The document provides instructions and safety guidelines for maintenance and repair work on New Holland tractors. It details important notices regarding authorized service technicians only performing repairs, disconnecting the battery before servicing, and properly installing seals and bearings. Safety precautions are outlined such as wearing protective equipment, not smoking or using open flames near fuels, and using hoisting equipment carefully. Recommended fluids and their quantities are also listed.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service repair manual for maintenance and repair of engine components.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
This document provides instructions for removing and installing the front cover of a C4.4 engine used in a 440 Backhoe Loader. It describes removing components like the crankshaft pulley and fan, then removing bolts and the front cover. It explains cleaning and installing a new gasket before reinstalling the front cover using alignment tools and torqueing bolts to the specified value. The instructions are intended to ensure the timing of engine components like the fuel injection pump is maintained during the process.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws, and the one-piece seal and housing assembly is discarded. Installation of the new crankshaft rear seal involves aligning it on the crankshaft using a plastic sleeve and alignment tool before tightening screws, and the flywheel is installed using guide studs and bolts are tightened to the specified torque.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...udjkskmdm3e
The document provides step-by-step instructions to disassemble and assemble the auxiliary pump drive group of an excavator. It details removing components like covers, gears, shafts, bearings, seals and installing them in reverse order. Cleanliness is emphasized during disassembly and assembly. Tools needed are also listed.
Caterpillar Cat 320 L EXCAVATOR (Prefix 4BK) Service Repair Manual (4BK00001 ...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 320L excavator engine. It describes:
1) Removing the governor by disconnecting cables and tubes, removing clips and bolts, and sliding parts out of the cylinder head.
2) Installing the governor by applying lubricant to seals, placing parts in position, installing clips and bolts.
3) Removing the fuel injection control linkage by removing clips and pins connecting it to the governor.
4) Installing the control linkage by connecting it to the governor with pins and bolts, and engaging it with the unit injectors. Proper torque and adjustment are required.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service repair manual for maintenance and repair of engine components.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
This document provides instructions for removing and installing the front cover of a C4.4 engine used in a 440 Backhoe Loader. It describes removing components like the crankshaft pulley and fan, then removing bolts and the front cover. It explains cleaning and installing a new gasket before reinstalling the front cover using alignment tools and torqueing bolts to the specified value. The instructions are intended to ensure the timing of engine components like the fuel injection pump is maintained during the process.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws, and the one-piece seal and housing assembly is discarded. Installation of the new crankshaft rear seal involves aligning it on the crankshaft using a plastic sleeve and alignment tool before tightening screws, and the flywheel is installed using guide studs and bolts are tightened to the specified torque.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...udjkskmdm3e
The document provides step-by-step instructions to disassemble and assemble the auxiliary pump drive group of an excavator. It details removing components like covers, gears, shafts, bearings, seals and installing them in reverse order. Cleanliness is emphasized during disassembly and assembly. Tools needed are also listed.
Caterpillar Cat 320 L EXCAVATOR (Prefix 4BK) Service Repair Manual (4BK00001 ...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 320L excavator engine. It describes:
1) Removing the governor by disconnecting cables and tubes, removing clips and bolts, and sliding parts out of the cylinder head.
2) Installing the governor by applying lubricant to seals, placing parts in position, installing clips and bolts.
3) Removing the fuel injection control linkage by removing clips and pins connecting it to the governor.
4) Installing the control linkage by connecting it to the governor with pins and bolts, and engaging it with the unit injectors. Proper torque and adjustment are required.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
Caterpillar Cat 320 S EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator engine. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides installation instructions for a governor in Caterpillar excavator models 320, 320L, 320N and 320S. It outlines 11 steps to install the governor, including lubricating O-rings, placing the governor in position on the engine, installing clips and tubes, and checking the fuel setting adjustment once complete. Required tools include governor pliers and pins from the governor tool group. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
This document provides instructions for removing and installing various engine components on a Caterpillar C6.4 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe using various tools to remove bolts, seals, and gears. Detailed illustrations are provided to identify the specific components and steps in the process. Proper cleaning and installation of replacement parts is emphasized to prevent contamination and ensure correct assembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...udjkskmdm3e
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 320 N EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320L EXCAVATOR (Prefix 4ZJ) Service Repair Manual (4ZJ00001-0...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on an excavator. It begins with an overview of the required tools. The removal procedure involves disconnecting tubes and cables, removing clips and pins, and taking off bolts. The installation procedure describes cleaning and lubricating parts, replacing seals, and using special tools to install clips, pins and linkages in the reverse order of removal. Precautions are provided to keep parts clean and check adjustments after installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...udjkskmdm3e
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2CR Mini Hydraulic Excavator. It describes disconnecting sensors and tubes, removing mounting bolts, and cleaning or replacing the filter assembly. Precautions are outlined for handling used filters due to potential health hazards. The assembly process then describes reinstalling components in reverse order while applying anti-seize compound and torquing fasteners to the specified values.
