This document provides instructions for servicing the differential carrier on NISSAN forklifts. It contains sections on specifications, troubleshooting, precautions, and procedures for removing, disassembling, inspecting, and reassembling the differential carrier. The manual outlines safety notices and recommends only using approved service methods, tools, and parts to avoid jeopardizing personal safety or the forklift's safety. It consists of 14 sections covering various systems of the forklift.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
O documento descreve o motor D13C de 13 litros da Volvo, um desenvolvimento do motor D13A. Possui seis cilindros em linha e está disponível em variantes de potência de 380-540 cavalos. Foi projetado para atender aos padrões Euro 5 e EEV de emissões. As principais mudanças em relação ao D13A incluem controle variável da válvula de escape e melhorias no sistema de arrefecimento e lubrificação.
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwardsuhjsnefn kmdjnm
This is the Highly Detailed factory service repair manual for theJCB 3.5D 4×4 TELETRUK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 3.5D 4×4 TELETRUK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Steering
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 3.5D 4×4 TELETRUK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
O documento apresenta o Manual Dana de Montagem de Motores, um guia completo e atualizado sobre montagem de motores destinado a mecânicos. Sua criação envolveu uma equipe da Dana por seis meses para garantir informações técnicas precisas.
El documento describe los componentes y funcionamiento de una caja de cambios automática. Incluye una caja de mandos de aluminio que transmite los movimientos del selector de marchas a las varillas de cambio. También describe los componentes neumáticos y eléctricos que controlan los cambios y bloqueos, como cilindros, válvulas y solenoides. Explica además el sistema de lubricación que circula el aceite a través de una bomba accionada por el eje intermedio.
This document provides specifications and information on cylinder head gaskets for domestic and imported cars and light trucks. It discusses Fel-Pro gasket technologies like PermaTorque MLS, PermaTorque, and PermaTorque SD gaskets. It emphasizes the importance of proper torque when installing cylinder head gaskets to ensure a leak-free seal. The document also provides information on torque-to-yield head bolts, torque angle indicators, and other Fel-Pro products that help with the installation process.
This document provides important safety information for operating and maintaining C4.4 (Mech) Industrial Engine 4461-Up. It warns that accidents can often be avoided by recognizing potential hazards and stresses the importance of proper training, operation, lubrication and repair. The document outlines safety precautions, hazard warnings, and proper procedures to safely operate and maintain the engine. It provides information on safety signs, protective equipment, emergency shutdown, electrical hazards, and moving parts. Readers are instructed to always follow standard safety practices and use recommended Caterpillar parts for repairs.
O documento fornece especificações e valores de torque para diversos motores Mercedes-Benz, incluindo OM 314, OM 352, OM 355 e OM 904. As informações incluem dimensões do motor, sequência de ignição, folgas de válvulas, valores nominais e valores de torque para componentes como parafusos do cabeçote e mancal.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
O documento descreve o motor D13C de 13 litros da Volvo, um desenvolvimento do motor D13A. Possui seis cilindros em linha e está disponível em variantes de potência de 380-540 cavalos. Foi projetado para atender aos padrões Euro 5 e EEV de emissões. As principais mudanças em relação ao D13A incluem controle variável da válvula de escape e melhorias no sistema de arrefecimento e lubrificação.
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwardsuhjsnefn kmdjnm
This is the Highly Detailed factory service repair manual for theJCB 3.5D 4×4 TELETRUK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 3.5D 4×4 TELETRUK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Steering
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 3.5D 4×4 TELETRUK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
O documento apresenta o Manual Dana de Montagem de Motores, um guia completo e atualizado sobre montagem de motores destinado a mecânicos. Sua criação envolveu uma equipe da Dana por seis meses para garantir informações técnicas precisas.
El documento describe los componentes y funcionamiento de una caja de cambios automática. Incluye una caja de mandos de aluminio que transmite los movimientos del selector de marchas a las varillas de cambio. También describe los componentes neumáticos y eléctricos que controlan los cambios y bloqueos, como cilindros, válvulas y solenoides. Explica además el sistema de lubricación que circula el aceite a través de una bomba accionada por el eje intermedio.
This document provides specifications and information on cylinder head gaskets for domestic and imported cars and light trucks. It discusses Fel-Pro gasket technologies like PermaTorque MLS, PermaTorque, and PermaTorque SD gaskets. It emphasizes the importance of proper torque when installing cylinder head gaskets to ensure a leak-free seal. The document also provides information on torque-to-yield head bolts, torque angle indicators, and other Fel-Pro products that help with the installation process.
This document provides important safety information for operating and maintaining C4.4 (Mech) Industrial Engine 4461-Up. It warns that accidents can often be avoided by recognizing potential hazards and stresses the importance of proper training, operation, lubrication and repair. The document outlines safety precautions, hazard warnings, and proper procedures to safely operate and maintain the engine. It provides information on safety signs, protective equipment, emergency shutdown, electrical hazards, and moving parts. Readers are instructed to always follow standard safety practices and use recommended Caterpillar parts for repairs.
O documento fornece especificações e valores de torque para diversos motores Mercedes-Benz, incluindo OM 314, OM 352, OM 355 e OM 904. As informações incluem dimensões do motor, sequência de ignição, folgas de válvulas, valores nominais e valores de torque para componentes como parafusos do cabeçote e mancal.
Nissan forklift internal combustion j01 series service repair manualfjjskedmme
This document provides service information for automatic transmissions in the J01 and J02 model series, including:
- Specifications for components like the torque converter, clutches, gears, and oil pump.
- Inspection and adjustment procedures for parts like the torque converter, transmission, and oil pump.
- Troubleshooting guidance for issues like low output, high temperatures, noise, and leaks.
- Diagrams of the transmission's oil circuit and pressure routes through the torque converter, clutches, and valves.
- Instructions for disassembly/assembly, testing, and adjustment of the automatic transmission.
1) O documento fornece informações técnicas sobre motores diesel Cummins, Citröen e suas peças, incluindo dados sobre pistões, anéis, camisas, filtros e especificações do motor.
2) São listados os torques recomendados para apertar as peças dos motores.
3) As informações seguem o Sistema Internacional de unidades e incluem dimensões de peças em milímetros e pressões em quilogramas-força.
