•	 Design engineering
•	 Electrical engineering
•	 Machining
•	 Mechanical engineering
•	 Pressing
•	 Welding
Our Services | UGL 1110 UGL | Our Services
Manufacturing
UGL’s portfolio of manufactured products
sets the benchmark in performance,
reliability, flexibility and profitability.
Our experience combines manufacturing,
integration, operations and support
capability giving us the ability to design
products to meet the most demanding
user requirements. We continually invest
in our manufacturing capabilities and
employ LEAN production methodologies
to reduce lead times, lower cost and
deliver consistently high quality.
Our manufacturing capability benefits from our highly
experienced and long established engineering and assembly
skills. From our leading production facility in Newcastle,
New South Wales to Henderson, Western Australia, we
deliver depth of capability across a range of sectors.
During a forty-year period UGL’s manufacturing capability
in rail has delivered over 600 high performance GE
locomotives to resources and freight haulage clients;
supplied over 1,000 double-deck passenger rail cars to
RailCorp for use on the Sydney metropolitan transport
network; and delivered in excess of 8,000 custom-built
freight wagons to public and private enterprise. UGL has
manufactured for major metropolitan networks a range
of rail system products including Solid State Interlocking
units, LED signals, signalling equipment and traction
switchgear equipment.
OUR CAPABILITIES
To enable the delivery of our manufacturing services,
we have advanced capabilities in:
•	 Assembly
•	 Design engineering
•	 Manufacturing engineering
•	 Mechanical engineering
•	 Original Equipment Manufacturer (OEM)
and contractor management
•	 Procurement and logistics
•	 Project planning, governance and reporting
•	 Systems engineering
•	 Technology integration
Our Services | UGL 1312 UGL | Our Services
Commissioning
Commissioning is a critical stage in the
life of any facility. A series of vital checks
prior to on-stream operation, thorough
commissioning services will mitigate
project risk and help achieve performance
goals right from the start.
The ultimate goal of new infrastructure is to operate as
planned from ‘day one’. At UGL, it’s our job to prove the
integrity of all systems, identifying and fine-tuning design
and construction to achieve optimal results for our clients.
UGL’s complete in-house commissioning capability is
there to ensure these new assets and critical interfaces
comply with the original design specification. The benefit
for operators comes from UGL’s expanded knowledge and
experience in addressing those issues rarely encountered
during typical daily usage. Clients benefit from the training
provided which up-skill staff to underpin an operation’s
long-term success.
The safe and efficient operation of every facility is our
goal. UGL takes complete responsibility for commissioning,
whether we start in the engineering office, provide
expertise in the fabrication yard, or mobilise to a remote
area. From high-performance locomotives to cleaner and
more efficient power stations, advanced water treatment
plants and robust mining equipment, our commissioning
capabilities span a wide variety of sectors.
OUR CAPABILITIES
To enable the delivery of our commissioning services,
we have advanced capabilities in:
•	 Certification and handover
•	 Consulting (project controls development,
project certification)
•	 Provision of technicians (field, mechanical,
instrumentation, electrical)
•	 Supervision and engineering (all disciplines)
•	 Systems integration
•	 Testing and commissioning
Our Services | UGL 1514 UGL | Our Services
Operations
UGL ensures the smooth operation
of newly acquired assets after project
delivery. Our trained technicians, proven
operational systems and processes, and
diverse experience in asset management
are tailored to meet exacting availability
expectations and provide optimal
outcomes for asset owners.
Our philosophy is to assume full operational responsibility,
share our knowledge and work collaboratively with clients
to deliver maximum availability and reliability, process
integrity, increased safety and sustainability, and reduced
life cycle cost and risk.
Our operations people have the technical expertise to tackle
complex challenges and to do so safely and efficiently. UGL
can provide highly trained personnel for rail infrastructure,
road systems and water treatment, including teams for HSE
 emergency management.
OUR CAPABILITIES
To enable the delivery of our operations services,
we have advanced capabilities in:
•	 Certified operations training programs
•	 Direct labour and subcontractor management
•	 Energy management and emissions reduction
•	 Maintenance planning and scheduling
•	 Operations analysis, planning, review,
governance and reporting
•	 Pre-operations planning
•	 Procurement and logistics
•	 Production OM management
•	 Production scheduling and material
requirements planning
•	 Recruitment of operations personnel
•	 Safety and risk management
•	 Specialist engineering services
Our Services | UGL 1716 UGL | Our Services
Maintenance
UGL’s best practice maintenance
capability can be used to lower costs,
reduce operational risk and improve
asset reliability and safety.
Our portfolio of ‘through-life’ support services facilitates
preventative maintenance activities, major overhauls,
modifications and heavy repairs. UGL can work closely
with clients to set performance targets and implement
management and maintenance programs. The UGL
approach emphasises the maintenance of assets to yield
their maximum service life.