CASE SV212 Tier 3 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document is a service manual for vibratory roller models SV208, SV210, SV212, and SV216. It contains contents, safety rules, and sections covering the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...udjkskmdm3e
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. The overall purpose is to repair or replace internal components while preventing contamination of the hydraulic system.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320E LRR excavator. It describes using guide studs and lifting equipment to safely remove the flywheel which can weigh up to 165 pounds. Technicians are instructed to inspect the flywheel and replace any worn components, and to check for leaks in the crankshaft rear seal before reinstalling the flywheel. Detailed steps and illustrations are provided to complete the process.
CASE SV208 Tier 3 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document provides a service manual for SV208, SV210, SV212, and SV216 vibratory rollers. It contains 3 sentences:
The service manual contains contents, safety rules, part identification, and sections on the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Procedures for draining engine fluid and removing the engine are described. The manual is intended for qualified dealership personnel to carry out repair and maintenance work.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
CASE DV207 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document provides safety instructions and guidelines for operating and maintaining a DV207/DV207HF vibratory roller. It discusses general safety rules, operating safely, safety sign locations, and maintenance safety. Specific safety precautions are given for fire prevention, hazardous chemicals, batteries, transportation, entry/exit, and more. Hand signals for operators are also illustrated. The document provides an overview of product identification, checking bolt tightness, and includes sections on the machine description/specifications, engine, hydraulic and electrical systems, frames, steering, axles, cab controls and more.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...udjkskmdm3e
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Caterpillar Cat 320 S EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator engine. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides installation instructions for a governor in Caterpillar excavator models 320, 320L, 320N and 320S. It outlines 11 steps to install the governor, including lubricating O-rings, placing the governor in position on the engine, installing clips and tubes, and checking the fuel setting adjustment once complete. Required tools include governor pliers and pins from the governor tool group. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
This document provides instructions for removing and installing various engine components on a Caterpillar C6.4 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe using various tools to remove bolts, seals, and gears. Detailed illustrations are provided to identify the specific components and steps in the process. Proper cleaning and installation of replacement parts is emphasized to prevent contamination and ensure correct assembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...udjkskmdm3e
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 320 N EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320L EXCAVATOR (Prefix 4ZJ) Service Repair Manual (4ZJ00001-0...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on an excavator. It begins with an overview of the required tools. The removal procedure involves disconnecting tubes and cables, removing clips and pins, and taking off bolts. The installation procedure describes cleaning and lubricating parts, replacing seals, and using special tools to install clips, pins and linkages in the reverse order of removal. Precautions are provided to keep parts clean and check adjustments after installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...udjkskmdm3e
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2CR Mini Hydraulic Excavator. It describes disconnecting sensors and tubes, removing mounting bolts, and cleaning or replacing the filter assembly. Precautions are outlined for handling used filters due to potential health hazards. The assembly process then describes reinstalling components in reverse order while applying anti-seize compound and torquing fasteners to the specified values.
CASE SV212 Tier 3 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document is a service manual for vibratory roller models SV208, SV210, SV212, and SV216. It contains contents, safety rules, and sections covering the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...udjkskmdm3e
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. The overall purpose is to repair or replace internal components while preventing contamination of the hydraulic system.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320E LRR excavator. It describes using guide studs and lifting equipment to safely remove the flywheel which can weigh up to 165 pounds. Technicians are instructed to inspect the flywheel and replace any worn components, and to check for leaks in the crankshaft rear seal before reinstalling the flywheel. Detailed steps and illustrations are provided to complete the process.
CASE SV208 Tier 3 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document provides a service manual for SV208, SV210, SV212, and SV216 vibratory rollers. It contains 3 sentences:
The service manual contains contents, safety rules, part identification, and sections on the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Procedures for draining engine fluid and removing the engine are described. The manual is intended for qualified dealership personnel to carry out repair and maintenance work.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
CASE DV207 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document provides safety instructions and guidelines for operating and maintaining a DV207/DV207HF vibratory roller. It discusses general safety rules, operating safely, safety sign locations, and maintenance safety. Specific safety precautions are given for fire prevention, hazardous chemicals, batteries, transportation, entry/exit, and more. Hand signals for operators are also illustrated. The document provides an overview of product identification, checking bolt tightness, and includes sections on the machine description/specifications, engine, hydraulic and electrical systems, frames, steering, axles, cab controls and more.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...udjkskmdm3e
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
What Could Cause The Headlights On Your Porsche 911 To Stop Working
New Holland TN70 Tractor Service Repair Manual.pdf
1. SECTION 00 -
- GENERAL -
- CHAPTER 1 1
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND
service technicians, in strict accordance with the instructions given and using any specific tools necessary.
