This document is a service manual for Wheeled Excavators models WE170B and WE190B. It contains instructions for repair and maintenance work that must be carried out by qualified personnel using the specified procedures and tools. The manufacturer will not be responsible for damages caused by using unapproved parts or failing to follow the proper procedures. The manual is divided into sections covering the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab controls and more. It provides information to service these various components of the excavators.
New holland we170 b wheeled excavator service repair manualujfjdkkmsme
This document is a service manual for Wheeled Excavators models WE170B and WE190B. It contains instructions for repair and maintenance work that must be carried out by qualified personnel using the specified procedures and tools. The manufacturer will not be responsible for damages caused by using unapproved parts or failing to follow the proper procedures. The manual is divided into sections covering the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab controls and more. It provides information to service these various components of the excavators.
New holland tl100 a tractor service repair manualuudjjjkskkmem
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul, and adjustment of parts.
New holland tn65 s tractor service repair manualufjjsjkfkmsem
This document provides a service manual for TN55D-TN75S tractors. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and procedures for overhaul, inspection, and adjustment.
New holland td60 d tractor service repair manualufusjejfjksekmm
This document is the service manual for TD60D-TD95D model tractors. It contains sections on general information, the engine, clutch, gearbox, transmission of motion, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, auxiliary equipment, electrical system, and cab. Each section provides specifications, removal and installation instructions, overhaul procedures, and troubleshooting information for the corresponding systems.
New holland td5030 tractor service repair manual instant downloadufdujjsjekkksem
This document is a service manual for New Holland TD series tractor models TD5010 through TD5050. It contains sections covering the general information, engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and cab. Each section includes specifications, troubleshooting information, removal and installation instructions, and overhaul procedures for the various systems on the tractors.
New holland tn60 a tractor service repair manualfuskekfjskemm
This document is a repair manual for tractor engines. It contains sections on specifications, tools, torque specifications, diagrams, troubleshooting, overhaul procedures, removal and installation of the engine, compression testing, disassembly and assembly of the engine, and inspection and repair of engine components like the cylinder block, crankshaft, pistons, valves, camshaft and more. The manual provides detailed instructions for maintenance and repair of tractor engines.
New holland td5050 tractor service repair manualuudjjjkskkmem
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems.
Case wx168 wheeled excavator service repair manualfusekksejfkem
This service manual provides maintenance and repair information for wheeled excavators models WX168 and WX188. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, and decals. The manual emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures outlined.
New holland we170 b wheeled excavator service repair manualujfjdkkmsme
This document is a service manual for Wheeled Excavators models WE170B and WE190B. It contains instructions for repair and maintenance work that must be carried out by qualified personnel using the specified procedures and tools. The manufacturer will not be responsible for damages caused by using unapproved parts or failing to follow the proper procedures. The manual is divided into sections covering the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab controls and more. It provides information to service these various components of the excavators.
New holland tl100 a tractor service repair manualuudjjjkskkmem
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul, and adjustment of parts.
New holland tn65 s tractor service repair manualufjjsjkfkmsem
This document provides a service manual for TN55D-TN75S tractors. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and procedures for overhaul, inspection, and adjustment.
New holland td60 d tractor service repair manualufusjejfjksekmm
This document is the service manual for TD60D-TD95D model tractors. It contains sections on general information, the engine, clutch, gearbox, transmission of motion, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, auxiliary equipment, electrical system, and cab. Each section provides specifications, removal and installation instructions, overhaul procedures, and troubleshooting information for the corresponding systems.
New holland td5030 tractor service repair manual instant downloadufdujjsjekkksem
This document is a service manual for New Holland TD series tractor models TD5010 through TD5050. It contains sections covering the general information, engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and cab. Each section includes specifications, troubleshooting information, removal and installation instructions, and overhaul procedures for the various systems on the tractors.
New holland tn60 a tractor service repair manualfuskekfjskemm
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New holland td5050 tractor service repair manualuudjjjkskkmem
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems.
Case wx168 wheeled excavator service repair manualfusekksejfkem
This service manual provides maintenance and repair information for wheeled excavators models WX168 and WX188. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, and decals. The manual emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures outlined.
Case wx188 wheeled excavator service repair manualfusekksejfkem
This document is a service manual for wheeled excavators WX168 and WX188. It provides instructions and diagrams for servicing various components of the excavators, including the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab climate control, booms, dippers, buckets and more. The manual gives detailed procedures for maintenance, repairs, removals and installations of components down to specific parts.