Our experience as manufacturers of industrial equipment
and builders of multi-sector infrastructure have enriched
more than three decades of maintenance work in close
collaboration with operators and asset owners.
UGL holds long-term maintenance contracts with a
variety of blue-chip clients who value partnering with an
experienced and trusted maintenance provider. We work
to optimise asset value and deliver improved maintenance
processes and capability.
OUR CAPABILITIES
To enable the delivery of our maintenance services,
we have advanced capabilities in:
•	 Contractor management
•	 Engineering support
•	 Maintenance performance reporting
•	 Materials planning
•	 Outage/shutdown and turnaround management
•	 Planning, estimating and scheduling
•	 Procurement and logistics
•	 Repairs
Our Services | UGL 1918 UGL | Our Services
Supply Chain and
Technical Services
From an extensive range of spare parts,
expertise in warehousing and logistics,
to technical and support services,
UGL is committed to achieving high levels
of asset availability and reliability for our
clients. UGL’s supply chain and technical
services offering are key elements that
feed into strategic maintenance and
component replacement, installation,
technical and support activities for
our clients.
Optimal supply chain performance is essential to the
delivery of highly complex infrastructure projects and the
success of long-term operations which rely on industrial
equipment and products.
UGL has extensive experience in warehousing and logistics
with distribution hubs strategically placed throughout
Australia in order to provide rapid support to clients.
Typically, supply performances are measured, analysed
and constantly benchmarked to ensure optimal client
service is delivered everyday.
Our proven multi-disciplinary overhaul and repair
services are demonstrated through technology and
supply agreements UGL have with Original Equipment
Manufacturers (OEMs) which are backed by the company’s
accredited facilities around the region. In order to
deliver this value to clients, our primary focus will always
be to meet or exceed their cost, quality and schedule
expectations drawing on both domestic and international
sources to do so.
OUR CAPABILITIES
To enable the delivery of our supply chain and technical
services, we have advanced capabilities in:
•	 Logistics
•	 Parts supply
•	 Procurement
•	 Product supply and installation
(CCTV, LED Lighting)
•	 Technical support
•	 Warehousing
Our Services | UGL 2120 UGL | Our Services
Refurbishment and Upgrades
Refurbishment allows clients to defer
new asset investment cost. Through
upgrade, the life cycle of existing plant
and equipment is extended.
UGL has a wealth of experience in refurbishment and
the upgrading of assets. We employ innovative salvage
capabilities in restoring used assets to near-original
condition and specification.
As a manufacturer and builder of infrastructure, we are
familiar with the future requirements of multiple industries
and we know what matters to operators and asset owners
including maximising availability and lowering operating
and maintenance costs.
Our refurbishment capability supports our clients in
achieving their goals with refurbishment solutions precisely
matched to meet their actual requirements. Whether an
asset needs a complete modernisation, technology retro fit,
or component refurbishment, UGL collaborates with clients
to devise a customised refurbishment concept.
OUR CAPABILITIES
To enable the delivery of our design services,
we have advanced capabilities in:
•	 Decommissioning
•	 Engineering support
•	 Original Equipment Manufacturer (OEM)
and contractor management
•	 Outage/shutdown and turnaround management
•	 Procurement and logistics
•	 Testing and commissioning
We provide a comprehensive range of outage/shutdown
and turnaround services:
•	 Detail design
•	 Safety engineering
•	 Specialist technical services
•	 Studies
•	 Technical integrity
•	 Technical support and design
Our Services | UGL 2322 UGL | Our Services
Decommissioning
UGL delivers a range of end-of-life asset
services including the decommissioning
of assets in support of strategic long-term
infrastructure objectives.
All infrastructure assets have finite economic lives. UGL has
the capability to restore client sites to greenfield status in a
safe, cost effective and environmentally conscious manner.
For rail products and industrial equipment, UGL offers
decommissioning and disassembly processing to optimise
an asset’s recycling potential. Responsible waste removal
and disposal is another example of our environmental
strategy at work.
At asset life end, UGL can support client succession and
renewal strategies as part of our whole-of-life offering.
OUR CAPABILITIES
To enable the delivery of decommissioning services,
we have advanced capabilities in:
•	 Compliance inspections and completion documentation
•	 Documenting project compliance
•	 Environment
•	 Estimating and asset evaluations
•	 HSSE (Health, Safety, Security  Environment)
•	 Nuisance and emission control and monitoring
•	 Pre-demolition surveys and engineering
•	 Preparation of best practices for client programs
•	 Safety review and monitoring
•	 Strategic planning – assessing end use/exit plan options
•	 Systems engineering
•	 Tender preparation and management
•	 Turnkey project execution and contract management
•	 Waste management review and record-keeping
Our Services | UGL 2524 UGL | Our Services
Asset Management
OUR CAPABILITIES
To enable delivery of whole-of-life asset management
services, UGL has advanced capabilities in:
•	 Engineering
•	 Construction
•	 Fabrication
•	 Manufacturing
•	 Commissioning
•	 Operations
•	 Maintenance
•	 Supply Chain  Technical Services
•	 Refurbishments  Upgrades
•	 Decommissioning
Over the past two decades, UGL has
successfully developed a core capability
in asset management methodologies and
practices. Our capability has enabled
clients to increase asset availability,
reliability and safety performance and
provide a better service to their own
end-clients.