JCB 533-105 TELESCOPIC HANDLER Service Repair Manualyjmkem hkmsem
This is the Highly Detailed factory service repair manual for theJCB 533-105 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 533-105 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Steering
Engine
Electronic Data Systems
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 533-105 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Este manual fornece instruções para reparos no motor Cursor 13 Stralis, incluindo especificações técnicas, diagnóstico, desmontagem e montagem de componentes, além de dados para lubrificação, arrefecimento e alimentação.
This document provides troubleshooting information for issues related to the engine speed/timing sensors on a 3406E truck engine. It describes testing the sensor circuits if diagnostic codes related to the primary or secondary engine speed sensor are present. The procedure involves measuring the sensor resistance through the engine harness and inspecting the sensor installation and wiring harness if needed. Replacing stamped terminals in the wiring harness with machined terminals may resolve intermittent faults caused by issues with the wiring harness terminals.
Este documento proporciona información sobre el entrenamiento para camiones con motores Volvo D12D. Explica las características y componentes clave del motor D12D, incluida la culata, válvulas, pistones, bloque de cilindros, cárter de aceite y más. También describe las diferentes versiones de potencia del motor D12D de 340-500 caballos de fuerza, así como los niveles de emisiones y años de introducción.
Jcb 508 40 telescopic handler service repair manual all562601-579365fjsekdmmeed
This document provides specifications for fluids, lubricants, and capacities for various JCB machines. It lists information such as recommended engine oil types and grades for different temperature ranges, transmission fluid, hydraulic oil, and coolant specifications. Torque settings and service schedules are also included. The document covers specifications for 505-19/22, 506-36, 508-40 & 510-40, and 506B machines.
This document lists numerous fault codes for Komatsu equipment. It includes codes related to the engine controller, sensors, filters, pressures, temperatures, voltages, solenoid valves, pumps, and other components. The faults indicate issues like abnormal pressures, temperatures, voltages, circuits, sensors, or controllers. Over 100 specific fault codes are detailed that provide information about failures in the engine system, electrical system, hydraulic system, and other parts of the equipment.
The document is an SAE standard that provides specifications for hydraulic pump and motor mounting dimensions and shaft dimensions. It includes tables that list identification codes and dimensional specifications for various flange and shaft types, including pilot diameters, bolt hole counts and sizes, thread types, and other measurements. Figures are also included to illustrate key dimensions. The standard applies to hydraulic components used on off-road equipment and provides compatible mounting and connection standards.
The document contains an error code list for an ERGOPOWER EST-37 transmission control unit. It lists various error codes, possible causes, and reactions from the transmission control unit. It also provides steps to repair issues and notes additional details like which operating modes the transmission may enter under certain fault conditions.
Manual técnico correias automotivas goodyear e contitech 2Sergio Favaro
Este manual técnico fornece instruções para a substituição de correias dentadas para veículos de diversas montadoras nacionais e importadas, incluindo Volkswagen, GM, Ford, Fiat, Renault e Citroën. O documento destaca a importância da correta instalação e alinhamento das correias e polias para garantir a máxima qualidade e durabilidade dos serviços realizados.
This document provides torque specifications in lb/ft for engine components of various diesel vehicle makes and models. It includes specifications for things like cylinder head, connecting rod, and flywheel torques for engines ranging from 1.7L to 14.6L made by Toyota, Nissan, Mitsubishi, Hyundai, and other manufacturers. The specifications are organized by vehicle/engine model and include the manufacturer, displacement, firing order, and applicable torque values.
Catálogo m80,m85,m90 id e m93 id diesel explodidoJunior Iung
Este documento lista os componentes do sistema de motor, incluindo o bloco do motor, sistema de partida auxiliar, sistema de regulagem de RPM, sistema de cilindro, pistão e anéis. São listados 68 itens individuais com seus respectivos códigos e descrições.
Mahle metal leve catalogo de pistoes,camisas,kits e bronzinas 2015 2016LEODECIO BELO OLIVEIRA
This document provides information on pistons, piston rings, cylinders, kits and bearings. It includes sections on piston types and technical terms, recommendations for assembly of pistons, cylinders and kits, as well as information on bearings, how to use the catalog, product listings and certifications. The document is a catalog for aftermarket parts produced by MAHLE.
Vdocuments.mx scania serie-4-sistema-electricoSamuel Abi
Este documento proporciona información sobre el sistema eléctrico de Scania. Incluye secciones sobre normas de seguridad, conectores, consumo de corriente, dimensionamiento de fusibles y conductores, central eléctrica y preinstalación eléctrica. También contiene apéndices como un manual de diagramas eléctricos y diagramas de conexiones.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
1. The document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It lists required tools and gives 11 steps for installing the pump, gear, lines, and brackets.
2. The instructions also provide removal procedures for a turbocharger from the same engine. It lists 7 steps for removing the exhaust components and turbocharger and plugging ports.
3. Finally, it provides 8 steps for reinstalling the turbocharger, including cleaning, installing gaskets and lines, and tightening components. Lubrication and replacement of hoses is noted.
Nissan forklift internal combustion 1 f4 series service repair manualjfjskeksemmmd
The document provides information on servicing a Nissan forklift model 1F4 series, including:
- It is a service manual that contains maintenance and repair procedures to ensure safety and proper functioning.
- It consists of sections covering general information, maintenance, various systems, and components. Revisions will be announced in technical bulletins.
- Precautions must be followed when working on the forklift to prevent injury and ensure safety. This includes proper jacking, lifting, torque specifications, and handling of batteries and electrical systems.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Daewoo doosan solar 175 lc v excavator service repair manualufjsjefjkkemd
This document provides safety information and guidelines for operating a Daewoo excavator. It outlines general safety essentials, locations of safety labels, precautions for lifting, unauthorized modifications, hazard information, operating procedures, maintenance, battery safety, towing, shipping, and lifting with a sling. The document emphasizes that unsafe practices can lead to serious injury or death and instructs the operator to read the manual thoroughly before use.
Daewoo doosan solar 170 lc v excavator service repair manualufjsjefjkkemd
The document provides safety information and instructions for operating a Daewoo excavator. It discusses general safety essentials, locating safety labels, precautions for lifting loads, worksite safety, safe operating procedures, maintaining equipment safely, safe shipping and transportation, and lifting loads with slings. The document emphasizes following all safety guidelines and restrictions to avoid serious injury or death.
Nissan forklift internal combustion j01 series service repair manualfjjskedmme
This document provides service information for automatic transmissions in the J01 and J02 model series, including:
- Specifications for components like the torque converter, clutches, gears, and oil pump.
- Inspection and adjustment procedures for parts like the torque converter, transmission, and oil pump.