Anyone performing the operations described herein without strictly following the instructions is personally re-
sponsible for any eventual injury or damage to property.
BATTERY
Before carrying out any kind of service operations, disconnect and isolate the battery negative lead, unless other-
wise requested for specific operations (e.g.: operations that require the engine running). Once the specific oper-
ation has been completed, disconnect the lead in order to complete the operation.
SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add
up the recorder values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated
value indicated for each on shim.
ROTATING SHAFT SEALS
For correct rotating shaft seal installation, proceed as follows:
-- before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes;
-- thoroughly clean the shaft and check that the working surface on the shaft is not damaged;
-- position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direc-
tion and position the grooves so that they will deviate the fluid towards the inner side of the seal;
-- coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing
lip and the dust lip on double lip seals with grease;
-- insert the seal in its seat and press down using a flat punch, do not tap the seal with a hammer or mallet;
-- whilst inserting the seal, check that the it is perpendicular to the seat; once settled, make sure that it makes
contact with the thrust element, if required;
-- to prevent damaging the seal lip on the shaft, position a protective guard during installation operations.
O-
-RING SEALS
Lubricate the O--RING seals before inserting them in the seats, this will prevent them from overturning and twist-
ing, which would jeopardise sealing efficiency.
SEALING COMPOUNDS
Apply one of the following sealing compounds on the mating surfaces marked with an X: LOCTITE 518, LOC-
TITE 5205, SUPERBOND 559 MASCHERPA or BETABLOCK A272M GURIT ESSEX.
Before applying the sealing compound, prepare the surfaces as follows:
-- remove any incrustations using a metal brush;
-- thoroughly de--grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a
water and soda solution.
BEARINGS
When installing bearings it is advised to:
-- heat the bearings to 80 to 90 °C (176 to 194 °F) before fitting on the shafts;
-- allow the bearings to cool before installing them from the outside.
SPRING PINS
When fitting split socket spring pins, ensure that the pin notch is positioned in the direction of the force required
to stress the pin.
Spiral spring pins do not require special positioning.
2. 2 SECTION 00 -
- GENERAL -
- CHAPTER 1
SPARE PARTS
Only use original NEW HOLLAND spare parts bearing the logo shown below.
1
Only original spare parts guarantee the same quality, duration and safety as they are the same parts that are
assembled during production.
Only original NEW HOLLAND parts can offer this guarantee.
When ordering spare parts, always provide the following information:
-- tractor model (commercial name) and frame number;
-- engine type and number;
-- part number of the ordered part, which can be found in the ”Microfiches” or the ”Spare Parts Catalogue”, used
for order processing.
TOOLS
The tools that NEW HOLLAND propose and illustrate in this manual are:
-- specifically researched and designed for use with NEW HOLLAND tractors;
-- essential for reliable repair operations;
-- accurately built and rigorously tested so as to offer efficient and long--lasting operation.
By using these tools, Repair Personnel will benefit from:
-- operating in optimal technical conditions;
-- obtaining the best results;
-- saving time and effort;
-- working in safe conditions.
NOTE
Wear limit values indicated for certain parts are recommended, but not binding. The terms ”front”, ”rear”, ”right--
hand” and ”left--hand” (when referred to different parts) are intended as seen from the driving position with the
tractor in the normal direction of movement.
MOVING THE TRACTOR WITH THE BATTERY REMOVED
External power supply cables should only be connected to the respective positive and negative cable terminals,
using efficient clamps that guarantee adequate and secure contact.
Disconnect all services (lights, windshield wipers, etc.) before starting the tractor.
If the tractor electrical system requires checking, carry out operations with the power supply connected. Once
checking is completed, disconnect all services and switch off the power supply before disconnecting the cables.
3. SECTION 00 -
- GENERAL -
- CHAPTER 1 3
SAFETY REGULATIONS
WARNING AND DANGER SYMBOL
This warning symbol points out important messages
concerning your safety.
Carefully read the following safety regulations and
observe advised precautions in order to avoid poten-
tial hazards and safeguard your health and safety.