Given a clear understanding of the strategic objectives
and vision of the client, UGL will deliver a wide range of
lifecycle asset support services for managing the design,
build, maintenance, modification and disposal of assets,
optimising asset performance and maximising whole-of-life
asset value.
After the delivery of a newly acquired asset, UGL provides
comprehensive through-life solutions to help clients
maximise competitiveness and profitability enabling
long-term operational success. Whatever the application,
our offerings will meet the requirements for efficiency,
reliability and environmental compatibility, providing lower
life cycle costs and the best possible return on investment.
UGL works closely with clients to set performance targets
and to implement management and maintenance programs
as a part of our portfolio of asset management tools. Where
possible, UGL employs a system maintenance perspective,
an approach which emphasises the work needed to maintain
our clients’ assets in a condition that allows it to reach its
maximum service potential. This is achieved through a
complete system diagnosis and the proactive integration
of all maintenance elements.
Our Services | UGL 2726 UGL | Our Services
Robust project delivery underpins
UGL’s ability to effectively deliver
projects across all of the sectors in
which we operate. Drawing on our
extensive experience in successfully
completing complex projects and utilising
a specialised suite of integrated project
management tools, UGL partners with
clients to ensure their objectives are
met in the most timely and cost
effective manner.
UGL’s specialist engineering and project teams provide
distinct advantages in driving the most effective project
solution. Our teams have complete commitment to
on-budget and on-time delivery. Our comprehensive
approach will meet challenges such as cost control,
schedule adherence, regulatory, safety and environmental
compliance, and operational performance.
Our project delivery capability includes the successful
delivery of greenfield and brownfield engineering projects
across a range of sectors. UGL’s flexibility in delivering
innovative and complete solutions combined with our
unique in-house engineering capability provides for
customised options in project execution.
Project Delivery  Implementation
OUR CAPABILITIES
To enable the delivery of our project delivery
 implementation services, we have advanced
capabilities in:
•	 Project systems controls  governance
•	 Engineering
•	 Construction
•	 Fabrication
•	 Manufacturing
•	 Commissioning
•	 Operations
•	 Maintenance
•	 Supply Chain  Technical Services
•	 Refurbishments  Upgrades
•	 Decommissioning
Corporate Directory
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UGL
Level 5, 40 Miller Street
Locked Bag 903
North Sydney NSW 2060
Australia
P: +61 2 8925 8925
F: +61 2 8925 8926
E: uglinfo@ugllimited.com
www.ugllimited.com
REGISTERED OFFICE
UGL LIMITED
Level 10, 40 Miller Street
North Sydney NSW 2060
Australia
P: +61 2 9492 8888
F: +61 2 9492 8844
E: uglinfo@ugllimited.com
www.ugllimited.com
UGL LIMITED
ACN 009 180 287
SHARE REGISTRY
Link Market Services
680 George Street
Sydney NSW 2000
Australia
P: 1800 200 296
Overseas: +61 2 8280 7796
E: registrars@linkmarketservices.com.au
NEW ZEALAND
PO Box 62153
511 Mt Wellington Highway
Auckland 1644
P: +64 9 525 4620
F: +64 9 525 4635
MALAYSIA
Level 11, Menara Citibank
165, Jalan Ampang
50450 Kuala Lumpur
P: +60 3 2161 2111
F: +60 3 2161 2118
SINGAPORE
Blk 750 Oasis Chai Chee Road
#03-01 Technopark@Chai Chee Singapore
469000 Singapore
P: +65 6449 9225
F: +65 6449 9445
28 UGL | Our Services

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Our Services Overview

  • 2. Our Services | UGL 1 Our end-to-end delivery model RAIL • Freight • Passenger TRANSPORT & TECHNOLOGY SYSTEMS • Broadcast • Rail Systems • Road Systems & Tunnels • Telecommunications Sectors & Industries POWER • Power Distribution • Power Generation • Power Transmission • Substations • Renewables RESOURCES • Chemicals • Industrial Processing • Minerals Metals • Oil Gas WATER • Industrial Water Wastewater • Irrigation Reticulation • Municipal Water Wastewater DEFENCE • Defence Estate • Defence MatĂŠriel UGL is a diversified services company delivering critical assets and essential services that sustain and enhance the environment in which we live. Our projects, services and expertise are readily transferable; bringing our clients a unique breadth of knowledge and expertise. UGL is a leading provider of engineering, construction, asset management and maintenance services with a diversified end-market exposure across the core sectors of rail, transport technology systems, power, resources, water and defence. Our operations provide innovative and sustainable technology-based solutions to optimise the value and performance of our clients’ operating assets. UGL provides government agencies and corporations with the technical engineering capability to deliver essential services through all phases of an asset’s life. Our whole of life delivery model supports both