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The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides specifications, diagrams, and descriptions of fixed and variable displacement hydraulic pumps and the charge pump.
Case ih maxxum 100 tractor with multicontroller service repair manualdfujsejfskekem
This document provides technical information about the primary hydraulic power system for Case IH Maxxum tractors. It describes the different hydraulic circuits used, including high pressure, steering, low pressure, and lubrication circuits. The document discusses variable displacement and fixed displacement pump options, and shows diagrams of components. It also covers identification of transmission types, remote valve options, and electronic draft control components. In summary, the document provides an overview of hydraulic system components and configurations for Case IH Maxxum tractors.
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It provides repair and maintenance instructions for qualified personnel and warns that only approved parts should be
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1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
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The document provides instructions for the reader to click on a link to access a complete manual without waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
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New holland td4.90 f tractor service repair manualuujfjjskkdme
The document provides a service manual for removing the engine from a tractor. It lists 19 steps for disconnecting components like the battery, exhaust pipe, bonnet, front axle guard, propeller shaft, hydraulic lines, and electrical connections. Removing the engine allows access to components like the clutch and transmission for service.
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New holland tc5050 combine harvesters service repair manualuujfjjskkdme
The document provides service information for engines and various components of agricultural combines.
It includes sections on the engine, clutch, transmission, front and rear axle systems, brakes and controls, hydraulic systems, electrical systems, attachments and headers, product feeding, threshing, separation, residue handling, cleaning, and the cab.
Technical data, functional descriptions, diagnostic information, and service procedures are provided for mechanical, electrical and hydraulic components. Fault codes and troubleshooting information is also included for electrical systems.
New holland tc40 a tractor service repair manualuujfjjskkdme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland tc5.90 fpt nef tier 4 b combine harvesters service repair manualuujfjjskkdme
This document is a service manual for the TC5.80, TC5.90, and TC5.90 Hillside combine models. It contains introduc-
tory information and outlines the contents which include sections on the engine, transmission, axle systems, hydraulics,
brakes, electrical systems, attachments, feeding, threshing, separation, cleaning, storage/unloading, and other systems.
It provides repair and maintenance instructions for qualified personnel and warns that only approved parts should be
used.
New holland tc4.90 fpt nef tier 3 combine harvester service repair manualuujfjjskkdme
This document is a service manual for CNH Industrial combine harvesters including models TC4.90, TC5.70, TC5.80, TC5.90, and TC5.90 Hillside. The manual contains over 200 sections providing specifications, maintenance, and repair instructions for the combine's engine, transmission, axles, brakes, hydraulics, electrical systems, attachments, and all major operating systems. The sections are organized by functional area and component and include detailed diagrams, part numbers, and troubleshooting steps.
New holland t6090 power command tractor service repair manualuujfjjskkdme
The document is a service manual that provides technical specifications, descriptions of operation, and repair/maintenance procedures for the primary hydraulic power system on various tractor models. It includes information on the variable displacement hydraulic pump, charge pump, compensator, filters, and pressure testing procedures. The hydraulic pump section covers specifications, operation, component views, and procedures for removal, overhaul, assembly, installation, and pressure testing of the variable displacement pump.
New holland lb95 b backhoe loader service repair manualuujfjjskkdme
This document is a workshop manual for LB90.B-LB115.B loader backhoes. It contains sections on safety precautions, maintenance, technical specifications, torque converters, transmissions, and front axles. The manual provides information on repair procedures, component disassembly and assembly, specifications, hydraulic diagrams, and fault finding to aid in servicing the machine. It is comprised of two volumes, one covering the loader backhoe and one covering the engine.
New holland e245 c evo hydraulic excavator service repair manualuujfjjskkdme
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New holland cr9060 elevation combine harvesters service repair manualuujfjjskkdme
This document is a service manual that provides instructions and specifications for servicing various components of agricultural equipment, including the distribution systems, power systems, engine, transmission, axles, steering, braking, body, operator controls, crop processing functions, and protection systems. It outlines proper procedures for tasks like shimming, installing rotating shaft seals, applying sealing compounds, and protecting electronic systems during charging or welding to ensure repairs are completed correctly.