In this manual the symbol is accompanied by the fol-
lowing key-
-words:
WARNING -
- Warnings concerning unsuitable repair
operations that may jeopardise the safety of Repair
personnel.
DANGER -
- Specific warnings concerning potential
hazards for operator safety or for other persons di-
rectly or indirectly involved.
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops
are the result of non--observance of simple and fun-
damental safety regulations. For this reason, IN
MOST CASES THESE ACCIDENTS CAN BE
AVOIDED by foreseeing possible causes and conse-
quently acting with the necessary caution and care.
Accidents may occur with all types of machine, re-
gardless of how well the machine in question was de-
signed and built.
A careful and judicious service technician is the best
guarantee against accidents.
Precise observance of the most basic safety rule is
normally sufficient to avoid many serious accidents.
DANGER. Never carry out any cleaning, lubrication
or maintenance operations when the engine is run-
ning.
SAFETY REGULATIONS
GENERAL GUIDELINES
-- Carefully follow specified repair and mainten-
ance procedures.
-- Do not wear rings, wristwatches, jewellery, un-
buttoned or loose articles of clothing such as:
ties, torn clothing, scarves, open jackets or shirts
with open zips that may remain entangled in
moving parts. It is advised to wear approved
safety clothing, e.g.: non--slip footwear, gloves,
safety goggles, helmets, etc.
2
-- Do not carry out repair operations with someone
sitting in the driver’s seat, unless the person is a
trained technician who is assisting with the oper-
ation in question.
-- Do not operate the machine or use any of the im-
plements from different positions, other than the
driver’s seat.
-- Do not carry out operations on the machine with
the engine running, unless specifically indicated.
-- Stop the engine and check that the hydraulic cir-
cuits are pressure--free before removing caps,
covers, valves, etc.
-- All repair and maintenance operations must be
carried out using extreme care and attention.
-- Service steps and platforms used in the work-
shop or elsewhere should be built according to
standard accident prevention regulations.
-- Disconnect the batteries and label all controls to
indicate that the tractor is being serviced. Any
parts that are to be raises must be locked in posi-
tion.
-- Do not check or fill fuel tanks, accumulator bat-
teries, nor use starting liquid when smoking or
near naked flames, as these fluids are inflam-
mable.
-- Brakes are inoperative when manually released
for repair or maintenance purposes. Use blocks
or similar devices to control the machine in these
conditions.
-- The fuel nozzle should always be in contact with
the filling aperture. Maintain this position until fill-
ing operations are completed in order to avoid
possible sparks caused by the accumulation of
static electricity.
4. 4 SECTION 00 -
- GENERAL -
- CHAPTER 1
-- Only use specified towing points for towing the
tractor. Connect parts carefully. Make sure that
all pins and/or locks are secured in position be-
fore applying traction. Never remain near the
towing bars, cables or chains that are operating
under load.
-- Transport tractors that cannot be driven using a
trailer or a low--loading platform trolley, if avail-
able.
-- When loading or unloading the tractor from the
trailer (or other means of transport), select a flat
area capable of sustaining the trailer or truck
wheels. Firmly secure the tractor to the truck or
trailer and lock the wheels in the position used by
the carrier.
-- Electric heaters, battery--chargers and similar
equipment must only be powered by auxiliary
power supplies with efficient ground insulation to
avoid electrical shock hazards.
-- Always use suitable hoisting or lifting devices
when raising or moving heavy parts.
-- Take extra care if bystanders are present.
-- Never pour gasoline or diesel oil into open, wide
or low containers.
-- Never use gasoline, diesel oil or other inflam-
mable liquids as cleaning agents. Use non--in-
flammable, non toxic commercially available sol-
vents.
-- Wear safety goggles with side guards when
cleaning parts with compressed air.
-- Limit the air pressure to a maximum of 2.1 bar(31
PSI), according to local regulations.
-- Do not run the engine in confined spaces without
suitable ventilation.
-- Do not smoke, use naked flames, or cause
sparks in the area when fuel filling or handling
highly inflammable liquids.
-- Never use naked flames for lighting when work-
ing on the machine or checking for leaks.
-- All movements must be carried out carefully
when working under, on or near the tractor. Wear
protective equipment: helmets, goggles and
special footwear.
-- When carrying out checks with the engine run-
ning, request the assistance of an operator in the
driver’s seat. The operator must maintain visual
contact with the service technician at all times.
-- If operating outside the workshop, position the
tractor on a flat surface and lock in position. If
working on a slope, lock the tractor in position.