critical economic and social assets from the initial design and construction to the end of the asset’s life cycle. Our approach to asset delivery and management ensures an asset’s performance is optimised and enhanced over this entire period. By partnering with UGL, clients are able to leverage our enduring technology and industry partnerships, gaining access to world leading technology and best practice engineering solutions. We provide high-value add services in outsourced engineering, construction, asset management and operations and maintenance services including: • Engineering • Construction • Fabrication • Manufacturing • Commissioning • Operations • Maintenance • Supply Chain Technical Services • Refurbishments Upgrades • Decommissioning • Asset Management • Project Delivery Implementation UGL’s services are underpinned by a track record that spans over 115 years. Today we employee over 7,700 people, with annual revenue in excess of $2.2 billion across Australia, New Zealand and South East Asia. For further information, visit: www.ugllimited.com
  • 3. Operating Model REGIONS Civil Operations Asset Management Project Delivery Implementation OUR SERVICES – What we deliver Civil and structural engineering Manufacturing engineering Commissioning philosophies and procedures Mechanical engineering Completions management Product development Design engineering Project controls and governance Electrical engineering Systems engineering Instrumentation and controls Civil and structural engineering Mechanical engineering Construction and construction management Procurement and logistics Design engineering Project and work pack management Direct labour and sub-contractor management Project planning, governance and reporting Electrical engineering Systems engineering Instrumentation and controls Technology integration Design engineering Mechanical engineering Electrical engineering Pressing Machining Welding Assembly Procurement and logistics Design engineering Project planning, governance and reporting Manufacturing engineering Systems engineering Mechanical engineering Technology integration Original Equipment Manufacturer (OEM) and contractor management Certification and handover Supervision and engineering (all disciplines) Consulting (project controls development, project certification) Systems integration Provision of technicians (field, mechanical, instrumentation, electrical) Testing and commissioning Certified operations training programs Procurement and logistics Direct labour and sub-contractor management Production operations and maintenance management Energy management and emission reductions Production scheduling and material requirements planning Maintenance planning and scheduling Recruitment of operations personnel Operations analysis, planning, review, governance and reporting Safety and risk management Pre-operations planning Specialist engineering services Contractor management Outage/shutdown and turnaround management Engineering support Planning, estimating and scheduling Maintenance performance reporting Procurement and logistics Materials planning Repairs Design engineering Mechanical engineering Electrical engineering Pressing Machining Welding Design engineering Mechanical engineering Electrical engineering Pressing Machining Welding Compliance inspections and completion documentation Preparation of best practices for client programs Documenting project compliance Safety review and monitoring Environment Strategic planning - assessing end use/exit plan options Estimating and asset evaluations Systems engineering Nuisance and emission control and monitoring Tender preparation and management Pre-demolition surveys and engineering Turnkey project execution and contract management ManufacturingManufacturing Manufacturing CommissioningCommissioning Commissioning OperationsOperations Operations MaintenanceMaintenance Maintenance SupplyChainTechnicalServicesSupplyChainTechnicalServices Supply Chain Technical Services RefurbishmentsUpgradesRefurbishmentsUpgrades Refurbishments Upgrades DecommissioningDecommissioning Decommissioning EngineeringEngineering Engineering ConstructionConstruction Construction FabricationFabrication Fabrication UGL’s operating model describes the services, markets and regions in which UGL operates. Australia NewZealand SouthEastAsia SECTORS INDUSTRIES SUB-INDUSTRIESOUR SERVICES – What we deliver Rail Freight Diesel electric locomotives - C44ACi, C44ACHi, Evolutions Series, PowerHaul Series (PH37ACmai), bogies, wagons, sub-assemblies, EcoRun, rail infrastructure Passenger EMU, HRC, DMU, LRV, sub-assemblies, rail infrastructure Transport Technology Systems Infrastructure Build Asset Management Asset management, maintenance and construction services: rail systems and infrastructure maintenance, signalling and communications systems; tunnelling and depot rail infrastructure Rail Systems ACDC traction power, signalling systems, communications, in-cab electronics, traction power, overhead electrification, ICT, train controls, locomotive fuel saving solutions (EcoRun and