New holland b110 c stage iiib tractor loader backhoe service repair manualuujfjjskkdme
This document is a service manual for tractor loader backhoes models B100C, B100C LR, B100C TC, B110C, B110C TC, and B115C. It contains information on engine systems, transmission systems, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering systems, wheels, cab climate control, electrical systems, front loader and bucket systems, boom, dipper, and bucket systems, and machine shields and guards. The manual provides part numbers, replacement instructions, and troubleshooting information to service technicians for maintaining and repairing the equipment.
New holland b100 ctc stage iiib tractor loader backhoe service repair manualuujfjjskkdme
This document is a service manual for tractor loader backhoes models B100C, B100C LR, B100C TC, B110C, B110C TC, and B115C. It contains information on engine systems, transmission systems, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering systems, wheels, cab climate control, electrical systems, front loader and bucket systems, boom, dipper, and bucket systems, and machine shields and guards. The manual is intended to be used by qualified dealership personnel for repair and maintenance work on the equipment.
Hyster e019 (h12.00 xm 12ec europe) forklift service repair manualuujfjjskkdme
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight is removed using lifting equipment attached to an eyebolt in the top. Fenders are removed using eyebolts in mount holes and lifting equipment. The hood assembly can be removed or pivoted out of the way for access. The hydraulic tank is removed after draining fluid and disconnecting hoses by lifting it using eyes attached to outer holes.
Hyster c008 (h370 c) forklift service repair manualuujfjjskkdme
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the drive gear turns, it engages with the driven gear, moving oil from the inlet chamber around the pumping chamber and out the outlet chamber. Lubrication is provided to gears and bearings from the outlet side.
Hyster b187 (s50 xl) forklift service repair manualuujfjjskkdme
This document provides information about service repairs for lift truck models S40XL, S50XL, and S60XL. It describes the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It provides specifications for pump flow rates, relief pressures, and mast lifting speeds for the different models. The steering system operates by sending pressurized hydraulic fluid from the pump to the steering control unit, which directs the fluid to steer the truck by activating the steering cylinder.
Caterpillar cat 322 c excavator (prefix bkm) service repair manual (bkm00001 ...uujfjjskkdme
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, including necessary tools and safety precautions. Components are to be kept clean and fluids contained to prevent damage and environmental issues.
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Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
6. INTRODUCTION
Foreword
TC5000
IMPORTANT INFORMATION
All repair and maintenance works listed in this manual must be carried out only by staff belonging to the NEW HOL-
LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools.
Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or
local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the Manufacturer.
No reproduction, though partial of text and illustrations allowed
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7. INTRODUCTION
Foreword
TC5000
Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through CD-ROM and in paper manuals. A coding system called ICE has been
developed to link the technical information to other Product Support functions e.g. Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customers
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the
technical information in this manual to resolve that customers concern, you will find all the information classified using
the new ICE coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating this new ICE coding into technical information , you will be able to search and retrieve just the right
piece of technical information you need to resolve that customers concern on his machine. This is made possible by
attaching 3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to
describe e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model that the piece of technical information is written for.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customers concern on his
machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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8. INTRODUCTION
How to Use this Manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by
a letter A, B, C etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
SECTION
A - Distribution Systems
B - Power Production
C - Power Train
D - Travelling
E - Body and Structure
F - Frame Positioning
G - Tool Positioning
H - Working Arm
J - Tools and Couplers
K - Crop Processing
L - Field Processing
PRODUCT
Tractors X X X X X X X X
Vehicles with working arms: backhoes,
excavators, skid steers, .....
X X X X X X X X X
Combines, forage harvesters, balers, .... X X X X X X X X X X
Seeding, planting, floating, spraying
equipment, ....
X X X X X X X X X
Mounted equipment and tools, ..... X X X X
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9. INTRODUCTION
This manual contains these Sections. The contents of each Section are explained over the following pages.