Move to a flat area as soon as is safely possible.
-- Damaged or bent chains or cables areunreliable.
Do not use them for lifting or towing. Always use
suitable protective gloves when handling chains
or cables.
-- Chains should always be safely secured. Make
sure that the hitch--up point is capable of sustain-
ing the load in question. Keep the area near the
hitch--up point, chains or cables free of all by-
standers.
-- Maintenance and repair operations must be car-
ried out in a CLEAN and DRY area. Eliminate any
water or oil spillage immediately.
-- Do not create piles of oil or grease--soaked rags
as they represent a serious fire hazard. Always
store rags in a closed metal container.
Before starting the tractor or implements, make
sure that the driver’s seat is locked in position.
Also check that there are no persons within the
tractor or implement range of action.
-- Empty pockets of all objects that may fall unob-
served into the tractor parts.
-- In the presence of protruding metal parts, use
protective goggles or goggles with side guards,
helmets, special footwear and gloves.
-- When welding, use protective safety devices:
tinted safety goggles, helmets, special overalls,
gloves and footwear. All persons present in the
area where welding is taking place must wear
tinted goggles. NEVER LOOK DIRECTLY AT
THE WELDING ARC WITHOUT SUITABLE
EYE PROTECTION.
-- Metal cables tend to fray with repeated use. Al-
ways use suitable protective devices (gloves,
goggles, etc.) when handling cables.
-- Handle all parts carefully. Do not put your hands
or fingers between moving parts. Wear suitable
safety clothing -- safety goggles, gloves and
shoes.
5. SECTION 00 -
- GENERAL -
- CHAPTER 1 5
START UP
-- Never run the engine in confined spaces that are
not equipped with adequate ventilation for ex-
haust gas extraction.
-- Never place the head, body, limbs, feet, hands or
fingers near fans or rotating belts.
ENGINE
-- Always loosen the radiator cap slowly before re-
moving it to allow any remaining pressure in the
system to be discharged. Filling up with coolant
should only be carried out with the engine
stopped or idling (if hot)..
-- Never fill up with fuel when the engine is running,
especially if hot, in order to prevent the outbreak
of fire as a result of fuel spillage.
-- Never check or adjust fan belt tension when the
engine is running.
Never adjust the fuel injection pump when the
tractor is moving.
-- Never lubricate the tractor when the engine is
running.
ELECTRICAL SYSTEMS
-- If it is necessary to use auxiliary batteries, re-
member that both ends of the cables must be
connected as follows: (+) with (+) and (--) with (--).
Avoid short--circuiting the terminals. GAS RE-
LEASED FROM BATTERIES IS HIGHLY IN-
FLAMMABLE. During charging, leave the bat-
tery compartment uncovered to improve
ventilation. Never check the battery charge using
”jumpers” (metal objects placed on the ter-
minals). Avoid sparks or flames near the battery
zone. Do not smoke to prevent explosion haz-
ards.
-- Before servicing operations, check for fuel or
current leaks. Eliminate any eventual leaks be-
fore proceeding with work.
-- Never charge batteries in confined spaces. Make
sure that there is adequate ventilation in order to
prevent accidental explosion hazards as a result
of the accumulation of gases released during
charging operations.
-- Always disconnect the batteries before perform-
ing any kind of servicing on the electrical system.
HYDRAULIC SYSTEMS
-- A liquid leaking from a tiny hole may be almost
invisible but, at the same time, be powerful
enough to penetrate the skin. Therefore, NEVER
USE HANDS TO CHECK FOR LEAKS but use
a piece of cardboard or wood for this purpose. If
any liquid penetrates skin tissue, call for medical
aid immediately. Failure to treat this condition
with correct medical procedure may result inseri-
ous infection or dermatosis.
-- In order to check the pressure in the system use
suitable instruments.
WHEELS AND TIRES
-- Make sure that the tires are correctly inflated at
the pressure specified by the manufacturer.
Periodically check the rims and tires for damage.
-- Stand away from (at the side of) the tire when
checking inflation pressure.
-- Only check pressure when the tractor is un-
loaded and the tires are cold, to avoid incorrect
readings as a result of over--pressure. Do not use
parts of recovered wheels as incorrect welding
brazing or heating may weaken and eventually
cause damage to the wheel.
-- Never cut or weld a rim mounted with an inflated
tire.
-- To remove the wheels, lock both the front and
rear tractor wheels. After having raised the trac-
tor, position supports underneath, according to
regulations in force.
-- Deflate the tire before removing any objects that
may be jammed in the tire tread.