Case wx168 wheeled excavator service repair manualfujjsefksekmem
This document is a service manual for wheeled excavators WX168 and WX188. It provides instructions and diagrams for servicing various components of the excavators, including the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab climate control, booms, dippers, buckets and more. The manual gives detailed procedures for maintenance, repairs, removals and installations of components down to specific parts.
Case wx188 wheeled excavator service repair manualfusjefjjskekmem
This document is a service manual for wheeled excavators WX168 and WX188. It provides instructions and diagrams for servicing various components of the excavators, including the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab climate control, booms, dippers, buckets and more. The manual gives detailed procedures for maintenance, repairs, removals and installations of components down to specific parts.
Case wx188 wheeled excavator service repair manualfjsefksemmm
The document is a service manual that provides instructions for servicing various components of a wheeled excavator, including the engine, transmission, hydraulics, electrical systems, and more. It describes the air cleaner and intake lines, which filter intake air for the engine. The air cleaner attaches to the machine frame using a support and contains a cover, locking clip, two filter elements, and a case. Intake lines connect the air cleaner to other engine components using hoses and clamps.
Case wx168 wheeled excavator service repair manualfjskeksemm
This document is a service manual for WX168 and WX188 wheeled excavators. It contains information on servicing and repairing various systems of the excavators including the engine, transmission, four-wheel drive system, front and rear axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, booms, dippers, buckets, dozer blade, platform, cab and decals. The manual emphasizes that repair and maintenance work should only be carried out by qualified personnel following the instructions provided and using special tools as necessary. Liability is rejected for damages caused by unauthorized parts or components.
Case wx218 wheeled excavator service repair manualfjjskekskem
This document is a service manual for the WX218 Wheeled Excavator. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual stresses that all repair and maintenance work must be carried out only by qualified dealership personnel using the proper instructions and tools.
CASE WX218 Wheeled Excavator Service Repair Manual Instant Download.pdfbu9525858114
This document is a service manual for the WX218 Wheeled Excavator. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual stresses that repair and maintenance work should only be carried out by qualified dealership personnel using the specified procedures and tools.
CASE WX218 Wheeled Excavator Service Repair Manual Instant Download.pdfjiuliu14811471
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on the air intake system, fuel filters, and other engine components with procedures for removal, installation, and replacement of parts.
3. The manual also covers systems like the transmission, hydraulics, electrical, frames, and attachments with the excavator and provides maintenance instructions.
CASE WX218 Wheeled Excavator Service Repair Manual Instant Download.pdfidklskddmmd
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on removing, installing, and replacing parts like air intake lines, air cleaner supports, and fuel filters. Detailed steps and torque specifications are provided.
3. Safety warnings are provided throughout instructing technicians to follow proper safety procedures and switch off the engine before working on it.
CASE WX218 Wheeled Excavator Service Repair Manual Instant Download.pdfbugukua0303629
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on removing, installing, and replacing parts like air intake lines, air cleaner supports, and fuel filters. Detailed steps and torque specifications are provided.
3. Safety warnings are provided throughout instructing technicians to follow proper safety procedures and switch off the engine before working on equipment.
CASE WX218 Wheeled Excavator Service Repair Manual Instant Download.pdfruan49549560
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on removing, installing, and replacing parts like air intake lines, air cleaner supports, and fuel filters. Detailed steps and torque specifications are provided.
3. Safety warnings are provided throughout instructing technicians to follow proper safety procedures and switch off the engine before working on it.
CASE WX218 Wheeled Excavator Service Repair Manual Instant Download.pdfpugangjia7703
This document is a service manual for the WX218 Wheeled Excavator. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual stresses that repair and maintenance work should only be carried out by qualified dealership personnel using the specified instructions and tools.
Case wx218 wheeled excavator service repair manual instant downloadufjjsjekkemmme
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on removing, installing, and replacing parts like air intake lines, air cleaner supports, and fuel filters. Detailed steps and torque specifications are provided.
3. Safety warnings are provided throughout instructing technicians to follow proper safety procedures and switch off the engine before working on it.
CASE WX218 Wheeled Excavator Service Repair Manual.pdff8sieokdkdmd
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on removing, installing, and replacing parts like air intake lines, air cleaner supports, and fuel filters. Detailed steps and torque specifications are provided.