Contents
INTRODUCTION
DISTRIBUTION SYSTEMS A
POWER PRODUCTION B
POWER TRAIN C
TRAVELLING D
BODY AND STRUCTURE E
TOOL POSITIONING G
CROP PROCESSING K
Section Contents
SECTION A, DISTRIBUTION SYSTEMS
This Section covers the main systems that interact with most of the functions of the product. It includes the central
parts of the hydraulic, electrical, electronic, pneumatic, lighting and grease lubrication systems. The components that
are dedicated to a specific function are listed in the Chapter where all the technical information for that function is
included.
SECTION B, POWER PRODUCTION
This Section covers all the functions related to the production of power to move the machine and to drive various
devices.
SECTION C, POWER TRAIN
This Section covers all the functions related to the transmission of power from the engine to the axles and to internal
or external devices and additional Process Drive functions.
SECTION D, TRAVELLING
This Section covers all the functions related to moving the machine, including tracks, wheels, steering and braking. It
covers all the axles both driven axles and non-driven axles, including any axle suspension.
SECTION E, BODY AND STRUCTURE
This Section covers all the main functions and systems related to the structure and body of the machine. Including
the frame, the shields, the operator’s cab and the platform.
SECTION G, TOOL POSITIONING
This Section covers all the functions related to the final and/or automatic positioning of the tool once the tool is posi-
tioned using the Working Arm or the machine frame.
SECTION K, CROP PROCESSING
This Section covers all the functions related to crop processing.
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11. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
PRIMARY HYDRAULIC POWER SYSTEM - Torque
TC5000
Union nuts
55009 1
Ferrules
The ferrule must be pre-assembled on the tube. Tighten the union nut as specified in the table below. The ferrule and
screw thread are greased.
Torque Nm (lb.ft)Tube outer diameter mm (inch)
Minimum Maximum
8 (0.32) 15 (11) 20 (15)
10 (0.4) 25 (18) 30 (22)
12 (0.47) 35 (26) 40 (29)
16 (0.63) 50 (37) 55 (40)
18 (0.71) 60 (44) 70 (51)
22 (0.87) 100 (74) 110 (81)
28 (1.10) 110 (81) 120 (88)
Metric fittings
Unions
Are suitable for use with union nuts and ferrules and ball-type nipples.
55011 2
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12. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Connections
Are screwed in ISO metric thread - tolerance class 6H - with a tightening torque as specified in the table below.
55012 3
Torque Nm (lb.ft)Tube outer diameter mm (inch)
Minimum Maximum
8 (0,32) 40 (29) 45 (33)
10 (0,40) 65 (48) 70 (51)
12 (0,47) 80 (59) 85 (63)
16 (0,63) 100 (74) 120 (88)
18 (0,71) 120 (88) 140 (103)
22 (0,87) 200 (147) 220 (164)
28 (1,10) 350 (257) 380 (280)
Swivel nut with ball-type nipple
Are suitable for use with female unions
55013 4
D1 Torque Nm (lb.ft)
6H Minimum Maximum
M14 x 1.5 - -
M16 x 1.5 15 (11) 20 (15)
M18 x 1.5 20 (15) 25 (18)
M24 x 1.5 30 (22) 35 (26)
M26 x 1.5 - -
M30 x 2 - -
M36 x 2 - -
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13. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Hydraulic pump - General specification
TC5000
The hydraulic system is equipped with two pumps for
models without lateral flotation, and with three pumps for
models with lateral flotation.
RNIL08TC0014F0C 1
Main hydraulic pump (2)
Type Silence gear type
Direction of rotation Right -hand rotation
Maximum pressure 280 bar ( 4061 psi)
Maximum speed 3000 rpm
Output per revolution 16 cc/rev.
Maximum oil flow 48 l/min ( 10.5 gal/min)
Hydraulic pump (steering circuit) (3)
Type Silence gear type
Direction of rotation Right-hand rotation
Maximum pressure 280 bar ( 4061 psi)
Maximum speed 3000 rpm
Output per revolution 5.5 cc/rev.