- Troubleshooting guidance for issues like low output, high temperatures, noise, and leaks.
- Diagrams of the transmission's oil circuit and pressure routes through the torque converter, clutches, and valves.
- Instructions for disassembly/assembly, testing, and adjustment of the automatic transmission.
1) O documento fornece informações técnicas sobre motores diesel Cummins, Citröen e suas peças, incluindo dados sobre pistões, anéis, camisas, filtros e especificações do motor.
2) São listados os torques recomendados para apertar as peças dos motores.
3) As informações seguem o Sistema Internacional de unidades e incluem dimensões de peças em milímetros e pressões em quilogramas-força.
JCB 533-105 TELESCOPIC HANDLER Service Repair Manualyjmkem hkmsem
This is the Highly Detailed factory service repair manual for theJCB 533-105 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 533-105 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Steering
Engine
Electronic Data Systems
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 533-105 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Este manual fornece instruções para reparos no motor Cursor 13 Stralis, incluindo especificações técnicas, diagnóstico, desmontagem e montagem de componentes, além de dados para lubrificação, arrefecimento e alimentação.
This document provides troubleshooting information for issues related to the engine speed/timing sensors on a 3406E truck engine. It describes testing the sensor circuits if diagnostic codes related to the primary or secondary engine speed sensor are present. The procedure involves measuring the sensor resistance through the engine harness and inspecting the sensor installation and wiring harness if needed. Replacing stamped terminals in the wiring harness with machined terminals may resolve intermittent faults caused by issues with the wiring harness terminals.
Este documento proporciona información sobre el entrenamiento para camiones con motores Volvo D12D. Explica las características y componentes clave del motor D12D, incluida la culata, válvulas, pistones, bloque de cilindros, cárter de aceite y más. También describe las diferentes versiones de potencia del motor D12D de 340-500 caballos de fuerza, así como los niveles de emisiones y años de introducción.
Jcb 508 40 telescopic handler service repair manual all562601-579365fjsekdmmeed
This document provides specifications for fluids, lubricants, and capacities for various JCB machines. It lists information such as recommended engine oil types and grades for different temperature ranges, transmission fluid, hydraulic oil, and coolant specifications. Torque settings and service schedules are also included. The document covers specifications for 505-19/22, 506-36, 508-40 & 510-40, and 506B machines.
This document lists numerous fault codes for Komatsu equipment. It includes codes related to the engine controller, sensors, filters, pressures, temperatures, voltages, solenoid valves, pumps, and other components. The faults indicate issues like abnormal pressures, temperatures, voltages, circuits, sensors, or controllers. Over 100 specific fault codes are detailed that provide information about failures in the engine system, electrical system, hydraulic system, and other parts of the equipment.
The document is an SAE standard that provides specifications for hydraulic pump and motor mounting dimensions and shaft dimensions. It includes tables that list identification codes and dimensional specifications for various flange and shaft types, including pilot diameters, bolt hole counts and sizes, thread types, and other measurements. Figures are also included to illustrate key dimensions. The standard applies to hydraulic components used on off-road equipment and provides compatible mounting and connection standards.
The document contains an error code list for an ERGOPOWER EST-37 transmission control unit. It lists various error codes, possible causes, and reactions from the transmission control unit. It also provides steps to repair issues and notes additional details like which operating modes the transmission may enter under certain fault conditions.
Manual técnico correias automotivas goodyear e contitech 2Sergio Favaro
Este manual técnico fornece instruções para a substituição de correias dentadas para veículos de diversas montadoras nacionais e importadas, incluindo Volkswagen, GM, Ford, Fiat, Renault e Citroën. O documento destaca a importância da correta instalação e alinhamento das correias e polias para garantir a máxima qualidade e durabilidade dos serviços realizados.
This document provides torque specifications in lb/ft for engine components of various diesel vehicle makes and models. It includes specifications for things like cylinder head, connecting rod, and flywheel torques for engines ranging from 1.7L to 14.6L made by Toyota, Nissan, Mitsubishi, Hyundai, and other manufacturers. The specifications are organized by vehicle/engine model and include the manufacturer, displacement, firing order, and applicable torque values.
Catálogo m80,m85,m90 id e m93 id diesel explodidoJunior Iung
Este documento lista os componentes do sistema de motor, incluindo o bloco do motor, sistema de partida auxiliar, sistema de regulagem de RPM, sistema de cilindro, pistão e anéis. São listados 68 itens individuais com seus respectivos códigos e descrições.
Mahle metal leve catalogo de pistoes,camisas,kits e bronzinas 2015 2016LEODECIO BELO OLIVEIRA
This document provides information on pistons, piston rings, cylinders, kits and bearings. It includes sections on piston types and technical terms, recommendations for assembly of pistons, cylinders and kits, as well as information on bearings, how to use the catalog, product listings and certifications. The document is a catalog for aftermarket parts produced by MAHLE.
Vdocuments.mx scania serie-4-sistema-electricoSamuel Abi
Este documento proporciona información sobre el sistema eléctrico de Scania. Incluye secciones sobre normas de seguridad, conectores, consumo de corriente, dimensionamiento de fusibles y conductores, central eléctrica y preinstalación eléctrica. También contiene apéndices como un manual de diagramas eléctricos y diagramas de conexiones.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
1. The document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It lists required tools and gives 11 steps for installing the pump, gear, lines, and brackets.
2. The instructions also provide removal procedures for a turbocharger from the same engine. It lists 7 steps for removing the exhaust components and turbocharger and plugging ports.
3. Finally, it provides 8 steps for reinstalling the turbocharger, including cleaning, installing gaskets and lines, and tightening components. Lubrication and replacement of hoses is noted.
Nissan forklift internal combustion 1 f4 series service repair manualjfjskeksemmmd
The document provides information on servicing a Nissan forklift model 1F4 series, including:
- It is a service manual that contains maintenance and repair procedures to ensure safety and proper functioning.
- It consists of sections covering general information, maintenance, various systems, and components. Revisions will be announced in technical bulletins.
- Precautions must be followed when working on the forklift to prevent injury and ensure safety. This includes proper jacking, lifting, torque specifications, and handling of batteries and electrical systems.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Daewoo doosan solar 175 lc v excavator service repair manualufjsjefjkkemd
This document provides safety information and guidelines for operating a Daewoo excavator. It outlines general safety essentials, locations of safety labels, precautions for lifting, unauthorized modifications, hazard information, operating procedures, maintenance, battery safety, towing, shipping, and lifting with a sling. The document emphasizes that unsafe practices can lead to serious injury or death and instructs the operator to read the manual thoroughly before use.