3. Safety warnings are provided throughout instructing technicians to follow proper safety procedures and switch off the engine before working on it.
CASE WX218 Wheeled Excavator Service Repair Manual.pdffujkskemdmd
1. The document is a service manual that provides instructions for servicing various components of a Wheeled Excavator, including the engine, transmission, hydraulics, electrical systems, and more.
2. It includes sections on removing, installing, and replacing parts like air intake lines, air cleaner supports, and fuel filters. Detailed steps and torque specifications are provided.
3. Safety warnings are provided throughout instructing technicians to follow proper safety procedures and switch off the engine before working on it.
Case wx218 wheeled excavator service repair manualfjjjskekksmem
This document is a service manual for the WX218 Wheeled Excavator. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual stresses that repair and maintenance work should only be carried out by qualified dealership personnel using the specified instructions and tools.
New holland w170 c tier 4b wheel loader service repair manualuudjjjkskkmem
This service manual provides maintenance and repair instructions for the W170C Wheel Loader. It includes sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided, noting that only authorized personnel should perform repairs and maintenance after carefully reviewing the manual. Personal protective equipment should be worn when conducting repairs.
New holland w70 btc wheel loader service repair manualuudjjjkskkmem
This repair manual provides technical information for engineers to service wheel loaders models W50BTC, W60BTC, W70BTC, and W80BTC. It consists of two volumes, one covering the wheel loaders and one covering the engine. The manual contains information on repair procedures, necessary tools, and service standards. It is intended to supply technicians with correct information to accurately repair parts and ensure machine safety.
New holland w60 c tc tier 4a (interim) compact wheel loader service repair ma...uudjjjkskkmem
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
New holland t8030 tractor service repair manualuudjjjkskkmem
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure and the rear providing charge flow to the piston pump. An optional high flow piston pump is also described that provides higher hydraulic flow.
New holland t6060 tractor service repair manualuudjjjkskkmem
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t3030 tractor service repair manualuudjjjkskkmem
This document is a service manual for T3010, T3020, T3030, and T3040 tractor models. It contains sections covering general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, removal and installation instructions, and procedures for disassembly, assembly, overhaul and adjustment of components.
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2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h80 e europe) forklift service repair manualuudjjjkskkmem
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs and retainers, cleaning carbon from the combustion chambers and valves, inspecting parts for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
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The document provides descriptions and service procedures for the brake system on certain Hyster lift truck models. It describes the components of the service brake assembly, including the master cylinder, wheel cylinders, brake shoes, and parking brake system. The document outlines procedures for removing, disassembling, cleaning, inspecting, and reassembling the 260mm service brake assembly. It provides diagrams to illustrate the brake assembly parts and the process for servicing the brakes.
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This document provides specifications for W8, W9, and W10 series E loader engines, including general information on engine type, firing order, bore, stroke, displacement, compression ratio, speeds, valve clearances, piston and connecting rod details, main bearing details, lubrication systems, fuel systems, and distributor ignition details. It covers both diesel and spark ignition engine specifications over several pages in a table of contents format listing the section titles and numbers.
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This document provides instructions for removing the engine from an 821G or 921G wheel loader. The steps include parking the machine safely, draining fluids like coolant and oil, and removing panels to access the engine. Safety precautions and proper drain container placement are emphasized. Key components mentioned are the engine, radiator, oil sump, drain plugs, and access panels.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
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7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks.
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8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9. INTRODUCTION
Personal safety
Carefully read this Manual before proceeding with main-
tenance, repairs, refuelling or other machine operations.
Repairs have to be carried out only by authorized and in-
structed staff; specific precautions have to be taken when
grinding, welding or when using mallets or heavy ham-
mers.
Not authorized persons are not allowed to repair or carry
out maintenance on this machine. Do not carry out any
work on the equipment without prior authorization.
Ask your employer about the safety instructions in force
and safety equipment.
Nobody should be allowed in the cab during machine
maintenance unless he is a qualified operator helping
with the maintenance work.
If it is necessary to move the equipment to carry out re-
pairs or maintenance, do not lift or lower the equipment
from any other position than the operator’s seat.
TULI12WEX2004AA 1
Never carry out any operation on the machine when the
engine is running, except when specifically indicated.