Maximum oil flow 16.5 l/min ( 3.6 gal/min)
Hydraulic pump (lateral flotation circuit) (4)
Type: Gear type
Direction of rotation Right-hand rotation
Maximum pressure 230 bar ( 3336 psi)
Maximum speed 3000 rpm
Output per revolution 2 cc/rev.
Maximum oil flow 6 l/min ( 1.3 gal/min)
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14. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
PRIMARY HYDRAULIC POWER SYSTEM - Overview
TC5000
RNIL08TC004G0B 1
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15. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
RNIL08TC003G0B 2
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16. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
PRIMARY HYDRAULIC POWER SYSTEM - Component localisation
TC5000
NOTE: To find the location of those components, refer to PRIMARY HYDRAULIC POWER SYSTEM - Overview
(A.10.A).
For units without lateral flotation:
Main hydraulic pump (2), steering circuit pump (3).
ZEIL08TC0006A0B 1
For units with lateral flotation (optional):
Main hydraulic pump (2), steering circuit pump (3), lateral
flotation pump (4).
ZEIL08TC0033A0C 2
Oil tank (5), filler cap with filter (6), breather with filter and
non−return valve (33), low pressure filter (32).
ZEIL08TC0004A0B 3
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17. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Valve stack
Hydrostatic drive unit without lateral flota-
tion:
Header height control valve (8), pilot valve (42), unloading
tube valve (13), reel vertical adjustment valve (15), reel
horizontal adjustment valve (17).
RNIL08TC0128A0A 4
Hydrostatic drive with lateral flotation:
Header height control valve (8), pilot valve (42), unload-
ing tube control valve (13), reel vertical adjustment valve
(15), reel horizontal adjustment valve (17), lateral flotation
control valve (28), load sensing valve (27).
RNIL08TC0127A0A 5
Mechanical drive unit without lateral flota-
tion:
Header height control valve (8), pilot valve (42), unloading
tube valve (13), reel vertical adjustment valve (15), reel
horizontal adjustment valve (17), drive variator valve (47).
ZEIL08TC0297A0B 6
Header lift cylinders (9).
ZEIL08TC0010A0B 7
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18. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Accumulator control valve (10), header suspension accu-
mulator (11), pressure sensor (12).
ZEIL08TC0005A0A 8
Unload tube cylinder (14).
ZEIL08TC0003A0B 9
Header quick release coupler (18) (or screw couplers).
ZEIL08TC0001A0B 10
Steering valve (24).
ZEIL08TC0002A0B 11
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19. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Steering cylinder(s) (25).
ZEIL08TC0011A0B 12
Lateral float cylinder (29) (optional).
ZEIL08TC0018A0B 13
Drain hose (31).
ZEIL08TC0008A0B 14
Rotary union (34), straw chopper clutch (35).
ZEIL08TC0012A0B 15
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20. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Header engaging cylinder (37).
ZEIL08TC0298A0B 16
Hydraulic remote control valves:
Straw elevator and header engaging control valve (38),
threshing engaging control valve (39), unloading engag-
ing control valve (40).
ZEIL08TC0032A0B 17
Unloading engaging cylinder (41), threshing engagement
cylinder (46).
ZEIL08TC0299A0B 18
Lateral float accumulator ( 120 bar (1740.0 psi)) (43),
lateral float accumulator ( 85 bar (1232.5 psi)) (44) (op-
tional).
ZEIL08TC0019A0B 19
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21. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Straw chopper clutch valve (45).
ZEIL08TC0300A0B 20
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22. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Stack valve - Dynamic description
TC5000
If all valves are in the "0" position, then:
The valves (13), (15), (17) and (47), (Refer to Stack valve - Static description (A.10.A)) are closed, which means
that the oil can not flow through these valves.