Daewoo doosan solar 170 lc v excavator service repair manualufjsjefjkkemd
The document provides safety information and instructions for operating a Daewoo excavator. It discusses general safety essentials, locating safety labels, precautions for lifting loads, worksite safety, safe operating procedures, maintaining equipment safely, safe shipping and transportation, and lifting loads with slings. The document emphasizes following all safety guidelines and restrictions to avoid serious injury or death.
Daewoo doosan solar 75 v excavator service repair manualufjsjefjkkemd
This document provides safety information and guidelines for operating and maintaining a Daewoo Solar 75-V track excavator. It outlines various hazards and required precautions regarding the machine's operation, maintenance, fueling, transportation, and more. Key safety features of the excavator are also described. The document emphasizes the importance of reading all safety instructions before using or servicing the equipment.
Daewoo doosan solar 015 plus excavator service repair manualufjsjefjkkemd
1) The document provides safety information and guidelines for operating a Daewoo excavator, including general safety essentials, work-site precautions, operation, equipment, maintenance, and shipping/transportation.
2) It warns of hazards such as contact with power lines, underground utilities, overhead obstacles, and loose ground, and provides minimum safe distances for working near power lines.
3) The document emphasizes taking responsibility for safety and following all safety procedures and recommendations. Failure to do so could result in serious injury or death.
Daewoo doosan dx160 w tier ⅱ wheeled excavator parts catalogue manualufjsjefjkkemd
The document provides a parts list and diagram for a cylinder block and cylinder head. It lists over 50 individual parts, including the cylinder block assembly, cylinder head assembly, valves, guides, plugs, bolts, gaskets, and other components. Serial numbers and replacement part numbers are provided for some items. The parts list contains detailed descriptions and quantities for each component of the cylinder block and cylinder head.
Daewoo doosan dx140 w tier ⅲ wheeled excavator parts catalogue manualufjsjefjkkemd
This document provides a parts list and diagrams for various components of a diesel engine, including the cylinder block, timing gear case, flywheel housing, oil seal, breather, and driving system. It lists over 50 individual part numbers, descriptions, quantities, serial numbers and other specifications for the engine components. The diagrams provide illustrations and labels for the location and orientation of each listed part.
Daewoo doosan dx140 w tier ⅱ wheeled excavator parts catalogue manualufjsjefjkkemd
The document provides a parts list and diagram for a cylinder block and cylinder head. It lists over 50 individual parts, including the cylinder block assembly, cylinder head assembly, valves, guides, plugs, bolts, gaskets, and other components. Key information included are part numbers, descriptions, quantities, replacement part numbers if applicable, and serial numbers for some items.
The document contains diagrams and part lists for various components of an engine, including the cylinder block, timing gear case, flywheel housing, oil seal, oil spray nozzle, breather system, crankshaft, vibration damper, flywheel, and connecting rod. It lists over 100 individual parts across these systems, providing part numbers, descriptions, and quantities for each component.
The document provides a parts list and diagrams for components of an engine. It lists over 50 individual parts, including cylinders, pistons, valves, gears, shafts, and other internal engine parts. Each part is identified by a key number, part number, description, and quantity. Serial numbers and replacement part numbers are also included for some items.
Claas talos 130 (type a38) tractor service repair manualufjsjefjkkemd
This document is a repair manual for a TALOS 130-120 tractor. It contains general information about using the manual, repair instructions, torque settings, technical specifications, and explanations of component numbering systems. The manual is organized by system (e.g. engine, transmission) and provides information on removal, repair, and installation of components. Safety precautions are provided throughout for working on different systems of the tractor.
Jcb 416 s wheeled loading shovel service repair manual sn 543100 and upufjsjefjkkemd
This document provides information for servicing JCB wheeled loading shovels models 412S, 414S, and 416S. It contains sections on general information, safety, maintenance, attachments, body and framework, electrics, hydraulics, transmission, brakes, steering, and the engine. The document outlines how to identify the machine using identification plates, standard torque settings, hydraulic connection types, service tools lists, and sealing compounds. It provides instructions for using the manual and defines terms.
The document is a technical manual for N Series engines that provides general specifications, safety warnings, and repair instructions. It includes sections on the engine, fuel system, specific applications, overhaul procedures, tools, and safety precautions. The manual uses symbols to classify warnings and service operations. Conversion tables are provided for units of measurement. The sections will describe the engine, fuel system, mechanical and electrical components for specific applications, overhaul processes, and troubleshooting procedures. Safety must be followed, like properly storing fuels, wearing protective equipment, and avoiding hot or moving parts that could cause injury.
- The document is a technical and repair manual for N Series engines that includes sections on specifications, fuel systems, G-Drive applications, overhaul procedures, tools, and safety precautions.
- It provides information on engine codes and their commercial counterparts, lubrication systems, and contains tables for converting between measurement units.
- Symbols are used throughout to classify warnings, service operations, and other information. Proper bonding and screening of electronic components is emphasized for safety.
- The document is a technical and repair manual for N Series engines, split into multiple parts and sections.
- It provides specifications, torque values, disassembly/assembly instructions, and diagnosis procedures for mechanical and electrical/electronic components.
- Symbols are used to classify information as warnings, service operations, or additional explanations.
- General warnings include following safety procedures, using authorized tools, avoiding exposed moving parts, and handling hazardous materials like fuels properly.
- The document is a technical and repair manual for N Series engines, split into multiple parts and sections.
- It provides specifications, torque values, disassembly/assembly instructions, and diagnosis procedures for mechanical and electrical/electronic components.
- Symbols are used to classify information as warnings, service operations, or additional explanations. Safety precautions are outlined, including proper handling of hazardous materials and disposal of fluids.
- The document is a technical and repair manual for N Series engines, split into multiple parts and sections.
- It provides specifications, torque values, disassembly/assembly instructions, and diagnosis procedures for mechanical and electrical/electronic systems.
- Symbols are used to classify information as warnings, service operations, or additional explanations. Safety precautions are outlined, including proper handling of hazardous materials and disposal of fluids.
- The document is a technical and repair manual for N Series engines, split into multiple parts and sections.
- It provides specifications, torque values, disassembly/assembly instructions, and diagnosis procedures for mechanical and electrical/electronic components.