Stop the engine and ensure that all pressure is relieved
from hydraulic circuits before removing caps, covers,
valves, etc.
All repair and maintenance operations should be carried
out with the greatest care and attention.
Service stairs and platforms used in a workshop or in the
field should be built in compliance with the safety rules in
force.
Any functional disorders, especially those affecting the
safety of the machine, should therefore be rectified im-
mediately.
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure
machine with wheel chocks.
Failure to comply will result in death or serious
injury.
D0013A
TULI12WEX2005AA 2
Before performing any work on the machine, attach a
maintenance in progress tag. This tag can be applied on
the left-hand control lever, safety lever or cab door.
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12. Engine - Fuel tanks
Fuel tanks - Exploded view
WE170B LA
The fuel tank contains the fuel for the engine.
SMIL16WEX0042FB 1
1. Fuel tank 6. Drain cock
2. Flexible hose 7. Fuel transfer pump
3. Water separator 8. Fuel level sensor
4. Fuel filters 9. Refuelling pump sensor
5. Diesel engine
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13. Engine - Fuel tanks
Fuel tanks - Exploded view
WE190B LA
The fuel tank contains the fuel for the engine.
SMIL15WEX0008GA 1
1. Fuel tank 4. Refuelling pump sensor
2. Filter 5. Fuel level sensor
3. Lockable fuel cap 6. Drain cock
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14. Engine - Fuel tanks
Fuel tank - Drain fluid
Draining condensation
WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel
away from flames or sparks. Shut off engine
and remove key before servicing. Always work
in a well-ventilated area. Clean up spilled fuel
immediately.
Failure to comply could result in death or seri-
ous injury.
W0904A
To drain the condensation inside the fuel tank, proceed
as follows:
• Park the machine on a level surface.
• Rest the bucket to the ground.
• Deactivate the Auto-Idle function, turn the engine
speed throttle to LOW IDLE position, stop the en-
gine, extract the starter key and place the safety
lever in LOCK position.
• Get under the turret in correspondence with the fuel
tank and remove the guard.
• Remove plug (1) from draining valve. Slowly open
the cock (2) and let condensation and deposits drain
into a suitable container until only clean fuel comes
out.
• Once the draining operation is over, close cock (2),
reinstall plug (1) and the guard.
• Bleed air from the fuel system.
NOTE: when the temperature is above 0 °C, draining can
be done before engine start-up. When working with tem-
peratures below 0 °C, the tank should be drained at the end
of work, after engine stop, as water might freeze and not
drain properly.
N00436M 1
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15. Engine - Fuel tanks
Fuel tank - Remove
1. Park the machine on a level and firm surface.
2. Engage the parking brake.
3. Lock the upper structure.
4. Stop the engine.
5. Empty the fuel tank.
Fuel tank capacity is 274 L (60 UK gal).
6. Remove the screws and the washers (1) and remove
the handrails (2).
SMIL13WEX0051AA 1
7. Under the upper structure, disconnect the delivery and
return hoses (3) from fuel tank (4).
TULI12WEX2158AB 2
8. Gain access to the upper part of fuel tank (4) and dis-
connect the connector of fuel level sensor (5), the con-
nector of refueling pump sensor (6) and the refueling
hose (7).
NOTICE: Fuel tank weights 122 kg (269 lb). Use suitable
tools to lift the fuel tank.
TULI12WEX2159AB 3
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16. Engine - Fuel tanks
9. Suitably sling the fuel tank.
Remove the four attaching screws (8) and the four
washers (9) from the bottom of fuel tank. Remove the
fuel tank.
TULI12WEX2160AB 4
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17. Engine - Fuel tanks
Fuel tank - Install
1. Position the fuel tank on upper structure frame.
NOTICE: Fuel tank weights 122 kg (269 lb). Use suitable
tools to lift the fuel tank.
2. Apply LOCTITE® 262™ on screws (8).
3. Install the four washers (9) and the four attaching
screws (8).
4. Tighten the screws (8) to the tightening torque of
216 N·m (159 lb ft).
TULI12WEX2160AB 1
5. Gain access the upper part of fuel tank (4) and con-
nect the fuel level sensor (5), the connector of refueling
pump sensor (6) and the refueling hose (7).
Tighten the hose to the torque of 6.86 N·m (5 lb ft).
TULI12WEX2159AB 2
6. Connect the delivery and return hoses (3) to fuel tank
(4).