The pressure raises at (7b), (27b), (Refer to Remote valve - Hydraulic schema (A.10.A)), until the load sensing
spool is pushed open against spring pressure (delta P= 3 bar (43.5 psi)) and the return pressure in the pilot line (7a),
(27a). Now pump oil flows into the return line at standby pressure.
When activating the lateral float control spools (optional), the hydraulic cylinder pressure (pump pressure measured
after the spool restriction) is present in the pilot line (7a), (27a) and closes the load sensing spool. The oil pressure is
available for the activated control spool(s).
When the pump pressure reaches the cylinder pressure (+ 3 bar (43.500 psi)), the load sensing spool is pushed
open. The necessary amount of oil will flow to the control spool at the needed pressure. Excess oil is dumped into the
return line. When activating valves without direct load sensing, (13), (15) and (17), the pilot valve (42) is activated to
connect the pressure line with the load sensing line. This closes the load spooling line. Because the pilot valve (42)
connects the pressure line directly with the load sensing line, the pressure rises up to relief pressure. Then the relief
valve is pushed open and system pressure is limited to 210 bar (3045.0 psi) ( 207+3 bar). The load sense shuttle
valve ensures the pilot pressure cannot escape into the return line.
ZEIL08TC0297A0B 1
Operation of the reel vertical adjustment valve (15)
When switching the valve, the pilot valve (42) (refer to Hydraulic schema − Models with lateral flotation and Hydraulic
schema − Models without lateral flotation − A.10.A) is activated as well to connect the pressure line with the load
sensing line and closes the load sensing spool. Full oil flow is available towards the hydraulic cylinder. Only the
lockout valve is provided in the connection towards the cylinder.
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24. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Operation of the unloading tube valve (13) and the reel horizontal adjustment valve (17)
When switching one of these valves, the pilot valve is activated as well to connect the pressure line with the load
sensing line and close the load sensing spool. Full oil flow is available towards the hydraulic cylinder.
Lockout valves are installed in the connections towards the cylinder.
ZEIL08TC0297A0B 2
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25. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Stack valve - Static description
TC5000
See also the hydraulic schemes.
The main hydraulic system will be an open centre load sensing system that controls all high pressure functions of the
header and unloading auger swing.
The hydraulic system contains one main stack valve.
ZEIL08TC0297A0B 1
The stack valve consists of:
• Control valves for oil supply and load sensing. Refer to PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic
schema (A.10.A).
Load sensing is a system which avoids high pressure when the valves are in neutral position and consequently,
less heating up of oil and creating load-independent flow rate control.
• Control valves with load sensing and optional lateral flotation valve - not shown.
• Control valves which need the activation through the pilot valve (42), (13), (15), (17).
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26. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Hydraulic pump - Exploded view
TC5000
RNIL08TC0017F0B 1
1. Pump housing 10. Bushing
2. Housing cover 11. Straight pin
3. Bearing end plate 12. Protective cap
4. Radial-lip-type oil seal 13. Protective cap
5. Retaining ring 14. Screw
6. Spring lock washer 15. Radial-lip-type of seal
7. Hexagon nut 16. Toothed washer
8. Set of seals 17. Toothed gear
9. Bushing 18. Toothed gear
NOTE: Tighten the screw (5) with a torque of 12 - 16 Nm ( 9 - 12 lb ft).
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27. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Filter - Static description
TC5040, TC5050, TC5060, TC5070, TC5080
The low pressure filter (32) are installed on top of the hy-
draulic tank (5) and has a bypass (non-return) valve set
to 1.15 bar ( 17 psi). The return oil from the hydraulics
system is flowing through the low pressure filter before
entering the hydraulic oil tank.
ZEIL08TC0004A0B 1
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28. DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM
Filter - Static description
TC5080 Hillside
The low pressure filters (32) are installed on top of the
hydraulic tank (5) and has a bypass (non-return) valve set
to 1.15 bar ( 17 psi).
The return oil from the hydraulics system is flowing
through the low pressure filter before entering the hy-
draulic oil tank.
ZEIL08TC0004A0B 1
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