Traper2), passenger information and communications control systems Signalling Communications Passenger information and communication control systems, networks, signalling systems, maintenance and support: broadcast television and radio, Electromagnetic Radiation (EMR), GSM-R, microwave links, optical fibre networks, satellite earth stations, telecommunication access and network solutions, tunnel telephone and communication systems, service repair and maintenance centre, telecommunications, Electromagnetic radiation (EMR) testing and certification, IPTV and multimedia systems, road and rail tunnel radio re-broadcast, wireless internet Tunnel Intelligent Transport Systems Advanced traffic management systems, bus tracking and priority, bus transit ways and hailing, CCTV/security, integrated control/ software, integrated tunnel management, intelligent traffic management, passenger information, security systems, surveillance management software, tunnel communications, tunnel electrical, tunnel mechanical/ventilation, variable speed management signs Power Power Generation Combined cycle power stations, open cycle power stations, diesel power stations, hydro power stations, co-generation power stations, tri-generations power stations, geo thermal power stations, communication and control systems Power Transmission High Voltage (HV) transmission lines, High Voltage (HV) underground and submarine cables, grid management, communication and control systems Substations High Voltage (HV) Substations, High Voltage (HV) underground and submarine cables, communication and control systems Power Distribution Distribution networks Renewables Renewables, wind, solar Resources Chemicals Fertilisers, acid plants, explosives, ammonia, nitrates, communication and control systems Industrial processing Pulp mills, food and beverage manufacturing, abattoirs, pharmaceutical plant, tobacco, printing, automotive manufacturing, glass factories, cement, communication and control systems Minerals Metals Iron ore, coal, alumina, copper, lead, zinc, silver, gold, nickel, gemstones, uranium, mineral sands, exotic metals and minerals, aluminium, communication and control systems Oil Gas Onshore processing facilities, offshore platforms, floating production storage and off-loading, LNG, distribution pipelines, CSG, communication and control systems Water Municipal Water Wastewater Advanced water treatment, desalination, water treatment plants, wastewater treatment, wastewater reuse; primary, secondary and tertiary treatment processes, pump stations, communication and control systems Industrial Water Wastewater Industrial water and wastewater treatment for power stations, mining, oil and gas refineries, pump stations, communication and control systems Irrigation Reticulation Channels, metering systems, flow control systems, pump stations, pipe spooling, communication and control systems Defence Defence Materiel (Naval, Land, Air) Ship refurbishment (Sustainment), ship systems, logistics, port services, materials handling, ship loading, cranes, communication and control systems Defence Estate Fixed plant and equipment, range management, workshops, logistics, security, communication and control systems Our Services | UGL 3
  • 4. Our Services | UGL 54 UGL | Our Services Engineering UGL’s unique in-house design engineering capability combines flexibility with innovation and complete solutions, giving clients customisable options for their project. From concept design, through detailed design and development to simulation, validation and optimisation tasks, UGL delivers solutions tailored to client requirements across every phase of the design process. A single, integrated engineering capability adds considerable value for our clients by avoiding the complications of multiple parties and touch points. A full project team working directly with clients is the shortest route to a more effective outcome. Along the construct, commission and operate paths of project delivery UGL’s design engineers drive development of robust, practical and safer designs. Our capability includes civil/structural, mechanical and electrical/instrumentation design. UGL performs all mechanical and electrical trades and the majority of commissioning and process proving activities. We develop control methodologies and undertake complex system integration works. All our work is delivered in accordance with the International Standard ISO 9001 (Quality Management Systems). OUR CAPABILITIES To enable the delivery of our design services, we have advanced capabilities in: • Civil and structural engineering • Commissioning philosophies and procedures • Completions management • Constructability reviews and site surveys • Design engineering • Electrical engineering • Instrumentation and controls • Manufacturing engineering • Mechanical engineering • Product development • Project controls and governance • Systems engineering “The complementary nature of UGL’s capabilities means we offer our clients tailored solutions to develop or enhance their asset’s performance over its entire life cycle.”