TULI12WEX2161AB 3
7. Install the handrails (2) and attach them with the screws
and the washers (1).
SMIL13WEX0051AA 4
8. Refuel the fuel tank.
Fuel tank capacity is 274 L (60 UK gal).
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18. Engine - Fuel tanks
Fuel tank - Cleaning
Place a container under the fuel tank and completely
empty it.
NOTE: Maximum capacity of fuel tank is 274 l (72 US gal).
1. Open the drain cock (3).
2. Unscrew the cover of filling neck (1).
3. Remove the filter (2).
4. Perform the cleaning and washing of tank (4) with the
suitable device.
5. Close the drain cock (3).
6. Install the filter (2) cleaned or new.
7. Refuel the fuel tank.
8. Screw the cover of filling neck (1) and tighten it with the
suitable equipment key. TULI12WEX2163AB 1
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19. Engine - Fuel injection system
Fuel injection system - Bleed
WE170B LA
When components on fuel delivery line are replaced (in
high pressure line, after the fuel pump), the air bleeding
of fuel system is automatically performed.
Fuel pump (1) generates, during engine starting, high
pressure in the fuel line and it discharges air through
the injectors on the high pressure side.
TULI12WEX2154AB 1
If too much air enters in the fuel system, perform the
bleeding of air immediately.
Gain access to the fuel pump (1) opening the access
door on right side of upper structure.
Loosen the delivery tube on fuel pump (1).
Operate lever (2) repeatedly on delivery pump, until fuel
comes out.
Once air is completely bled, tighten the tube again.
If air bubbles are still noticed, it means that air enters in
the fuel system, for example through breaks or pores in
the welding link, fastening the tube to the union.
Check for presence of leaks on all hoses, on connec-
tions and on fuel filters.
Air in the fuel system could be generated by an injector
locked in open position. This position can cause gas
return in the pump and so, it can generate air in the
system.
TULI12WEX2155AB 2
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20. Engine - Fuel injection system
Fuel injection system - Bleed
WE190B LA
When components on fuel delivery line are replaced (in
high pressure line, after the fuel pump), the air bleeding
of fuel system is automatically performed.
Fuel pump (1) generates, during engine starting, high
pressure in the fuel line and it discharges air through
the injectors on the high pressure side.
TULI12WEX2154AB 1
If too much air enters in the fuel system, perform the
bleeding of air immediately.
Gain access to the fuel pump (1) opening the access
door on right side of upper structure.
Loosen the delivery tube on fuel pump (1).
Push on the push button (2) repeatedly on feeding
pump, until fuel comes out.
Once air is completely bled, tighten the tube again.
If air bubbles are still noticed, it means that air enters in
the fuel system, for example through breaks or pores in
the welding link, fastening the tube to the union.
Check for presence of leaks on all hoses, on connec-
tions and on fuel filters.
Air in the fuel system could be generated by an injector
locked in open position. This position can cause gas
return in the pump and so, it can generate air in the
system.
SMIL15WEX0009AA 2
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21. Engine - Intake and exhaust manifolds and muffler
Exhaust muffler - Component identification
Gases produced during the internal combustion are conveyed to the muffler, which discharges them through the ter-
minal located outside the machine.
TULI12WEX2130FB 1
1. Clevis 10. Screw
2. Muffler 11. Washer
3. Bracket 12. Nut
4. Screw 13. Collar
5. Nut 14. Sleeve
6. Washer 15. Screw
7. Nut 16. Clamp
8. Washer 17. Condensate drain pipe
9. Collar 18. Sleeve
NOTE: Screws (4) are the same ones removed in the procedure of Variable displacement pump - Remove (35.106)
.
Tighten the screws to a torque of 60 N·m (44 lb ft).
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22. Engine - Intake and exhaust manifolds and muffler
Exhaust muffler - Remove
1. Remove the clip (1) and disconnect the hose (2).
SMIL14WEX0257AB 1
2. Remove two screws (4) and relevant washers (5) and
nuts (6).
Remove the clamp (3).
SMIL14WEX0258AB 2
3. Loosen the clamp (8) and disconnect the hose (7).
4. Remove two U-bolts (9) unscrewing four nuts (10) and
four nuts (11) from the bracket (12).