- Symbols are used to classify information as warnings, service operations, or additional explanations. Safety precautions are outlined, including proper handling of hazardous materials and disposal of fluids.
This document provides technical information for repair manuals for N Series engines. It includes sections on general specifications, fuel systems, G-Drive applications, overhaul specifications, tools, and safety precautions. The manuals are split into parts and sections marked by numerals. Sections cover specifications, torque values, tools, removal/installation of parts, overhaul procedures, diagnostics, and maintenance schedules. Sections on electrical systems include wiring diagrams, component descriptions, and diagnostics for control units. Safety symbols are defined for warnings and service operations. Conversions for measurement units are also provided.
Toro groundsmaster 360 service repair manualufjsjefjkkemd
This document is a service manual for the Groundsmaster 360 that provides information for troubleshooting, testing, and repairing systems on the machine. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting deck, operator cab, and foldout drawings. Safety precautions that must be followed include wearing proper protective equipment, understanding safety signs and manuals, and relieving hydraulic pressure before maintenance.
Toro greensmaster flex 2100 (model 04040) service repair manualufjsjefjkkemd
This document is a service manual for the Greensmaster Flex 1800 and Flex 2100 machines. It provides safety instructions for operating, maintaining and servicing the machines. The safety instructions cover topics such as only allowing trained operators, keeping shields and safety devices in place, wearing proper protective equipment, fuel handling guidelines, and stopping the engine before performing any maintenance or repairs. The manual also describes safety decals on the machines.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Globalfleet - global fleet survey 2021 full results
Nissan forklift electric 1 b1 series service repair manual
1.
2. INTRODUCTION
This service manual has been prepared to provide necessary information concerning the maintenance and repair
procedures for the NISSAN FORKLIFT 1B1 and 1B2 series for pneumatic and cushion model.
Any changes effected in the series after publication of this service manual will be announced in a technical bulletin.
It is, therefore, recommended that each relevant technical bulletin be inserted in front of each section and be used
together with the service manual as a reference.
If a new model requires different service method or has undergone a major change, revised sections will be issued
to replace the applicable sections. Each revised section will include the description of how to service the parts for
the former specifications. The publication of a revised section will be announced in the technical bulletin.
This service manual consists of fourteen sections as shown in the following table, which gives the updated symbols.
When a revised service manual is issued, this “INTRODUCTION” sheet should be replaced with a revised one.
Edition: February 2006
Printing: February 2006 (01)
Publication No. SM06E-1B12G0
Section Symbol
GENERAL INFORMATION (GI)
MAINTENANCE (MA)
CONTROL SYSTEM (CS)
BATTERY & CHARGER (BC)
ELECTRICAL SYSTEM (EL)
MOTOR MECHANISM (MM)
DIFFERENTIAL CARRIER (DF)
FRONT AXLE (FA)
REAR AXLE (RA)
BRAKE SYSTEM (BR)
STEERING SYSTEM (ST)
HYDRAULIC SYSTEM (HD)
LOADING MECHANISM (LM)
BODY & FRAME (BF)
FOREWORD.FM Page 3 Monday, February 13, 2006 1:41 PM
4. SECTION DF
DIFFERENTIAL CARRIER
CONTENTS
SERVICE DATA AND SPECIFICATIONS .......... DF-2
General Specifications ................................... DF-2
Inspection and Adjustment ............................. DF-2
Tightening Torque .......................................... DF-2
TROUBLE DIAGNOSES AND
CORRECTIONS .................................................. DF-3
PRECAUTIONS AND PREPARATION .............. DF-4
Precautions .................................................... DF-4
Special Service Tools ..................................... DF-4
DIFFERENTIAL CARRIER ................................. DF-5
Construction ................................................... DF-5
Component Parts ........................................... DF-7
Removal ......................................................... DF-9
Installation .................................................... DF-11
Disassembly ................................................. DF-13
Assembly ...................................................... DF-15
Inspection ..................................................... DF-18
5. DF-2
SERVICE DATA AND SPECIFICATIONS
SERVICE DATA AND SPECIFICATIONS
General Specifications
Inspection and Adjustment
ADJUSTMENT SPECIFICATIONS ADJUSTING PARTS
Tightening Torque
Applied model 1B1, C1B1 1B2, C1B2 3.0, 3.5 ton
Differential carrier H263 (2 pinion type) H263 (4 pinion type) H296 (4 pinion type)
Reduction gear Constant-mesh, 3-stage reduction type
Total reduction gear ratio 26.201 28.728 35.413
Number of final ring gear teeth 71 59
Number of final reduction gear teeth 19 14
Number of 3rd reduction gear teeth 41 43 47
Number of 2nd reduction gear teeth
23 22
59
Number of input pinion gear teeth 15
Oil classification 80W-90 (API GL5)
Oil capacity (US qt, imp qt) 3.0 (6-3/8, 5-1/4) 2.5 (5-1/4, 4-3/8)
Item Adjustment specifications
Final reduction gear preload
N•m (kg-m, in-lb)
1.67 - 2.74 (0.17 - 0.28, 15 - 24)
Part name
Thickness
mm (in)
Selection
Side gear thrust washer
(used to adjust side gear-to-pinion
mate gear backlash)
1.55 (0.0610)
1.60 (0.0630)
1.65 (0.0650)
Select one set.
Unit N•m kg-m ft-lb
Gear carrier cover fixing bolt 16 - 20 1.6 - 2.1 12 - 15
Drain plug (Gear carrier cover side) 20 - 29 2 - 3 15 - 21
Lock nut 38 - 61 3.9 - 6.2 29 - 44
Finger lock fixing bolt 16 - 20 1.6 - 2.1 12 - 15
Bearing cap fixing bolt (1.5-2.5 ton model) 79 - 98 8 - 10 58 - 72
Final ring gear fixing bolt (1.5-2.5 ton model) 197 - 225 20 - 23 145 - 166
Differential case through bolt (4 pinion only)
2.0, 2.5 ton 49 - 59 5.0 - 6.0 37 - 43
3.0, 3.5 ton 74 - 81 7.5 - 8.3 55 - 60
Drive axle to differential carrier fixing bolt (Except for 3.0, 3.5 ton) 55 - 75 5.6 - 7.6 41 - 55
Motor to differential carrier fixing bolt 117 - 153 12 - 16 87 - 112
Final drive assembly mounting bracket fixing bolt/nut
Bolt 360 - 480 37 - 49 266 - 354
Nut 339 - 416 35 - 42 250 - 306
Axle tube to differential carrier fixing bolt (3.0, 3.5 ton model) 118 - 147 12 - 15 87 - 108
6. DF-3
TROUBLE DIAGNOSES AND CORRECTIONS
TROUBLE DIAGNOSES AND CORRECTIONS
CAUTION:
The following table lists only typical examples. To perform an accurate diagnosis, carefully listen to the
user’s complaints and check the actual vehicle to fully understand under what conditions the symptoms
occur.