  • 5. Our Services | UGL 76 UGL | Our Services Construction Across Australia, New Zealand, South East Asia and India we employ highly refined systems and procedures to meet client needs in the construction sector. Unlike many others in the construction industry who are reliant on subcontractors, UGL delivers construction services using its own skilled and dedicated workforce, ensuring greater control and mitigation of client risks. To meet client requirements, we deliver construction services under a variety of contract models, including: • Construct only • Construction (EPC) • Construction Management (EPCM) • Construction Management only • Contractor-led EPCM with direct delivery • Design and Construct • Engineering only • Engineering Procurement • Engineering Procurement • Supply and Construct Our direct construction capabilities includes civil work, structural piping, mechanical and electrical equipment and instrumentation. OUR CAPABILITIES To enable the delivery of our construction services, we have advanced capabilities in: • Civil and Structural engineering • Construction and construction management • Design engineering • Direct labour and subcontractor management • Electrical engineering • Instrumentation and Controls • Mechanical engineering • Procurement and logistics • Project and work pack management • Project planning, governance and reporting • Systems engineering • Technology integration
  • 6. Our Services | UGL 98 UGL | Our Services Fabrication UGL is ideally placed for fabrication delivery utilising in-house workshop capabilities and partnering with external facilities to provide the optimal solution for any situation. We can make use of our established international supply chain network to minimise both costs and delivery time. From several strategically placed sites around Australia, UGL provides a full range of fabrication, field welding qualification and quality control services. These are supported by established systems and expertise, allowing us to offer clients a full end-to-end solution, inclusive of design, detailing, fabrication, machining, site installation, and field services. Facilities in Henderson (WA), Bassendean (WA), Ballarat (VIC), Newcastle (NSW), Gladstone, Mackay and Townsville (QLD) and Kolkata, India (as a partner in the UGL Texmaco joint venture), offer fabricated structural steelwork, piping, pipe spooling, pressure vessels, heat exchangers, tankage, mechanical equipment and general industrial products in all materials. Our facilities can fabricate structural steelwork, piping, pressure vessels, tanks, mechanical equipment and general industrial products in all materials. The workshops’ lifting requirements are serviced by overhead cranage and supported by a fleet of mobile cranes. The facilities supply both on-site and off-site end-to-end service. The facilities provide clients with total flexibility to undertake a variety of manufacturing activities. UGL has the skills, expertise and equipment to cater for client’s manufacturing needs. OUR CAPABILITIES To enable the delivery of our fabrication services, we have advanced capabilities in: • Design engineering • Electrical engineering • Machining • Mechanical engineering • Pressing • Welding
  • 7. Our Services | UGL 1110 UGL | Our Services Manufacturing UGL’s portfolio of manufactured products sets the benchmark in performance, reliability, flexibility and profitability. Our experience combines manufacturing, integration, operations and support capability giving us the ability to design products to meet the most demanding user requirements. We continually invest in our manufacturing capabilities and employ LEAN production methodologies to reduce lead times, lower cost and deliver consistently high quality. Our manufacturing capability benefits from our highly experienced and long established engineering and assembly skills. From our leading production facility in Newcastle, New South Wales to Henderson, Western Australia, we deliver depth of capability across a range of sectors. During a forty-year period UGL’s manufacturing capability in rail has delivered over 600 high performance GE locomotives to resources and freight haulage clients; supplied over 1,000 double-deck passenger rail cars to RailCorp for use on the Sydney metropolitan transport network; and delivered in excess of 8,000 custom-built freight wagons to public and private enterprise. UGL has manufactured for major metropolitan networks a range of rail system products including Solid State Interlocking units, LED signals, signalling equipment and traction switchgear equipment. OUR CAPABILITIES To enable the delivery of our manufacturing services, we have advanced capabilities in: • Assembly • Design engineering • Manufacturing engineering • Mechanical engineering • Original Equipment Manufacturer (OEM) and contractor management • Procurement and logistics • Project planning, governance and reporting • Systems engineering • Technology integration
  • 8. Our Services | UGL 1312 UGL | Our Services Commissioning Commissioning is a critical stage in the life of any facility. A series of vital checks prior to on-stream operation, thorough commissioning services will mitigate project risk and help achieve performance goals right from the start. The ultimate goal of new infrastructure is to operate as planned from ‘day one’. At UGL, it’s our job to prove the integrity of all systems, identifying and fine-tuning design and construction to achieve optimal results for our clients. UGL’s complete in-house commissioning capability is there to ensure these new assets and critical interfaces comply with the original design specification. The benefit for operators comes from UGL’s expanded knowledge and experience in addressing those issues rarely encountered during typical daily usage. Clients benefit from the training provided which up-skill staff to underpin an operation’s long-term success. The safe and efficient operation of every facility is our goal. UGL takes complete responsibility for commissioning, whether we start in the engineering office, provide expertise in the fabrication yard, or mobilise to a remote area. From high-performance locomotives to cleaner and more efficient power stations, advanced water treatment plants and robust mining equipment, our commissioning capabilities span a wide variety of sectors. OUR CAPABILITIES To enable the delivery of our commissioning services, we have advanced capabilities in: • Certification and handover • Consulting (project controls development, project certification) • Provision of technicians (field, mechanical, instrumentation, electrical) • Supervision and engineering (all disciplines) • Systems integration • Testing and commissioning