5. Remove the muffler (13).
SMIL14WEX0259AB 3
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23. Engine - Intake and exhaust manifolds and muffler
Exhaust muffler - Install
1. Install the exhaust muffler (13) on the bracket (12) by
means two U-bolts (9) as follows.
• Tighten four nuts (11) until the gap (A) between the
cover (14) and the U-bolts (9) disappear. Check that
the dimension (B) is the same to the four extremities
of the U-bolts.
• Tighten four nuts (11) to the torque 8.0 - 9.6 N·m (5.9
- 7.1 lb ft). Check again that the dimension (B) is the
same to the four extremities of the U-bolts.
• Tighten four nuts (10) to the torque 9.8 - 11.8 N·m
(7.2 - 8.7 lb ft).
SMIL14WEX0260BB 1
2. Install the hose (7) and tighten the clamp (8) to 5.4 -
6.6 N·m (4.0 - 4.9 lb ft).
3. Install the clamp (3) by means of two screws (4) and
relevant washers (5) and nuts (6). Tighten to 68.6 -
98.0 N·m (50.6 - 72.3 lb ft).
NOTE: tighten until the clearance between the plates of the
clamp (3) disappear.
SMIL14WEX0258AB 2
4. Connect the hose (2) and install the clip (1).
SMIL14WEX0257AB 3
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25. Engine - Aftercooler
Aftercooler - Remove
1. Park the machine on a level and firm surface.
2. Lower the working attachment to the ground.
3. Lower the blade and stabilizers.
4. Activate the parking brake.
5. Lock the upper structure.
6. Stop the engine.
7. Gain access to the intercooler removing the doors on
left side of the upper structure and the cover of the
engine.
8. Disconnect the air hoses (1) from intercooler.
TULI12WEX2104AB 1
9. Remove the screws and the washers (2) and remove
the plate (3).
Remove the screws and the washers (4) and remove
the two plates (5).
TULI12WEX2105AB 2
10. Remove the screws and the washers (6) and move the
cover (7), to free the intercooler connection hoses.
TULI12WEX2106AB 3
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26. Engine - Aftercooler
11. Remove the two screws and the two washers (8).
Sling the intercooler (9) using the suitable hooks and
remove it unthreading towards high.
TULI12WEX2107AB 4
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27. Engine - Aftercooler
Aftercooler - Install
1. Lower the intercooler (9) and position it into the radiator
assembly.
2. Fix it with screws and washers (8)
TULI12WEX2107AB 1
3. Position the cover (7) and fix it with the screws and
washers (6).
TULI12WEX2106AB 2
4. Install the two plates (5) and fix them with the screws
and the washers (4).
5. Install the plate (3) and fix it with the screws and the
washers (2).
6. Tighten the screws (2) to a tightening torque of
23.5 N·m (17.33 lb ft).
TULI12WEX2105AB 3
7. Connect the air hoses (1) and install suitable clamps.
8. Install the doors on left side of upper structure and the
cover of engine.
TULI12WEX2104AB 4
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28. Engine - Engine cooling system
Radiator - General specification
TULI12WEX3082FB 1
The multi-cooler consists of three radiator cores. The radiator (1) is passed through by the return oil of the working
hydraulics, the radiator (2) by the coolant of the diesel engine, the radiator (3) is passed through by the air of the
turbocharger.