Condition Probable cause Corrective action
Oil leakage or oil seepage
(Locate the part experiencing oil loss and
determine whether the problem is with oil
seepage or oil leakage.)
• Deteriorated or improper type of gasket
• Loose differential carrier-to-axle housing
case securing bolts
• Loose drain plug
• Replace.
• Tighten or replace gasket.
• Tighten.
Failure of differential carrier to rotate • Seized or damaged bearing
• Excessive bearing preload
• Insufficient gear backlash
• Insufficient or improper grade/type of gear
oil
• Replace.
• Disassemble and adjust.
• Disassemble and adjust.
• Refill or replace with proper grade/type of
gear oil.
Abnormal noise during vehicle starts
(Positively determine noise source is in
differential carrier.)
• Improperly adjusted differential gear
backlash
• Insufficient final reduction gear bearing
preload
• Worn or damaged gear teeth faces
• Loose bolts
• Insufficient or improper grade/type of gear
oil
• Adjust.
• Adjust.
• Replace.
• Tighten.
• Refill or replace with proper grade/type of
gear oil.
Abnormal noise during turns
(Positively determine noise source is in
differential carrier.)
• Excessively worn or damaged differential
gear
• Seized, damaged or excessively worn
thrust washer
• Worn or damaged pinion mate shaft
• Seized or damaged side bearing
• Insufficient or improper grade/type of gear
oil
• Replace.
• Replace.
• Replace.
• Replace.
• Refill or replace with proper grade/type of
gear oil.
Gear squeaks
(To check for gear squeaks, proceed as
follows: Raise front wheels using a jack and
run the traction motor. Determine when gear
squeaking occurs—during acceleration,
deceleration or constant-speed driving.)
• Improperly adjusted differential gear
contact
• Abnormal differential gear contact pattern
• Cracked or damaged differential gear teeth
faces
• Improperly adjusted final reduction gear
preload
• Seized or damaged final reduction gear
bearing
• Seized or damaged side bearing
• Excessive gear runout
• Loose nuts and bolts
• Adjust or replace gears as a set.
• Adjust or replace gears as a set.
• Replace gears as a set.
• Adjust.
• Replace.
• Replace.
• Replace.
• Tighten.
7. DF-4
PRECAUTIONS AND PREPARATION
PRECAUTIONS AND PREPARATION
Precautions
CAUTION:
• Be extremely careful when hoisting and moving heavy
objects. These can be extremely dangerous operations.
• Always clean working area to prevent foreign matter from
getting into parts being assembled or serviced.
• Use a paper rag rather than a cloth when wiping clean parts.
Use of a cloth rag may leave lint or other foreign matter on
parts being wiped.
NOTE:
• It is good practice to remove or install differential carrier together
with front axle assembly. This procedure makes it easier to work
on the differential carrier.
• Before removing differential carrier, it is advisable to clean front
axle assembly and differential carrier.
• Removal and installation of some differential carrier parts requires
use of special service tools as indicated in the table below.
Special Service Tools
Tool number
Tool name
Description
KV31100300
Pin
Driving pinion mate shaft lock pin out of
differential case (2-pinion type only)
KV991B0400
Eyebolt
Lifting and supporting traction motor
DFT0002
MMT0001 M8×1.25
12. DF-9
DIFFERENTIAL CARRIER
Removal
CAUTION:
For additional information, not covered in this DF section, refer
to the applicable section, as required, to familiarize yourself
with work being performed.
1. Raise front of vehicle using a jack. Place wooden blocks under
left and right frames to support vehicle. Refer to GI section for
details.
2. Remove mast assembly from vehicle. Refer to LM section.
• Before removing lift hose, release pressure in hydraulic line.
• A small amount of hydraulic line oil will escape when lift hose is
removed. Immediately plug the opening following removal.
Placing a cloth on the upper surface of differential carrier enables
easier cleaning.
3. Remove left and right front wheels, then remove drive axle
shaft. Refer to FA section for details.
4. Remove differential carrier drain plug to drain gear oil. Refer to
MA section.
5. Remove flare nuts from left and right wheel cylinders, then
remove brake tubes. Refer to BR section.
CAUTION:
Plug the opening of brake tube to prevent brake fluid from
flowing out.
6. Remove floor mat and floor board. Refer to BF section.
7. Remove brake pedal bracket assembly. Refer to BR section.
8. Remove parking brake cable from parking brake pedal.
9. Disconnect cables and harness connected to traction motor.
10. Attach a lifting wire/nylon sling to front axle assembly. Then
support front axle assembly using a hoist, keeping the wire/
nylon sling stretched tight.
CAUTION:
Only authorized technicians are allowed to perform the lifting
operation.
11. Support differential carrier by placing a jack under it.
12. Remove axle mounting bracket securing bolts and nuts.
DFM0084
13. DF-10
DIFFERENTIAL CARRIER
Removal (Cont’d)
13. Draw final drive assembly together with traction motor out from
the front of vehicle.
14. Attach eyebolt to traction motor and attach a lifting wire/nylon
sling to the bolt. Then support traction motor using a hoist or
crane, keeping the wire/nylon sling stretched tight.
CAUTION:
Place wooden block under differential case to securely hold.
15. Remove traction motor-to-final drive assembly securing bolts.
16. Draw out traction motor shaft from input pinion, then remove
traction motor.
CAUTION:
Be careful not to damage traction motor shaft and O-ring.
17. For 1.5-2.5 ton model, remove differential carrier from axle
housing.
For 3.0, 3.5 ton model, remove right and left axle tube from
differential carrier.
CAUTION:
• Before removing differential carrier, make sure drive axle
shafts have been removed in advance.
• For 3.0, 3.5 ton model, be careful not to damage O-ring.
18. Place differential carrier on worktable.
DFM0083
MMM0026
DFM0088
14. DF-11
DIFFERENTIAL CARRIER
Installation
1. Completely remove traces of gasket from differential carrier and
axle housing flanged surfaces, then degrease and wipe clean.