-- Never inflate tires using inflammable gases, as
this may result in explosions and injury to by-
standers.
REMOVAL AND RE-
-FITTING
-- Lift and handle all heavy parts using suitable ho-
isting equipment. Make sure that parts are sus-
tained by appropriate hooks and slings. Use the
hoisting eyebolts for lifting operations. Extra care
should be taken if persons are present near the
load to be lifted.
-- Handle all parts carefully. Do not put your hands
or fingers between parts. Wear suitable safety
clothing -- safety goggles, gloves and shoes.
-- Avoid twisting chains or metal cables. Always
wear safety gloves when handling cables or
chains.
6. 6 SECTION 00 -
- GENERAL -
- CHAPTER 1
CONSUMABLES
PARTS TO BE FILLED
QUANTITY
liter (gal.)
NEW HOLLAND
RECOMMENDED
PRODUCT
NEW HOLLAND
SPECIFICATION
INTERNATIONAL
SPECIFICATION
Cooling system:
without cab . . . . . . . . . . . . . . 10.0 (2.64)
Water and liquid
AMBRA
AGRIFLU
50% + 50%
Water and liquid
Antifreeze
Fleetguard
ES Coolant EG
(Ethylene Glycol)
50% + 50%
SAE1941 ASTM
D4985 (EG)
Fuel tank: . . . . 65 (17.17)
Decanted and
filtered fuel oil
-- --
Crankcase sump:
without filter: . . . . . . . . . . . . .
with filter: . . . . . . . . . . . . . . . .
6.7 (1.77)
7.5 (1.98)
AMBRA
Break-In
Engine Oil
(10W40)
AMBRA
SUPER GOLD
HSP
Engine Oil
(15W40)
NH Break-In
Engine Oil (10W40)
NH Super Premium
(15W40)
Engine Oil
API
SE/CC
10W40
API
CH-4/SS
CCMC 04
UNI 20153
MIL-L2104C
ACEA E3/E5
Brake control circuit . . . . . . 0.7 (0.18)
0.5 (0.13)
AMBRA
BRAKE LHM
Mineral Brake Oil
NH Brake Oil
(86541699DS) ISO 7308
Front axle:
axle case . . . . . . . . . . . . . . . .
TN55 lateral final drives wi-
thout brakes (each) . . . . . . .
TN55 lateral final drives with
brakes (each) . . . . . . . . . . . .
TN65, TN70 and TN75 late-
ral final drives without bra-
kes (each) . . . . . . . . . . . . . . .
TN65, TN70 and TN75 late-
ral final drives with brakes
(each) . . . . . . . . . . . . . . . . . .
4.5 (1.19)
0.8 (0.21)
1.3 (0.34)
1.0 (0.26)
1.5 (0.40)
AMBRA MULTI
G134
Hydraulic Oil
NH 134D
Hydraulic Oil
API GL4
ISO 32/46
SAE 10W--30
Rear transmission (bevel
gear pair, lateral final drives
and brakes), gearbox, hy-
draulic lift, power take--off
and hydrostatic steering: . . 42 (11.10)
Compression cups . . . . . . . --
AMBRA GR9
Multipurpose
Grease
NH Super Premium
MP Lithium Grease
(86506331)
NLGI 2
11. SECTION 10 -
- ENGINE -
- CHAPTER 1 33
Op. 10 001 10
ENGINE Removal-
-Installation
DANGER
Lift and handle all heavy parts using suitable lifting
equipment.
Make sure that assemblies or parts are supported by
means of suitable slings and hooks. Make sure that
no--one is standing in the vicinity of the load to be
lifted.
WARNING
Always use appropriate tools to align fixing holes.
NEVER USE YOUR FINGERS OR HANDS.
Proceed as follows.
1. Carry out Clutch operation 18 110 10, only remov-
al (see sect. 18).
2. Remove the clogged air filter sensor connection
(1).
27764
7
3. Disconnect the horn connection (1).
27765
8
4. Loosen the clamps (1, 2 and 3) and remove the
inlet manifold.
27180
9
12. 34 SECTION 10 -
- ENGINE -
- CHAPTER 1
5. Unscrew the band clamps and detach the upper
(2) and lower radiator hoses, detach the radiator
bracket (1).
27807
10
6. Position two fixed stands under the front axlesup-
port and under the engine. Attach the chains so
that the engine is balanced during hoisting and
position two wood blocks between the support
and the front axle, to prevent oscillation.
7. Loosen the front axle support retaining bolts (1).
8. Remove the engine from the axle--support unit.
9. To re--install the engine, proceed as follows.
WARNING
Always use appropriate tools to align fixing holes.