  • 9. Our Services | UGL 1514 UGL | Our Services Operations UGL ensures the smooth operation of newly acquired assets after project delivery. Our trained technicians, proven operational systems and processes, and diverse experience in asset management are tailored to meet exacting availability expectations and provide optimal outcomes for asset owners. Our philosophy is to assume full operational responsibility, share our knowledge and work collaboratively with clients to deliver maximum availability and reliability, process integrity, increased safety and sustainability, and reduced life cycle cost and risk. Our operations people have the technical expertise to tackle complex challenges and to do so safely and efficiently. UGL can provide highly trained personnel for rail infrastructure, road systems and water treatment, including teams for HSE emergency management. OUR CAPABILITIES To enable the delivery of our operations services, we have advanced capabilities in: • Certified operations training programs • Direct labour and subcontractor management • Energy management and emissions reduction • Maintenance planning and scheduling • Operations analysis, planning, review, governance and reporting • Pre-operations planning • Procurement and logistics • Production OM management • Production scheduling and material requirements planning • Recruitment of operations personnel • Safety and risk management • Specialist engineering services
  • 10. Our Services | UGL 1716 UGL | Our Services Maintenance UGL’s best practice maintenance capability can be used to lower costs, reduce operational risk and improve asset reliability and safety. Our portfolio of ‘through-life’ support services facilitates preventative maintenance activities, major overhauls, modifications and heavy repairs. UGL can work closely with clients to set performance targets and implement management and maintenance programs. The UGL approach emphasises the maintenance of assets to yield their maximum service life. Our experience as manufacturers of industrial equipment and builders of multi-sector infrastructure have enriched more than three decades of maintenance work in close collaboration with operators and asset owners. UGL holds long-term maintenance contracts with a variety of blue-chip clients who value partnering with an experienced and trusted maintenance provider. We work to optimise asset value and deliver improved maintenance processes and capability. OUR CAPABILITIES To enable the delivery of our maintenance services, we have advanced capabilities in: • Contractor management • Engineering support • Maintenance performance reporting • Materials planning • Outage/shutdown and turnaround management • Planning, estimating and scheduling • Procurement and logistics • Repairs
  • 11. Our Services | UGL 1918 UGL | Our Services Supply Chain and Technical Services From an extensive range of spare parts, expertise in warehousing and logistics, to technical and support services, UGL is committed to achieving high levels of asset availability and reliability for our clients. UGL’s supply chain and technical services offering are key elements that feed into strategic maintenance and component replacement, installation, technical and support activities for our clients. Optimal supply chain performance is essential to the delivery of highly complex infrastructure projects and the success of long-term operations which rely on industrial equipment and products. UGL has extensive experience in warehousing and logistics with distribution hubs strategically placed throughout Australia in order to provide rapid support to clients. Typically, supply performances are measured, analysed and constantly benchmarked to ensure optimal client service is delivered everyday. Our proven multi-disciplinary overhaul and repair services are demonstrated through technology and supply agreements UGL have with Original Equipment Manufacturers (OEMs) which are backed by the company’s accredited facilities around the region. In order to deliver this value to clients, our primary focus will always be to meet or exceed their cost, quality and schedule expectations drawing on both domestic and international sources to do so. OUR CAPABILITIES To enable the delivery of our supply chain and technical services, we have advanced capabilities in: • Logistics • Parts supply • Procurement • Product supply and installation (CCTV, LED Lighting) • Technical support • Warehousing
  • 12. Our Services | UGL 2120 UGL | Our Services Refurbishment and Upgrades Refurbishment allows clients to defer new asset investment cost. Through upgrade, the life cycle of existing plant and equipment is extended. UGL has a wealth of experience in refurbishment and the upgrading of assets. We employ innovative salvage capabilities in restoring used assets to near-original condition and specification. As a manufacturer and builder of infrastructure, we are familiar with the future requirements of multiple industries and we know what matters to operators and asset owners including maximising availability and lowering operating and maintenance costs. Our refurbishment capability supports our clients in achieving their goals with refurbishment solutions precisely matched to meet their actual requirements. Whether an asset needs a complete modernisation, technology retro fit, or component refurbishment, UGL collaborates with clients to devise a customised refurbishment concept. OUR CAPABILITIES To enable the delivery of our design services, we have advanced capabilities in: • Decommissioning • Engineering support • Original Equipment Manufacturer (OEM) and contractor management • Outage/shutdown and turnaround management • Procurement and logistics • Testing and commissioning We provide a comprehensive range of outage/shutdown and turnaround services: • Detail design • Safety engineering • Specialist technical services • Studies • Technical integrity • Technical support and design