Make sure differential carrier and axle housing flanges are
completely clean and free from dust, dirt, oil, water, etc.
CAUTION:
Always use a scraper or suitable tool to remove traces of
gasket from the flanged surfaces.
2. For 1.5-2.5 ton model, install differential carrier to axle housing
with new gasket in place, then tighten securing bolts to specified
torque.
: 55 - 75 N•m (5.6 - 7.6 kg-m, 41 - 55 ft-lb)
For 3.0, 3.5 ton model, install right and left axle tube to
differential carrier.
• Tighten securing bolts to specified torque.
: 118 - 147 N•m (12 - 15 kg-m, 87 - 108 ft-lb)
CAUTION:
Be careful not to damage O-ring.
3. Attach eyebolt to traction motor and attach a lifting wire/nylon
sling to the bolt. Then support traction motor using a hoist or
crane, keeping the wire/nylon sling stretched tight.
CAUTION:
• Place wooden block under differential case to securely hold.
• Only authorized technicians are allowed to perform the lifting
operation.
4. While aligning traction motor shaft with input pinion of
differential carrier, insert the motor shaft into the input pinion.
CAUTION:
• Do not apply an undue force to traction motor shaft during
installation.
• Apply a coat of chassis grease to traction motor shaft
beforehand.
• Apply a coat of chassis grease to O-ring beforehand.
• Be careful not to damage O-ring.
5. Tighten differential carrier-to-traction motor securing nuts and
bolts to specified torque.
: 117 - 153 N•m (12 - 16 kg-m, 87 - 112 ft-lb)
MMM0026
MMM0027
15. DF-12
DIFFERENTIAL CARRIER
Installation (Cont’d)
6. Apply the molybdenum grease to the differential carrier
assembly (C in the figure above), and then insert the rotate stop
shaft.
7. Insert the lock pin, and then install the snap ring to the rotate
stop shaft.
8. Install the washer and nut to the lock pin, and then fix them with
the snap pin.
CAUTION:
The snap pin should be installed in the direction shown in the
figure above.
9. While supporting final drive assembly using a jack, lift final drive
assembly using a lifting wire/nylon sling and hoist, install final
drive assembly to truck.
DFM0087
DFM0083
16. DF-13
DIFFERENTIAL CARRIER
Installation (Cont’d)
10. Install axle mounting bracket to frame.
• Tighten securing nuts and bolts to specified torque.
Bolt : 360 - 480 N•m (37 - 49 kg-m, 266 - 354 ft-lb)
Nut : 339 - 416 N•m (35 - 42 kg-m, 250 - 306 ft-lb)
NOTE:
To facilitate installation of axle mounting bracket, insert a bar rod into
the hole at frame (A), then pry as required to align the frame with the
bolt holes in drive mounting bracket.
11. Connect motor cables and harness to traction motor.
12. Connect parking brake cable to parking brake pedal.
13. Install brake pedal bracket assembly. Refer to BR section for
details.
14. Connect brake tube to brake cylinder, then bleed air from brake
line. Refer to MA section for details.
15. Install front wheels and axle shaft. Refer to FA section.
16. Refill specified amount of gear oil. Refer to MA section.
17. Install mast assembly to vehicle. Refer to LM section.
18. Remove wooden blocks used to support vehicle, then lower the
vehicle to the floor. Refer to GI section for details.
Disassembly
Before disassembling differential carrier assembly, clean its entire
surface using a cloth and white kerosene.
1. Before disassembling differential carrier, check and/or measure
the following items to approximate trouble areas and ascertain
disassembly and/or maintenance work to be performed.
2. Remove gear carrier cover.
3. Remove input pinion and 2nd reduction gear.
4. Remove snap ring from shaft of 3rd reduction gear. Then
remove 3rd reduction gear.
5. Remove finger lock, then remove lock nut.
6. Remove final reduction gear.
DFM0084
DFM0071
17. DF-14
DIFFERENTIAL CARRIER
Disassembly (Cont’d)
7. For 1.5-2.5 ton model, remove left and right side bearing caps.
CAUTION:
Scribe an alignment mark on side bearing caps and differential
carrier as a guide for re-installation.
For 3.0, 3.5 ton model, remove fixing bolt gear carrier, RH to gear
carrier, LH.
Then remove gear carrier, RH.
8. Remove differential case assembly and left and right side
bearings as a unit. Remove bearing outer races from differential
case.
CAUTION:
Scribe an identification mark on left and right bearing outer
races so as not to mix them up.
9. Using a puller, remove left and right side bearing inner races
from differential case.
CAUTION:
• Side bearing inner races need not be removed unless
necessary.
• Attach an identification tag to removed side bearing inner
races, and place them in order for easier and proper
reassembly.
10. If final ring gear needs to be removed, remove final ring gear
bolts, then drive ring gear out using a plastic hammer.
11. Remove differential case securing bolts and remove differential
case. Then remove pinion mate shaft, pinion mate gear, side
gears and thrust washers. (4-pinion type only)
12. Using special service tool (KV31100300), remove pinion mate
shaft lock pin from ring gear side. (2-pinion type only)
DFM0072
DFM0073
DFM0074
DFM0005
18. DF-15
DIFFERENTIAL CARRIER
Disassembly (Cont’d)
13. Remove pinion mate shaft, pinion mate gear, side gears and
thrust washers. (2-pinion type only)
CAUTION:
Before removing gears and thrust washers, scribe an alignment
mark on them as a guide for re-installation.
Assembly
CAUTION:
• Adjust various parts while reassembling differential case and
differential carrier assemblies.
• Apply a coat of gear oil before installing gears, bearings,
gear carrier case, etc.
1. Install side gear, pinion mate shaft and pinion mate gear into
each of differential cases together with their corresponding
thrust washers. (4-pinion type only)
2. Install side gear and thrust washer into differential case, install
pinion mate gear and thrust washer, then insert pinion mate
shaft into differential case. (2-pinion type only)
CAUTION:
Pay attention to direction and location of pinion mate shaft lock
pins during installation.
3. Using a dial gauge, measure side gear-to-pinion mate gear
backlash.
Standard backlash:
0 - 0.2 mm (0 - 0.008 in)
CAUTION:
• Hold pinion mate shaft in place when measuring backlash.
(4-pinion type only)
• 4-pinion type is shown at left.
4. If backlash is outside specifications, remove side gear thrust
washer. Then select and install a new one of proper thickness.