NEVER USE YOUR FINGERS OR HANDS.
-- Apply the torque settings listed on page 20.
-- Re--install the front axle--support unit on the en-
gine.
-- Connect and secure the upper and lower radiator
hoses and the connecting bracket.
-- Fit and secure the inlet manifold.
-- Connect the horn and clogged air filter connec-
tions.
-- Carry out Clutch operation 18 110 10, only remov-
al (see sect. 18).
27808
11
13. SECTION 10 -
- ENGINE -
- CHAPTER 1 35
Op. 10 001 30 COMPRESSION TEST
In case of poor engine performance, in addition to
checking the fuel injection system (injection nozzles
and injection pump), also test the compression on
each cylinder.
DANGER
Do not use matches, lighters, blow torches or any
form of naked flame as a source of light when inspect-
ing the engine due to the presence of inflammable
fluids and vapour.
Compression ratio
The compression ratio is a measure of the quantity of
air drawn into the cylinder, and provides an indication
of the efficiency of the sealing elements in the cylinder
(piston rings and valves).
Uniform compression in all the cylinders ensures that
they all perform an equal amount of work, provided
that each cylinder is injected with the same quantity
of fuel at the right time.
Low compression not only reduces engine perfor-
mance, it also causes incomplete fuel combustion
due to the lack of available combustion air.
The engine therefore gives poor performance with
excessive fuel consumption and, consequently, ex-
haust smoke and restriction of the exhaust passages.
As the compression ratio also varies with the tem-
perature of the engine (cold engines produce lower
compression values than hot engines), the compres-
sion should only be tested when the engine is at nor-
mal operating temperature.
Compression should be tested using the compres-
sion test kit 291309, as follows:
1) Run the engine until it reaches normal operating
temperature.
2) Switch off the engine.
3) Disconnect the lead from the engine stop electro-
magnet on the injection pump in order to close the
valve and block the flow of fuel to the injectors.
4) Remove the injector from the cylinder to be tested.
5) Turn the engine over a few times with the starter
motor in order to expel any carbon residue.
6) Fit the dummy injector made from “Tools” on page
21, in place of the injector removed previously, inter-
posing the copper sealing washer.
7) Connect the compression test instrument 291309
and take readings while turning the engine over with
the starter motor.
On engines in perfect working order, with the sump oil
at approx. 40 oC (104 oF) at sea level (760 mm --
29.92 in. -- of mercury) and at an engine speed of 200
to rpm, the compression should be 25.5 to 27.5 bar
(369.9 to 398.9 psi).
8) Test the compression on the other cylinders, re-
peating steps 4--5--6--7, bearing in mind that:
The minimum permissible compression on a useden-
gine is 21.6 bar (313.3 psi).
The maximum permissible compression difference
between cylinders is 3 bar (43.5 psi).
Every 100 meters (109.36 yards) above sea level cor-
responds to a reduction in compression by approx.
1%.
CONSIDERATIONS:
Uniform compression
Although high compression is important, it is more im-
portant for smooth engine running that compression
is uniform in all cylinders.
Low compression readings
If extremely low pressure readings are obtained on
one cylinder it is advisable to repeat the test.
Before testing this time, pour approx. one spoonful of
engine oil into the cylinder through the injector bore.
Turn over the engine a few times to distribute the oil
evenly over the cylinder walls, and then repeat the
test.
If the second test readings are significantly higher,
the problem may be worn piston rings, out--of--round
or damaged pistons or liners.
If the second test readings are not higher, the prob-
lem will be the valves.
On the other hand, if the second test reading shows
only a slight improvement, the problem will be due to
both the valves and the rings.
14. 36 SECTION 10 -
- ENGINE -
- CHAPTER 1
Op. 10 001 54
ENGINE Removal-
-Assembly
WARNING
Handle all parts carefully. Do not put your hands or
fingers between parts. Wear suitable safety clothing
-- safety goggles, gloves and shoes.
Proceed as follows.
1. Unscrew: the thermostarter union (2), the inlet
line retaining unions (1) from the pump and the in-
jectors, and detach the piping (1).
27770
12
2. Unscrew: the connecting lines (2) to the injection
pump and the support retaining bolts (1), remove
the pump and the fuel filter.
27771
13
3. Unscrew: the hydraulic pumps piping retaining
bolts (2), the oil filter (1) retaining bolts, complete
with the support, from the engine and remove.
27772
14
4. Unscrew the retaining bolts and remove the hy-
draulic pumps from the lift (2) and services (1),
which completes the piping (3).