Engine water cooler Charger air cooler Hydraulic oil cooler
Coolant
Water with antifreeze (50%
glycol)
Air Hydraulic oil
Core material Aluminium Aluminium Aluminium
Capacity 8.35 l (2.21 US gal) 4.19 l (1.11 US gal) 8.35 l (2.21 US gal)
Weight 22.2 kg (48.94 lb) 18.59 kg (40.98 lb) 22.2 kg (48.94 lb)
Cooler dimension (height x
width x thickness)
830 mm (32.68 in) x
355 mm (13.98 in) x
100 mm (3.94 in)
840 mm (33.07 in) x
355.8 mm (14.01 in) x
70 mm (2.76 in)
830 mm (32.68 in) x
355 mm (13.98 in) x
100 mm (3.94 in)
Operating pressure 0.7 bar (10 psi) < 2 bar (29 psi) 15 bar (218 psi)
Burst pressure 2 bar (29 psi) 4 bar (58 psi) 25 bar (363 psi)
Flow rate
11200 L/hour (2959 US
gal/hour)
900 L/hour (238 US
gal/hour)
175 L/hour (46 US
gal/hour)
Pressure drop inlet/outlet < 0.35 bar (5 psi) Max. 0.10 bar (1 psi) < 2 bar (29 psi)
Air velocity through radiator 7 m/s (23 ft/s) 7 m/s (23 ft/s) 7 m/s (23 ft/s)
Air side pressure drop 0.005 bar (0.072 psi) 0.005 bar (0.072 psi) 0.0045 bar (0.0652 psi)
Max. inlet temperature 105 °C (221 °F) 190 °C (374 °F) 100 °C (212 °F)
Max. outlet temperature at
the ambient temperature of
45 °C (113 °F)
< 100 °C (212 °F) 68.5 °C (155 °F) 85 °C (185 °F)
Heat rejection 80 kW (109 Hp) 30 kW (41 Hp) 85 kW (116 Hp)
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29. Engine - Engine cooling system
Radiator - Component identification
TULI12WEX3083FB 1
1. Air cooler 6. Hydraulic oil pipes
2. Water cooler 7. Water tank
3. Hydraulic oil cooler 8. Thermal bypass valve
4. Air hoses A. Front view
5. Water pipes B. Rear view
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30. Engine - Engine cooling system
Radiator - Change fluid
NOTICE: Drain the coolant after it has cooled sufficiently. Discard used coolant according to environment legislation.
1. Park the machine on a level and firm surface.
2. Lower the working attachment to the ground.
3. Activate the parking brake.
4. Place the machine in a safe condition.
5. Stop the engine.
6. Open the cover of the engine and the door in front of
radiator assembly.
7. Prepare a suitable container for the coolant drained
(system total quantity: 11 l (3 US gal) approx.).
Carefully loosen the plug (1) of coolant radiator.
TULI12WEX2102AB 1
8. Carefully loosen the plug (2) from bottom of radiator to
let excessive pressure of cooling system to discharge.
Only after this operation, loosen the plug completely.
Collect the drained coolant into the suitable container.
Once coolant has been completely drained, tighten the
plug (2). Fill the coolant into the radiator, until the level
of coolant is between LOW and FULL lines of the water
tank assembly.
Tighten the plug (1).
After a short test with engine running, check the level
of coolant and, if necessary, perform top-up.
TULI12WEX2103AA 2
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31. Engine - Engine cooling system
Radiator - Remove – Coolant radiator
1. Park the machine on a level and firm surface.
2. Lower the working attachment to the ground.
3. Lower the blade and stabilizers.
4. Activate the parking brake.
5. Lock the upper structure.
6. Stop the engine.
7. Gain access to the coolant radiator removing the doors
on left side of the upper structure and the cover of the
engine.
NOTICE: Drain the coolant after it has cooled sufficiently.
Discard used coolant according to environment legislation.
8. Prepare a suitable un container for the coolant drained
(system total quantity: 11 l (2.91 US gal) approx.).
Empty the coolant radiator.
Disconnect the coolant hoses (1) from:
• Delivery/return hoses of engine coolant.
• Collection to the water tank assembly.
TULI12WEX2108AB 1
9. Remove the screws and the washers (2) and remove
the plate (3).
10. Remove the screws and the washers (4) and remove
the two plates (5).
TULI12WEX2105AB 2
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32. Engine - Engine cooling system
11. Remove the screws and the washers (6) and move
the cover (7), to free the coolant hoses.
TULI12WEX2106AB 3
12. Remove the two screws and the two washers (8).
Sling the coolant radiator (9) using the suitable hooks
and remove it unthreading towards high.
SMIL14WEX0269AB 4
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33. Engine - Engine cooling system
Radiator - Install – Coolant radiator
1. Lower the coolant radiator (9) and position it into the
radiator assembly.
2. Fix it with the screws and the washers (8).
SMIL14WEX0269AB 1
3. Position the cover (7) and fix it with the screws and the
washers (6).
TULI12WEX2106AB 2
4. Install the two plates (5) and fix them with the screws
and the washers (4).
5. Install the plate (3) and fix it with the screws and the
washers (2).
6. Tighten the screws (2) to the tightening torque of
23.5 N·m (17.33 lb ft).
TULI12WEX2105AB 3
7. Connect the coolant hoses (1) and install suitable
clamps.
8. Perform the top-up of water radiator.
9. Install the doors on left side of upper structure and the
cover of engine.
TULI12WEX2108AB 4
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