5. Use the same procedures as outlined in steps 3 and 4 above, to
measure and adjust side gear-to-pinion mate gear backlash in
the other differential case. (4-pinion type only)
DFM0006
DFM0075
Unit: mm (in)
Thickness
Available side gear thrust washers
1.55 (0.0610)
1.60 (0.0630)
1.65 (0.0650)
19. DF-16
DIFFERENTIAL CARRIER
Assembly (Cont’d)
6. Install left and right differential cases, then tighten with securing
bolts in a criss-cross fashion. (4-pinion type only)
2.0, 2.5 ton model
: 49 - 59 N•m (5.0 - 6.0 kg-m, 37 - 43 ft-lb)
3.0, 3.5 ton model
: 74 - 81 N•m (7.5 - 8.3 kg-m, 55 - 60 ft-lb)
7. Drive pinion mate shaft lock pin into place using a punch and
hammer. (2-pinion type only)
8. Install final ring gear (if previously removed) to differential case.
• Lightly tighten ring gear securing bolts in a criss-cross fashion.
• Tap bolt heads with a copper hammer to properly seat.
• Then tighten bolts to specified torque.
: 197 - 225 N•m (20 - 23 kg-m, 145 - 166 ft-lb)
CAUTION:
Before tightening ring gear securing bolts, apply a coat of
screw lock agent (Three Bond # 1322 or equivalent) to bolt
threads.
9. Press-fit left and right side bearing inner races into their
corresponding bores in differential case.
DFM0076
DFT0025
DFM0077
DFM0078
20. DF-17
DIFFERENTIAL CARRIER
Assembly (Cont’d)
10. For 1.5-2.5 ton model, install differential case assembly together
with left and right side bearing outer races to gear carrier.
CAUTION:
Do not confuse the left and right side bearing outer races.
11. For 1.5-2.5 ton model, install left and right side bearing caps to
gear carrier, then tighten cap bolts equally. Make sure there is
no clearance between bearing caps and gear carrier.
: 79 - 98 N•m (8 - 10 kg-m, 58 - 72 ft-lb)
CAUTION:
Do not confuse the left and right side bearing caps.
12. For 3.0, 3.5 ton model, install differential case assembly
together to gear carrier, LH.
13. For 3.0, 3.5 ton model, apply Three Bond #1215 or equivalent
around the mating surfaces between gear carrier RH and gear
carrier LH.
Then install gear carrier, RH to gear carrier, LH.
: 118 - 147 N•m (12 - 15 kg-m, 87 - 108 ft-lb)
14. Install final reduction gear to gear carrier.
15. Tighten the lock nut with the following procedure to install the
finger lock.
1) Tighten the lock nut to the specified torque.
: 38 - 61 N•m (3.8 - 6.3 kg-m, 28 - 45 ft-lb)
2) Rotate the final reduction gear clockwise/counterclockwise 4 or
5 turns.
3) Adjust the tightening of the nut so that the rolling torque of final
reduction gear is the following torque.
: 1.67 - 2.74 N•m (0.17 - 0.28 kg-m, 15 - 24 in-lb)
Wind a string around the shaft of the final reduction gear. Install
the spring balance to the end of the string. Pull the spring
balance to measure the rolling torque.
4) Rotate the final reduction gear clockwise/counterclockwise 4 or
5 turns.
5) Measure the rolling torque of the final reduction gear again.
Tighten it to the specified torque.
6) Align the pawl position of the finger lock (stopper). Install and
lock the lock nut with the bolt.
: 16 - 20 N•m (1.6 - 2.1 kg-m, 12 - 15 ft-lb)
NOTE:
If these pawls are not aligned, slightly rotate the lock nut in the
tightening direction to align the pawl positions. In this case, measure
the rolling torque of the final reduction gear again to make sure that it
is the specified torque.
DFM0072
DFM0079
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. DF-18
DIFFERENTIAL CARRIER
Assembly (Cont’d)
16. Install 3rd reduction gear to the shaft of final reduction gear, and
then fix the snap ring.
CAUTION:
Make sure that the snap ring is securely entered into the groove
on final reduction gear.
17. Install 2nd reduction gear and input pinion to gear carrier.
18. If the bond (gasket) remains in the contact surfaces between
gear carrier and gear carrier cover, remove it completely. Then,
apply new bond (gasket) to the contact surfaces.
CAUTION:
Always use a scraper or suitable tool to remove traces of bond
(gasket) from the flanged surfaces.
NOTE:
Use Three Bond #1215 or equivalent.
19. Install gear carrier cover to gear carrier.
: 16 - 20 N•m (1.6 - 2.1 kg-m, 12 - 15 ft-lb)
20. Install drain plug to gear carrier cover.
: 20 - 29 N•m (2 - 3 kg-m, 15 - 21 ft-lb)
CAUTION:
Apply thread lock (Three Bond #1215 or equivalent) to the
thread of the drain plug, and then tighten the plug.
Inspection
Clean all removed parts in cleaning solvent. Carefully check for
cracks or damage. If necessary, repair or replace faulty parts with
new ones.
FINAL RING GEAR, FINAL REDUCTION GEAR, 3RD
REDUCTION GEAR, 2ND REDUCTION GEAR, INPUT
PINION GEAR
Check for cracks, seizing, damage or excessive worn on teeth faces.
If necessary replace with new ones.
PINION MATE GEAR
• Check for cracks or damage on teeth faces. If necessary, replace
with a new one.
• Check for seizing or excessive wear on contacting surface to
thrust washer. If necessary, replace with a new one.
DFM0071
DFM0080
23. DF-19
DIFFERENTIAL CARRIER
Inspection (Cont’d)
SIDE GEARS
• Check for cracks or damage on teeth faces. If necessary, replace
with new ones.
• Check for seizing or excessive wear on contacting surfaces to
thrust washers. If necessary, replace with new ones.
SIDE GEAR THRUST WASHERS AND PINION MATE
GEAR THRUST WASHER
Check for seizing, damage or excessive wear. If necessary, replace
with new ones.
BEARINGS
Check for seizing, flaking, wear, rust formation, improper spinning or
noise. If necessary, replace with new ones.
GASKETS
Always replace after every disassembly.
GEAR CARRIER COVER AND GEAR CARRIER
CASES
• Check bearing-fixed areas for wear or damage. If necessary,
replace with a new differential case and differential carrier.
• Check sliding surfaces for wear or damage. If necessary, replace
with new ones.