  • 13. Our Services | UGL 2322 UGL | Our Services Decommissioning UGL delivers a range of end-of-life asset services including the decommissioning of assets in support of strategic long-term infrastructure objectives. All infrastructure assets have finite economic lives. UGL has the capability to restore client sites to greenfield status in a safe, cost effective and environmentally conscious manner. For rail products and industrial equipment, UGL offers decommissioning and disassembly processing to optimise an asset’s recycling potential. Responsible waste removal and disposal is another example of our environmental strategy at work. At asset life end, UGL can support client succession and renewal strategies as part of our whole-of-life offering. OUR CAPABILITIES To enable the delivery of decommissioning services, we have advanced capabilities in: • Compliance inspections and completion documentation • Documenting project compliance • Environment • Estimating and asset evaluations • HSSE (Health, Safety, Security Environment) • Nuisance and emission control and monitoring • Pre-demolition surveys and engineering • Preparation of best practices for client programs • Safety review and monitoring • Strategic planning – assessing end use/exit plan options • Systems engineering • Tender preparation and management • Turnkey project execution and contract management • Waste management review and record-keeping
  • 14. Our Services | UGL 2524 UGL | Our Services Asset Management OUR CAPABILITIES To enable delivery of whole-of-life asset management services, UGL has advanced capabilities in: • Engineering • Construction • Fabrication • Manufacturing • Commissioning • Operations • Maintenance • Supply Chain Technical Services • Refurbishments Upgrades • Decommissioning Over the past two decades, UGL has successfully developed a core capability in asset management methodologies and practices. Our capability has enabled clients to increase asset availability, reliability and safety performance and provide a better service to their own end-clients. Given a clear understanding of the strategic objectives and vision of the client, UGL will deliver a wide range of lifecycle asset support services for managing the design, build, maintenance, modification and disposal of assets, optimising asset performance and maximising whole-of-life asset value. After the delivery of a newly acquired asset, UGL provides comprehensive through-life solutions to help clients maximise competitiveness and profitability enabling long-term operational success. Whatever the application, our offerings will meet the requirements for efficiency, reliability and environmental compatibility, providing lower life cycle costs and the best possible return on investment. UGL works closely with clients to set performance targets and to implement management and maintenance programs as a part of our portfolio of asset management tools. Where possible, UGL employs a system maintenance perspective, an approach which emphasises the work needed to maintain our clients’ assets in a condition that allows it to reach its maximum service potential. This is achieved through a complete system diagnosis and the proactive integration of all maintenance elements.
  • 15. Our Services | UGL 2726 UGL | Our Services Robust project delivery underpins UGL’s ability to effectively deliver projects across all of the sectors in which we operate. Drawing on our extensive experience in successfully completing complex projects and utilising a specialised suite of integrated project management tools, UGL partners with clients to ensure their objectives are met in the most timely and cost effective manner. UGL’s specialist engineering and project teams provide distinct advantages in driving the most effective project solution. Our teams have complete commitment to on-budget and on-time delivery. Our comprehensive approach will meet challenges such as cost control, schedule adherence, regulatory, safety and environmental compliance, and operational performance. Our project delivery capability includes the successful delivery of greenfield and brownfield engineering projects across a range of sectors. UGL’s flexibility in delivering innovative and complete solutions combined with our unique in-house engineering capability provides for customised options in project execution. Project Delivery Implementation OUR CAPABILITIES To enable the delivery of our project delivery implementation services, we have advanced capabilities in: • Project systems controls governance • Engineering • Construction • Fabrication • Manufacturing • Commissioning • Operations • Maintenance • Supply Chain Technical Services • Refurbishments Upgrades • Decommissioning Corporate Directory This paper stock used in this company profile are manufactured under the environmental management system ISO 14001 which ensures all processes involved in production are of the highest environmental standards. FSC Mixed Sources CoC certification ensures fibre is sourced from certified and well managed forests. The printer is FSC and PEFC accredited and follows the chain of custody requirements during the production process. UGL Level 5, 40 Miller Street Locked Bag 903 North Sydney NSW 2060 Australia P: +61 2 8925 8925 F: +61 2 8925 8926 E: uglinfo@ugllimited.com www.ugllimited.com REGISTERED OFFICE UGL LIMITED Level 10, 40 Miller Street North Sydney NSW 2060 Australia P: +61 2 9492 8888 F: +61 2 9492 8844 E: uglinfo@ugllimited.com www.ugllimited.com UGL LIMITED ACN 009 180 287 SHARE REGISTRY Link Market Services 680 George Street Sydney NSW 2000 Australia P: 1800 200 296 Overseas: +61 2 8280 7796 E: registrars@linkmarketservices.com.au NEW ZEALAND PO Box 62153 511 Mt Wellington Highway Auckland 1644 P: +64 9 525 4620 F: +64 9 525 4635 MALAYSIA Level 11, Menara Citibank 165, Jalan Ampang 50450 Kuala Lumpur P: +60 3 2161 2111 F: +60 3 2161 2118 SINGAPORE Blk 750 Oasis Chai Chee Road #03-01 Technopark@Chai Chee Singapore 469000 Singapore P: +65 6449 9225 F: +65 6449 9445
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