27773
15
15. SECTION 10 -
- ENGINE -
- CHAPTER 1 37
5. Unscrew the retaining bolts and remove the start-
er motor (1).
27774
16
6. Unscrew the retaining bolts and remove the cover
(3), loosen the retaining nut (2) on the injection
pump (1) and remove from the opposite side.
27775
17
7. Unscrew the retaining nuts and remove the fuel
pump (1).
27776
18
8. Unscrew the retaining bolts and remove the ex-
haust silencer (1) complete with the vertical pipe.
On models with horizontal exhaust pipes, remove
when disassembling the engine.
27777
19
16. 38 SECTION 10 -
- ENGINE -
- CHAPTER 1
9. Unscrew the retaining bolts, remove the alterna-
tor (1) and recover the drive belt.
10. Remove the engine oil filter (2).
27778
20
11. Unscrew the retaining bolts and remove the ex-
haust manifold (1).
27779
21
12. Unscrew the retaining bolts and detach the cool-
ant pump hose(1).
27780
22
13. Unscrew the retaining bolts and detach the cool-
ant pump (1) complete with fan (2).
27781
23
17. SECTION 10 -
- ENGINE -
- CHAPTER 1 39
14. Unscrew the retaining bolts and detach the cool-
ant pump support (1).
27782
24
15. Unscrew the retaining bolts and disconnect the
thermostatic valve unit (2) complete with bracket
(1).
27783
25
16. Unscrew the retaining bolts and remove the inlet
manifold (1).
27784
26
17. Remove the injector mounting nuts, the underly-
ing spherical washers, then the supports and the
injectors themselves.
18. Remove the rocker cover bolts (1), washers and
seals, and then the rocker cover (2) and its gas-
ket.
25098
2
1
27
18. 40 SECTION 10 -
- ENGINE -
- CHAPTER 1
19. Remove the rocker shaft retaining bolts (2), then
remove the entire rocker shaft assembly (1).
25099
1 2
28
20. Remove the valve collets (1) and extract the
pushrods (2).
25100
2
1
29
21. Unscrew the cylinder head bolts (1) and remove
the head using a hoist and lifting hook 290740.
22. Remove the cylinder head gasket.
25101 1
30
23. Unscrew the sump pan retaining bolts (4) and re-
move the sump pan using a hoist, lifting hook
290740 and lifting chain with eyeholes.
24. Remove the half--gaskets (1) and (3) between the
crankcase and sump pan and the gasket (2) be-
tween the timing gear carrier and sump pan.
1
25104
2
3
4
31
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20. SECTION 10 -
- ENGINE -
- CHAPTER 1 41
25. Remove the gasket (1) between the flywheel car-
rier and the sump pan.
NOTE: When relocating gaskets (1) and (2, fig. 31),
apply RHODORSIL CAF1 silicone sealing compound
to the mating surfaces.
1
25105
32
26. Remove the rotating counterweight oil seal O--
ring (1) installed on the crankcase mating sur-
face.
25106
1
33
27. Unscrew retaining bolts (1) and remove the com-
plete oil pump.
25107
1
34
28. Unscrew the retaining bolts (2) and remove the
crankshaft pulley (1).
25108
1
2
35
21. 42 SECTION 10 -
- ENGINE -
- CHAPTER 1
29. Straighten the lock tab, securing the crankshaft
against rotation and unscrew nut.
25109
1
36
30. Pull the pulley hub off the crankshaft using tool
291504 (1) and recover the woodruff key.
25110
1
37
31. Unscrew the retaining bolt (1) and remove the
timing cover and gasket.
25111
1
38
32. Unscrew the retaining bolts and remove the lift
pump drive gear carrier (1).
25112
1
39
22. SECTION 10 -
- ENGINE -
- CHAPTER 1 43
33. Remove the circlip (1) and recover the thrust
washer and the intermediate gear (2):
NOTE: When refitting the intermediate gear see en-
gine timing instructions on page 49.
25113
1 2
40
34. Unscrew the retaining bolts (1) and remove the
intermediate gear journal.
25114
1
41
35. Unscrew the retaining bolts (2) and withdraw the
camshaft (3) complete with the camshaft gear (1)
and the end plate (4).
25115
1
4
3
2
42
36. Remove the circlip (1) and the thrust washer, and
withdraw the gear with fuel supply pump cam-
shaft (2) from the opposite side.
NOTE: This gear transmits drive to the injection
pump gear. On re-
-assembly see timing instructions
on page 49.
25108
1
2
43